CN113884564A - Self-driven detection device and detection method for steel wire rope - Google Patents
Self-driven detection device and detection method for steel wire rope Download PDFInfo
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- CN113884564A CN113884564A CN202110925444.6A CN202110925444A CN113884564A CN 113884564 A CN113884564 A CN 113884564A CN 202110925444 A CN202110925444 A CN 202110925444A CN 113884564 A CN113884564 A CN 113884564A
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 62
- 239000010959 steel Substances 0.000 title claims abstract description 62
- 238000001514 detection method Methods 0.000 title claims abstract description 32
- 230000006835 compression Effects 0.000 claims abstract description 57
- 238000007906 compression Methods 0.000 claims abstract description 57
- 239000012535 impurity Substances 0.000 claims abstract description 13
- 238000000034 method Methods 0.000 claims abstract description 11
- 230000000712 assembly Effects 0.000 claims abstract description 10
- 238000000429 assembly Methods 0.000 claims abstract description 10
- 230000008569 process Effects 0.000 claims abstract description 9
- 230000009471 action Effects 0.000 claims abstract description 7
- 230000005540 biological transmission Effects 0.000 claims description 50
- 230000001360 synchronised effect Effects 0.000 claims description 7
- 230000007246 mechanism Effects 0.000 claims description 5
- 238000003825 pressing Methods 0.000 claims description 5
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 claims description 2
- 230000000452 restraining effect Effects 0.000 claims 2
- 230000033001 locomotion Effects 0.000 abstract description 7
- 238000004140 cleaning Methods 0.000 abstract description 2
- 230000000087 stabilizing effect Effects 0.000 description 7
- 238000012360 testing method Methods 0.000 description 6
- 239000000428 dust Substances 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N27/00—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
- G01N27/72—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables
- G01N27/82—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables for investigating the presence of flaws
- G01N27/83—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables for investigating the presence of flaws by investigating stray magnetic fields
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
- B08B1/32—Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
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Abstract
The invention discloses a self-driven detection device and a detection method for a steel wire rope, and the self-driven detection device comprises two groups of mounting frames, wherein the two groups of mounting frames extend vertically and are arranged in parallel transversely; the middle part of the restraint frame is provided with two groups of auxiliary grooves corresponding to the clamping assemblies, and the auxiliary grooves vertically penetrate through the restraint frame. Has the advantages that: according to the invention, the cleaning structure linked with the compression roller is arranged on the outer side of the compression roller, and the bristles are driven to do rotary motion by the rotary action of the compression roller in the relative movement process of the compression roller contacting the steel wire rope, so that the outer part of the steel wire rope is cleaned, the influence of impurities outside the steel wire rope on the detection result is reduced, the running stability of the compression roller outside the steel wire rope is improved, and the practicability is strong.
Description
Technical Field
The invention relates to the field of steel wire rope detection equipment, in particular to a steel wire rope self-driving detection device and a detection method thereof.
Background
The steel wire rope detector is a main tool for detecting the steel wire rope of a hoist crane in the industries of mining, ports, petroleum and the like, is widely applied, has the main functions of quantitatively detecting and judging hidden dangers and damage levels which endanger the use safety, such as internal and external wire breakage, local fatigue, abrasion, corrosion, structural deformation and the like of the steel wire rope, and ensures that the steel wire rope is removed from service equipment for replacement before the safety is endangered, and has an important role in the use process of the steel wire rope.
The applicant finds that at least the following technical problems exist in the prior art: because the magnetic head that needs the detector among the testing process wraps up wire rope at the uniform velocity relatively under the support of drive division and moves, simultaneously because wire rope exposes for a long time in external environment, the wire rope outside can adhesion dust or other impurity usually, the outside impurity of wire rope can lead to the fact the influence to magnetic leakage volume and magnetic flux data among the testing process, the testing result is not accurate enough, and the impurity of adhesion leads to the running state of check out test set and wire rope to receive the hindrance easily, influence detection stationarity, the practicality is poor.
