CN113897745A - Sizing device and sizing method - Google Patents

Sizing device and sizing method Download PDF

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Publication number
CN113897745A
CN113897745A CN202111228045.0A CN202111228045A CN113897745A CN 113897745 A CN113897745 A CN 113897745A CN 202111228045 A CN202111228045 A CN 202111228045A CN 113897745 A CN113897745 A CN 113897745A
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China
Prior art keywords
yarn
sizing
hole
groove
slot
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CN202111228045.0A
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Chinese (zh)
Inventor
王英强
刘高峰
王滕
王壮
段红玉
刘华新
刘东榕
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Shandong Zhongkang Guochuang Advanced Printing And Dyeing Technology Research Institute Co ltd
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Shandong Zhongkang Guochuang Advanced Printing And Dyeing Technology Research Institute Co ltd
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Priority to CN202111228045.0A priority Critical patent/CN113897745A/en
Publication of CN113897745A publication Critical patent/CN113897745A/en
Pending legal-status Critical Current

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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/04Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B15/00Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
    • D06B15/08Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by scraping

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

The application discloses a sizing device and a sizing method, and belongs to the technical field of spinning. Wherein sizing device includes sizing case (1), the bottom of sizing case (1) is slope (3) and the slope centre that both sides narrow down and is equipped with slot (4) in the middle of the slope, slot (4) both ends are opened aperture (6,7) respectively, slot (4) aperture (6,7) department at both ends are connected with the yarn that advances that is equipped with into yarn hole (10) and play yarn joint (9) that is equipped with out yarn hole (11) respectively, it communicates with each other with aperture (6,7) at slot (4) both ends respectively to advance yarn hole (10) and play yarn hole (11) for cylindrical through-hole and respectively, and the aperture (6,7) at slot (4) both ends, the central line that advances yarn hole (10) and go out yarn hole (11) four holes is located same straight line. The sizing device provided by the application is not only suitable for common yarn sizing, but also particularly suitable for yarn sizing of high-viscosity or multi-component reaction type sizing agent.

