CN113864354B - Flywheel clutch heat dissipation device control method - Google Patents

Flywheel clutch heat dissipation device control method Download PDF

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Publication number
CN113864354B
CN113864354B CN202111154907.XA CN202111154907A CN113864354B CN 113864354 B CN113864354 B CN 113864354B CN 202111154907 A CN202111154907 A CN 202111154907A CN 113864354 B CN113864354 B CN 113864354B
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clutch
flywheel
ecu
storage tank
air
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CN113864354A (en
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宋崇
马东岭
马靖宁
梁延会
崔志勇
范向阳
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Weichai Power Co Ltd
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Weichai Power Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D13/00Friction clutches
    • F16D13/58Details
    • F16D13/72Features relating to cooling

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Hydraulic Clutches, Magnetic Clutches, Fluid Clutches, And Fluid Joints (AREA)

Abstract

The invention discloses a flywheel clutch heat dissipation device control method, which is based on a flywheel clutch heat dissipation device, wherein an ECU judges the state of a clutch based on the speed ratio of the rotational speed of an engine and the rotational speed of an output shaft of a gearbox, if the clutch is in a semi-clutch state for a long time or is separated for a plurality of times in a certain time, the surface of the flywheel and the clutch are in sliding friction for a long time, the surface temperature of a friction plate of the flywheel and the clutch is rapidly increased due to sliding friction, at the moment, the ECU opens an electromagnetic valve of an air storage tank according to the speed ratio of the rotational speed of the engine and the rotational speed of the output shaft of the gearbox when judging that the clutch is in sliding friction for a long time or is separated for a plurality of times in a short time, air in the air storage tank is driven into the inner cavity of a flywheel shell, and the surface of the flywheel and the clutch are actively cooled, so that the problems of Wen Guilie caused by sliding friction between the flywheel and the clutch are solved, and the service life of the flywheel and the clutch is long.

Description

飞轮离合器散热装置控制方法Flywheel clutch cooling device control method

技术领域Technical field

本发明涉及发动机技术领域,具体地说,涉及一种飞轮离合器散热装置控制方法。The present invention relates to the field of engine technology, and specifically to a method for controlling a flywheel clutch heat dissipation device.

背景技术Background technique

发动机飞轮端连接离合器,松离合踏板时,飞轮与离合器摩擦片滑磨,结合过程产生高温,会造成飞轮因高温龟裂,离合器摩擦片烧蚀。现有飞轮主要依靠背面增加散热筋等方式被动进行散热,散热效果差。The flywheel end of the engine is connected to the clutch. When the clutch pedal is released, the flywheel and the clutch friction plate will slide. The combination process will generate high temperatures, which will cause the flywheel to crack due to high temperature and the clutch friction plate to ablate. The existing flywheel mainly relies on passive heat dissipation by adding heat dissipation ribs on the back, and the heat dissipation effect is poor.

发明内容Contents of the invention

针对上述不足,本发明所要解决技术问题是提供一种飞轮离合器散热装置控制方法,飞轮和离合器需要散热时对两者主动降温,解决飞轮与离合器因滑磨而高温龟裂,离合器烧片等问题。In view of the above shortcomings, the technical problem to be solved by the present invention is to provide a control method for a flywheel clutch heat dissipation device. When the flywheel and clutch need to dissipate heat, the flywheel and the clutch are actively cooled down, so as to solve the problems of high temperature cracking of the flywheel and the clutch due to slippage and burning of the clutch flakes. .

为解决上述技术问题,本发明的技术方案是:In order to solve the above technical problems, the technical solution of the present invention is:

一种飞轮离合器散热装置控制方法,本方法基于飞轮离合器散热装置;A method for controlling a flywheel clutch heat dissipation device. This method is based on the flywheel clutch heat dissipation device;

所述飞轮离合器散热装置包括进气管路、电磁阀、储气罐和ECU,所述进气管路分别与飞轮壳的进气口和所述储气罐连接,所述飞轮壳还设有出气口,所述电磁阀与所述ECU电连接,所述电磁阀用于控制所述进气管路和所述储气罐的通断;The flywheel clutch heat dissipation device includes an air inlet pipeline, a solenoid valve, an air storage tank and an ECU. The air inlet pipeline is connected to the air inlet of the flywheel housing and the air storage tank respectively. The flywheel housing is also provided with an air outlet. , the solenoid valve is electrically connected to the ECU, and the solenoid valve is used to control the on and off of the air intake pipeline and the gas storage tank;