Disclosure of Invention
The invention aims to solve the problems and provide a steel wire rope self-driving detection device and a detection method thereof.
In order to achieve the purpose, the invention provides the following technical scheme:
the invention provides a self-driven detection device for a steel wire rope, which comprises two groups of mounting frames, wherein the two groups of mounting frames extend vertically and are arranged in parallel transversely;
the restraint frame middle part is provided with two sets of auxiliary grooves corresponding to the clamping assembly, the auxiliary grooves vertically run through the restraint frame, the clamping assembly comprises an auxiliary block sliding along the length direction of the auxiliary groove, the auxiliary block middle part is in threaded fit with a lead screw penetrating out of the restraint frame, one end of the outer side of the lead screw is fixed with a knob, the top of the auxiliary block is provided with a support arm, the top end of the support arm inclines towards the inner side and is fixed with a C-shaped support bracket, the inner side of the opening of the support bracket is in running fit with a compression roller, the top side of the middle part of the support arm is provided with a guide frame, the top of the guide frame extends to the upper part of the compression roller, the top of the guide frame is fixed with a cross rod, the two ends of the cross rod are in running fit with tensioning rollers, two sets of outer side transmission belts of the tensioning rollers are sleeved with bristles on the outer sides, one set of the bottoms of the tensioning rollers are fixed with a main shaft, the bottom end of the main shaft is connected with the end part of the compression roller through a bevel gear transmission mechanism.
Preferably, the bevel gear transmission mechanism comprises a driving gear and a transmission gear, the driving gear is fixed on the outer side of the end part of the pressing roller, the transmission gear is fixed at the bottom end of the main shaft, and the driving gear is meshed with the transmission gear.
Preferably, the top end of one side, close to the main shaft, of the support bracket is provided with a stabilizing seat, the main shaft vertically penetrates through the stabilizing seat and is in running fit with the stabilizing seat, the outer circumference side of the compression roller is an inwards concave arc surface, the inner side of the support bracket is provided with a scraper, and the outer side of the scraper is flush with the outer arc surface of the compression roller.
Preferably, the synchronizing assembly comprises a supporting plate extending vertically, a double-shaft motor is fixed in the middle of the supporting plate, output ends of two sides of the double-shaft motor penetrate out of the supporting plate, sliding frames are transversely arranged on two outer sides of the supporting plate, screw rods are transversely arranged in the sliding frames, the external threads of the two groups of screw rods are opposite in rotation direction, and the screw rods are connected with the output ends of the double-shaft motor through a coupler.
Preferably, a transmission seat is arranged on the front face of the middle of the mounting frame, the screw rod transversely penetrates through the transmission seat and is in threaded fit with the transmission seat, guide rods are transversely arranged on the support plates on the upper side and the lower side of the sliding frame, and limiting blocks are fixed at the outer end portions of the guide rods.
Preferably, the front faces of the support plates on the upper side and the lower side of the transmission seat are respectively provided with a guide seat, the guide rod transversely penetrates through the guide seats and is in sliding fit with the guide seats, and the front face of the support plate in front of the double-shaft motor is provided with a motor cover.
Preferably, the front surface of the support plate outside the motor cover is provided with a handle, the upper side of the back of the support plate is provided with an upper fixing seat, the lower side of the back of the support plate is provided with a lower fixing seat, a vertically extending waist-shaped hole penetrates through the middle of the upper fixing seat, and a fixing hole penetrates through the middle of the lower fixing seat.
Preferably, the outer circumference side in tensioning roller middle part is provided with the ring channel that holds the drive belt, the ring channel is interior to encircle and is provided with the multiunit latch, the drive belt inboard is the cingulum structure, just the drive belt through this cingulum structure with the tensioning roller outside is supported tightly and is met.
