CN113886265A - Distributed test system - Google Patents
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- CN113886265A CN113886265A CN202111225924.8A CN202111225924A CN113886265A CN 113886265 A CN113886265 A CN 113886265A CN 202111225924 A CN202111225924 A CN 202111225924A CN 113886265 A CN113886265 A CN 113886265A
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Abstract
The distributed test system provided by the invention comprises a data server, a test terminal and data interaction equipment, wherein the data server is used for storing test data in each test process; the test terminal is connected with the tested equipment through the data interaction equipment, is loaded with a preset test strategy for testing the tested equipment, and is used for sending a test instruction adaptive to the test case to the tested equipment when the test terminal is triggered. The configuration mode can realize large-scale deployment of test objects, can realize the test of complex functions of the tested equipment, and can realize complete function test of the tested equipment by only one set of test system.
Description
Technical Field
The invention relates to the technical field of automatic testing, in particular to a distributed testing system for a nuclear power DCS.
Background
The test is an important stage in the whole life cycle of a DCS (distributed Control System), is a key link for verifying and confirming the function and performance of the DCS and is an important means for ensuring the quality of the system.
The DCS is used for the nuclear power field and is large in scale. Typically involving nearly 300 cabinets, 100 field control stations, and tens of thousands of IO points. In order to ensure the quality of DCS systems for nuclear power plants, complete testing is required within the manufacturing plant. Therefore, a series of test tools are required to be matched to meet the test requirements.
Disclosure of Invention
In view of this, the embodiment of the present invention provides a distributed test system to implement an automatic test of a DCS system.
In order to achieve the above purpose, the embodiments of the present invention provide the following technical solutions:
a distributed test system, comprising:
the system comprises a data server, a test terminal and data interaction equipment;
the data server is used for realizing the storage of configuration data of the test system and the storage of test data in each test process;
the test terminal is connected with the tested equipment through the data interaction equipment, is loaded with a preset test strategy for testing the tested equipment, and is used for sending a test instruction adaptive to the test case to the tested equipment when the test terminal is triggered.
Optionally, in the distributed test system, the data interaction device includes:
a communications server and/or a test signal station.
Optionally, in the distributed test system, when the data interaction device includes a test signal station, the distributed test system further includes:
and the test management server is used for configuring the incidence relation between the test signal station and the tested equipment and the test terminal.
Optionally, in the distributed test system, the test management server is further configured to: and managing and providing the test case for the test terminal.
Optionally, in the distributed test system, the data interaction device, the test terminal, the data server, and the test management server are deployed in the same industrial control computer.
Optionally, the distributed test system further includes:
and the master control terminal is connected with the N test terminals and is used for controlling the N test terminals to output control instructions, and N is a positive integer not less than 2.
Optionally, the distributed test system further includes:
and the field device simulation model is used for simulating the operation condition of the tested device, generating a test case and storing the test case in the test management server.
Optionally, in the distributed test system, the test signal station is an RT system or a standard instrument or test equipment supporting program control.
Optionally, in the distributed test system, the communication server is an industrial control computer, a general computer or a server,
Optionally, in the distributed test system, the test terminal is a computer, a notebook computer, or a tablet computer.
Based on the technical scheme, in the scheme provided by the embodiment of the invention, the distributed test system is composed of a data server, a test terminal and data interaction equipment, wherein the data server is used for storing test data in each test process; the test terminal is connected with the tested device through the data interaction device, is loaded with a preset test strategy for testing the tested device, and is used for sending a test instruction adaptive to the test case to the tested device when the test terminal is triggered. The configuration mode can realize large-scale deployment of test objects, can realize the test of complex functions of the tested equipment, and can realize complete function test of the tested equipment by only one set of test system.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the provided drawings without creative efforts.