方法包括如下步骤:The method includes the following steps:

S1、所述ECU基于发动机转速和变速箱输出轴的转速的速比判断离合器的状态,若判定所述离合器处于多次离合状态或者长时间处于半离合状态时,执行S2,否则,执行S7,S1. The ECU determines the status of the clutch based on the speed ratio between the engine speed and the speed of the gearbox output shaft. If it is determined that the clutch is in multiple clutch states or in a half-clutch state for a long time, execute S2. Otherwise, execute S7.

其中,若速比超出标定值时,判定所述离合器处于挂挡或者离合过程中,若在第一标定时间内速比超出标定值的次数多于标定次数时,所述ECU判定所述离合器处于多次离合状态,Wherein, if the speed ratio exceeds the calibrated value, it is determined that the clutch is in gear or in the clutch process; if the speed ratio exceeds the calibrated value more than the calibrated number of times within the first calibrated time, the ECU determines that the clutch is in Multiple clutch states,

所述变速箱在某一挡位时的实际速比与所述变速箱在该挡位的标定速比的差值超过标定偏差的时间超过第二标定时间时,所述ECU判定所述离合器长时间处于半离合状态;When the difference between the actual speed ratio of the gearbox in a certain gear and the calibrated speed ratio of the gearbox in that gear exceeds the calibrated deviation for longer than the second calibrated time, the ECU determines that the clutch Being in the half-clutch state for a long time;

S2、所述ECU判断系统是否正常运行,若所述ECU检测到所述变速箱空档信号、离合器信号、电磁阀信号和压力传感器信号均没有超时故障时,判定系统正常运行,执行S3,否则,执行S7;S2. The ECU determines whether the system is operating normally. If the ECU detects that the gearbox neutral signal, clutch signal, solenoid valve signal and pressure sensor signal have no timeout fault, it determines that the system is operating normally and executes S3, otherwise , execute S7;

S3、所述ECU判断所述变速箱是否处于空档位,若所述变速箱没有处于空档位,执行S4、否则,执行S7;S3. The ECU determines whether the gearbox is in neutral. If the gearbox is not in neutral, execute S4. Otherwise, execute S7;

S4、所述ECU判断储气罐气压值是否满足降温需求,若所述压力传感器检测到的储气罐气压值大于标定值默认满足降温需求,执行S5,否则,执行S7;S4. The ECU determines whether the gas tank pressure value meets the cooling requirement. If the gas tank pressure value detected by the pressure sensor is greater than the calibrated value, the cooling requirement is met by default, and S5 is executed. Otherwise, S7 is executed;

S5、所述ECU控制所述电磁阀打开,所述储气罐通过进气管路向飞轮壳内腔释放气体,冷却所述飞轮和所述离合器;S5. The ECU controls the solenoid valve to open, and the gas storage tank releases gas to the inner cavity of the flywheel housing through the air intake pipeline to cool the flywheel and the clutch;

S6、所述ECU检测到所述电磁阀打开时间达到目标时间时,所述ECU控制所述电磁阀关闭;S6. When the ECU detects that the opening time of the solenoid valve reaches the target time, the ECU controls the solenoid valve to close;

S7、结束。S7. End.

优选地,根据当前状态的所述发动机的转速查找预先标定的时间-转速MAP,获得所述目标时间。Preferably, the target time is obtained by searching a pre-calibrated time-speed MAP according to the current rotation speed of the engine.

优选地,步骤S3和S4可互换顺序。Preferably, the order of steps S3 and S4 can be interchanged.

优选地,步骤S3和S4可同时执行。Preferably, steps S3 and S4 can be performed simultaneously.

优选地,所述进气管路设有消音器。Preferably, the air intake pipeline is provided with a muffler.