The detection method of the steel wire rope self-driven detection device comprises the following steps:
a. the steel wire rope to be detected is placed between the two side constraint frames, the two side screw rods are driven to rotate through the double-shaft motor, the screw rods and the transmission seat are matched through threads, the mounting frame is driven to move integrally under the sliding action of the guide seat and the guide rod, the two groups of mounting frames are supported to be close to each other through the synchronous assembly, the steel wire rope to be detected is guaranteed to be constrained between the two side arc constraint frames, the plurality of groups of clamping assemblies are supported to be tightly abutted against the outer circumference side of the steel wire rope through the mounting frame, the whole equipment is clamped and positioned outside the steel wire rope to be detected, and the whole equipment is supported by the compression rollers to move outside the steel wire rope;
b. when the whole equipment and the steel wire rope move relatively, the compression roller rotates, the drive gear and the transmission gear are sequentially driven to rotate through the compression roller, so that the tension roller is driven by the main shaft to support the transmission belt to rotate, and impurities outside the steel wire rope are cleaned and removed by bristles on the outer side of the transmission belt;
c. meanwhile, impurities adhered to the outer circumferential side of the compression roller are scraped off through the scraper on the inner side of the support bracket, so that the stability of the compression roller and the steel wire rope in the process of abutting and rolling is ensured;
d. when the tight dynamics of support of one of them set of compression roller of needs independent adjustment, the knob that directly rotates the corresponding compression roller of should organizing drives the lead screw through the knob and rotates, utilizes the screw-thread fit effect of lead screw and auxiliary block to the supplementary piece of drive slides along the auxiliary tank, thereby carries out the synchronization adjustment to support arm and the compression roller position in the auxiliary block outside.
Has the advantages that: according to the invention, the cleaning structure linked with the compression roller is arranged on the outer side of the compression roller, and the bristles are driven to do rotary motion by the rotary action of the compression roller in the relative movement process of the compression roller contacting the steel wire rope, so that the outer part of the steel wire rope is cleaned, the influence of impurities outside the steel wire rope on the detection result is reduced, the running stability of the compression roller outside the steel wire rope is improved, and the practicability is strong.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a front view structural diagram of the present invention;
FIG. 2 is a schematic perspective view of the present invention;
FIG. 3 is a schematic perspective view of a restraint frame of the present invention;
FIG. 4 is a front view of the clamping assembly of the present invention;
FIG. 5 is a perspective view of the clamping assembly of the present invention;
FIG. 6 is a schematic perspective view of the clamping assembly of the present invention in another orientation;
FIG. 7 is a schematic perspective view of the synchronizing assembly of the present invention;
fig. 8 is a schematic perspective view of the upper fixing base of the present invention.
The reference numerals are explained below:
1. a mounting frame; 101. a transmission seat; 102. a guide seat; 2. a synchronization component; 201. a support plate; 201a, a motor cover; 202. a double-shaft motor; 203. a sliding frame; 204. a screw; 205. a guide bar; 206. a limiting block; 207. an upper fixed seat; 207a, a kidney-shaped hole; 208. a lower fixed seat; 208a, a fixing hole; 209. a grip; 3. a restraint frame; 301. an auxiliary groove; 4. a clamping assembly; 401. an auxiliary block; 402. a screw rod; 402a, a knob; 403. a support arm; 404. a support bracket; 404a, a scraper; 404b, a stabilizing base; 405. a compression roller; 405a, a drive gear; 406. a guide frame; 407. a cross bar; 408. a transmission belt; 408a, bristles; 409. a tension roller; 409a, a main shaft; 409b, a transmission gear; 5. and a reinforcing rod.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the technical solutions of the present invention will be described in detail below. It is to be understood that the described embodiments are merely exemplary of the invention, and not restrictive of the full scope of the invention. All other embodiments, which can be derived by a person skilled in the art from the examples given herein without any inventive step, are within the scope of the present invention.