FIG. 1 is a schematic structural diagram of a distributed test system disclosed in an embodiment of the present application;
FIG. 2 is a schematic structural diagram of a distributed test system according to another embodiment of the present disclosure;
FIG. 3 is a schematic layout of a test scheme for a DCS system according to the prior art;
FIG. 4 is a schematic layout diagram of a test system according to an embodiment of the present application;
fig. 5 is a schematic layout diagram of a test system according to another embodiment of the present disclosure.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In order to provide a nuclear power DCS system testing tool suitable for large-scale deployment, the nuclear power DCS system is tested by a whole set of distributed system, hardware resources of the distributed system are shared by IO (input/output) servers (test management servers), network communication is shared by communication servers (communication stations), channel testing, response time testing, logic function testing and the like are deployed at a tester station (testing terminal), and hard wiring or network interconnection with tested equipment (nuclear power DCS) is realized through the IO servers and the communication servers, so that various function tests at different testing stages are completed, and labor and time are saved; the management of the IO server and the communication server can be utilized to realize the distribution management of the tested equipment, and the test failure caused by the seized tested equipment in the parallel test is avoided; due to the fact that the distributed mode is adopted, different functions are distributed on different devices, the capacity of the hard-wired IO can be expanded to tens of thousands of points from a single original set of hundreds to thousands of points in a mode of increasing the test signal stations, the hard-wired IO can be expanded to be simultaneously connected with tens of DCS control stations through increasing the communication stations on the network, and the test items needing to be completed by a plurality of sets of test devices in a semi-automatic mode in the past can be completely and automatically realized, and the test efficiency is improved. Because the IO capacity can be expanded to tens of thousands of points, the IO quantity of a large DCS can be covered, and the integral test of the DCS can be realized.
Specifically, the present application discloses a distributed test system, and referring to fig. 1, the system may include:
the data server 100, the test terminal 200200 and the data interaction device 300;
the data server 100 is configured to implement storage of configuration data of a test system and storage of test data of each test process, where the test data may include a test object identifier, test time, test case, test result, and the like;
the test terminal 200 is used for connecting with the device under test through the data interaction device 300; in this scheme, the test terminal 200 may be connected to a device under test through the data interaction device 300, the test terminal 200 is loaded with a preset test policy, the preset test case is a preset test case for testing the device under test, when the device under test is tested, the test case is triggered based on the preset test policy, a test instruction is generated through the test case to test the device under test, when the test terminal sends the test instruction to a test object, the test instruction may be loaded with data of a corresponding test case, after the device under test acquires the test instruction, a corresponding action may be executed, and an action result may be stored in the data server.
Referring to fig. 2, in the technical solution disclosed in the embodiment of the present application, the type of the data interaction device 300 in the distributed test system may be different based on different devices to be tested, as long as the test terminal can reliably communicate with the devices to be tested, for example, in this solution, the data interaction device may include a communication server 301 and/or a test signal station 302, that is, in this solution, the data interaction device may include only a communication server or a test signal station, or may include both a communication server and a test signal station. The communication server and the test signal station are used for realizing data interaction between the test terminal and the tested equipment, wherein the test signal station is used for providing an IO signal interface of the tested equipment, and a connection interface of a test object is expanded through the test signal station.
In the existing scheme, after nuclear power DCS integration, several stages of confirmation test, monomer test, integration test and system test of application software are needed at a DCS manufacturer, the number of test items is as many as thirty or more, each test item has different test tools, and therefore, the wiring needs to be continuously disconnected in the whole test stage; for complex function test items, due to the limitation of the IO capacity and the network performance of a single set of test system, such as a safety special function test, the IO point of the existing single test device is about 700 points, 8 control stations can be connected on the network at most, 7 sets of test devices need to be deployed in a test field, and the test of the safety special function can be covered, but because each device is independent and has no correlation with each other, the complex function needs to be completed by disassembling the single test device, or two sets of test devices are matched, after two test executing personnel load a test case, the automatic test is switched to a manual single step mode, when the test is started through interphone communication, when the next step is clicked to continue the test until the test is completed; generally, in the test execution process, multiple test items are executed in parallel, and since the test tools are independent from each other and are not linked, test objects can be allocated only through personnel management. In addition, due to the capacity limitation of the existing testing tool, the DCS whole test cannot be carried out. For this, referring to fig. 2, when the data interaction device may include a test signal station, in the above scheme, the data interaction device may further include the test management server 400, where the test management server 400 is an IO server, at this time, a test terminal obtains IO data through the test management server 400, and configures a test object corresponding to the test case based on the IO data, so that an association relationship between the test signal station and a device under test and a test terminal is configured through the test management server 400, a test instruction obtained by the test terminal is sent to the test signal station corresponding to the corresponding test terminal, and the test instruction is forwarded to the corresponding device under test through the test signal station, so that a test of the device under test corresponding to the test terminal is implemented.
