CN106406266A - Method used for simulating device controlled by nuclear power plant DCS system - Google Patents

Method used for simulating device controlled by nuclear power plant DCS system Download PDF

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Publication number
CN106406266A
CN106406266A CN201611091916.8A CN201611091916A CN106406266A CN 106406266 A CN106406266 A CN 106406266A CN 201611091916 A CN201611091916 A CN 201611091916A CN 106406266 A CN106406266 A CN 106406266A
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China
Prior art keywords
server
nuclear power
cycle
signal point
point values
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CN201611091916.8A
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CN106406266B (en
Inventor
朱郁
江国进
白涛
高连国
郄永学
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China General Nuclear Power Corp
China Techenergy Co Ltd
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China General Nuclear Power Corp
China Techenergy Co Ltd
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Publication of CN106406266A publication Critical patent/CN106406266A/en
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/418Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
    • G05B19/41845Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by system universality, reconfigurability, modularity
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/33Director till display
    • G05B2219/33273DCS distributed, decentralised controlsystem, multiprocessor
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

The invention provides a method used for simulating a device controlled by a nuclear power plant DCS system. The method comprises the steps that the device information is read by a test tool; the current value of a device feedback signal and a device command signal of the simulated device is read in a server; the test tool carries out simulation judging according to current and previous cycle device commands and feedback information; the feedback value of the device after the cycle is acquired, and is written into the server; and communication synchronization with a field control station is carried out, and is used as the device information of a next processing cycle. Compared with the prior art, the method provided by the invention has the advantages that external physical connection is avoided to minimized; a DCS system data interface is used to monitor and change a point value related to each physical device in a real-time database of the system in real time; the external simulation of a physical signal is not needed; a signal is read and written directly through an interface in the system; the device controlled by the nuclear power plant DCS system is simulated; the device cost is greatly reduced; and the efficiency is improved.