Referring to fig. 1-8, the invention provides a self-driven detection device for a steel wire rope, which comprises two groups of mounting frames 1, wherein the two groups of mounting frames 1 extend vertically and are arranged in parallel in a transverse direction, arc-shaped restraint frames 3 are arranged on the upper side and the lower side of the back of each of the two groups of mounting frames 1, synchronous assemblies 2 for adjusting the distance between the two groups of mounting frames 1 are connected to the opposite sides of the front surfaces of the two groups of mounting frames 1, two groups of clamping assemblies 4 are symmetrically arranged on the top side of each restraint frame 3 in a front-back mode, the two groups of mounting frames 1 are supported by the synchronous assemblies 2 to move in an opening and closing mode, and therefore the restraint frames 3 are supported by the mounting frames 1 to drive the clamping assemblies 4 to clamp and restrain the steel wire rope to be detected;
the middle part of the restraint frame 3 is provided with two groups of auxiliary grooves 301 corresponding to the clamping component 4, the auxiliary grooves 301 vertically penetrate through the restraint frame 3, the clamping component 4 comprises an auxiliary block 401 sliding along the length direction of the auxiliary groove 301, the middle part of the auxiliary block 401 is in threaded fit with a screw rod 402 penetrating through the restraint frame 3, one end of the outer side of the screw rod 402 is fixed with a knob 402a, the top of the auxiliary block 401 is provided with a support arm 403, the top end of the support arm 403 inclines inwards and is fixed with a C-shaped support bracket 404, the inner side of the opening of the support bracket 404 is in rotating fit with a compression roller 405, the top side of the middle part of the support arm 403 is provided with a guide frame 406, the top of the guide frame 406 extends to the upper side of the compression roller 405, the top of the guide frame 406 is fixed with a cross rod 407, the two ends of the cross rod 407 are both in rotating fit with tensioning rollers 409, the outer sides of the two groups of the rollers 409 are sleeved with a transmission belt 408, bristles 408 are densely distributed with bristles 408, the bottom of one group of the tensioning rollers 409 is fixed with a main shaft 409a, the bottom end of the main shaft 409a is connected with the end of the compression roller 405 through a bevel gear transmission mechanism, and the rotation action generated by the compression roller 405 contacting the steel wire rope drives the transmission belt 408 to rotate, so that the outside of the steel wire rope to be detected is cleaned through bristles 408a on the outer side of the transmission belt 408, and the detection precision is prevented from being influenced by a large amount of dust adhered to the outside of the steel wire rope.
As an optional embodiment, the bevel gear transmission mechanism comprises a driving gear 405a and a transmission gear 409b, the driving gear 405a is fixed outside the end of the compression roller 405, the transmission gear 409b is fixed at the bottom end of a main shaft 409a, the driving gear 405a is meshed with the transmission gear 409b, a stabilizing seat 404b is arranged at the top end of the support bracket 404 close to one side of the main shaft 409a, the main shaft 409a vertically penetrates through the stabilizing seat 404b and is in rotating fit with the stabilizing seat 404b, the outer circumference side of the compression roller 405 is an inward concave arc surface, a scraper 404a is arranged inside the support bracket 404, the outer side of the scraper 404a is flush with the outer arc surface of the compression roller 405, the scraper 404a is arranged inside the support bracket 404, impurities adhered to the outer side of the compression roller 405 after the compression roller 405 contacts the steel wire rope are scraped and cleaned by the scraper 404a, and the running stability of the compression roller 405 and the steel wire rope in the relative movement process is improved;
the synchronous component 2 comprises a support plate 201 extending vertically, a double-shaft motor 202 is fixed in the middle of the support plate 201, output ends of two sides of the double-shaft motor 202 all penetrate through the support plate 201, sliding frames 203 are transversely arranged on two outer sides of the support plate 201, screw rods 204 are transversely arranged in the sliding frames 203, external thread rotation directions of the two groups of screw rods 204 are opposite, the screw rods 204 are connected with output ends of the double-shaft motor 202 through couplings, a transmission seat 101 is arranged on the front face of the middle of the mounting frame 1, the screw rods 204 transversely penetrate through the transmission seat 101 and are