In another embodiment of the present invention, the test cases loaded by the test terminal may be obtained locally or by a test management server, and when the test cases are obtained by the test management server, the test management server is further configured to store the test cases of the field devices, where a so-called test case refers to a control instruction for controlling the field devices to enter some working conditions, and may include a control instruction for controlling the field devices to normally operate, and may also include a control instruction for controlling the field devices to abnormally operate, in this solution, a plurality of test cases are stored in the test management server 200, and when testing the DCS system, the test cases may be selected and configured based on test requirements, and when in actual use, the test cases are configured according to the test requirements, and the configured test cases are deployed to the test terminal, the test terminal issues a control instruction corresponding to the test case to the tested equipment; in the scheme, distribution management of the tested equipment can be realized through management of the test management server, and test failure caused by preemption of the tested equipment during parallel test is avoided.
The distributed test system disclosed by the embodiment of the application is suitable for DCS factory test and product system test and is suitable for safety-level and non-safety-level systems. The system supports flexible configuration, function extension, interface customization, and the like. The system is flexible to deploy, and for small-scale testing, a test signal station, a communication server, a test terminal, a data server and a test management server can be deployed on one industrial control computer; if network communication is not needed in the test, the communication station (communication server) can be deployed only by deploying the test signal station without deploying; if the IO signal is not needed in the test, the test signal station may not be deployed, and only the communication server is deployed, so in this scheme, both the communication server and the test signal station belong to the preferred device, and other types of communication devices may be adopted as the data interaction device 300 according to design requirements. The system can be directly used after the configuration of hardware, channels and networks, and can also be used for function expansion and interface customization on the basis of the system to meet specific requirements.
The method is characterized in that a reactor protection system of a domestic autonomous reactor type nuclear power plant unit and factory testing before the shutdown function leaves a factory are taken as an embodiment, when the existing testing technology is used, the connection relation among testing elements is shown in figure 3, RPC CHI, RPC CHII, RPC CHIII, RPC CHIV, ESFACA, ESFACB, SLC A1, SLC A2, SLC A3, SLC B1, SLC B2 and SLC B3 represent the functional components of tested DCS, an RPC testing device is connected with the tested DCS through hard wiring and network wiring, at least two RPC testing devices are needed for shutdown function testing, and two testing personnel are matched to semi-automatically complete shutdown function testing.
Based on fig. 3, the existing testing steps are:
the method comprises the following steps that a tester 1 and a tester 2 configure an RPC testing device 1 and an RPC testing device 2 respectively according to actual hard wiring and network connection;
the method comprises the following steps that a tester 1 and a tester 2 respectively operate a testing device and are connected with corresponding DCS control stations, and the DCS control stations serve as tested equipment;
the tester 1 and the tester 2 communicate through the interphone to load the matched test cases respectively, and the test mode is set to be manual;
the tester 1 and the tester 2 communicate through the interphone and click to start at the same time, and the test is started;
after the one-step test is finished, the tester 1 and the tester 2 communicate through the interphone and click the next step at the same time to start the next-step test;
and (5) repeating the step until the test is completed.
When the distributed test system disclosed in the embodiment of the application is used for testing the system, a special test device is not needed, two general test devices form the distributed test system, the general test device can be a test terminal loaded with a test case, the test terminal can be connected with the wiring shown in fig. 3, and after one tester configures the test case of the test device, the shutdown function test can be independently and fully automatically completed, as shown in fig. 4 below.