采用了上述技术方案后,本发明的有益效果是:After adopting the above technical solution, the beneficial effects of the present invention are:

离合器长时间处于半离合状态或一定时间内多次进行离合时,飞轮表面与离合器长时间滑磨,因滑磨导致飞轮与离合器摩擦片表面温度急剧上升,此时ECU根据发动机转速与变速箱输出轴转速的速比,在判断离合器长时间处于滑磨或者在短时间内多次进行离合时,打开储气罐的电磁阀,将储气罐中的气体打入飞轮壳内腔内,对飞轮表面以及离合器主动进行降温,从而解决飞轮与离合器因滑磨而高温龟裂,离合器烧片问题,飞轮和离合器使用寿命长。When the clutch is in a semi-clutch state for a long time or the clutch is performed multiple times within a certain period of time, the surface of the flywheel and the clutch will wear for a long time. Due to the wear and tear, the surface temperatures of the flywheel and clutch friction plates will rise sharply. At this time, the ECU will output according to the engine speed and gearbox output. The speed ratio of the shaft speed. When it is judged that the clutch is slipping for a long time or the clutch is clutched multiple times in a short period of time, the solenoid valve of the gas storage tank is opened, and the gas in the gas storage tank is driven into the inner cavity of the flywheel housing, and the flywheel is The surface and clutch actively cool down, thus solving the problems of high-temperature cracking of the flywheel and clutch due to slipping and burning of the clutch plates, and long service life of the flywheel and clutch.

附图说明Description of the drawings

图1是飞轮离合器散热装置的结构示意图;Figure 1 is a schematic structural diagram of the flywheel clutch heat dissipation device;

图2是图1的仰视结构示意图;Figure 2 is a schematic diagram of the structure of Figure 1 viewed from above;

图3是图1中飞轮的侧视结构示意图;Figure 3 is a schematic side view of the flywheel in Figure 1;

图4是本发明飞轮离合器散热装置控制方法的流程图;Figure 4 is a flow chart of the control method of the flywheel clutch heat dissipation device of the present invention;

图中:1、飞轮壳;2、进气接头;3、进气管路;4、离合器;5、储气罐;6、消音器;7、出气口;8、飞轮。In the picture: 1. Flywheel housing; 2. Air intake joint; 3. Air intake pipe; 4. Clutch; 5. Air tank; 6. Muffler; 7. Air outlet; 8. Flywheel.

具体实施方式Detailed ways

为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,且不用于限定本发明。In order to make the purpose, technical solutions and advantages of the present invention more clear, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention and are not used to limit the present invention.

如图1、图2和图3共同所示,一种飞轮离合器散热装置,飞轮壳1设有与其内腔相连通的进气口和出气口7,进气口设有与进气管路3连接的进气接头2,飞轮离合器散热装置包括:进气管路3、电磁阀、冷却气源和控制器,冷却气源优选为车辆的储气罐5,控制器优选为发动机的ECU,进气管路3与储气罐5的出气口连接,电磁阀设于储气罐5的出气口处,电磁阀与ECU电连接,电磁阀用于控制进气管路3和储气罐5的通断。As shown in Figure 1, Figure 2 and Figure 3, a flywheel clutch heat dissipation device, the flywheel housing 1 is provided with an air inlet and an air outlet 7 connected to its inner cavity, and the air inlet is connected to the air inlet pipeline 3 The air intake joint 2, the flywheel clutch heat dissipation device includes: an air intake pipe 3, a solenoid valve, a cooling air source and a controller. The cooling air source is preferably the vehicle's air storage tank 5, and the controller is preferably the engine's ECU. The air intake pipe 3 is connected to the air outlet of the gas storage tank 5. The solenoid valve is located at the gas outlet of the gas storage tank 5. The solenoid valve is electrically connected to the ECU. The solenoid valve is used to control the on/off connection of the air inlet pipeline 3 and the gas storage tank 5.

储气罐5设有检测其内部气压的压力传感器,进气管路3设有消音器6。The gas storage tank 5 is provided with a pressure sensor for detecting its internal air pressure, and the air intake pipeline 3 is provided with a silencer 6 .

一种飞轮离合器散热装置控制方法,该方法基于上述的飞轮离合器散热装置,包括如下步骤:A method for controlling a flywheel clutch heat dissipation device. The method is based on the above-mentioned flywheel clutch heat dissipation device and includes the following steps:

S1、ECU基于发动机转速和变速箱输出轴的转速的速比判断离合器4的状态,若判定离合器4处于多次离合状态或者长时间处于半离合状态时,执行S2,否则,执行S7,S1. The ECU determines the status of clutch 4 based on the speed ratio between the engine speed and the speed of the transmission output shaft. If it is determined that clutch 4 is in multiple clutch states or in a half-clutch state for a long time, execute S2. Otherwise, execute S7.