Description

A kind of method of the equipment that simulation is controlled by nuclear power station DCS system
Technical field
The present invention relates to a kind of method simulating the equipment being controlled by nuclear power instrument control non-security level DCS system, belong to nuclear power Instrument control non-security level technical field of measurement and test.
Background technology
A kind of Chinese invention patent " nuclear power digitizes instrument control opening machine system test device " (application number:201110092105.0), Disclose a kind of utilization signal collecting device and the test device of modulate circuit composition, realize the simulation to physical equipment characteristic and imitate Very.As shown in figure 1, this test device includes control device and signal processing apparatus, wherein, control device includes industrial computer, peace It is contained in the capture card within industrial computer and the control software controlling test process, signal processing apparatus include distributor plate and conditioning Plate, the two ends of distributor plate are connected with capture card and conditioning plate respectively by holding wire, the other end of conditioning plate pass through holding wire with Tested DCS switch board connects.When this test device is simulated emulation, received by the signal processing apparatus of test device first From the signal of FCS (field control station), it is communicated in the control device of test device.In control device, software calculating will Result feeds back to the signal processing apparatus of test device, by signal cable, simulation result is fed back to FCS.Then FCS passes through Simulation result is passed to I/O server by SNET (system network), and simulation result is passed through MNET net (management net) and passes by I/O server Pass calculation server and OWP (operator station).This patent application propose technical scheme need by related hardware device according to Enter the connection of row signal line according to signal type, and the physical equipment characteristic simulated is programmed and debugs, use hard The principle of part emulation, accordingly, it would be desirable to put into hardware device, and safeguards, also needs to the secondary of more complicated man-machine interface in addition Exploitation, operating cost is high.
Content of the invention
The deficiency existing for above-mentioned prior art, the present invention proposes a kind of simulation by non-security level DCS of nuclear power instrument control The method of the equipment that system controls, need not increase hardware device, realize simulating controlled equipment.Proposed by the present invention simulation by The method of the equipment that nuclear power station DCS system controls, based on server, field control station, and device characteristics database, by clothes Business device can realize data interaction by open interface, specifically include following steps:
Step one, reads facility information set in advance in device characteristics database, is loaded in server memory;
Step 2, according to the facility information being loaded in server memory, sets the server scan period, server according to The instantaneous value of the intermittent scanning corresponding device instruction/feedback point setting, forms device directive signal point values;
Step 3, the device directive signal point values being read according to this cycle, the device directive signal point values with a upper cycle Change, judge and determine emulation logic, if execution equipment feedback signal point values set emulation:When this cycle device directive letter In the case that number point value is consistent with the device directive signal point values in a upper cycle, it was not repeated for corresponding equipment to feed back signaling point Value carries out set, after instruction point value is compared the upper cycle and changed, equipment feedback signal point values is carried out set;
Step 4, will be processed, through emulation logic, the equipment feedback signal point values write service device obtaining, and be controlled with scene It is synchronous, as the facility information of next process cycle that station processed carries out communication.
The on limits interface of described server, including the real-time number of the network communication based on TCP/IP basic agreement, standard According to the teledata bank interface of interface, standard, and any one of the communications protocol of customization realizes the interface of data interaction.
Described facility information is included by device name, equipment feedback signal roll-call title, device command signaling point title, equipment Type information, and device Domain number.
Setting up a structure in described server memory, being used for depositing all devices information, in case calling process.
The described server scan period is consistent with the server data refresh cycle.
Compared with prior art, the method for the equipment that the simulation of the present invention is controlled by nuclear power station DCS system, without or Little outside the pale of civilization portion physical connection, using DCS system data-interface, in real-time monitoring and change system real-time database, each physics sets Standby associated point value.The method of the present invention does not need the external analog of physical signalling, is directly realized by internal system interface Read-write to signal, simulate nuclear power station DCS system control device, by million element apparatus expenses needed for a unit, reduce to Less than 50,000 yuan, greatly reduce equipment cost, plant maintenance and cable are connected 150 artificial Time of Day of my void, be only reduced to Need 20 artificial Time of Day, greatly reduce cost, improve efficiency.As long as additionally, possessing the nuclear power instrument of Real-time data interface Control non-security level DCS system and all can use method proposed by the present invention, the equipment that DCS controls is simulated, for difference Nuclear power instrument control non-security level DCS system can be transplanted by the method for calling of change data interface function.
Brief description
Fig. 1 is the structural representation that existing nuclear power digitizes instrument control opening machine system test device;
The network connection schematic diagram of the method for the equipment that Fig. 2 is controlled by nuclear power station DCS system for present invention simulation;
