CN108867057A - Slashing technique method - Google Patents
Slashing technique method Download PDFInfo
- Publication number
- CN108867057A CN108867057A CN201810627141.4A CN201810627141A CN108867057A CN 108867057 A CN108867057 A CN 108867057A CN 201810627141 A CN201810627141 A CN 201810627141A CN 108867057 A CN108867057 A CN 108867057A
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- CN
- China
- Prior art keywords
- yarn
- sizing
- slurry
- porcelain eye
- slashing technique
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
- D06B15/08—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by scraping
- D06B15/085—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by scraping by contact with the textile material
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/04—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments
- D06B3/06—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments individually handled
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/77—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with silicon or compounds thereof
- D06M11/79—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with silicon or compounds thereof with silicon dioxide, silicic acids or their salts
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/21—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/244—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of halogenated hydrocarbons
- D06M15/248—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of halogenated hydrocarbons containing chlorine
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/16—Synthetic fibres, other than mineral fibres
- D06M2101/30—Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M2101/32—Polyesters
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
- D06M2200/40—Reduced friction resistance, lubricant properties; Sizing compositions
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a kind of slashing technique methods, successively include the following steps：A：Open sizing machine；B：Import yarn：C:Slurry is added；D：Clear up porcelain eye.The present invention provides a kind of slashing technique methods, can disposably starch Yarn homogeneous and make, have very high first-time qualification rate.
Description
Technical field
The present invention relates to a kind of slashing technique methods.
Background technique
Slashing technique slurry at this stage is easy to appear sticky phenomenon, and sizing is not uniform enough, be easy to appear lamination or
The slight skinning in surface.The continuous accumulation of line batting can also result in blockage to porcelain eye.This will seriously affect sizing quality.
Summary of the invention
In order to solve the above technical problems, the present invention provides the slashing technique methods that one kind is capable of high quality sizing.
In order to achieve the above objectives, technical scheme is as follows：
A kind of slashing technique method, includes following components according to mass ratio：PVC30-40 parts, medical stone 50-701, one kind
Slashing technique method, which is characterized in that successively include the following steps：
A：Open sizing machine；
B：Import yarn：
C:Slurry is added；
D：Clear up porcelain eye.
Preferably, the temperature of sizing machine is controlled at 65 degree in the step A.
Preferably, the yarn is 16 bifilar dacron short silk yarns.
Preferably, the plasma volume of the yarn is about 30g/100m, at normal sizing speed 120m/min, every about
Answered hand charge primary every 10~15 minutes.
The present invention provides a kind of slashing technique methods, can disposably starch Yarn homogeneous and make, and have very high primary
Qualification rate.
Specific embodiment
The technical scheme in the embodiments of the invention will be clearly and completely described below.
1, prepare before production
1) health of production environment is cleaned up, workbench, seat, finished product and NonConforming Product Area domain is wiped
Only；
2) sizing machine work top, the dust for wiping machine surface are cleared up, is cleaned on machine control panel with clean soft cloth
Each control and display instrument；
3) in the case where disconnecting machine power, open sizing machine rear portion oven door, clear up baking oven in yarn and thread head and
Slurry dry hide.It checks six guide chain tensions on rotating cage, adjusts its elasticity when necessary；
4) production in various tools, measurer, including ruler, angle square, vernier caliper, plastic cutter, scissors, nipper plier,
Tweezers, pen, record of production card etc., should designated position it is in good order put in case use；
5) it should be placed on designated position for measuring the digital multimeter of yarn rice resistance, should be all carried out a little before daily work
Detection examination, could be used for the rice resistance test of yarn after qualified；
6) production task list is compareed, check and prepares enough to sizing line, check that slurry sees whether quantity is able to satisfy production requirement,
Whether appearance and physical property are normal, if you have questions, submit a report asking for technical staff and handle in time；
7) it checks plastics tube, sees whether quantity is able to satisfy production requirement.If quantity is inadequate, should by work flow and
When material requisition.
