CN113862837A - High-yield weight separator and weight separation method - Google Patents
High-yield weight separator and weight separation method Download PDFInfo
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- CN113862837A CN113862837A CN202111200140.XA CN202111200140A CN113862837A CN 113862837 A CN113862837 A CN 113862837A CN 202111200140 A CN202111200140 A CN 202111200140A CN 113862837 A CN113862837 A CN 113862837A
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- cotton
- impurity
- air
- air supplementing
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G9/00—Opening or cleaning fibres, e.g. scutching cotton
- D01G9/14—Details of machines or apparatus
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G21/00—Combinations of machines, apparatus, or processes, e.g. for continuous processing
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- Textile Engineering (AREA)
- Preliminary Treatment Of Fibers (AREA)
Abstract
The invention belongs to the technical field of textile machinery, and particularly relates to a high-yield weight separator and a weight separation method. The device comprises a cotton passing channel, a dust rod impurity removing mechanism, an impurity falling hopper, an impurity falling collecting box and a rack assembly, wherein a partition plate is arranged on the rack assembly to partition an impurity discharging area into an air supplementing area; the cotton outlet is provided with a square-to-round pipeline which is provided with a plurality of rows of air supply holes, and the adjusting insertion plate is arranged on the air supply hole. The partition plate is arranged on the rack assembly, and divides the original impurity discharging area into an air supplementing area and an impurity discharging area, so that impurity discharging and air supplementing separation are realized, the problem of burnt flowers is avoided, and the impurity removing effect is ensured; meanwhile, the square-to-round pipeline at the outlet is provided with an air supplementing hole, the adjusting insertion plate is arranged on the square-to-round pipeline, and the purpose of air supplementing adjustment can be achieved together with the partition plate assembly through the adjusting insertion plate; the glass window is arranged on the partition plate component, and the impurity falling effect and the impurity falling collecting box can be seen from the air supplementing area to collect impurities.
Description
Technical Field
The invention belongs to the technical field of textile machinery, and particularly relates to a high-yield weight separator and a weight separation method.
Background
The weight separator is used as an important auxiliary machine of the opening-carding combination machine, and is used for preliminarily opening and removing impurities from the raw cotton with various components for the next working procedure.
The yield of a blowing-carding system in the current market is higher and higher, the requirement on a heavy object separator is also higher and higher, and the impurity removal efficiency and the smooth transfer of cotton flow are ensured.
The trash removal and cotton flow transfer stability of prior art heavy separators are not ideal and need further improvement.
When high-yield, the existing heavy object separator has the problems of reduced impurity discharge and unsmooth cotton passing due to the burnt dust bars at the outlet.
Disclosure of Invention
To solve the problems mentioned in the background art, the present invention presents a high-yield weight separator and a weight separation method.
In order to achieve the above purpose, the following technical solutions are provided:
a high-yield heavy object separator is characterized in that a dust rod impurity removing mechanism, an impurity falling hopper and an impurity falling collecting box are arranged on a rack assembly, an arc-shaped cotton passing channel is reserved in the dust rod impurity removing mechanism, the impurity falling hopper and the impurity falling collecting box are arranged on the lower portion of the dust rod impurity removing mechanism in sequence, a partition plate is arranged on the rack assembly and separates an impurity discharging region between the dust rod impurity removing mechanism and the impurity falling hopper from an air supplementing region, and one side of the air supplementing region is provided with a first air supplementing port.
Furthermore, the top end of the partition plate is provided with a sealing strip, the partition plate and the dust rod impurity removing mechanism are not fixed, and gapless fit is kept along with the rotation of the dust rod impurity removing mechanism by means of the elasticity of the sealing strip.
Furthermore, an adjusting plate is arranged at the first air supply opening and used for adjusting the size of the opening of the first air supply opening.
Furthermore, be provided with the glass window on the division board, follow the district observation of mending wind and fall miscellaneous effect and fall miscellaneous collection box and collect the condition that impurity was collected.
