CN113892752B - Intelligent electromechanical three-part full-automatic production line for mobile phone glass roller brush - Google Patents

Intelligent electromechanical three-part full-automatic production line for mobile phone glass roller brush Download PDF

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Publication number
CN113892752B
CN113892752B CN202111113866.XA CN202111113866A CN113892752B CN 113892752 B CN113892752 B CN 113892752B CN 202111113866 A CN202111113866 A CN 202111113866A CN 113892752 B CN113892752 B CN 113892752B
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China
Prior art keywords
pipe
centering
turning tool
rotary
turning
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CN202111113866.XA
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CN113892752A (en
Inventor
陈永治
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Hubei Cpnc Machinery Ltd
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Hubei Cpnc Machinery Ltd
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Priority to CN202111113866.XA priority Critical patent/CN113892752B/en
Publication of CN113892752A publication Critical patent/CN113892752A/en
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    • AHUMAN NECESSITIES
    • A46BRUSHWARE
    • A46DMANUFACTURE OF BRUSHES
    • A46D3/00Preparing, i.e. Manufacturing brush bodies
    • AHUMAN NECESSITIES
    • A46BRUSHWARE
    • A46DMANUFACTURE OF BRUSHES
    • A46D3/00Preparing, i.e. Manufacturing brush bodies
    • A46D3/06Machines for both drilling bodies and inserting bristles
    • AHUMAN NECESSITIES
    • A46BRUSHWARE
    • A46DMANUFACTURE OF BRUSHES
    • A46D3/00Preparing, i.e. Manufacturing brush bodies
    • A46D3/08Parts of brush-making machines
    • AHUMAN NECESSITIES
    • A46BRUSHWARE
    • A46DMANUFACTURE OF BRUSHES
    • A46D3/00Preparing, i.e. Manufacturing brush bodies
    • A46D3/08Parts of brush-making machines
    • A46D3/085Magazines for brush bodies; Feeding bodies
    • AHUMAN NECESSITIES
    • A46BRUSHWARE
    • A46DMANUFACTURE OF BRUSHES
    • A46D3/00Preparing, i.e. Manufacturing brush bodies
    • A46D3/08Parts of brush-making machines
    • A46D3/087Holders or supports for brush bodies
    • AHUMAN NECESSITIES
    • A46BRUSHWARE
    • A46DMANUFACTURE OF BRUSHES
    • A46D9/00Machines for finishing brushes
    • A46D9/02Cutting; Trimming

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

The invention discloses an intelligent electromechanical three-part full-automatic production line for a mobile phone glass roller brush. It comprises an upper pipe part, a vehicle pipe part and a hair planting part; the tube turning part is positioned between the upper tube part and the hair planting part; the upper pipe part and the vehicle pipe part are arranged in parallel; the hair planting part is positioned on the side of the vehicle pipe part; the upper pipe part comprises a handle storage structure, an upper pipe bracket, a pipe centering conveying structure, a pipe cutting structure and a pipe driving structure; the storage handle structure, the pipe centering conveying structure, the pipe cutting structure and the pipe driving structure are all arranged on the upper pipe support; the pipe centering conveying structure, the pipe cutting structure and the pipe driving structure are sequentially arranged at the upper end of the upper pipe support along the conveying direction of the long pipe to be installed; the pipe cutting structure is positioned between the handle storage structure and the pipe driving structure. The invention has the advantages of high production efficiency, high operation precision, high yield, labor and time saving and labor intensity reduction.

Description

Intelligent electromechanical three-part full-automatic production line for mobile phone glass roller brush
Technical Field
The invention relates to an intelligent electromechanical triplex full-automatic production line for a mobile phone glass roller brush.
Background
The existing mobile phone glass roller brush production all adopts manual operation, for example, a raw material long pipe is manually cut into a short pipe section, then the short pipe section is manually turned to form a brush handle, and the brush handle is manually transported to a hair planting workshop for manual hair planting; even through equipment improvement, carry out machinery to the brush holder and plant the hair, need artifical installation brush holder to plant on the hair machine during machinery plants the hair, production efficiency is low, and the operation precision is low, and the yield is low, and it is consuming time to consume the worker, and intensity of labour is big.
Therefore, it is necessary to develop an automatic production line of the mobile phone glass roller brush, which has the advantages of high production efficiency, high operation precision, high yield, labor and time saving and labor intensity reduction.
Disclosure of Invention
The invention aims to provide an intelligent electromechanical triplex full-automatic production line for a mobile phone glass roller brush, which has the advantages of high production efficiency, high operation precision, high yield, labor and time conservation and labor intensity reduction.
In order to achieve the purpose, the technical scheme of the invention is as follows: in order to realize the purpose, the technical scheme of the invention is as follows: cell-phone glass cylinder brush intelligent electromechanical triplex full automatic production line, its characterized in that: comprises an upper pipe part, a vehicle pipe part and a hair planting part; the tube turning part is positioned between the upper tube part and the hair planting part; the upper pipe part and the vehicle pipe part are arranged in parallel; the hair planting part is positioned on the side of the vehicle pipe part;
the upper pipe part comprises a handle storage structure, an upper pipe bracket, a pipe centering conveying structure, a pipe cutting structure and a pipe driving structure; the storage handle structure, the pipe centering conveying structure, the pipe cutting structure and the pipe driving structure are all arranged on the upper pipe support; the pipe centering conveying structure, the pipe cutting structure and the pipe driving structure are sequentially arranged at the upper end of the upper pipe support along the conveying direction of the long pipe to be installed; the pipe cutting structure is located between the pipe centering conveying structure and the pipe driving structure.
In the technical scheme, the handle storage structure comprises a handle storage frame, a handle storage limiting plate and a pipe jacking plate; the handle storage limiting plate and the top tube plate are both arranged on the handle storage frame; the handle storage limiting plate is positioned between the top tube plate and the tube centering conveying structure; the handle storage frame comprises a pipe bracket and a pipe tidying limiting frame; the pipe tidying limiting frame is arranged on the outer side of the pipe bracket and is positioned between the pipe bracket and the pipe cutting structure;
the pipe bracket and the pipe tidying limiting frame are obliquely arranged on the side surface of the upper pipe bracket.
In the technical scheme, the pipe centering conveying structure comprises a pipe centering conveying roller, a pipe centering support and a pipe baffle; the tube centering brackets are arranged on the upper tube bracket at intervals; a plurality of pipe centering conveying rollers are arranged on the pipe centering support, and the plurality of pipe centering conveying rollers are arranged on the pipe centering support in a V-shaped structure; the pipe baffle is vertically installed on the pipe centering support and is located outside the pipe centering support.
In the technical scheme, the pipe cutting structure comprises an anti-jumping pressure wheel device and a blade power motor; the blade is connected with a blade power motor; the anti-jumping pressing wheel device comprises an anti-jumping frame, a pipe centering rotary roller structure, a pipe rotary pressing wheel structure and a pressing wheel driving cylinder; the pipe centering rotary roller structure is arranged at the lower end of the anti-bouncing frame; the pipe centering rotary roller structure comprises a pipe centering rotary roller bracket and a pipe centering rotary roller; a plurality of pipe centering rotary rollers are arranged on the pipe centering rotary roller bracket, and are arranged on the pipe centering rotary roller bracket in a V-shaped structure; the pipe centering rotary roller bracket and the pipe centering bracket are arranged in parallel; the tube rotating pinch roller structure is movably arranged on the upper part of the anti-bouncing frame and is positioned above the tube centering rotating roller structure.