若速比超出标定值时,判定离合器4处于挂挡或者离合过程中,若在第一标定时间内速比超出标定值的次数多于标定次数时,ECU判定离合器4处于多次离合状态,If the speed ratio exceeds the calibrated value, it is determined that clutch 4 is in gear or in the process of clutching. If the speed ratio exceeds the calibrated value more than the calibrated number of times within the first calibrated time, the ECU determines that clutch 4 is in a multiple clutch state.

变速箱在某一挡位时的实际速比与变速箱在该挡位的标定速比的差值超过标定偏差的时间超过第二标定时间时,ECU判定离合器4长时间处于半离合状态;When the difference between the actual speed ratio of the gearbox in a certain gear and the calibrated speed ratio of the gearbox in that gear exceeds the calibrated deviation for more than the second calibrated time, the ECU determines that clutch 4 has been in a half-clutch state for a long time;

S2、ECU判断系统是否正常运行,若ECU检测到变速箱空档信号、离合器信号、电磁阀信号和压力传感器信号均没有超时故障时,判定系统正常运行,执行S3,否则,执行S7;S2. The ECU determines whether the system is operating normally. If the ECU detects that the gearbox neutral signal, clutch signal, solenoid valve signal and pressure sensor signal do not have timeout faults, it determines that the system is operating normally and executes S3. Otherwise, executes S7;

S3、ECU判断变速箱是否处于空档位,若变速箱没有处于空档位,执行S4、否则,执行S7;S3. The ECU determines whether the gearbox is in neutral. If the gearbox is not in neutral, execute S4. Otherwise, execute S7;

S4、ECU判断储气罐5的气压值是否满足降温需求,若压力传感器检测到的储气罐5气压值大于标定值默认满足降温需求,气罐5有充足的气体,满足飞轮8和离合器4的降温需求且不影响车辆制动效果,执行S5,否则,执行S7;S4, ECU determines whether the pressure value of the gas tank 5 meets the cooling demand. If the pressure value of the gas tank 5 detected by the pressure sensor is greater than the calibrated value, the cooling demand is met by default. The gas tank 5 has sufficient gas to satisfy the flywheel 8 and clutch 4. The cooling requirement does not affect the vehicle braking effect, execute S5, otherwise, execute S7;

S5、ECU控制电磁阀打开,储气罐5通过进气管路3向飞轮壳1内腔释放气体,冷却飞轮8和离合器4;S5. The ECU controls the solenoid valve to open, and the gas tank 5 releases gas to the inner cavity of the flywheel housing 1 through the air inlet pipe 3 to cool the flywheel 8 and the clutch 4;

S6、ECU检测到电磁阀打开时间达到目标时间时,ECU控制电磁阀关闭;S6. When the ECU detects that the solenoid valve opening time reaches the target time, the ECU controls the solenoid valve to close;

S7、结束。S7. End.

其中,根据当前状态的发动机的转速查找预先标定的时间-转速MAP,获得目标时间。步骤S3和S4可互换顺序,步骤S3和S4也可同时执行。Among them, the pre-calibrated time-speed MAP is searched based on the current engine speed to obtain the target time. The order of steps S3 and S4 can be interchanged, and steps S3 and S4 can also be executed at the same time.

离合器4长时间处于半离合状态或一定时间内多次进行离合时,飞轮8表面与离合器4长时间滑磨,因滑磨导致飞轮8与离合器4的摩擦片表面温度急剧上升,此时ECU根据发动机转速与变速箱输出轴转速的速比,在判断离合器4长时间处于滑磨或者在短时间内多次进行离合时,打开储气罐5的电磁阀,将储气罐5中的气体打入飞轮壳1内腔内,对飞轮8表面以及离合器4主动进行降温,从而解决飞轮8与离合器4因滑磨而高温龟裂,离合器4烧片问题,飞轮8和离合器4使用寿命长。When clutch 4 is in a half-clutch state for a long time or clutches are performed multiple times within a certain period of time, the surface of flywheel 8 and clutch 4 will slip and wear for a long time. Due to the slipping, the surface temperature of the friction plates of flywheel 8 and clutch 4 will rise sharply. At this time, the ECU will The speed ratio between the engine speed and the gearbox output shaft speed. When it is judged that the clutch 4 is slipping for a long time or the clutch is clutched multiple times in a short period of time, the solenoid valve of the gas storage tank 5 is opened to release the gas in the gas storage tank 5. Entering the inner cavity of the flywheel housing 1, the surface of the flywheel 8 and the clutch 4 are actively cooled, thereby solving the problems of high temperature cracking of the flywheel 8 and the clutch 4 due to slipping and burning of the clutch 4, and long service life of the flywheel 8 and the clutch 4.