in threaded fit with the transmission seat 101, guide rods 205 are transversely arranged on the support plate 201 on the upper side and the lower side of the sliding frames 203, limiting blocks 206 are fixed at outer side end parts of the guide rods 205, guide seats 102 are arranged on the front faces of the support plate 201 on the upper side and the lower side of the transmission seat 101, the guide rods 205 transversely penetrate through the guide seats 102 and are in sliding fit with the guide seats 102, a motor cover 201a is arranged on the front face of the front of the double-shaft motor 202, two screws 204 with opposite external spiral directions are driven by a double-shaft motor 202 to synchronously rotate, so that the two outer sets of mounting brackets 1 are driven by the two screws 204 to slide along the guide rods 205 in opposite directions and synchronously, thereby being convenient for quickly placing and clamping the steel wire rope in the middle of the equipment, the front surface of the support plate 201 at the outer side of the motor cover 201a is provided with a handle, the upper side of the back of the support plate 201 is provided with an upper fixed seat 207, a lower fixing seat 208 is arranged at the lower side of the back of the support plate 201, a vertically extending waist-shaped hole 207a is penetrated through the middle part of the upper fixing seat 207, a fixing hole 208a is penetrated through the middle part of the lower fixing seat 208, the upper fixing seat 207 is matched with the lower fixing seat 208 to carry out positioning installation on a detection instrument to be installed, and set up waist type hole 207a in the middle part of last fixing base 207 in order to hold the construction bolt, be convenient for install the check out test set of different sizes in last fixing base 207 and the lower fixing base 208 outside, improve the installation commonality of different size equipment.
An annular groove for accommodating the transmission belt 408 is formed in the outer circumferential side of the middle of the tension roller 409, a plurality of groups of clamping teeth are arranged in the annular groove in an encircling manner, the inner side of the transmission belt 408 is of a toothed belt structure, and the transmission belt 408 is tightly connected with the outer side of the tension roller 409 in a propping manner through the toothed belt structure so as to improve the transmission stability of the tension roller 409 and the transmission belt 408;
the detection method of the steel wire rope self-driven detection device comprises the following steps:
a. the steel wire rope to be detected is placed between the two side constraint frames 3, the double-shaft motor 202 drives the two side screw rods 204 to rotate, the screw rods 204 and the transmission seat 101 are matched through threads, so that the mounting frame 1 is driven to move integrally under the sliding action of the guide seat 102 and the guide rod 205, the two groups of mounting frames 1 are supported to be close to each other through the synchronous assembly 2, the steel wire rope to be detected is guaranteed to be constrained between the two side arc constraint frames 3, the mounting frame 1 drives the constraint frame 3 to support the clamping assemblies 4 to abut against the outer circumferential side of the steel wire rope, so that the whole equipment is clamped and positioned outside the steel wire rope to be detected, and the whole equipment is supported by the compression roller 405 to move outside the steel wire rope;
b. when the whole equipment and the steel wire rope move relatively, the compression roller 405 rotates, the driving gear 405a and the transmission gear 409b are sequentially driven to rotate through the compression roller 405, so that the main shaft 409a is used for driving the tension roller 409 to support the transmission belt 408 to rotate, and impurities outside the steel wire rope are cleaned and removed by means of bristles 408a outside the transmission belt 408;
c. meanwhile, impurities adhered to the outer circumferential side of the compression roller 405 are scraped off by the scraper 404a on the inner side of the support bracket 404, so that the stability of the compression roller 405 and the steel wire rope in the process of abutting and rolling is ensured;
d. when the abutting force of one group of the compression rollers 405 needs to be adjusted independently, the knob 402a corresponding to the group of the compression rollers 405 is directly rotated, the screw rod 402 is driven to rotate through the knob 402a, the screw rod 402 and the auxiliary block 401 are matched through threads, so that the auxiliary block 401 is driven to slide along the auxiliary groove 301, and the positions of the support arm 403 on the outer side of the auxiliary block 401 and the compression rollers 405 are adjusted synchronously.