Description

Sizing device and sizing method
Technical Field
The application belongs to the technical field of spinning, and particularly relates to a sizing device and a sizing method.
Background
With the pursuit of people on the living quality, the heat preservation and decoration effects of the textile cannot meet the requirements of people on high-quality life, and the functional textile continuously enters the visual field of people. The functional textile can be woven by functional fibers, and a plurality of functional fibers are obtained by adding functional substances in the melt spinning process, for example, cool fibers are obtained by adding jade powder in the spinning process. Due to the limitations of the spinning process, the amount of functional substances added to these fibers is limited, and the process of the research on fibers with different functions is complicated. Preparing the substance to be applied as a slurry and preparing the functional yarn in the form of a coating becomes a simple and effective way.
The common yarn sizing is to treat the yarn with sizing agent so as to enhance the strength of the yarn, reduce the broken ends of the yarn during weaving and improve the working efficiency. The common sizing machine is mostly used for sizing warp yarns, the applicable sizing agent is low in viscosity, and the size scraping mode mainly comprises a size scraping sponge or a pressing roller. For functional yarn sizing, when high-viscosity or multi-component reactive sizing is adopted, the pressure between pulp scraping sponges or press rollers can be changed along with different sizing batches or the increase of sizing time, so that the sizing rate of yarns is uneven, and the sizing quality of the yarns is influenced.
Disclosure of Invention
In view of the problems in the prior art, the embodiments of the present application provide a sizing device and a sizing method, which solve the problem of uneven sizing caused by the change of the pressure of the traditional sizing sponge or the press roller due to the large viscosity of the sizing agent when the high-viscosity sizing agent is used for sizing yarns, and are not only suitable for sizing common yarns, but also particularly suitable for sizing yarns with high-viscosity or multi-component reactive sizing agents.
In order to achieve the above purpose, the present application mainly provides the following technical solutions:
the embodiment of the application provides a sizing device, including sizing case (1), the bottom of sizing case (1) is slope (3) and the slope centre that both sides narrow down and is equipped with slot (4) downwards, slot (4) both ends are opened respectively has aperture (6,7), slot (4) are in aperture (6 at both ends, 7) locate respectively with be equipped with advance yarn joint (8) of yarn hole (10) and be equipped with play yarn joint (9) of yarn hole (11) and be connected, advance yarn hole (10) and play yarn hole (11) for cylindrical through-hole and communicate with each other with aperture (6,7) at slot (4) both ends respectively, and aperture (6,7) at slot (4) both ends, the central line of entering yarn hole (10) and play yarn hole (11) four holes is located same straight line.
Preferably, the depth of the groove (4) is 5mm-15mm, and the width is 8mm-12 mm.
Preferably, the inner diameters of the small holes (6,7) at the two ends of the groove (4) are both 1mm-10 mm.
Preferably, the inner diameter of the yarn inlet hole (10) is 0.6mm-0.8mm, and the inner diameter of the yarn outlet hole (11) is 0.3mm-0.6 mm.
Preferably, the length of the yarn inlet hole (10) and the length of the yarn outlet hole (11) are both 1mm-3 mm.
Preferably, the yarn inlet joint (8) and the yarn outlet joint (9) are both made of wear-resistant materials.
Preferably, the yarn inlet joint (8) and the yarn outlet joint (9) are both made of stainless steel or ceramic.
Preferably, the central lines of the small holes (6,7) at the two ends of the groove, the yarn inlet hole (10) and the yarn outlet hole (11) are positioned on the same horizontal line.
Preferably, the top of sizing case is equipped with feed inlet (2), the ditch slot bottom is equipped with discharge gate (5), the discharge gate is equipped with the discharge gate stopper.
Preferably, the feed inlet (2) is a round hole with the diameter of 3-12mm, and the discharge outlet (5) is a round hole with the diameter of 8-12 mm.
Preferably, the groove (4) is detachably connected with the yarn inlet joint (8) and the yarn outlet joint (9) respectively.
The embodiment of the application also provides a sizing method, the sizing method adopts the sizing device, and the sizing method comprises the following steps: and (3) placing the sizing agent into the groove of the sizing box, enabling the height of the sizing agent to be higher than that of the yarn inlet hole, enabling the yarn to enter the sizing agent in the groove through the yarn inlet hole, and enabling the yarn to penetrate out of the yarn outlet hole after the yarn is fully immersed in the sizing agent.
One or more technical solutions provided in the embodiments of the present application have at least the following technical effects or advantages:
1. in the sizing device provided by the embodiment of the application, yarns can directly enter the sizing agent in the groove after passing through the yarn inlet hole, and the yarns are pressed and held in the sizing agent without using the yarn pressing roller for sizing, so that on one hand, the condition that the yarn hairiness is disordered due to the friction between the surface of the yarn and the roller shaft of the yarn pressing roller in the transmission process of the yarns is avoided, and therefore poor sizing and adhesion of the hairiness are caused; on the other hand, the problems that the yarn breaking is induced due to the fact that the yarn pressing roller is in the slurry for a long time and the rotation resistance of the yarn pressing roller is increased and the yarn pressing roller is frequently replaced due to the fact that the service life of the yarn pressing roller is short are solved.