In the technical scheme, the pipe driving structure comprises a rotary pneumatic chuck, a rotary pneumatic chuck clamping cylinder and a rotary driving motor; the rotary pneumatic chuck clamping cylinder is connected with the rotary pneumatic chuck; the rotary pneumatic chuck is connected with a rotary driving motor.
In the technical scheme, the pipe turning part comprises a truss, a manipulator, a pipe turning support, a clamping jaw seat and a pipe turning tool rest structure; the clamping jaw seat and the pipe turning tool rest structure are both arranged on the pipe turning support; the truss covers the periphery of the vehicle pipe bracket.
In the technical scheme, the manipulator is a three-axis manipulator; the manipulator comprises a first manipulator and a second manipulator; the first manipulator and the second manipulator are respectively and movably connected with the truss; a first jaw is arranged on the first manipulator; and the second manipulator is provided with a milling and clamping integrated structure.
In the above technical solution, the jaw seat includes a first jaw seat and a second jaw seat; the first clamping jaw seat is fixedly arranged at one end of the vehicle pipe bracket; the second clamping jaw seat is movably connected with the vehicle pipe bracket; the pipe turning tool rest structure is movably connected with the pipe turning support and is positioned between the first clamping jaw seat and the second clamping jaw seat.
In the technical scheme, the first jaw seat is provided with the outer jaw pneumatic chuck; an inner supporting claw pneumatic chuck is arranged on the second claw seat.
In the technical scheme, the pipe turning tool rest structure comprises a turning tool, a tool rest, a pipe turning tool rest supporting plate and a tool rest supporting plate; the tool rest is arranged on the tool rest supporting plate for tube turning; the pipe turning tool rest supporting plate is movably connected with the tool rest supporting plate; the tool rest supporting plate is movably connected with the pipe turning bracket; the turning tool comprises a first turning tool, a second turning tool, a third turning tool and a fourth turning tool;
the tool rest comprises an electric tool rest and a tool arranging rest; the number of the tool rests is two, and a second turning tool is arranged on one tool rest; a fourth turning tool is arranged on the other tool gang frame; the electric knife rest is provided with a first turning tool and a third turning tool.
In the technical scheme, the production method of the intelligent electromechanical three-in-one full-automatic production line for the mobile phone glass roller brush comprises the following steps:
the method comprises the following steps: starting a machine;
starting an intelligent electromechanical triplex full-automatic production line for the mobile phone glass roller brush;
step two: the upper pipe part carries out pipe conveying and cutting operations;
pipe conveying operation: the long pipe to be packaged positioned on the conveying station of the handle storage structure is jacked up through the top plate, and the long pipe to be packaged is arranged in a V-shaped structure formed by a plurality of pipe centering conveying rollers under the action of the inclined surface of the top plate and the gravity of the long pipe to be packaged; a rotary pneumatic chuck of the pipe driving structure extends into an inner hole at one end of the long pipe to be packaged, the long pipe to be packaged is fixed and dragged out, meanwhile, a pipe centering conveying roller rolls, the conveying roller and the pipe driving structure convey the long pipe to be packaged to the next processing station, and at the moment, the long pipe to be packaged is positioned in the middle of the anti-jumping pressure roller device;
pipe cutting operation: the anti-jumping pinch roller device compresses a pipe body of the long pipe to be packaged, the rotary driving motor drives the long pipe to be packaged to keep a rotary state, and the blade cuts the long pipe to be packaged into a pipe section with a set length under the driving of the blade power motor and the cutter power motor; at the moment, the rotary air chuck moves backwards and drags out the pipe section;
step three: the vehicle pipe part carries out the operation of conveying pipe sections and vehicle pipes;
first delivery of pipe sections and vehicle pipe operations: the first mechanical arm transversely moves on the truss to the position above the pipe section, then vertically moves to the position of the pipe section, the first jaw is loosened, the pipe section is sleeved and clamped, the first mechanical arm sequentially vertically moves upwards, transversely and vertically downwards, the pipe section is conveyed to the position of the first jaw seat, the outer clamping jaw pneumatic chuck on the first jaw seat clamps one end of the pipe section, the pipe turning tool rest structure transversely moves to a preset machining position adjacent to the first jaw seat, one end face of the pipe section is turned through the first turning tool, and the turning tool longitudinally moves to enable the second turning tool to be located at a machining station, continue to turn the inner hole of the pipe section and form an inner hole and a fillet structure;
second delivery of spool and car pipe operations: the pipe turning tool rest structure longitudinally moves and exits from a machining station, a pipe section conveying space is reserved, the second jaw seat transversely moves to a preset machining position adjacent to the first jaw seat, an inner hole of a pipe section machined in the previous step is tightly supported by the inner-supporting jaw pneumatic chuck, the pipe section is loosened by the outer-clamping jaw pneumatic chuck at the time, and the second jaw seat transversely moves to drive the pipe section to return to the machining station; the pipe turning tool rest structure transversely moves to a preset processing position adjacent to the second clamping jaw seat, the other end face of the pipe section is turned by a third turning tool and all the outer edges of the pipe section are turned backwards, and the turning tool longitudinally moves to enable a fourth turning tool to be located at a processing station, continue to turn the pipe section and form an inner hole and a fillet structure;
milling grooves and conveying pipe sections for the third time; the second mechanical arm moves horizontally and vertically on the truss to drive the milling clamp integrated structure to move to a groove milling station, and the groove milling electric shaft mechanism performs groove milling operation on the pipe section fixed on the inner supporting claw pneumatic chuck to form a finished brush handle; the milling clamp rotating cylinder drives the milling clamp to rotate by an integral structure, so that the milling groove electric shaft mechanism and the second jaw are changed, the second jaw is positioned at a clamping station, a finished product brush holder is clamped, the finished product brush holder is loosened by the internal supporting claw pneumatic chuck at the moment, the second manipulator moves leftwards and horizontally to drag the finished product brush holder out, then the finished product brush holder moves upwards, rightwards and downwards vertically in sequence on the truss, and the finished product brush holder is automatically conveyed to a hair planting part;
step four: drilling and shearing by a hair planting machine are carried out on the hair planting part;
the bristle planting part carries out drilling and shearing operations of a bristle planting machine on the finished brush holder positioned on the bristle planting part to form the finished brush.
The invention has the following advantages:
the production efficiency is high, the operation precision is high, the yield is high, the labor and the time are saved, and the labor intensity is reduced; the defects that the prior art completely depends on manual operation to carry out each procedure, the production efficiency is low, the operation precision is low, the yield is low, the labor consumption and the time consumption are high, and the labor intensity is high are overcome.
The intelligent electromechanical three-part full-automatic production line for the mobile phone glass roller brush is used for producing the mobile phone glass roller brush, can automatically realize all production processes of the mobile phone glass roller brush (including automatic conveying and cutting processes of raw long pipes (namely long pipes to be assembled), automatic conveying processes of pipe sections, automatic pipe turning processes, automatic conveying processes of finished product brush holders and full-automatic hole drilling, hair planting and hair shearing processes), does not need manual participation, and is high in production efficiency, operation precision and yield, labor and time are saved, and labor intensity is reduced.
The intelligent electromechanical triplex full-automatic production line for the mobile phone glass roller brush is adopted to produce the mobile phone glass roller brush, so that full-automatic production of the whole process from a raw material long pipe to a finished product brush can be realized without manual participation, 5-10 full-automatic production lines can be controlled by one person, the labor intensity is low, the production efficiency is high, and the labor is greatly saved; the defects that each process of the existing production of the mobile phone glass roller brush is low in efficiency due to manual operation, and the whole process from a raw material long pipe to a finished product brush needs at least 6 workers, so that the production efficiency is low and the labor intensity is high are overcome.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is an enlarged view of fig. 1 at N3.