Furthermore, a square rounding pipeline is installed at the cotton outlet, a cotton outlet bent pipe is connected with the square rounding pipeline, the square rounding pipeline is provided with a plurality of rows of air supplementing openings II, and the adjusting insertion plate is arranged on the air supplementing openings II.
A method of separating weights, comprising:
firstly, cotton enters a cotton passing channel from a cotton inlet, and the cotton is subjected to impurity removal in a dust rod impurity removal mechanism;
secondly, air enters the air supplementing area from the air supplementing opening I and enters the cotton passing channel from the air supplementing area, the air is supplemented to the cotton passing channel, and meanwhile, the position of an adjusting inserting plate at the air supplementing opening II is adjusted so as to adjust the size of the air supplementing;
and step three, discharging the cotton after impurity removal from the cotton outlet elbow through a square-to-round pipeline, and dropping impurities discharged from the cotton into an impurity dropping collecting box.
The invention has the beneficial effects that:
according to the high-yield heavy object separator, the partition plate is arranged on the rack assembly, and the original impurity discharging area is divided into the air supplementing area and the impurity discharging area, so that impurity discharging and air supplementing separation is realized, the problem of burnt flowers is avoided, and the impurity removing effect is ensured; meanwhile, the square-to-round pipeline at the outlet is provided with an air supplementing hole, the adjusting insertion plate is arranged on the square-to-round pipeline, and the purpose of air supplementing adjustment can be achieved together with the partition plate assembly through the adjusting insertion plate; the glass window is arranged on the partition plate component, and the impurity falling effect and the impurity falling collecting box can be seen from the air supplementing area to collect impurities.
Drawings
FIG. 1 is a schematic view of the internal structure of a weight separator;
FIG. 2 is a diagram of a square to round pipe for a weight separator;
wherein: 1. a cotton passing channel; 2. a dust rod impurity removing mechanism; 3. a impurity falling hopper; 4. a fallen impurity collecting box; 5. a partition plate; 51. a first air supply opening; 52. an adjusting plate; 6. a rack assembly; 7. a square to round pipe; 71. a second air supply opening; 72. and (4) adjusting the inserting plate.
Detailed Description
In order to make the technical solution of the present invention more clear and definite for those skilled in the art, the technical solution of the present invention is described in detail below with reference to the accompanying drawings, but the embodiments of the present invention are not limited thereto.
As shown in figures 1-2, a high-yield heavy object separator is characterized in that a dust rod impurity removing mechanism 2, an impurity falling hopper 3 and an impurity falling collecting box 4 are arranged on a rack assembly 6, a cotton passing channel 1 with an arc-shaped structure is reserved in the dust rod impurity removing mechanism 2, the impurity falling hopper 3 and the impurity falling collecting box 4 are sequentially arranged on the lower portion of the dust rod impurity removing mechanism 2, a separating plate 5 is arranged on the rack assembly 6 to separate an impurity discharging area between the dust rod impurity removing mechanism 2 and the impurity falling hopper 3 into an air supplementing area, and one side of the air supplementing area is provided with an air supplementing opening I51.
The top end of the partition plate 5 is provided with a sealing strip, the partition plate 5 and the dust rod impurity removing mechanism 2 are not fixed, and gapless fit is kept along with the rotation of the dust rod impurity removing mechanism 2 by the elasticity of the sealing strip. And an adjusting plate is arranged at the first air supply opening 51 and used for adjusting the size of an opening of the first air supply opening 51.
And a glass window is arranged on the partition plate 5, and the impurity falling effect and the impurity collecting box 4 for collecting impurities are observed from the air supplementing area.
The cotton outlet is provided with a square rounding pipeline 7, the cotton outlet bent pipe is connected with the square rounding pipeline 7, the square rounding pipeline 7 is provided with a plurality of rows of air supplementing openings II 71, and the adjusting insertion plate 72 is arranged on the air supplementing openings II.