2. The yarn outlet hole of micropore shape is set up through on the sizing box body in this application embodiment, replaces the conventional thick liquid sponge or compression roller of scraping to scrape the thick liquid to the yarn, and the yarn takes thick liquid inhomogeneous problem when can solving and adopting high viscosity or multicomponent reactivity thick liquids, and can adjust the size in yarn outlet hole according to the diameter and the technological requirement of yarn, can satisfy diversified sizing demand, and starching high quality and easy operation.
Drawings
FIG. 1 is a schematic view of a slashing box provided in an embodiment of the present application;
FIG. 2 is a cross-sectional view of a slashing box provided in an embodiment of the present application;
FIG. 3 is a front view of a yarn withdrawal sub provided in accordance with an embodiment of the present application;
FIG. 4 is a perspective view of a discharge fitting provided in accordance with another embodiment of the present application;
wherein the reference numerals represent the following:
1-sizing box, 2-feeding port, 3-slope, 4-groove, 5-discharging port, 6-small hole, 7-small hole, 8-yarn feeding joint, 9-yarn discharging joint, 10-yarn feeding hole and 11-yarn discharging hole.
Detailed Description
In order to facilitate the understanding of the scheme of the present application by those skilled in the art, the following further description is provided in combination with the specific embodiments and the accompanying drawings, and it should be understood that the embodiments of the present application are illustrative of the scheme of the present application and are not intended to limit the scope of the present application.
In the description of the present application, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present application and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, should not be construed as limiting the present application.
The conventional sizing machine carries out size scraping on yarns with sizing agent through a size scraping sponge or a press roll, when high-viscosity or multi-component reactive sizing agent is adopted, the pressure between the size scraping sponge or the press roll changes along with different sizing batches or the increase of sizing time, and the size carrying rate of the yarns is uneven.
This application embodiment is through setting up out the yarn hole on the sizing case and replacing conventional thick liquid sponge or compression roller of scraping to scrape the thick liquid to the yarn, can solve when adopting high viscosity or multicomponent reactivity thick liquids that the yarn takes thick liquid inhomogeneous problem, and can adjust the size in a yarn hole according to the diameter and the technological requirement of yarn, can satisfy diversified sizing demand, the high and easy operation of starching quality.
In order to solve the above problems, the technical solution in the embodiment of the present application has the following general idea:
the embodiment of the application provides a sizing device, including sizing case 1, as shown in fig. 1 and 2, the bottom of this sizing case 1 is slope 3 that both sides narrow down downwards and the slope middle is equipped with slot 4, this slot 4 both ends are opened aperture (6,7) respectively, this slot 4 is connected with the yarn that advances that is equipped with into yarn hole 10 and the yarn that goes out that is equipped with out yarn hole 11 in the yarn joint 8 that advances that is equipped with respectively in the aperture (6,7) department at both ends, this yarn hole 10 that advances and play yarn hole 11 are cylindrical through-hole and communicate with each other with aperture (6,7) at slot 4 both ends respectively, and aperture (6,7) at slot 4 both ends, the central line of four holes of yarn hole 10 that advances and play yarn hole 11 are located same straight line.
In the sizing device, the groove 4 is used for containing sizing slurry, when the slurry is overflowed into the yarn inlet hole 10, the yarn can directly enter the slurry in the groove 4 after passing through the yarn inlet hole 10, and the yarn is not required to be pressed and held in the slurry by a yarn pressing roller for sizing. On one hand, the friction between the surface of the yarn and a roller shaft of a yarn pressing roller in the transmission process of the yarn is avoided, so that yarn hairiness is disordered, and therefore sizing is poor and the hairiness is adhered; on the other hand, the problems that the yarn breaking is induced due to the fact that the yarn pressing roller is in the slurry for a long time and the rotation resistance of the yarn pressing roller is increased and the yarn pressing roller is frequently replaced due to the fact that the service life of the yarn pressing roller is short are solved. The yarn is worn out from the yarn outlet hole 11 after being fully immersed in the size in the groove 4, the size can be scraped to the yarn by utilizing the yarn outlet hole 11, and redundant size can stay in the groove 4, so that the size can be recycled, and waste is avoided. In the sizing device, the yarn outlet hole 11 in the yarn outlet joint 9 can adopt a fixed aperture, and when high-viscosity sizing agent is adopted, the sizing rate of the yarn can be kept stable, so that the sizing quality of the yarn can be improved. The yarn inlet hole 10 is a cylindrical through hole, so that the yarn can smoothly pass through the yarn inlet hole, the friction between the yarn and the yarn inlet hole is reduced, and the phenomenon that yarn hairiness is disordered to influence sizing is avoided. The yarn outlet hole 11 is a cylindrical through hole, so that the uniform slurry scraping of yarns can be realized, and the sizing quality is improved.
In the sizing device, the groove 4 with smaller capacity than the sizing box is arranged in the sizing box 1, so that the storage capacity of the sizing agent in the sizing box 1 is smaller, the sizing and replenishing can be carried out on high-viscosity sizing agent or multi-component reactive sizing agent, and the phenomenon that the sizing agent is accumulated for a long time to cause precipitation or unevenness is avoided. The depth and width of the groove 4 can be adjusted according to the sizing speed and the viscosity of the sizing agent, and the like, and the depth of the groove 4 is preferably 5mm-15mm, and the width is preferably 8mm-12 mm.