2, production process
1) start process
A) the three-phase breaker switch that sizing machine is controlled in distribution box is closed；
B) the two-phase killer switch that axial flow blower is controlled in distribution box is closed；
C) power switch on sizing machine left-side switch and control panel is opened；
D) baking oven heater switch, baking oven temperature controller switch, the hydrofuge control switch, heating wind on control panel are successively opened
Machine switch；
E) the control temperature of baking oven temperature controller is set as 65 DEG C.This setting value varies without under normal circumstances；
F) by pressing "+" and "-" key on timer, the hydrofuge time is set as setting the heating blower working time in 9 seconds
It is set to 3 seconds.Timing is not required to often change under normal circumstances；
G) the numerical value on four rotating cage sizing controllers, it is recorded in upper one class of sizing workload column of record of production card
In.By the reset key on controller, the sizing quantity (rice number) of four cages is reset.
2) yarn importing process
A) it selects to be placed on the tube seat of stock tank lower front to sizing line, and it according to production task list.Often at present
Yarn is 16 bifilar dacron short silk yarns；
B) it selects to scrape slurry porcelain eye with what yarn was adapted, and puts into porcelain eye slot.Porcelain eye matched with above-mentioned yarn
Aperture is 0.8mm；
C) tube clamper is lifted；
D) yarn is sequentially passed through and draws yarn porcelain hole, two porcelain hooks, several guide porcelain wheels in stock tank and scrapes slurry porcelain eye.Upwards
Transparent oven door is pulled open, the end of a thread is fixed on the screw rod of rotating cage upper left side, left hand gently hauls yarn, and the right hand, which is rotated up, to be turned
The circle of cage one to two is wound on yarn on rotating cage；
If e), having slurry in stock tank, then can press " around yarn " key on sizing controller eaten the yarn of slurry around
It is dried in advance in into rotating cage.When the circle number of rotating cage rotation reaches setting value, rotating cage can stop automatically.Currently, 1#, 2# rotating cage
75 circles are set as around yarn circle number, 3#, 4# rotating cage are set as 55 circles, which can not arbitrarily change.
3) slurry adition process
A) suitable slurry is selected according to production task list.Note that slurry is after deployed, if placing a period of time not
It uses, it is possible that retrogradation, the slight skinning of lamination or surface, should use high-shear emulsion machine stirring 10 before use
~20 minutes；
B) slurry in drum is scooped into small stainless steel barrel with scoop, in case charging uses；
C) it when hand charge, opens slurry tank and is placed on one side, held small stainless steel charging basket that slurry is slowly poured into slurry
In slot.Slurry adding amount, which is subject to just, did not had upper layer guide porcelain wheel；
D) under normal circumstances, the plasma volume of yarn is about 30g/100m, at normal sizing speed 120m/min, about
Answered hand charge primary every 10~15 minutes；
E) pay attention to 1：Slurry can not have porcelain eye.Porcelain eye is not crossed if accidentally fed, this rotating cage sizing should be stopped immediately
Process scoops out extra slurry, cleans out porcelain eye, is then further continued for sizing process；
F) pay attention to 2：Accidentally slurry is dropped in cylinder yarn when if adding slurry, this rotating cage sizing mistake should be stopped immediately
Journey cleans out cylinder yarn spreading mass, is then further continued for sizing process；
G) pay attention to 3：Add makes its solvent excessively volatilize the baking of slurry in slot when slurry in order to reduce to blow outside baking oven hot gas,
Can temporary close heating blower, be turned on again after adding slurry.
4) porcelain eye process is cleared up
Porcelain eye is most important quantitative tool in sizing process, it is ensured that porcelain eye is smooth, cleans, is unobstructed, is that product (has been starched
Yarn) electrical performance stability and consistency important leverage.In sizing process, since stock tank local environment temperature is higher, cause
Make slurry retrogradation and skinning due to solvent quickly volatilizees, is easy to result in blockage to porcelain eye.In addition, the continuous accumulation of yarn batting
It can result in blockage to porcelain eye.This will seriously affect sizing quality, should periodically clear up porcelain eye and slurry tank by the following method.