Fig. 3 is a schematic view of the overall structure of the present invention.
Fig. 4 is a partial structural diagram of the connection of the upper tube portion and the vehicle tube portion in the present invention.
Fig. 5 is a partial structural view showing the connection of the upper tube portion and the vehicle tube portion in the present invention.
Fig. 6 is a third schematic view of the overall structure of the present invention.
Fig. 7 is a partial schematic structural view showing the connection of the upper tube portion and the vehicle tube portion in the present invention.
Fig. 8 is an enlarged view of fig. 7 at N1.
Fig. 9 is a partial structural view of the connection of the upper tube portion, the vehicle tube portion and the flocked portion in the present invention.
Fig. 10 is a schematic view showing a partial structure of a second robot for transferring a tube to a hair-planting part according to the present invention.
Fig. 11 is a first partial schematic view of a first robot of the present invention delivering a pipe segment to an outer jaw air chuck.
Fig. 12 is a second schematic view of a portion of the first robot of the present invention delivering a pipe segment to an external jaw air chuck.
Fig. 13 is a schematic structural view of the pipe centering conveying roller of the present invention conveying the long pipe to be packed to the anti-jumping pressure roller device.
Fig. 14 is a schematic structural diagram of the pipe centering conveying roller of the present invention conveying the long pipe to be installed to the anti-jump pressing roller device, rotating the pneumatic chuck to tighten one end of the long pipe to be installed, pulling out the long pipe to be installed, and cutting the long pipe to be installed into pipe sections by the blade.
Fig. 15 is a schematic structural diagram of the pipe centering conveying roller of the present invention conveying the long pipe to be installed to the anti-jump pressing roller device, rotating the pneumatic chuck to tighten one end of the long pipe to be installed and then pulling out the long pipe to be installed, cutting the long pipe to be installed into pipe segments by the blade, rotating the pneumatic chuck to continue to tighten one end of the pipe segments and pulling out the pipe segments backwards.
Fig. 16 is a schematic structural view of the first robot moving to the rotary air chuck to clamp the other end of the pipe segment and simultaneously rotating the air chuck to loosen the pipe segment, wherein the first robot moves forward to pull out the pipe segment.
Fig. 17 is a schematic structural view of the internal supporting claw pneumatic chuck of the present invention moving from one end of the pipe segment to the pipe segment, and the third lathe tool lathes the pipe segment.
Fig. 18 is a second partial schematic structural view of the second robot arm of the present invention delivering the tube to the hair-planting part.
Fig. 19 is a schematic view of the second robot of the present invention gripping the other end of the finished handle while the internal claw chuck releases one end of the tube section.
FIG. 20 is a perspective view of the tubular portion of the present invention without the truss and the robot.
Fig. 21 is a first structural view of an upper tube portion in the present invention.
Fig. 22 is an enlarged view of fig. 21 at N2.
Fig. 23 is a schematic view of a connection structure of a ceiling plate and a ceiling plate cylinder in the present invention.
Fig. 24 is a perspective view of the external jaw air chuck of the present invention.
Fig. 25 is a schematic perspective view of the internal holding jaw air chuck of the present invention.
Fig. 26 is a second structural view of the upper tube portion in the present invention.
Fig. 27 is a third schematic structural view of the upper tube portion in the present invention.
Fig. 28 is a fourth structural view of the upper tube portion in the present invention.
Fig. 29 is a schematic structural view of the upper pipe portion provided with a long pipe to be installed in the present invention.
Fig. 23 shows a top plate cylinder 6A for providing power to drive the top plate 6 to ascend and descend.
The step 12D in fig. 8 indicates a step on the inner side of the rotary air chuck, and the step 12D of the rotary air chuck extends into the long pipe to be assembled and is tightened and fixed by a tightening structure located on the step 12D of the rotary air chuck.
In the figure, 1-a pipe storage handle rack, 2-a pipe bracket, 3-a pipe alignment limiting rack, 4-a pipe storage handle limiting board, 5-a long pipe to be installed, 6-a pipe ejection plate, 7-a pipe centering conveying roller, 8-a pipe centering bracket, 9-a pipe baffle, 10-a speed reduction motor, 11-a rack, 12-a rotating pneumatic chuck, 13-a rotating pneumatic chuck clamping cylinder, 14-an anti-jumping pressure roller device, 14.1-an anti-jumping rack, 14.2-a pipe centering rotating roller structure, 14.21-a pipe centering rotating roller bracket, 14.22-a pipe centering rotating roller, 14.3-a pipe rotating pressure roller structure, 14.31-a pipe rotating pressure roller bracket, 14.32-a pipe rotating pressure roller, 14.4-a pressure roller driving cylinder, 15-a rotating driving motor, 16-a blade power motor, 17-manipulator, 17A-first manipulator, 17B-second manipulator, 18-cutter motor, 19-cutter guide, 20-pipe turning tool holder structure, 20.1-turning tool, 20.11-first turning tool, 20.12-second turning tool, 20.13-third turning tool, 20.14-fourth turning tool, 20.2-tool holder, 20.21-electric tool holder, 20.22-gang tool holder, 20.23-spare tool sleeve, 20.3-tool holder support plate, 20.4-pipe turning tool holder support plate, 21-first jaw, 22-milling clamp integrated structure, 23-external jaw air chuck, 24-internal supporting jaw air chuck, 25-truss, 26-pipe turning support, 27-jaw seat, 27A-first jaw seat, 27B-second jaw seat, X1-pipe-feeding part, 1A-handle storage structure, 1B-an upper tube support, 1C-a tube centering conveying structure, 1D-a tube cutting structure, 1E-a tube driving structure, X2-a tube turning part, X3-a hair planting part, T1-a blade, T2-a cutter slider, T3-a tube driving guide rail, T4-a tube driving slider, a T5-a tube section, a T6-a manipulator transverse guide rail, T7-a second jaw, T8-a groove milling electric shaft mechanism, T9-a milling clamp rotating cylinder, T10-an inner claw rotating motor, T11-a first guide rail, T12-a second guide rail, T13-a third guide rail, T14-an outer claw rotating motor and T15-a finished product brush holder.
Detailed Description
The embodiments of the present invention will be described in detail with reference to the drawings, but the present invention is not limited to these embodiments. While the advantages of the invention will be apparent and readily appreciated by the description.
With reference to the accompanying drawings: an intelligent electromechanical three-body full-automatic production line for a mobile phone glass roller brush comprises an upper pipe part X1, a vehicle pipe part X2 and a hair planting part X3; the tube turning part X2 is positioned between the upper tube part X1 and the hair planting part X3; the upper pipe part X1 and the vehicle pipe part X2 are arranged in parallel; the hair planting part X3 is positioned on the side of the vehicle pipe part X2; the upper pipe part X1 comprises a handle storage structure 1A, a square upper pipe bracket 1B, a pipe centering conveying structure 1C, a pipe cutting structure 1D and a pipe driving structure 1E; the storage handle structure 1A, the pipe centering conveying structure 1C, the pipe cutting structure 1D and the pipe driving structure 1E are all arranged on the upper pipe support 1B; the pipe centering conveying structure 1C, the pipe cutting structure 1D and the pipe driving structure 1E are sequentially arranged at the upper end of the upper pipe support 1B along the conveying direction of the long pipe 5 to be installed; the pipe cutting structure 1D is located between the pipe centering conveyor structure 1C and the pipe driving structure 1E.