Specifically, a plurality of small holes are respectively formed at two ends of the groove 4, and the yarn inlet hole at one end of the small hole is provided with a yarn outlet hole at the other end of the small hole. Through setting up a plurality of yarn holes of advancing and go out the yarn hole, can satisfy many yarns and starching simultaneously, improve starching efficiency. In the embodiment of the present application, the inner diameter of the small hole at the two ends of the groove 4 is preferably 1mm to 10 mm.
Specifically, the inner diameter of the yarn inlet hole 10 can be adjusted according to the size of the yarn and the properties of the sizing agent so as to ensure that the yarn smoothly passes through and the sizing agent does not flow out of the yarn inlet hole, and the inner diameter of the yarn inlet hole 10 is preferably 0.6mm-0.8 mm. The inner diameter of the yarn outlet hole 11 can be adjusted according to the size of the yarn and the sizing requirement, and the inner diameter of the yarn outlet hole 11 is preferably 0.3mm-0.6 mm.
Specifically, the lengths of the yarn inlet hole 10 and the yarn outlet hole 11 are both 1mm-3 mm.
Specifically, the material of the yarn feeding joint 8 and the yarn discharging joint 9 is wear-resistant material, and more preferably, the material of the yarn feeding joint 8 and the material of the yarn discharging joint 9 are stainless steel or ceramic. In the sizing process of sizing, the abrasion of the yarns to the yarn inlet holes and the yarn outlet holes is very serious, and the wear-resistant materials are adopted, so that the change of the aperture of the yarn inlet holes and the aperture of the yarn outlet holes after long-time sizing can be avoided, the sizing quality is improved, and the service life of equipment is prolonged. The yarn inlet joint 8 and the yarn outlet joint 9 can be formed by punching a complete disc or by combining two parts. Specifically, as shown in fig. 3, the yarn outlet joint 9 is formed by splicing two parts through a clamping groove.
Specifically, the central lines of the small holes (6,7) at the two ends of the groove 4, the yarn inlet hole 10 and the yarn outlet hole 11 are positioned on the same horizontal line, and the yarn inlet hole and the yarn outlet hole are both positioned below the liquid level of the sizing agent, so that the immersion time of the yarns in the sizing agent can be kept constant, and the sizing uniformity is improved.
Specifically, the top of this main tank body is equipped with feed inlet 2, and this 4 bottoms in slot are equipped with discharge gate 5, and this discharge gate 5 is equipped with the discharge gate stopper to in the useless thick liquids of outflow. Preferably, the feed inlet 2 is a round hole with the diameter of 3-12mm, and the discharge outlet is a round hole with the diameter of 8-12 mm.
Specifically, the groove 4 is detachably connected with the yarn feeding connector 8 and the yarn discharging connector 9, including but not limited to, connection by screws, clamping grooves, magnetic force and other feasible methods. As a preferable mode, as shown in fig. 3, the yarn outlet joint 9 is formed by splicing two parts through a clamping groove, a magnetic material is arranged at a small hole at one end face of the yarn outlet joint and one end of the groove, and the yarn outlet joint is adsorbed on the groove through magnetic force. As another preferred mode, as shown in fig. 4, the yarn discharging connector 9 is in the shape of a bolt, a yarn discharging hole 11 is formed in the head of the bolt, a through hole larger than the yarn discharging hole is formed in the screw rod of the bolt, and the yarn discharging connector can be connected with the internal thread formed in the small hole of the end face of the groove through the external thread of the screw rod. Through dismantling and changing the yarn inlet joint 8 and the yarn outlet joint 9, the sizes of the yarn inlet hole and the yarn outlet hole can be conveniently adjusted according to actual needs.
Specifically, above-mentioned sizing device still can include yarn and advance yarn device, drying device and coiling mechanism, and yarn advances yarn device and is used for carrying out the starching with the leading-in sizing box of yarn, and drying device is used for drying the yarn that has gone up the oar that comes out from the sizing box, and the coiling mechanism is used for carrying out the rolling to the dry yarn of deriving from drying device.
The embodiment of the application also provides a sizing method, the sizing method is completed by adopting the sizing device, and the sizing method comprises the following steps: and (3) putting the size into the groove 4 of the sizing box 1, enabling the size to be higher than the size of the yarn inlet hole, enabling the yarn to enter the size in the groove 4 through the yarn inlet hole, and enabling the yarn to penetrate out of the yarn outlet hole 11 after being immersed in the size for a period of time. And at the moment, the excessive sizing agent on the yarn is scraped by the discharge hole, and the un-scraped sizing agent forms a yarn coating on the surface of the yarn.
The sizing method also comprises the steps of guiding the yarn to be sized into a yarn inlet hole of the sizing box through a yarn feeding device, drying the sized yarn in the sizing box by adopting a drying device, and winding the dried yarn led out from the drying device by adopting a winding device.
Examples
The sizing device provided by the embodiment of the application and the commercially available traditional yarn sizing machine are respectively adopted to size the yarns by using the multi-component reactive size, and the uniformity of the sizing tape is tested to obtain the test data in the table 1.
TABLE 1 yarn sizing uniformity test results
Figure BDA0003314993980000061
As can be seen from the above table, the sizing device provided in the embodiment of the present application significantly improves the uniformity of sizing of the yarn compared to the conventional yarn sizing machine on the market.
Finally, the above embodiments are only used for illustrating the technical solutions of the present application and not for limiting, although the present application is described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions can be made on the technical solutions of the present application without departing from the spirit and scope of the technical solutions of the present application, and all the technical solutions of the present application should be covered by the claims of the present application.