A) slurry tank to be opened to be placed on one side, the porcelain eye yarn outlet that detects by an unaided eye sees if there is slurry skinning and waves, if
Skinning exists, and " starting/stopping " key pressed on sizing controller stops sizing, goes slurry skinning, then, use hand with tweezers folder
Hold slurry tank both ends yarn, small range pull back and forth it is several under so that porcelain eye restore it is unobstructed；
B) in sizing operational process, gently lift the guide wheel assembly in sizing slot, detect by an unaided eye in porcelain eye slot into
Whether batting group or slurry skinning are accumulated at yarn mouth.If so, slurry skinning and batting group are removed with tweezers folder, to restore porcelain eye
It is unobstructed；
C) it suitably disposes inside and outside porcelain eye piece, porcelain eye slot is inside and outside, on guide porcelain wheel and the slurry knot on slurry tank periphery
Skin；
D) it is cleared up at the yarn entry of transparent roasting box door in time, due to yarn fast moves and shake causes slurry to splash
The slurry skinning accumulation of generation；
E) it after clearing up, covers slurry slot cover and presses sizing after adjustment controls the knob to 80m/min of sizing speed
" starting/stopping " key on controller continues sizing.When tube is no abnormal around yarn process, sizing speed can be adjusted to normally
120m/min operation；
F) pay attention to：Wave its solvent excessively the baking of slurry in slot to reduce to blow outside baking oven hot gas when clearing up porcelain eye
Hair, and a large amount of solvent vapo(u)rs is avoided to blow out, damages operator, can temporary close heating blower, process knot for clearance
Shu Houzai is turned on.
5) rice resistance measurement event
A) digital multimeter is placed on sizing machine platform, presses on & off switch and open multimeter, test function is selected
Knob is placed in the 100k Ω gear of ohms range；
B) " starting/stopping " key pressed on sizing controller stops sizing, lifts tube clamper；
C) light to draw sizing line and compare sampling (50cm) scale marked on machine, it is clamped with the dark red test pencil of multimeter
The numerical value that multimeter is shown and the standard value pair with production task list defined are read in the yarn both ends equal with above-mentioned scale
Than；
If d), the relative deviation of surveyed numerical value is not more than+10%, then product is qualified；
If e), relative deviation be greater than+10%, sizing should be stopped immediately, go through porcelain eye and by should by " 4) clear up porcelain
The step of eye process ", clears up porcelain eye.Sizing is restarted after cleaning, and carries out rice resistance again after sizing amount is not less than 200m
Measurement；
If f), cannot be up to standard by clearing up measurement numerical value several times, then it should expand examination scope, including, the type of yarn
Whether number specification, the model specification of porcelain eye, slurry select to, entire yarn operation channel whether problem, multimeter whether problem, directly
Extremely problem is thoroughly solved.
6) sizing process
A) start sizing or the yarn importing process because restarting sizing after broken yarn shutdown for newly changing yarn, can press
The step of " 2) the yarn importing process " of " 2, production process ", operates；
B) add slurry or addition slurry that should operate by the step of " 3) slurry process is added "；
C) tube clamper is lifted, " around yarn " key on sizing controller is pressed, when rotating cage rotation reaches the circle number of setting
When can stop automatically.Transparent oven door is pulled open upwards, the yarn and thread head of starching and drying is taken out from the rotating cage rightmost side, is pulled out suitable
When length, the end of a thread is fixed on sky tube and is placed in tube clamper, tube clamper is put down, it is made to be adjacent to guide
Groove drum tightens yarn with hand rotation tube；
D) it is connect if it is the line of sizing with less than cylinder, it should be as far as possible using the wiring side of connector minimum (spinner is common)
Formula connection, cuts extra the end of a thread with the end of a thread, puts down tube clamper, it is made to be adjacent to Yarn guide groove drum, makes yarn with hand rotation tube
Line is tightened；
E) after the knob to 80m/min of adjustment control sizing speed, " starting/stopping " key pressed on sizing controller is opened
Sizing speed can be adjusted to normal 120m/min operation when tube is no abnormal around yarn process by beginning sizing；
F) in sizing process, regular replenishment slurry and cleaning porcelain eye are answered.Hand charge one was answered per every about 10~15 minutes
Secondary, cleaning porcelain eye can arrange to carry out after recycling.Charging process should be operated by the step of " 3) slurry process is added ", clear up porcelain
Eye process should be operated by the step of " 4) clearing up porcelain eye process "；
G) before real time on-line detection device is not installed, the rice resistance value of periodic detection sizing line is answered.Detect yarn
Rice resistance value should be operated by the step of " 5) rice resistance measurement event "；
H) (16000~18000m or when lifting tube clamper, yarn when receiving the amount of sizing on tube and reaching a fixed number
Line is less than 1cm at a distance from Yarn guide groove drum), it should remove in time and starch cylinder yarn, then continue sizing after more renewing tube；
I) after more renewing tube, the rice resistance for newly unloading sizing line should be detected by the method for " 5) rice resistance measurement event "
Value.Cylinder yarn product after test passes should be fitted into time in defined packaging bag；
J) when sizing process encounters broken yarn, replace existing porcelain eye piece using clean spare porcelain eye piece, and by " 2, produced
The step of " 2) the yarn importing process " of journey ", operates.The porcelain eye piece replaced should be cleaned out spare in time；
K) pay attention to：In sizing process, the slurry skinning and the end of a thread of cleaning machine deck drippage should be evacuated, and sweeps ground
The end of a thread in face and winged yarn, to keep the neat and tidy of production environment.