Through set up the clearance structure with compression roller 405 linkage in the compression roller 405 outside, produce the relative movement in-process at compression roller 405 contact wire rope, utilize compression roller 405's rotation action drive brush hair 408a to be rotary motion to clean wire rope outside, reduce the influence of wire rope outside impurity to the testing result, and improve compression roller 405 at the outside operating stability of wire rope, the practicality is strong.
The above description is only for the specific embodiments of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can easily conceive of the changes or substitutions within the technical scope of the present invention, and all the changes or substitutions should be covered within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the appended claims.
Claims (9)
1. The utility model provides a wire rope self-driven detection device which characterized in that: the clamping device comprises two groups of mounting frames (1), wherein the two groups of mounting frames (1) extend vertically and are arranged in parallel transversely, arc-shaped restraint frames (3) are arranged on the upper and lower sides of the backs of the two groups of mounting frames (1), synchronous assemblies (2) for adjusting the distance between the two groups of mounting frames (1) are connected to the opposite sides of the front surfaces of the two groups of mounting frames (1), and two groups of clamping assemblies (4) are symmetrically arranged on the front and back sides of the top side of each restraint frame (3);
the middle part of the restraint frame (3) is provided with two groups of auxiliary grooves (301) corresponding to the clamping assembly (4), the auxiliary grooves (301) vertically penetrate through the restraint frame (3), the clamping assembly (4) comprises an auxiliary block (401) sliding along the length direction of the auxiliary groove (301), the middle part of the auxiliary block (401) is in threaded fit with a screw rod (402) penetrating out of the restraint frame (3), one end of the outer side of the screw rod (402) is fixed with a knob (402a), the top part of the auxiliary block (401) is provided with a support arm (403), the top end of the support arm (403) inclines inwards and is fixed with a C-shaped support bracket (404), the inner side of an opening of the support bracket (404) is in rotating fit with a compression roller (405), the top side of the middle part of the support arm (403) is provided with a guide frame (406), the top part of the guide frame (406) extends to the upper part of the compression roller (405), and the top part of the guide frame (406) is fixed with a cross rod (407), horizontal pole (407) both ends are equal normal running fit has tensioning roller (409), and are two sets of tensioning roller (409) outside cover is equipped with drive belt (408), and the outer circumference side of this drive belt (408) gathers has brush hair (408a), and wherein a set of tensioning roller (409) bottom is fixed with main shaft (409a), main shaft (409a) bottom with compression roller (405) tip meets through bevel gear drive.
2. The self-driven detection device for the steel wire rope according to claim 1, wherein: the bevel gear transmission mechanism comprises a driving gear (405a) and a transmission gear (409b), the driving gear (405a) is fixed to the outer side of the end of the pressing roller (405), the transmission gear (409b) is fixed to the bottom end of the main shaft (409a), and the driving gear (405a) is meshed with the transmission gear (409 b).
3. The self-driven detection device for the steel wire rope according to claim 2, wherein: support bracket (404) are close to main shaft (409a) one side top is provided with stable seat (404b), main shaft (409a) are vertical to be run through stable seat (404b) and with this stable seat (404b) normal running fit, compression roller (405) outer circumferencial side is concave cambered surface, support bracket (404) inboard is provided with scraper blade (404a), scraper blade (404a) outside with compression roller (405) outside cambered surface looks parallel and level.
4. The self-driven detection device for the steel wire rope according to claim 1, wherein: the synchronous component (2) comprises a support plate (201) extending vertically, a double-shaft motor (202) is fixed in the middle of the support plate (201), output ends of two sides of the double-shaft motor (202) penetrate out of the support plate (201), sliding frames (203) are transversely arranged on two outer sides of the support plate (201), screw rods (204) are transversely arranged inside the sliding frames (203), external threads of the screw rods (204) are opposite in rotating direction, and the screw rods (204) are connected with output ends of the double-shaft motor (202) through couplers.