以上所述为本发明最佳实施方式的举例,其中未详细述及的部分均为本领域普通技术人员的公知常识。本发明的保护范围以权利要求的内容为准,任何基于本发明的技术启示而进行的等效变换,也在本发明的保护范围之内。The above are examples of the best embodiments of the present invention, and parts not described in detail are common knowledge to those of ordinary skill in the art. The protection scope of the present invention is subject to the content of the claims, and any equivalent transformation based on the technical inspiration of the present invention is also within the protection scope of the present invention.

Claims (5)

1. The control method of the flywheel clutch heat dissipation device is characterized in that the method is based on the flywheel clutch heat dissipation device;
the flywheel clutch heat dissipation device comprises an air inlet pipeline, an electromagnetic valve, an air storage tank and an ECU, wherein the air inlet pipeline is respectively connected with an air inlet of a flywheel shell and the air storage tank, the flywheel shell is also provided with an air outlet, the electromagnetic valve is electrically connected with the ECU, and the electromagnetic valve is used for controlling the on-off of the air inlet pipeline and the air storage tank;
the method comprises the following steps:
s1, the ECU judges the state of the clutch based on the speed ratio of the rotation speed of the engine and the rotation speed of the output shaft of the gearbox, if the clutch is judged to be in a multi-clutch state or in a semi-clutch state for a long time, S2 is executed, otherwise S7 is executed,
wherein if the speed ratio exceeds the calibration value, the ECU judges that the clutch is in a multi-clutch state when the number of times that the speed ratio exceeds the calibration value exceeds the calibration number of times in the first calibration time in the process of gear engagement or clutch engagement,
when the time that the difference value between the actual speed ratio of the gearbox in a certain gear and the calibrated speed ratio of the gearbox in the gear exceeds the calibrated deviation exceeds the second calibrated time, the ECU judges that the clutch is in a half-clutch state for a long time;
s2, judging whether the system runs normally or not by the ECU, if the ECU detects that the transmission gear signal, the clutch signal, the electromagnetic valve signal and the pressure sensor signal do not have overtime faults, judging that the system runs normally, executing S3, otherwise, executing S7;
s3, the ECU judges whether the gearbox is in a neutral position, if not, S4 is executed, otherwise S7 is executed;
s4, the ECU judges whether the air pressure value of the air storage tank meets the cooling requirement, if the air pressure value of the air storage tank detected by the pressure sensor is larger than a calibration value, the air pressure value of the air storage tank is defaulted to meet the cooling requirement, S5 is executed, and otherwise S7 is executed;
s5, the ECU controls the electromagnetic valve to be opened, the air storage tank releases air to the inner cavity of the flywheel shell through an air inlet pipeline, and the flywheel and the clutch are cooled;
s6, when the ECU detects that the opening time of the electromagnetic valve reaches the target time, the ECU controls the electromagnetic valve to be closed;
s7, ending.
2. The flywheel clutch radiator control method according to claim 1, wherein the target time is obtained by searching for a time-rotation speed MAP calibrated in advance according to the rotation speed of the engine in the current state.
3. The method of controlling a flywheel clutch heat sink as claimed in claim 1, wherein steps S3 and S4 are interchangeable in sequence.
4. The method of controlling a flywheel clutch heat sink as claimed in claim 1, wherein steps S3 and S4 are performed simultaneously.
5. The flywheel clutch heat sink control method as claimed in claim 1, wherein the intake pipe is provided with a muffler.
CN202111154907.XA 2021-09-29 2021-09-29 Flywheel clutch heat dissipation device control method Active CN113864354B (en)

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