Further, the handle storage structure 1A comprises a handle storage frame 1, a handle storage limiting plate 4 and a pipe jacking plate 6; the handle storage limiting plate 4 and the pipe jacking plate 6 are both arranged on the handle storage frame 1; the handle storage limiting plate 4 is positioned between the ejector plate 6 and the tube centering conveying structure 1C and is positioned below the long tube 5 to be assembled; the tube ejection plate 6 is used for ejecting the long tube 5 to be assembled, so that the long tube 5 to be assembled enters the tube centering transmission structure 1C for centering transmission; the handle storage limiting plate 4 is used for separating the long tube to be processed and packaged 5 from the long tube to be processed and packaged 5 and limiting the long tube to be processed and packaged 5; the top ends of the handle storage limiting plate 4 and the top end of the pipe jacking plate 6 are both provided with inclined structures, so that the long pipe 5 to be installed can conveniently pass through and enter the pipe centering conveying structure 1C under the action of gravity;
the handle storage frame 1 comprises a pipe bracket 2 and a pipe tidying limiting frame 3; the pipe tidying limiting frame 3 is arranged on the outer side of the pipe bracket 2 and is positioned between the pipe bracket 2 and the pipe cutting structure 1D; the pipe bracket 2 and the pipe tidying limiting frame 3 are obliquely arranged on the side surface of the upper pipe bracket 1B, and the inclination angles of the pipe bracket 2 and the pipe tidying limiting frame are equal or different.
Further, the pipe centering conveying structure 1C includes a pipe centering conveying roller 7, a pipe centering bracket 8, and a pipe baffle 9; a plurality of pipe centering brackets 8 are arranged, and the plurality of pipe centering brackets 8 are arranged on the upper pipe bracket 1B at intervals;
a plurality of pipe centering conveying rollers 7 are mounted on the pipe centering support 8, the plurality of pipe centering conveying rollers 7 are arranged on the pipe centering support 8 in a V-shaped structure, the pipe centering conveying rollers 7 are tangent to the long pipe 5 to be assembled, the long pipe 5 to be assembled is centered, and the long pipe 5 to be assembled is ensured to be stably conveyed; the rolling direction of the pipe centering conveying roller 7 is consistent with the moving direction of the long pipe 5 to be assembled, so that the friction force between the long pipe 5 to be assembled and the pipe centering support 8 is reduced, and the long pipe 5 to be assembled is conveyed in an auxiliary manner;
the pipe baffle 9 is vertically arranged on the pipe centering support 8 and positioned outside the pipe centering support 8, and is used for positioning the long pipe 5 to be installed, so that the long pipe 5 to be installed, which falls onto the centering support 8, is prevented from rolling out of the centering support 8; the pipe baffle plates 9 are arranged at intervals, namely the pipe baffle plates 9 are arranged on the part centering supports which are adjacently arranged, the long pipe 5 to be assembled (namely the raw material long pipe) is positioned, the long pipe 5 to be assembled is ensured to fall into the V-shaped structure formed by the pipe centering conveying rollers 7, and the cost is saved.
Further, the pipe cutting structure 1D comprises an anti-jumping pinch roller device 14, a blade power motor 16, a cutter power motor 18, a cutter guide rail 19 and a pipe cutting support; the blade T1 is connected with a blade power motor 16; the pipe cutting bracket is fixedly arranged on the upper pipe bracket 1B; the anti-jumping pinch roller device 14, the cutter power motor 18 and the cutter guide rail 19 are all arranged on the pipe cutting bracket; the cutter power motor 18 is connected with the cutter sliding block T2 through a power chain, drives the cutter sliding block T2 to move along the cutter guide rail 19, and controls the blade T1 to slide back and forth, so that the cutting depth of the blade T1 is controlled; the blade power motor 16 and the blade T1 are both arranged on the cutter sliding block T2, and the cutter sliding block T2 is connected with the cutter guide rail 19 in a sliding manner; after the long pipe 5 to be installed is positioned by the anti-bouncing pressure roller device 14, the long pipe 5 to be installed is in a rotating state, the cutter power motor 18 drives the cutter sliding block T2 to move along the cutter guide rail 19 to drive the blade T1 to move, and meanwhile, the blade power motor 16 drives the blade T1 to cut the pipe;
the anti-jumping pinch roller device 14 comprises an anti-jumping frame 14.1, a pipe centering rotary roller structure 14.2, a pipe rotary pinch roller structure 14.3 and a pinch roller driving cylinder 14.4; the pipe centering rotary roller structure 14.2 is arranged at the lower end of the anti-bouncing frame 14.1; the tube centering rotary roller structure 14.2 comprises a tube centering rotary roller bracket 14.21 and a tube centering rotary roller 14.22;
a plurality of pipe centering rotary rollers 14.22 are arranged on the pipe centering rotary roller bracket 14.21, and the plurality of pipe centering rotary rollers 14.22 are arranged on the pipe centering rotary roller bracket 14.21 in a V-shaped structure;
the pipe centering rotary roller brackets 14.21 and the pipe centering bracket 8 are arranged in parallel at intervals and have the same height;
the height of the pipe centering rotary roller 14.22 is equal to that of the pipe centering conveying roller 7; the rolling direction of the pipe centering rotating roller 14.22 is the same as the rotating direction of the long pipe 5 to be assembled, and the long pipe 5 to be assembled is driven to rotate in an auxiliary manner; the pipe centering rotary roller 14.22 is tangent to the long pipe 5 to be assembled and used for centering the long pipe 5 to be assembled, so that the operation stability is improved;
the tube rotating pinch roller structure 14.3 is movably arranged at the upper part of the anti-bouncing frame 14.1 and is positioned above the tube centering rotating roller structure 14.2; the tube rotating pinch roller structure 14.3 comprises a tube rotating pinch roller bracket 14.31 and a tube rotating pinch roller 14.32; the tube rotating pinch roller 14.32 is arranged at the lower end of the tube rotating pinch roller bracket 14.31; the pipe rotating pinch roller 14.32 is tangent to the long pipe 5 to be installed, and the long pipe 5 to be installed is centered, so that the operation stability is improved;
the tube rotating pinch roller bracket 14.31 is movably connected with the anti-bouncing frame 14.1; the pinch roller drives actuating cylinder 14.4 and installs on the rotatory pinch roller support of pipe 14.31, and the rotatory pinch roller support of driving tube 14.31 and the rotatory pinch roller 14.32 of pipe move along preventing jumping frame 14.1, when the rotatory pinch roller of pipe 14.32 moves to pressing at the long pipe 5 upper end of waiting to adorn, the rotatory pinch roller of pipe 14.32 and the rotatory gyro wheel of pipe centering 14.22 from upper and lower both ends location are waited to adorn long pipe 5, through treating to adorn long pipe 5 and fix a position, improve blade T1's pipe cutting precision.