The FB(flow block) of the method for the equipment that Fig. 3 is controlled by nuclear power station DCS system for present invention simulation.
Specific embodiment
The method describing the equipment that present invention simulation is controlled by nuclear power station DCS system below in conjunction with the accompanying drawings in detail.
The method of the equipment that present invention simulation is controlled by nuclear power station DCS system, using DCS inner computer or network side Formula accesses the computer within DCS, directly reads the command signal point-like of the external equipment being modeled inside DCS by network State, and analog field device clicks through row write operation, real off the shelf software simulation DCS control to the feedback signal being modeled equipment in DCS The process of the equipment of system, as shown in Fig. 2 by network connection to MNET network, or using computer equipment (this in OWP Shi Wuxu extra computation machine equipment), data exchange is carried out by the MNET network of DCS system itself and I/O server, then by I/ O-server carries out data exchange, analog simulation scene with FCS (DCS field control station) by the SNET network of DCS system itself Equipment;The computer equipment that the software running this method is loaded also can carry out network connection with gateway host, with gateway master Machine carries out data exchange, simulates third party's field apparatus.Testing tool and the communication of server, connect using server is on limits Mouthful, ordinary circumstance can use the network communication based on TCP/IP basic agreement, can use the Real-time data interface of standard (such as OPC), it is possible to use the teledata bank interface (as ODBC) of standard, it is possible to use the communications protocol of customization, that is, customize is dynamic Link built-in function, but no matter which kind of interface, all only realize data interaction, this method are not risen with crucial restrictive function.For example:
M_lngDomainNo=Device.Domain ' arranges domain name
QueryTagArr (0) .BSPName=DI ' set-point item title
QueryTagArr (0) .BSIName=Device.RD_Name ' arranges command signal point title
Ret=RDBObj.RDBTagRead (1, QueryTagArr, m_lngReplayTagNum, ReplayTagArr, M_lngDomainNo, 1, -1) ' execution dynamic link function
Device.RD_Value=ReplayTagArr (0) .Value ' obtains return value, i.e. device directive signal point values
The method of equipment that present invention simulation is controlled by nuclear power station DCS system to implement step as shown in Figure 3:
Step one, is pre-formed device characteristics database.By object oriented languages such as testing tool or VB, VC, read Facility information in device characteristics database.Wherein, device characteristics database is to be recorded according to physical device operation instructions A kind of form that can read of instruction/feedback characteristics conversion, facility information includes but is not limited to following information:It is modeled implementor name Claim, equipment feeds back signal roll-call title, device command signaling point title, device type information, device Domain number.
Step 2, facility information is all loaded onto internal memory.Using object oriented languages such as testing tool or VB, VC, will be with Upper facility information reads server memory from device characteristics database, and sets up a structure, is used for depositing multiple setting Standby information, specifically includes
Step 3, obtains this cycle device directive signal point values.According to the facility information being loaded in server memory, survey Trial work tool execution simulated action, is scanned the instantaneous value of corresponding device command signal point/feedback point by the cycle to server request.Institute The cycle of stating can be arranged manually, and not cause extra burden to determine to server, generally selecting 500ms is a scanning week Phase, this scan period is also relevant with the Refresh Data cycle of server simultaneously, and ordinary circumstance asks scan period and server count According to the refresh cycle unanimously.
Step 4, device directive/feedback point value completes set in the server.According to setting of device characteristics database definition Standby emulation logic model, testing tool, according to device type DeviceType in device characteristics database, judges to determine specifically Emulation logic.Concrete grammar is the device directive signal point values reading this periodic refresh, the device directive with a upper cycle Signal point values compare judgement, to determine whether execution equipment feedback signal point values change bit emulator.Ordinary circumstance, works as judged result For this cycle device directive signal point values consistent with the device directive signal point values in a upper cycle in the case of, being not repeated will be right The equipment feedback signal point values answered carry out set, with effective load reducing server process;Equipment when the two neighboring cycle Command signal point value is compared when changing, then equipment feedback signal point values are carried out set, for example:
1. the cycle of going up:TD=0, RD=0, TP=1, RP=0;
2. this cycle:TD=0, RD=1;Judge that RD changes, execute emulation, export TP=0, RP=1.
3. the lower cycle:The intermittent scanning repeating 2. judges, and executes emulation, output.
Simulation data result passes through dynamic link function, write service device., so that a feedback point is for DI type as a example:
' first this DI point is set to forced regime
Step 5, it is synchronous with field control station that equipment state completes server.Obtain after above-mentioned emulation logic is processed Equipment feed back signal point values write service device, server will in next process cycle, by this equipment feedback signal point values with Field control station (FCS) carries out communication synchronization, and this action is automatically performed by DCS system, without manual intervention, server and scene Control station completes the synchronized update that equipment in a cycle feeds back signal point values state.
Server presses the scanning emulation cycle of setting, the structure that multiplexing the 1st step has created, and repeats the 2nd~4 step and sweeps The process retouch, judge, emulating, until stop, finish test procedure.