5. The self-driven detection device for the steel wire rope according to claim 4, wherein: the front surface of the middle of the mounting frame (1) is provided with a transmission seat (101), the screw (204) transversely penetrates through the transmission seat (101) and is in threaded fit with the transmission seat (101), the support plate (201) on the upper side and the lower side of the sliding frame (203) is transversely provided with a guide rod (205), and the outer side end of the guide rod (205) is fixedly provided with a limiting block (206).
6. The self-driven detection device for the steel wire rope according to claim 5, wherein: the front faces of the support plates (201) on the upper side and the lower side of the transmission seat (101) are respectively provided with a guide seat (102), the guide rod (205) transversely penetrates through the guide seats (102) and is in sliding fit with the guide seats (102), and the front face of the support plate (201) in front of the double-shaft motor (202) is provided with a motor cover (201 a).
7. The self-driven detection device for the steel wire rope according to claim 6, wherein: the front surface of the support plate (201) on the outer side of the motor cover (201a) is provided with a handle, the upper side of the back of the support plate (201) is provided with an upper fixing seat (207), the lower side of the back of the support plate (201) is provided with a lower fixing seat (208), a vertically extending waist-shaped hole (207a) penetrates through the middle of the upper fixing seat (207), and a fixing hole (208a) penetrates through the middle of the lower fixing seat (208).
8. The self-driven detection device for the steel wire rope according to claim 1, wherein: tensioning roller (409) middle part outer circumference side is provided with the ring channel that holds drive belt (408), the ring channel is interior to encircle and is provided with the multiunit latch, drive belt (408) inboard is the cingulum structure, just drive belt (408) through this cingulum structure with tensioning roller (409) outside is supported tightly and is met.
9. The method for detecting the self-driven detection device of the steel wire rope according to any one of claims 1 to 8, comprising the steps of:
a. the steel wire rope to be detected is placed between the two side restraining frames (3), the two side screw rods (204) are driven to rotate through the double-shaft motor (202), the screw rods (204) and the transmission seat (101) are utilized to cooperate with each other through threads, so that the mounting frame (1) is driven to integrally move under the sliding action of the guide seat (102) and the guide rod (205), the two groups of mounting frames (1) are supported to be close to each other through the synchronizing assembly (2), the steel wire rope to be detected is restrained between the two side arc restraining frames (3), the plurality of groups of clamping assemblies (4) are supported to be tightly abutted to the outer circumferential side of the steel wire rope through the mounting frame (1), the whole equipment is clamped and positioned outside the steel wire rope to be detected, and the whole equipment is supported to integrally move outside the steel wire rope through the compression roller (405);
b. when the whole equipment and the steel wire rope move relatively, the compression roller (405) rotates, the drive gear (405a) and the transmission gear (409b) are sequentially driven to rotate through the compression roller (405), so that the tension roller (409) is driven by the main shaft (409a) to support the transmission belt (408) to rotate, and impurities outside the steel wire rope are cleaned and removed by means of bristles (408a) on the outer side of the transmission belt (408);
c. meanwhile, impurities adhered to the outer circumferential side of the compression roller (405) are scraped off by a scraper (404a) on the inner side of the support bracket (404) so as to ensure the stability of the compression roller (405) and the steel wire rope in the process of resisting tight rolling;
d. when the tightening force of one group of the pressing rollers (405) needs to be adjusted independently, the knob (402a) corresponding to the group of the pressing rollers (405) is directly rotated, the screw rod (402) is driven to rotate through the knob (402a), the screw rod (402) and the auxiliary block (401) are driven to slide along the auxiliary groove (301) by means of the thread matching effect of the screw rod (402) and the auxiliary block (401), and therefore the positions of the support arm (403) on the outer side of the auxiliary block (401) and the pressing rollers (405) are synchronously adjusted.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110925444.6A CN113884564B (en) | 2021-08-12 | 2021-08-12 | Wire rope self-driving detection device and detection method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
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