Further, the pipe driving structure 1E includes a speed reduction motor 10, a rack 11, a rotary air chuck 12, a rotary air chuck clamping cylinder 13, a rotary driving motor 15, a pipe driving guide rail T3, a pipe driving slider T4; the pipe driving guide rail T3 is arranged at the end part of the upper pipe bracket 1B; the speed reducing motor 10 is meshed with the rack 11 through a gear and is fixed on the upper pipe bracket 1B, and the pipe driving sliding block T4 is driven through the gear so as to push the pipe driving structure 1E to move; the speed reducing motor 10, the rotary air chuck 12, the rotary air chuck clamping cylinder 13 and the rotary driving motor 15 are all arranged on the pipe driving sliding block T4;
the rotary air chuck clamping cylinder 13 is connected with the rotary air chuck 12; the rotary pneumatic chuck clamping cylinder 13 drives the rotary pneumatic chuck 12 to loosen or tightly support the inner wall of the long pipe 5 to be installed;
the rotary pneumatic chuck 12 is connected with the rotary driving motor 15 through a belt, and the rotary driving motor 15 drives the rotary pneumatic chuck 12 to drive the long pipe 5 to be installed to rotate, so that the cutter T1 can cut the pipe conveniently;
the speed reducing motor 10 drives the pipe driving slide block T4 to drive the rotary pneumatic chuck 12 to move until the step surface of the rotary pneumatic chuck 12 abuts against the fixed end surface of the long pipe 5 to be assembled, the clamping jaws extend into the inner hole of the long pipe 5 to be assembled, and the rotary pneumatic chuck 12 is driven by the rotary pneumatic chuck clamping cylinder 13 to tightly support the fixed end surface of the long pipe 5 to be assembled from the inner side; then, the tube driving slide block T4 is driven by the speed reduction motor 10 to drive the rotary pneumatic chuck 12 and the long tube 5 to be installed to move to fixed positions (i.e., the inner hole of the long tube 5 to be installed is supported by the tube driving structure 1E and the long tube 5 to be installed is dragged out to a preset cutting length), at this time, the blade T1 is located between the anti-jumping pressure wheel device 14 and the rotary pneumatic chuck 12 (i.e., two ends of the long tube section to be installed with the preset cutting length are respectively fixed by the anti-jumping pressure wheel device 14 and the rotary pneumatic chuck 12), and the blade T1 cuts the long tube 5 to be installed along the tube cutting slide rail to form the tube section T5 with a fixed length, so that the cutting precision is improved.
Further, the pipe turning part X2 comprises a truss 25, a manipulator 17, a pipe turning bracket 26, a jaw seat 27 and a pipe turning tool rest structure 20; the jaw seat 27 is used for fixing the pipe section T5, so that the pipe turning tool rest structure 20 can conveniently turn the pipe section T5;
the clamping jaw seat 27 and the pipe turning tool rest structure 20 are both arranged on the pipe turning support 26; the pipe turning support 26 supports the jaw seat 27 and the pipe turning tool holder structure 20; the truss 25 covers the periphery of the vehicle pipe bracket 26; the manipulator 17 is arranged at the upper end of the truss 25 and is movably connected with the truss 25; the manipulator 17 is located above the tube support 26.
Further, the manipulator 17 is a three-axis manipulator; the upper end of the truss 25 is provided with a manipulator transverse guide rail T6; the manipulator 17 is movably connected with the transverse guide rail T6, and meanwhile, the manipulator 17 is provided with a longitudinal guide rail and a vertical guide rail, so that the manipulator 17 can perform three-axis motion to grab and/or convey a pipe section T5 at any point in a three-dimensional space;
the robot 17 includes a first robot 17A and a second robot 17B; the first manipulator 17A and the second manipulator 17B are respectively and movably connected with a manipulator transverse guide rail T6 on the truss 25;
the first manipulator 17A is provided with a first jaw 21; according to a set program, the first mechanical arm 17A moves forwards transversely above a pipe section T5 fixed by the rotary pneumatic chuck 12, moves downwards vertically to the position where the first mechanical arm 17A grabs the pipe section T5, the rotary pneumatic chuck clamping cylinder 13 drives the rotary pneumatic chuck 12 to loosen the pipe section T5, the first mechanical arm 17A drives the pipe section T5 to move forwards transversely continuously to pump the pipe section T5 away from the rotary pneumatic chuck 12, the first mechanical arm 17A moves upwards vertically to the position where the pipe section T5 is located above the jaw seat 27, moves backwards transversely to the position where the pipe section T5 is located above the jaw seat 27, moves downwards vertically to convey the pipe section T5 to the jaw seat 27, moves transversely to the position where the pipe section T5 extends and abuts against the jaw seat 27, the jaw seat 27 clamps the pipe section T5, and the first mechanical arm 17A returns to the position near the pipe driving structure 1E to grab and convey the next pipe section T5;
a milling and clamping integrated structure 22 is arranged on the second manipulator 17B; the milling clamp integrated structure 22 comprises a second jaw T7 and a groove milling electric shaft mechanism T8; the second jaw T7 and the groove milling electric shaft mechanism T8 are connected to form an integral structure; a milling clamp rotating cylinder T9 is arranged between the milling clamp integrated structure 22 and the second manipulator 17B; the milling clamp rotating cylinder T9 drives the milling clamp integrated structure 22 to rotate, and when a groove milling needs to be carried out on the pipe section T5, the milling clamp rotating cylinder T9 drives the milling clamp integrated structure 22 to rotate until the groove milling electric shaft mechanism T8 is located at a working station and carries out groove milling on the pipe section T5; when the pipe section T5 needs to be grabbed and transported, the milling clamp rotating cylinder T9 drives the milling clamp integrated structure 22 to rotate until the second jaw T7 is positioned at a working station, and the pipe section T5 is grabbed and transported.
Further, the claw seats 27 include a first claw seat 27A and a second claw seat 27B; the first jaw seat 27A is fixedly mounted at one end of the tube support 26; the second jaw seat 27B is movably connected with the vehicle pipe bracket 26; the pipe turning tool rest structure 20 is movably connected with the pipe turning support 26 and is located between the first jaw seat 27A and the second jaw seat 27B.
Three guide rails are arranged on the tube support 26, which are respectively: a first guide rail T11, a second guide rail T12, and a third guide rail T13.
The second jaw seat 27B is movably connected with the vehicle pipe support 26 through the second guide rail T12 and the third guide rail T13.