Claims (5)

1. the method for the equipment that a kind of simulation is controlled by nuclear power station DCS system, based on server, field control station, and equipment Property database, can realize data interaction by open interface by server, specifically include following steps:
Step one, reads facility information set in advance in device characteristics database, is loaded in server memory;
Step 2, according to the facility information being loaded in server memory, sets the server scan period, server is according to setting Intermittent scanning corresponding device instruction/feedback point instantaneous value, formed device directive signal point values;
Step 3, the device directive signal point values being read according to this cycle, the change with the device directive signal point values in a upper cycle Change, judge and determine emulation logic, if execution equipment feedback signal point values set emulation:When this cycle device directive signaling point In the case that value is consistent with the device directive signal point values in a upper cycle, it was not repeated to enter corresponding equipment feedback signal point values Row set, after instruction point value is compared the upper cycle and changed, equipment feedback signal point values is carried out set;
Step 4, will process, through emulation logic, the equipment feedback signal point values write service device obtaining, and and field control station Carry out communication synchronous, as the facility information of next process cycle.
2. the analog control method of digital control system in nuclear power plant according to claim 1 is it is characterised in that described clothes Business the on limits interface of device, including the network communication based on TCP/IP basic agreement, the Real-time data interface of standard, standard remote Journey database interface, and any one of the communications protocol of customization realize the interface of data interaction.
3. the analog control method of digital control system in nuclear power plant according to claim 1 is it is characterised in that described set Standby information is included by device name, equipment feedback signal roll-call title, device command signaling point title, device type information, and Device Domain number.
4. the analog control method of digital control system in nuclear power plant according to claim 1 is it is characterised in that described clothes Setting up a structure in business device internal memory, being used for depositing all devices information, in case calling process.
5. the analog control method of digital control system in nuclear power plant according to claim 1 is it is characterised in that described clothes The business device scan period is consistent with the server data refresh cycle.
CN201611091916.8A 2016-12-01 2016-12-01 A method of the equipment that simulation is controlled by nuclear power station DCS system Active CN106406266B (en)

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Cited By (7)

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CN107015815A (en) * 2017-04-27 2017-08-04 北京广利核系统工程有限公司 It is a kind of to be used to simulate the device that nuclear plant safety controls display device
CN107799041A (en) * 2017-10-26 2018-03-13 北京广利核系统工程有限公司 Screen-refresh time test method and apparatus
CN109949956A (en) * 2019-03-25 2019-06-28 北京广利核系统工程有限公司 A kind of control systems of nuclear power plant high load capacity working condition simulation method and system
CN111176246A (en) * 2020-02-25 2020-05-19 杭州和利时自动化有限公司 Remote simulation method and system for distributed control system
CN112187769A (en) * 2020-09-23 2021-01-05 中国核动力研究设计院 Authority management system for nuclear power plant security level DCS
WO2021115314A1 (en) * 2020-03-03 2021-06-17 中广核工程有限公司 Method, apparatus, and device for implementing logic simulation of nuclear power plant onsite control objects
CN113721480A (en) * 2021-08-13 2021-11-30 中广核工程有限公司 Simulation method and system for diversified protection signals of nuclear power plant

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Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107015815A (en) * 2017-04-27 2017-08-04 北京广利核系统工程有限公司 It is a kind of to be used to simulate the device that nuclear plant safety controls display device
CN107015815B (en) * 2017-04-27 2020-08-04 北京广利核系统工程有限公司 Device for simulating safety control display equipment of nuclear power station
CN107799041A (en) * 2017-10-26 2018-03-13 北京广利核系统工程有限公司 Screen-refresh time test method and apparatus
CN107799041B (en) * 2017-10-26 2021-03-16 北京广利核系统工程有限公司 Screen refreshing time testing method and device
CN109949956A (en) * 2019-03-25 2019-06-28 北京广利核系统工程有限公司 A kind of control systems of nuclear power plant high load capacity working condition simulation method and system
CN111176246A (en) * 2020-02-25 2020-05-19 杭州和利时自动化有限公司 Remote simulation method and system for distributed control system
CN111176246B (en) * 2020-02-25 2021-06-01 杭州和利时自动化有限公司 Remote simulation method and system for distributed control system
WO2021115314A1 (en) * 2020-03-03 2021-06-17 中广核工程有限公司 Method, apparatus, and device for implementing logic simulation of nuclear power plant onsite control objects
CN112187769A (en) * 2020-09-23 2021-01-05 中国核动力研究设计院 Authority management system for nuclear power plant security level DCS
CN112187769B (en) * 2020-09-23 2022-06-24 中国核动力研究设计院 Authority management system for nuclear power plant security level DCS
CN113721480A (en) * 2021-08-13 2021-11-30 中广核工程有限公司 Simulation method and system for diversified protection signals of nuclear power plant
CN113721480B (en) * 2021-08-13 2023-07-07 中广核工程有限公司 Nuclear power plant diversified protection signal simulation method and system

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