The method for testing the DCS by adopting the technical scheme disclosed by the embodiment of the application comprises the following steps:
a tester configures the connection relationship between the distributed test system and the tested equipment according to the actual hard wiring and network connection;
the tester operates the test system and is connected with the corresponding DCS control station;
a tester loads a test case at a test terminal;
the tester triggers a 'start' button in the test terminal to start the test;
the test system automatically finishes the test of loading all the cases and automatically records the test result.
The method is implemented by taking a domestic nuclear power plant non-safety-level DCS digital transformation project and a full closed-loop simulation test. The DCS has 69 machine cabinets, the number of hard-wired IO points to be connected into a full-closed-loop simulation test is approximate to 8000, a field device simulation model is soft equipment of a Modbus interface, and the existing testing device cannot be connected into the field device simulation model due to IO capacity limitation, performance limitation and no expansion function, so that the full-closed-loop simulation test cannot be realized.
The invention adopts a distributed system, the number of IO points can reach as many as ten thousand points, and the interface expansion is flexible. The Modbus interface aiming at the field device simulation model can provide customization development, so that the field device simulation model is carried on an automatic test system TCP network, and the full closed loop simulation test of the tested DCS is realized. As shown in fig. 5, the server cabinet in fig. 5 integrates a data server, a test management server, and a communication server.
The implementation steps are as follows:
connecting the automatic test system, the tested DCS and the field equipment simulation model;
configuring the measurement system according to actual hard wiring and network connection;
configuring the working condition to be simulated by the field device simulation model and starting the simulation model;
loading a test case of the working condition simulated by the simulation model at a test terminal of the automatic measurement system;
a tester triggers a starting control of a test terminal of the automatic measurement system to start a test;
the measuring system automatically completes the test under the working condition and records the test result.
Referring to fig. 4, in a technical solution disclosed in another embodiment of the present application, N test terminals are required to cooperate with each other in a process of testing a DCS system, in this solution, a master control terminal may be connected to the test terminals, and a tester may control test cases in the N test terminals by issuing a control instruction to the test terminals through the master control terminal.
In a technical solution disclosed in another embodiment of the present application, in order to accurately test each function of the DCS system, the present solution may further include a field device simulation model, configured to simulate an operation condition of a device under test, store the simulated operation condition of the device under test as a test case in the data server or the resource manager, and simulate any test case required in the test process of the present application by simulating the operation condition of the device under test.
As can be seen from the above description, the above solution disclosed in the present application has the following features:
(1) in the technical scheme disclosed by the embodiment of the application, a design method of separating configuration management and execution is adopted for system IO expansion configuration, the configuration management is carried out on a test management server, the system IO expansion configuration is deployed on a test signal station after the configuration is finished, and the system IO expansion configuration is executed on the test signal station to realize the flexible IO configuration function; in the aspect of network expansion, communication service is designed by adopting a mode of an adapter, one end (the end connected with a test control monitor, namely a tester station) adopts a standard protocol, and the other end (the end connected with a tested device) is matched with a custom protocol, so that flexible expansion is realized. Through IO, network expansion function and flexible configuration function, the requirement of small-sized special test can be met, and the requirement of overall test of large-sized DCS can also be met.
(2) The distributed type is adopted, the functions of all special test item tools are combined through flexible configuration, the test of all test items can be completed at one time, meanwhile, in the process of parallel development of all test items, the exclusivity (capable of being preempted) of the maintenance network of the tested DCS field control station is utilized, the principle that a communication station realizes that a user firstly connects the user firstly is realized, the distribution of the tested equipment is automatically managed, the labor cost is saved, and the test reliability is improved.
(3) The IO equipment interface and the network provide a standard driving interface, and a third-party simulation model, test equipment, a standard instrument and the like can be accessed into the test system through customized development to form a wider full-range closed-loop simulation test.
By the above scheme, the scheme disclosed by the application has the following advantages:
(1) the deployment is flexible, and for small-scale testing, the test signal station, the communication station, the tester station, the data server and the test management server can be deployed on one industrial control computer; for the communication station which does not need network communication in the test, the communication station can not be deployed; for the test that does not require IO signals, the test signal station may not be deployed.