Claims (12)

1. The utility model provides a sizing device, its characterized in that, includes sizing case (1), the bottom of sizing case (1) is slope (3) and the slope centre that both sides narrow down and is equipped with slot (4) in the middle of the slope, slot (4) both ends are opened aperture (6,7) respectively, slot (4) are in aperture (6,7) department at both ends respectively with be equipped with into yarn joint (8) of yarn hole (10) and be equipped with play yarn joint (9) of yarn hole (11) and be connected, it is cylindrical through-hole and communicate with each other with aperture (6,7) at slot (4) both ends respectively to advance yarn hole (10) and play yarn hole (11), and the aperture (6,7) at slot (4) both ends, the central line of four holes of yarn hole (10) and play yarn hole (11) are located same straight line.
2. Sizing device according to claim 1, characterized in that the groove (4) has a depth of 5-15 mm and a width of 8-12 mm.
3. Sizing device according to claim 1, characterised in that the inner diameter of the holes (6,7) at both ends of the groove (4) is 1-10 mm.
4. Sizing device according to claim 1, characterised in that the inner diameter of the yarn inlet hole (10) is 0.6-0.8 mm and the inner diameter of the yarn outlet hole (11) is 0.3-0.6 mm.
5. Sizing device according to claim 1, characterized in that the length of the yarn inlet (10) and the yarn outlet (11) is 1mm-3 mm.
6. Sizing device according to claim 1, characterised in that the yarn inlet (8) and yarn outlet (9) connections are made of wear-resistant material.
7. Sizing device according to claim 6, characterized in that the material of the yarn inlet joint (8) and the yarn outlet joint (9) is stainless steel or ceramic.
8. Sizing device according to claim 1, characterized in that the centre lines of the holes (6,7) at the two ends of the groove, the feed hole (10) and the discharge hole (11) are located on the same horizontal line.
9. Sizing device according to claim 1, characterized in that the top of the sizing box is provided with a feed inlet (2) and the bottom of the groove is provided with a discharge outlet (5) provided with a discharge outlet plug.
10. Sizing device according to claim 9, characterized in that the feed inlet (2) is a circular hole with a diameter of 3-12mm and the discharge outlet (5) is a circular hole with a diameter of 8-12 mm.
11. Sizing device according to claim 1, characterized in that the groove (4) is detachably connected to the yarn feed nipple (8) and the yarn discharge nipple (9), respectively.
12. A sizing method, characterized in that the sizing method employs the sizing apparatus of any one of claims 1 to 11, the sizing method comprising: and (3) placing the sizing agent into the groove of the sizing box, enabling the height of the sizing agent to be higher than that of the yarn inlet hole, enabling the yarn to enter the sizing agent in the groove through the yarn inlet hole, and enabling the yarn to penetrate out of the yarn outlet hole after the yarn is fully immersed in the sizing agent.
CN202111228045.0A 2021-10-21 2021-10-21 Sizing device and sizing method Pending CN113897745A (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1801065A (en) * 1928-11-01 1931-04-14 Ashworth Percy Sizing machine for artificial silk
CN108867057A (en) * 2018-06-19 2018-11-23 南通晗奥纺织有限公司 Slashing technique method
CN212316430U (en) * 2019-11-19 2021-01-08 中迪纺织(南通)有限公司 Sizing machine for cotton yarn processing
CN212688315U (en) * 2020-05-14 2021-03-12 沭阳宏毅纺织有限公司 Glue sealing device for covering yarn
CN213978164U (en) * 2020-11-19 2021-08-17 南通沧月纺织品有限公司 High-concentration low-pressure sizing device

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1801065A (en) * 1928-11-01 1931-04-14 Ashworth Percy Sizing machine for artificial silk
CN108867057A (en) * 2018-06-19 2018-11-23 南通晗奥纺织有限公司 Slashing technique method
CN212316430U (en) * 2019-11-19 2021-01-08 中迪纺织(南通)有限公司 Sizing machine for cotton yarn processing
CN212688315U (en) * 2020-05-14 2021-03-12 沭阳宏毅纺织有限公司 Glue sealing device for covering yarn
CN213978164U (en) * 2020-11-19 2021-08-17 南通沧月纺织品有限公司 High-concentration low-pressure sizing device

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