The principle of the dust rod impurity removal mechanism 2 is that when cotton flows through the cotton passage, the cotton flows collide with the triangular dust rod, dust impurities exposed outside the cotton block are peeled off and thrown out under the action of centrifugal force, fall to the impurity falling hopper, and the impurity falling collecting box is sucked away by negative pressure.
A method of separating weights, comprising:
firstly, cotton enters a cotton passing channel 1 from a cotton inlet, and the cotton is subjected to impurity removal in a dust rod impurity removal mechanism 2;
secondly, air enters the air supplementing area from the air supplementing opening I51 and enters the cotton passing channel 1 from the air supplementing area, the air is supplemented to the cotton passing channel 1, and meanwhile, the position of an adjusting insertion plate 72 at the air supplementing opening II 71 is adjusted so as to adjust the size of the air supplementing;
and step three, discharging the cotton after impurity removal from the cotton outlet elbow through the square-to-round pipeline 7, and dropping impurities discharged from the cotton into the impurity falling collecting box 4.
Cotton gets into under the effect of fan and crosses cotton passageway 1, bumps with the dirt stick in the transfer process, and the big miscellaneous quilt that mix with in the cotton piece is peeled off out, discharges under the effect of centrifugal force and crosses cotton passageway 1, gets into through falling miscellaneous fill 3 and falls miscellaneous collection box 4.
In high-yield production, dust sticks at the outlet are easy to be burnt, so that the impurity removal efficiency is reduced and the cotton flow transfer is unstable. This heavy object separator increases division board 5, and division board 5 installs on frame subassembly 6, divides into air supplement region and miscellaneous district of row with original row miscellaneous district, realizes row miscellaneous and air supplement separation, avoids the production of burnt flower problem, guarantees the edulcoration effect. Meanwhile, the square round-turning pipeline 7 of the outlet is provided with an air supplementing hole, the position of the inserting plate 72 on the square round-turning pipeline 7 can be adjusted, and the purpose of air supplementing adjustment can be achieved together with the partition plate 5 assembly through adjusting the inserting plate 72.
The division board 5 is provided with a glass window, and the impurity falling effect and the impurity collecting box 4 for collecting impurities can be seen from the air supplementing area. The partition plate 5 and the dust rod are not fixed, and the top of the partition plate 5 is provided with a sealing strip which can keep gapless fit along with the rotation of the dust rod by means of the elasticity of the sealing strip.
While the invention has been described with respect to the preferred embodiments, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (6)
1. A high yield weight separator, characterized by: be provided with dirt stick edulcoration mechanism (2), fall miscellaneous fill (3) and fall miscellaneous collection box (4) on frame subassembly (6), leave cotton passageway (1) of crossing of arc structure in dirt stick edulcoration mechanism (2), the lower part is in proper order for falling miscellaneous fill (3) and fall miscellaneous collection box (4), installs division board (5) and separates out the air supply district with dirt stick edulcoration mechanism (2) and the row miscellaneous district between the miscellaneous fill (3) that falls on frame subassembly (6), and one side in air supply district is provided with air supply mouth (51).
2. A high yielding weight separator as claimed in claim 1 wherein: the top end of the partition plate (5) is provided with a sealing strip, the partition plate (5) and the dust rod impurity removing mechanism (2) are not fixed, and the elasticity of the sealing strip keeps gapless fit with the dust rod impurity removing mechanism (2) along with the rotation of the dust rod impurity removing mechanism.
3. A high yielding weight separator as claimed in claim 2 wherein: and an adjusting plate is arranged at the first air supply opening (51) and used for adjusting the size of an opening of the first air supply opening (51).
4. A high yielding weight separator as claimed in claim 2 wherein: and a glass window is arranged on the partition plate (5), and the impurity falling effect and the impurity falling collecting box (4) are observed from the air supplementing area to collect impurities.