(2) By adopting the architecture of a distributed system, the IO and network capacity are flexibly expanded, and the test requirements of a large DCS factory can be met; meanwhile, different functions of large-scale test application are deployed on different stations of the system, and the performance requirement on a single-station computer can be lowered.
(3) In the process of parallel development of multifunctional tests, due to the fact that the distributed mode is adopted, IO resources are uniformly managed by the test management server, network communication resources are uniformly managed by communication services (communication stations), test managers do not need to uniformly distribute DCS to be tested, the test system automatically manages distribution of the tested equipment, and the situation that multiple people seize the tested equipment at the same time to cause test invalidation is avoided.
For convenience of description, the above system is described with the functions divided into various modules, which are described separately. Of course, the functionality of the various modules may be implemented in the same one or more software and/or hardware implementations of the invention.
The embodiments in the present specification are described in a progressive manner, and the same and similar parts among the embodiments are referred to each other, and each embodiment focuses on the differences from the other embodiments. The above-described system and system embodiments are only illustrative, wherein the units described as separate parts may or may not be physically separate, and the parts displayed as units may or may not be physical units, may be located in one place, or may be distributed on a plurality of network units. Some or all of the modules may be selected according to actual needs to achieve the purpose of the solution of the present embodiment. One of ordinary skill in the art can understand and implement it without inventive effort.
Those of skill would further appreciate that the various illustrative elements and algorithm steps described in connection with the embodiments disclosed herein may be implemented as electronic hardware, computer software, or combinations of both, and that the various illustrative components and steps have been described above generally in terms of their functionality in order to clearly illustrate this interchangeability of hardware and software. Whether such functionality is implemented as hardware or software depends upon the particular application and design constraints imposed on the implementation. Skilled artisans may implement the described functionality in varying ways for each particular application, but such implementation decisions should not be interpreted as causing a departure from the scope of the present invention.
The steps of a method or algorithm described in connection with the embodiments disclosed herein may be embodied directly in hardware, in a software module executed by a processor, or in a combination of the two. A software module may reside in Random Access Memory (RAM), memory, Read Only Memory (ROM), electrically programmable ROM, electrically erasable programmable ROM, registers, hard disk, a removable disk, a CD-ROM, or any other form of storage medium known in the art.
It is further noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (10)
1. A distributed test system, comprising:
the system comprises a data server, a test terminal and data interaction equipment;
the data server is used for realizing the storage of configuration data of the test system and the storage of test data in each test process;
the test terminal is connected with the tested equipment through the data interaction equipment, is loaded with a preset test strategy for testing the tested equipment, and is used for sending a test instruction adaptive to the test case to the tested equipment when the test terminal is triggered.
2. The distributed test system of claim 1, wherein the data interaction device comprises:
a communications server and/or a test signal station.
3. The distributed test system of claim 2, wherein when the data interaction device comprises a test signal station, the distributed test system further comprises:
and the test management server is used for configuring the incidence relation between the test signal station and the tested equipment and the test terminal.
4. The distributed test system of claim 3,
the test management server is further configured to: and managing and providing the test case for the test terminal.
5. The distributed test system of claim 4, wherein the data interaction device, the test terminal, the data server, and the test management server are deployed in the same industrial control computer.
6. The distributed test system of claim 4, further comprising:
and the master control terminal is connected with the N test terminals and is used for controlling the N test terminals to output control instructions, and N is a positive integer not less than 2.
7. The distributed test system of claim 4, further comprising:
and the field device simulation model is used for simulating the operation condition of the tested device, generating a test case and storing the test case in the test management server.
8. The distributed test system of claim 4, wherein the test signal station is an RT system or a standard meter or test equipment supporting programming.
9. The distributed test system of claim 2, wherein the communication server is an industrial computer, a general purpose computer, or a server.
10. The distributed test system of claim 1, wherein the test terminal is a computer, a laptop, or a tablet.
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