Further, the first jaw seat 27A is provided with an outer jaw air chuck 23; the outer clamping jaw pneumatic chuck 23 is connected with an outer jaw rotating motor T14; the outer claw rotating motor T14 is arranged on the vehicle pipe bracket 26; the outer jaw rotating motor T14 drives the outer jaw air chuck 23 to rotate, so that the pipe section T5 is driven to rotate, and the pipe turning tool rest structure 20 can conveniently turn one end of the pipe section T5; the second jaw seat 27B is provided with an inner supporting jaw air chuck 24; the inner supporting jaw air chuck 24 is connected with an inner jaw rotating motor T10; the inner jaw rotating motor T10 is mounted on the second jaw seat 27B; the inner jaw rotating motor T10 drives the inner supporting jaw pneumatic chuck 24 to rotate, so that the pipe section T5 is driven to rotate, and the pipe turning tool rest structure 20 can conveniently perform turning on the other end of the pipe section T5;
the outer clamping jaw pneumatic chuck 23 is sleeved on the periphery of one end of the pipe section T5, the inner supporting jaw pneumatic chuck 24 is sleeved on the inner wall of the other end of the pipe section T5, the contact area of clamping jaws and the pipe section T5 is increased, the deformation of the pipe section T5 is reduced (the pipe section T5 is generally a PVC pipe and is easy to deform), and the machining precision is improved;
when a vehicle needs to be operated on one end face of the pipe section T5, the first jaw 21 mounted on the first manipulator 17A conveys the pipe section T5 to the external-clamping-jaw air chuck 23 of the first clamping jaw seat 27A, the external-clamping-jaw air chuck 23 clamps one end of the pipe section T5, the pipe turning tool rest structure 20 moves to a preset processing position adjacent to the first clamping jaw seat 27A along a track on the pipe turning support 26, and a vehicle operator is performed on one end face of the pipe section T5 (i.e., an inner hole, an inner step and a chamfer of one end face of the pipe section T5 are turned through the pipe turning tool rest structure 20); when the working hour needs to be carried out on the other end face of the pipe section T5, the second jaw seat 27B moves to a preset machining position close to the first jaw seat 27A along a guide rail on the pipe turning support 26, the inner supporting jaw pneumatic chuck 24 tightly supports the other end of the pipe section T5, meanwhile, the outer clamping jaw pneumatic chuck 23 loosens one end of the pipe section T5, and the inner supporting jaw pneumatic chuck 24 drags the pipe section T5 to a machining station at the tail part of the pipe turning support 26; the pipe turning tool rest structure 20 moves to a preset processing position adjacent to the second jaw seat 27B along the track on the pipe turning support 26, and performs turning on the other surface of the pipe section T5 (namely, the inner hole, the inner step and the chamfer of the other end surface of the pipe section T5 are turned through the pipe turning tool rest structure 20, the length of the pipe section T5 is adjusted, and the processing precision of the pipe section is improved); after the pipe turning tool rest structure 20 finishes lathing the whole pipe section T5, the second mechanical arm 17B performs groove milling on the pipe section T5 after the lathing through the milling and clamping integrated structure 22 to form a finished brush holder, the milling and clamping integrated structure 22 rotates 180 degrees, the finished brush holder is grabbed and conveyed to the pipe frame of the hair planting part X3, and the finished brush holder is drilled, planted and sheared through the hair planting part X3.
Further, the pipe turning tool rest structure 20 comprises a turning tool 20.1, a tool rest 20.2, a pipe turning tool rest support plate 20.4 and a tool rest support plate 20.3; the turning tool 20.1 is arranged on the tool rest 20.2; the tool rest 20.2 is arranged on a tool rest supporting plate 20.4 of the pipe turning machine; the pipe turning tool rest support plate 20.4 is longitudinally movably connected with the tool rest support plate 20.3; the tool rest support plate 20.3 is transversely and movably connected with the tube turning support 26; the turning tools 20.1 comprise a first turning tool 20.11, a second turning tool 20.12, a third turning tool 20.13 and a fourth turning tool 20.14;
the tool rest 20.2 comprises an electric tool rest 20.21 and a tool arranging rest 20.22; two tool racks 20.22 are provided, wherein one tool rack 20.22 is provided with a second tool 20.12 for turning an inner hole in the direction of the outer clamping jaw air chuck 23 on a pipe section T5 fixed on the outer clamping jaw air chuck 23; a fourth lathe tool 20.14 is arranged on the other tool rest 20.22 and is used for turning an inner hole in the direction of the inner supporting claw pneumatic chuck 24 on a pipe section T5 fixed on the inner supporting claw pneumatic chuck 24; the inner hole turning directions of the second lathe tool 20.12 and the fourth lathe tool 20.14 are opposite, and the second lathe tool and the fourth lathe tool are respectively used for turning the inner holes of the two end surfaces of the pipe section 5;
a first lathe tool 20.11 and a third lathe tool 20.13 are arranged on the electric tool rest 20.21; the first turning tool 20.11 and the third turning tool 20.13 are arranged in parallel at intervals, have opposite tool edge directions and are used for turning two end faces of the pipe section 5; a plurality of spare tool sleeves 20.23 are arranged on the electric tool rest 20.21, and spare tools are arranged according to the use condition to carry out turning operation.
The pipe turning cutter holder structure 20 moves laterally on the first guide rail T11, the second guide rail T12, and the third guide rail T13. The tool rest support plate 20.3 is transversely movably connected with the pipe turning support 26 through a first guide rail T11, a second guide rail T12 and a third guide rail T13, so that the transverse and longitudinal movable space requirements of the pipe turning tool rest structure 20 are met, the smooth turning operation is ensured, the turning station is withdrawn in the conveying process of the pipe section T5, and enough space is reserved for conveying the pipe section T5 between the outer clamping jaw air chuck 23 and the inner supporting jaw air chuck 24. The invention also provides a controller, wherein the controller is connected with the sensor module of the core component; the core component comprises a handle storage structure 1A, an upper pipe support 1B, a pipe centering conveying structure 1C, a pipe cutting structure 1D, a pipe driving structure 1E, a manipulator 17, a pipe turning tool rest structure 20, a pipe turning support 26, a clamping jaw seat 27, a hair planting part X3 and the like. The controller is connected with the PC, and the controller transmits signals fed back by the sensor module of the core component to the PC for storage and printing. The controller is connected with a mobile terminal (such as a mobile phone) through the wireless communication module, and the mobile terminal can directly control the on-off of the controller through the wireless communication module, so that the on-off of the mobile terminal is controlled.
The sensor module of the core component is a displacement sensor module. The sensor module of the core component feeds back the working displacement condition of the core component to the PC, and the PC analyzes the displacement condition and transmits working signals (including normal working signals and alarm signals) to the mobile terminal; one mobile terminal can receive a plurality of working signals of the full-automatic production line, 5 to 10 or even more full-automatic production lines can be manually controlled, the labor intensity is low, the production efficiency is high, and the labor is greatly saved.
The hair-planting part X3 is described in a patent application (with the application number of CN201910885850.7, the patent name of which is glass roller brush full-automatic production all-in-one machine and a production method thereof) already filed by the applicant.