5. A high yielding weight separator as claimed in claim 1 wherein: the cotton outlet is provided with a square-to-round pipeline (7), the cotton outlet bent pipe is connected with the square-to-round pipeline (7), the square-to-round pipeline (7) is provided with a plurality of rows of air supplement ports II (71), and the adjusting insertion plate (72) is arranged on the air supplement ports II.
6. A method for separating heavy objects, based on the high-yield heavy object separator of any one of claims 1 to 5, comprising:
firstly, cotton enters a cotton passing channel (1) from a cotton inlet, and impurities of the cotton are removed in a dust rod impurity removing mechanism (2);
secondly, air enters an air supplementing area from the air supplementing opening I (51) and enters the cotton passing channel (1) from the air supplementing area, the cotton passing channel (1) is supplemented with air, and meanwhile, the position of an adjusting inserting plate (72) at the air supplementing opening II (71) is adjusted so as to adjust the size of the supplemented air;
and step three, discharging the cotton from the cotton outlet elbow pipe through the square-to-round pipeline (7), and dropping the impurities discharged from the cotton into the impurity dropping collecting box (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111200140.XA CN113862837A (en) | 2021-10-14 | 2021-10-14 | High-yield weight separator and weight separation method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111200140.XA CN113862837A (en) | 2021-10-14 | 2021-10-14 | High-yield weight separator and weight separation method |
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| CN113862837A true CN113862837A (en) | 2021-12-31 |
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| CN202111200140.XA Pending CN113862837A (en) | 2021-10-14 | 2021-10-14 | High-yield weight separator and weight separation method |
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Citations (11)
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|---|---|---|---|---|
| GB411553A (en) * | 1932-12-17 | 1934-06-14 | Walter Newell | Improvements relating to machines for opening, scutching, and similarly treating cotton and other fibrous materials |
| US4431530A (en) * | 1980-12-05 | 1984-02-14 | Trutzschler Gmbh & Co. Kg | Apparatus for extracting foreign bodies and heavy parts from fiber material |
| CN203034170U (en) * | 2012-11-23 | 2013-07-03 | 洛阳方智测控股份有限公司 | Air supplement device of seed cotton foreign fiber remover winding opening bin |
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| CN207193457U (en) * | 2017-09-11 | 2018-04-06 | 安徽瑞华棉业发展股份有限公司 | A kind of textile production cotton processing unit (plant) |
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| EP3569745A1 (en) * | 2018-05-16 | 2019-11-20 | Maschinenfabrik Rieter AG | Open end spinning arrangement for an open end spinning machine and rotary valve for an open end spinning machine |
| CN211620684U (en) * | 2020-01-19 | 2020-10-02 | 杭州灵杰花边线带有限公司 | Cotton opener with impurity removal function |
| CN216192941U (en) * | 2021-10-14 | 2022-04-05 | 青岛宏大纺织机械有限责任公司 | High-yield heavy object separator |
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2021
- 2021-10-14 CN CN202111200140.XA patent/CN113862837A/en active Pending
Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB411553A (en) * | 1932-12-17 | 1934-06-14 | Walter Newell | Improvements relating to machines for opening, scutching, and similarly treating cotton and other fibrous materials |
| US4431530A (en) * | 1980-12-05 | 1984-02-14 | Trutzschler Gmbh & Co. Kg | Apparatus for extracting foreign bodies and heavy parts from fiber material |
| CN203034170U (en) * | 2012-11-23 | 2013-07-03 | 洛阳方智测控股份有限公司 | Air supplement device of seed cotton foreign fiber remover winding opening bin |
| CN203782292U (en) * | 2014-03-14 | 2014-08-20 | 青岛东佳纺机（集团）有限公司 | Debris remover |
| CN105274658A (en) * | 2014-07-23 | 2016-01-27 | 际华三五四二纺织有限公司 | Opening-picking airflow purification device |
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| EP3569745A1 (en) * | 2018-05-16 | 2019-11-20 | Maschinenfabrik Rieter AG | Open end spinning arrangement for an open end spinning machine and rotary valve for an open end spinning machine |
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