7) sizing process terminates
If a) sizing production uses break tour continuous production, at the moment of relieving, the person of succeeding should at least shift to an earlier date 15 minutes
To hilllock.The person of handing over to the next shift should require this airliner device operation conditions, production task and its related attentional item is linked up with the person of succeeding,
Numerical value on this class of four rotating cage sizing controllers is recorded in upper class's sizing workload column of record of production card, and signature is simultaneously
Give the person of succeeding.Before relieving, personnel on duty should also be cleaned up machine deck and machine surrounding enviroment；
B) produced if it is split run, then at the end of sizing produces, should first close baking oven heater switch on control panel,
Baking oven temperature controller switch opens slurry slot cover, lifts guide porcelain wheel assembly, takes out slurry tank.The non-liquid slurry in hopper
After material (skinning, the fast, retrogradation of knot etc.) cleans up, clout refunds size barrel.Slurry in slot is wiped off with scraper, and slurry tank is placed
Return；
C) yarn being wound on porcelain wheel is removed, the slurry to use cloth to wipe on main line.Porcelain eye piece is removed, use cloth to wipe with net porcelain eye piece
On slurry, make its move back and forth it is several under to dredge clean porcelain eye.Guide porcelain wheel assembly is put back in slurry tank, slurry is covered
Hopper lid；
D) hydrofuge control switch, heating blower switch, the power switch on control panel and machine left-side switch are closed；
E) the three-phase breaker switch that sizing machine is controlled in distribution box is closed；
F) the two-phase killer switch that axial flow blower is controlled in distribution box is closed.
Various modifications to these embodiments will be readily apparent to those skilled in the art, herein
Defined General Principle can be realized in other embodiments without departing from the spirit or scope of the present invention.
Claims (4)
1. a kind of slashing technique method, which is characterized in that successively include the following steps：
A：Open sizing machine；
B：Import yarn：
C:Slurry is added；
D：Clear up porcelain eye.
2. slashing technique method according to claim 1, which is characterized in that the temperature control of sizing machine in the step A
At 65 degree.
3. slashing technique method according to claim 1, which is characterized in that the yarn is 16 bifilar dacron short silk yarns
Line.
4. slashing technique method according to claim 1, which is characterized in that the plasma volume of the yarn is about 30g/
100m answered hand charge primary at normal sizing speed 120m/min per every about 10~15 minutes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810627141.4A CN108867057A (en) | 2018-06-19 | 2018-06-19 | Slashing technique method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810627141.4A CN108867057A (en) | 2018-06-19 | 2018-06-19 | Slashing technique method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108867057A true CN108867057A (en) | 2018-11-23 |
Family
ID=64339263
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810627141.4A Withdrawn CN108867057A (en) | 2018-06-19 | 2018-06-19 | Slashing technique method |
Country Status (1)
| Country | Link |
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| CN (1) | CN108867057A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113897745A (en) * | 2021-10-21 | 2022-01-07 | 山东中康国创先进印染技术研究院有限公司 | Sizing device and sizing method |
-
2018
- 2018-06-19 CN CN201810627141.4A patent/CN108867057A/en not_active Withdrawn
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113897745A (en) * | 2021-10-21 | 2022-01-07 | 山东中康国创先进印染技术研究院有限公司 | Sizing device and sizing method |
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Application publication date: 20181123 |