Further, the production method of the intelligent electromechanical triple full-automatic production line for the mobile phone glass roller brush comprises the following steps: the method comprises the following steps: starting a machine; starting an intelligent electromechanical triplex full-automatic production line for the mobile phone glass roller brush;
step two: the upper pipe part X1 carries out pipe conveying and cutting operations;
pipe conveying operation: the long pipe 5 to be packed positioned on the conveying station of the handle storage structure 1A is jacked up through a top pipe plate 6, and the long pipe 5 to be packed is arranged in a V-shaped structure formed by a plurality of pipe centering conveying rollers 7 under the action of the inclined surface of the top plate 6 and the gravity of the long pipe 5 to be packed; a rotary pneumatic chuck 12 of the tube driving structure 1E extends into an inner hole at one end of the long tube 5 to be packaged, fixes and drags the long tube 5 to be packaged out, meanwhile, a tube centering conveying roller 7 rolls, and conveys the long tube 5 to be packaged to the next processing station together with the tube driving structure 1E, and at the moment, the long tube 5 to be packaged is positioned in the middle of an anti-bouncing pressure roller device 14;
pipe cutting operation: the anti-jumping pinch roller device 14 compresses a pipe body of the long pipe 5 to be installed, the rotary driving motor 15 drives the long pipe 5 to be installed to keep a rotary state, and the blade T1 cuts the long pipe 5 to be installed into a pipe section T5 with a set length under the driving of the blade power motor 16 and the cutter power motor 18; at this point, the rotary air chuck 12 moves backward, pulling out the pipe segment T5;
step three: the vehicle pipe portion X2 carries out operations of conveying the pipe section T5 and the vehicle pipe;
first delivery of pipe sections and vehicle pipe operations: the first mechanical arm 17 transversely moves above the pipe section T5 on the truss 25 and then vertically moves to the position of the pipe section T5, the first jaw 21 is loosened, the pipe section T5 is sleeved and clamped, the first mechanical arm 17 sequentially vertically moves upwards, transversely and vertically downwards to convey the pipe section T5 to the position of the first jaw seat 27A, the outer jaw air chuck 23 on the first jaw seat 27A clamps one end of the pipe section T5, the pipe turning tool rest structure 20 transversely moves to a preset machining position adjacent to the first jaw seat 27A, one end face of the pipe section T5 is turned through the first turning tool 20.11, and the turning tool 20.1 longitudinally moves to enable the second turning tool 20.12 to be located at a machining station, continue to turn an inner hole of the pipe section T5 and form an inner hole and a fillet structure; in the process of turning the pipe section T5, the pipe section T5 is in a rotating state;
and (3) second-time conveying pipe sections and vehicle pipe operation: the pipe turning tool rest structure 20 longitudinally moves and exits from a machining station, a pipe section T5 conveying space is reserved, the second jaw seat 27B transversely moves to a preset machining position adjacent to the first jaw seat 27A, the pipe section T5 is tightly supported by the inner supporting jaw pneumatic chuck 24, an inner hole is turned on the pipe section T5 machined in the previous step, the pipe section T5 is loosened by the outer clamping jaw pneumatic chuck 23 at the moment, and the second jaw seat 27B transversely moves to drive the pipe section T5 to return to the machining station; the pipe turning tool rest structure 20 transversely moves to a preset processing position adjacent to the second jaw seat 27B, the other end face of the pipe section T5 is turned by the third turning tool 20.13 and all the outer edges of the pipe section T5 are turned backwards, and the turning tool 20.1 longitudinally moves to enable the fourth turning tool 20.14 to be located at a processing station, the pipe section T5 is turned continuously, and an inner hole and a fillet structure are formed; in the process of turning the pipe section T5, the pipe section T5 is in a rotating state;
milling grooves and conveying pipe sections for the third time; the second mechanical arm 17B moves horizontally and vertically on the truss 25 to drive the milling clamp integrated structure 22 to move to a slot milling station, and the slot milling electric shaft mechanism T8 performs slot milling operation on the pipe section T5 fixed on the inner supporting claw pneumatic chuck 24 to form a finished product brush holder T15; the milling cutter rotating cylinder T9 drives the milling cutter integrated structure 22 to rotate 180 degrees, so that the milling groove electric shaft mechanism T8 and the second jaw T7 are switched, the second jaw T7 is positioned at a clamping station, a finished product brush holder T15 is clamped, the finished product brush holder T15 is loosened by the inner supporting claw pneumatic chuck 24 at the moment, the second mechanical hand 17B transversely moves leftwards and drags out the finished product brush holder T15, then the finished product brush holder T15 is sequentially vertically upwards, transversely rightwards and vertically downwards moved on the truss 25, and the finished product brush holder T15 is automatically conveyed to the hair planting part X3;
step four: the hair planting part X3 carries out drilling and shearing operations of a hair planting machine;
the bristle planting part X3 carries out drilling and bristle shearing operation of a bristle planting machine on the finished brush holder to form the finished brush. Other parts not described belong to the prior art.

Claims (7)

1. Cell-phone glass cylinder brush intelligent electromechanical triplex full-automatic production line which characterized in that: comprises an upper pipe part (X1), a vehicle pipe part (X2) and a hair planting part (X3); the vehicle pipe part (X2) is positioned between the upper pipe part (X1) and the hair planting part (X3); the upper pipe part (X1) and the vehicle pipe part (X2) are arranged in parallel; the hair planting part (X3) is positioned on the side of the vehicle pipe part (X2); the pipe feeding part (X1) comprises a handle storage structure (1A), a pipe feeding bracket (1B), a pipe centering conveying structure (1C), a pipe cutting structure (1D) and a pipe driving structure (1E); the handle storage structure (1A), the pipe centering transmission structure (1C), the pipe cutting structure (1D) and the pipe driving structure (1E) are all arranged on the upper pipe support (1B); the pipe cutting structure (1D) is positioned between the pipe centering conveying structure (1C) and the pipe driving structure (1E);
the handle storage structure (1A) comprises a handle storage frame (1), a handle storage limiting plate (4) and a pipe jacking plate (6); the handle storage limiting plate (4) and the pipe jacking plate (6) are both arranged on the handle storage frame (1); the handle storage limiting plate (4) is positioned between the top tube plate (6) and the tube centering transmission structure (1C); the handle storage frame (1) comprises a pipe bracket (2) and a pipe tidying limiting frame (3); the pipe tidying limiting frame (3) is arranged on the outer side of the pipe bracket (2) and is positioned between the pipe bracket (2) and the pipe cutting structure (1D); the pipe bracket (2) and the pipe tidying limiting frame (3) are obliquely arranged on the side surface of the upper pipe bracket (1B);
the pipe centering conveying structure (1C) comprises a pipe centering conveying roller (7), a pipe centering support (8) and a pipe baffle (9); a plurality of pipe centering brackets (8) are arranged, and the plurality of pipe centering brackets (8) are arranged on the upper pipe bracket 1B at intervals; a plurality of pipe centering conveying rollers (7) are arranged on the pipe centering bracket (8), and the plurality of pipe centering conveying rollers (7) are arranged on the pipe centering bracket (8) in a V-shaped structure;
the pipe baffle (9) is vertically arranged on the pipe centering support (8) and is positioned outside the pipe centering support (8);
the pipe cutting structure (1D) comprises an anti-jumping pressure wheel device (14) and a blade power motor (16); the blade (T1) is connected with a blade power motor (16); the anti-jumping press wheel device (14) comprises an anti-jumping frame (14.1), a pipe centering rotary roller structure (14.2), a pipe rotary press wheel structure (14.3) and a press wheel driving cylinder (14.4); the pipe centering rotary roller structure (14.2) is arranged at the lower end of the anti-bouncing frame (14.1); the pipe centering rotary roller structure (14.2) comprises a pipe centering rotary roller bracket (14.21) and a pipe centering rotary roller (14.22);
a plurality of pipe centering rotary rollers (14.22) are arranged on the pipe centering rotary roller bracket (14.21), and the plurality of pipe centering rotary rollers (14.22) are arranged on the pipe centering rotary roller bracket (14.21) in a V-shaped structure; the pipe centering rotary roller bracket (14.21) and the pipe centering bracket (8) are arranged in parallel; the tube rotating pinch roller structure (14.3) is movably arranged at the upper part of the anti-bouncing frame (14.1) and is positioned above the tube centering rotating roller structure (14.2).
2. The intelligent electromechanical triplex full-automatic production line for the mobile phone glass roller brush according to claim 1, characterized in that: the pipe driving structure (1E) comprises a rotary pneumatic chuck (12), a rotary pneumatic chuck clamping cylinder (13) and a rotary driving motor (15); the rotary pneumatic chuck clamping cylinder (13) is connected with the rotary pneumatic chuck (12); the rotary air chuck (12) is connected with a rotary driving motor (15).
3. The intelligent electromechanical triplex full-automatic production line for the mobile phone glass roller brush as claimed in claim 2, characterized in that: the pipe turning part (X2) comprises a truss (25), a manipulator (17), a pipe turning bracket (26), a clamping jaw seat (27) and a pipe turning tool rest structure (20); the clamping jaw seat (27) and the pipe turning tool rest structure (20) are both arranged on the pipe turning support (26); the truss (25) covers the periphery of the vehicle pipe bracket (26); the manipulator (17) is a three-axis manipulator; the manipulator (17) comprises a first manipulator (17A) and a second manipulator (17B); the first manipulator (17A) and the second manipulator (17B) are respectively movably connected with the truss (25);
a first jaw (21) is arranged on the first manipulator (17A); and a milling and clamping integrated structure (22) is arranged on the second manipulator (17B).
4. The intelligent electromechanical triplex full-automatic production line for the mobile phone glass roller brush according to claim 3, characterized in that: the jaw seat (27) comprises a first jaw seat (27A) and a second jaw seat (27B); the first claw seat (27A) is fixedly arranged at one end of the vehicle pipe bracket (26); the second claw seat (27B) is movably connected with the vehicle pipe bracket (26); the pipe turning tool rest structure (20) is movably connected with the pipe turning support (26) and is positioned between the first jaw seat (27A) and the second jaw seat (27B).
5. The intelligent electromechanical triplex full-automatic production line for the mobile phone glass roller brush according to claim 4, characterized in that: an outer clamping jaw air chuck (23) is arranged on the first clamping jaw seat (27A); an inner supporting claw pneumatic chuck (24) is arranged on the second claw seat (27B).
6. The intelligent electromechanical triplex full-automatic production line for the mobile phone glass roller brush according to claim 5, characterized in that: the pipe turning tool rest structure (20) comprises a turning tool (20.1), a tool rest (20.2), a pipe turning tool rest support plate (20.4) and a tool rest support plate (20.3);
the cutter rest (20.2) is arranged on the cutter rest support plate (20.4) of the pipe turning machine; the pipe turning tool rest support plate (20.4) is movably connected with the tool rest support plate (20.3); the tool rest support plate (20.3) is movably connected with the pipe turning support (26); the turning tool (20.1) comprises a first turning tool (20.11), a second turning tool (20.12), a third turning tool (20.13) and a fourth turning tool (20.14); the tool rest (20.2) comprises an electric tool rest (20.21) and a tool arranging rest (20.22); two tool rests (20.22) are provided, wherein one tool rest (20.22) is provided with a second turning tool (20.12); a fourth turning tool (20.14) is arranged on the other tool gang holder (20.22); the electric tool rest (20.21) is provided with a first turning tool (20.11) and a third turning tool (20.13).
7. The intelligent electromechanical triplex full-automatic production line for the mobile phone glass roller brush according to claim 6, characterized in that: the production method of the intelligent electromechanical three-in-one full-automatic production line for the mobile phone glass roller brush comprises the following steps:
the method comprises the following steps: starting a machine;
starting an intelligent electromechanical three-body full-automatic production line of the mobile phone glass roller brush;
step two: the upper pipe part (X1) carries out pipe conveying and cutting operations;
pipe conveying operation: the long pipe to be installed (5) positioned on the conveying station of the handle storage structure (1A) is jacked up through the pipe jacking plate (6), and the long pipe to be installed (5) is installed in a V-shaped structure formed by a plurality of pipe centering conveying rollers (7) under the action of the inclined plane of the pipe jacking plate (6) and the gravity of the long pipe to be installed (5); a rotary pneumatic chuck (12) of the pipe driving structure (1E) extends into an inner hole at one end of the long pipe to be packaged (5), the long pipe to be packaged (5) is fixed and dragged out, meanwhile, a pipe centering conveying roller (7) rolls, the long pipe to be packaged (5) is conveyed to the next processing station together with the pipe driving structure (1E), and at the moment, the long pipe to be packaged (5) is positioned in the middle of an anti-jumping pressure roller device (14);
pipe cutting operation: the anti-jumping pinch roller device (14) compresses a pipe body of a long pipe (5) to be installed, the rotary driving motor (15) drives the long pipe (5) to be installed to keep a rotary state, and the blade (T1) cuts the long pipe (5) to be installed into a pipe section (T5) with a set length under the driving of the blade power motor (16) and the cutter power motor (18); at the moment, the rotary air chuck (12) moves backwards to draw out the pipe section (T5);
step three: the vehicle pipe part (X2) carries out the operation of conveying the pipe section (T5) and the vehicle pipe;
first delivery of pipe sections and vehicle pipe operations: the first mechanical arm (17A) transversely moves to the position above the pipe section (T5) on the truss (25) and then vertically moves to the position of the pipe section (T5), the first jaw (21) loosens, sleeves and clamps the pipe section (T5), the first mechanical arm (17A) sequentially vertically moves upwards, transversely and vertically moves downwards to convey the pipe section (T5) to the position of the first clamping jaw seat (27A), an outer clamping jaw air chuck (23) on a first clamping jaw seat (27A) clamps one end of a pipe section (T5), a pipe turning tool rest structure (20) transversely moves to a preset machining position adjacent to the first clamping jaw seat (27A), one end face of the pipe section (T5) is turned through a first turning tool (20.11), and a second turning tool (20.12) is located at a machining station through longitudinal movement of the turning tool (20.1), the inner hole of the pipe section (T5) is continuously turned, and an inner hole and a fillet structure are formed; in the process of turning the pipe section (T5), the pipe section (T5) is in a rotating state;
and (3) second-time conveying pipe sections and vehicle pipe operation: the pipe turning tool rest structure (20) longitudinally moves and exits from a machining station, a pipe section (T5) transmission space is reserved, the second jaw seat (27B) transversely moves to a preset machining position adjacent to the first jaw seat (27A), the pipe section (T5) is tightly supported by the inner supporting jaw pneumatic chuck (24), an inner hole is turned on the pipe section (T5) machined in the previous step, the pipe section (T5) is loosened by the outer clamping jaw pneumatic chuck (23), and the second jaw seat (27B) transversely moves and drives the pipe section (T5) to return to the machining station; the pipe turning tool rest structure (20) transversely moves to a preset machining position adjacent to the second jaw seat (27B), the other end face of the pipe section (T5) is turned by a third turning tool (20.13) and all the outer edge of the pipe section (T5) is turned backwards, and the turning tool (20.1) longitudinally moves to enable a fourth turning tool (20.14) to be located at a machining station, the pipe section (T5) is turned continuously, and an inner hole and a fillet structure are formed; in the process of turning the pipe section (T5), the pipe section (T5) is in a rotating state;
milling grooves and conveying pipe sections for the third time; the second mechanical arm (17B) moves horizontally and vertically on the truss (25) to drive the milling clamp integrated structure (22) to move to a slot milling station, and the slot milling electric shaft mechanism (T8) performs slot milling operation on a pipe section (T5) fixed on the inner supporting claw pneumatic chuck (24) to form a finished product brush holder (T15); a milling clamp rotating cylinder (T9) drives a milling clamp integrated structure (22) to rotate 180 degrees, so that a groove milling electric shaft mechanism (T8) and a second jaw (T7) are changed, the second jaw (T7) is located at a clamping station, a finished product brush holder (T15) is clamped, an inner supporting claw pneumatic chuck (24) loosens the finished product brush holder (T15), a second manipulator (17B) moves leftwards and horizontally to drag the finished product brush holder (T15), then the finished product brush holder (T15) moves upwards, rightwards and downwards vertically in sequence on a truss (25), and the finished product brush holder (T15) is automatically sent to a hair planting part (X3);
step four: the hair planting part (X3) carries out the operations of drilling and shearing by a hair planting machine;
the hair-planting part (X3) carries out drilling and shearing operations of a hair-planting machine on the finished brush holder positioned on the brush holder to form the finished brush.
CN202111113866.XA 2021-09-23 2021-09-23 Intelligent electromechanical three-part full-automatic production line for mobile phone glass roller brush Active CN113892752B (en)

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