CN113858486B - Foaming equipment for foam box production and foaming method thereof - Google Patents

Foaming equipment for foam box production and foaming method thereof Download PDF

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Publication number
CN113858486B
CN113858486B CN202111148156.0A CN202111148156A CN113858486B CN 113858486 B CN113858486 B CN 113858486B CN 202111148156 A CN202111148156 A CN 202111148156A CN 113858486 B CN113858486 B CN 113858486B
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Prior art keywords
wall
bevel gear
foaming
box
cleaning
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CN113858486A (en
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陈磊
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Lianyungang Zhonghe Packaging Materials Co ltd
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Lianyungang Zhonghe Packaging Materials Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B17/00Recovery of plastics or other constituents of waste material containing plastics
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00Accessories or details of general applicability for machines or apparatus for cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/10Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B17/00Recovery of plastics or other constituents of waste material containing plastics
    • B29B17/04Disintegrating plastics, e.g. by milling
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

Abstract

The invention relates to the technical field of foaming of foam boxes, in particular to foaming equipment for producing foam boxes and a foaming method thereof. According to the invention, the conveying belt rotates and drives the tooth blocks to rotate and move, so that the waste and recovered foaming material for producing the foam boxes is gradually extruded and shredded, a larger block of foaming material is gradually reduced and then conveyed into the crushing box, the crushing roller rotates through the motor and is in meshing transmission through the gear A, and the shredded foaming material is crushed, so that the effective recovery and treatment of defective products and waste and recovered foaming material are realized, the production cost of foaming the foam boxes is obviously reduced, the energy conservation and environmental protection are realized, the environmental pollution is effectively reduced, and the use effect is improved.

Description

Foaming equipment for foam box production and foaming method thereof
Technical Field
The invention relates to the technical field of foaming of foam boxes, in particular to foaming equipment for producing a foam box and a foaming method thereof.
Background
The foam box is a box-type packaging container made of foam plastic (porous plastic), and the plastic foam is plastic with a plurality of tiny air holes inside. The foam box is often used for fruit transportation and packaging of articles, and the expandable polystyrene foam plastic is a novel shockproof packaging material and a heat-insulating material. It has the advantages of light specific weight, impact resistance, easy forming, beautiful appearance, bright color, high efficiency, energy saving, low cost, wide application, etc. The EPS foaming piece is an excellent packaging material, such as products of televisions, refrigerators, washing machines, air conditioners, electronic instruments, precision instruments, glassware, ceramic products, art and the like, and can be used as a buffer packaging material without opening the EPS foaming piece. The EPS foamed plastic is a light material which is prepared by taking polystyrene resin as a base material, adding auxiliary materials such as a foaming agent and the like, and heating and foaming the mixture. The EPS packaging material has the advantages of light weight, small heat conductivity coefficient, low water absorption, water resistance, aging resistance, low temperature resistance, easiness in processing, low price, high quality and the like, is an indispensable container for the heat preservation and preservation materials in the aspects of marine product freezing, vegetable preservation, heat preservation boxes, refrigeration houses, refrigerated trucks, railway carriages and the like, is easy to recycle and reuse, and is a good green packaging material.
The foam box is used for products needing low-temperature refrigeration transportation, such as food, beverage, clean vegetables, seafood, dairy products, butter, chocolate, biological agents, vaccines, chemical raw materials and the like, and can be used for refrigerating and transporting various biological freezing reagents, tin paste, poultry medicines, blood plasma, vaccines, aquatic products, poultry, ornamental fishes and foreign trade fresh-keeping foods in a long-distance refrigeration transportation mode by matching with an ice bag.
In the production process of the foam box in the prior art, the defective products are usually directly discarded, a recovery mechanism is not arranged, a large amount of foaming materials are wasted, the production cost of foam box foaming is improved, the waste and recovered foaming materials cannot be effectively treated, and the using effect is poor.
Disclosure of Invention
Aiming at the problems, the invention provides foaming equipment for producing a foam box and a foaming method thereof.
In order to achieve the above object, the present invention adopts the following technical solutions:
the utility model provides a foaming equipment is used in foam tank production, including the inlet pipe, inlet pipe left end bottom surface has set firmly the stand, inlet pipe right-hand member intercommunication has broken case, broken case right wall lower extreme intercommunication has the pipe, pipe right-hand member intercommunication has the washing subassembly, washing subassembly right wall upper end has set firmly the subassembly that rolls, it is equipped with the foaming machine main part to roll the subassembly right-hand member, the inside lower extreme of inlet pipe is equipped with the conveyer belt, the inside bilateral symmetry structure meshing that is of conveyer belt is connected with two gear shafts, the gear shaft front end that is located the right-hand member passes the inlet pipe inner wall and extends to the outer wall, the conveyer belt outer wall is the align to grid structure and has set firmly a plurality of tooth pieces, the inlet pipe top is slope structure and the left end is higher than the right-hand member.
Preferably, broken incasement portion upper end is bilateral symmetry structure and has set firmly two sloping blocks, broken incasement portion middle part is bilateral symmetry structure and rotates and be connected with two crushing rollers, symmetrical structure has set firmly two guide plates around broken incasement portion lower extreme is, broken incasement portion lower extreme rotates and is connected with auger A, broken incasement portion top surface has set firmly sprays the piece, it passes broken incasement wall and extends to the outer wall and has cup jointed the water pipe to spray a rear end, broken incasement rear wall installs the motor through the mount pad, broken incasement rear wall passes broken incasement rear wall and extends to the outer wall and has cup jointed gear A behind the crushing roller, gear A that is located the left end meshes the transmission with the gear A that is located the right-hand member, the crushing roller front end that is located the left end passes broken incasement wall and extends to the outer wall.
Preferably, the belt wheel A is sleeved at the front end of the gear shaft positioned at the right end and the front end of the crushing roller positioned at the left end, the left end of the auger A penetrates through the left wall of the crushing box and extends to the outer wall of the crushing box and is sleeved with the bevel gear A, the front end of the bevel gear A is meshed with the bevel gear B, the front end of the bevel gear B is sleeved with the rotating shaft, the belt wheel B is sleeved at the front end of the rotating shaft and the front end of the gear shaft positioned at the right end, the two belt wheel A and the two belt wheel B are in friction transmission through a belt, the belt wheel A positioned at the left end is coaxially connected with the belt wheel B positioned at the upper end, and the rotating shaft is rotatably connected with the crushing box through a supporting block.
Preferably, the inside of the round pipe is provided with a universal joint, the universal joint is provided with two fixing rings in a bilateral symmetry structure, the fixing rings are fixedly connected with the inner wall of the round pipe, the fixing rings are rotatably connected with the universal joint, the right end of the auger A penetrates through the inner wall of the crushing box to extend to the outer wall and is fixedly connected with the left end of the universal joint, the right end of the universal joint is fixedly provided with the auger B, the top surface of the right wall of the auger B is fixedly provided with a bevel gear C, and the middle part of the bevel gear C is fixedly provided with a round rod.
Preferably, wash the subassembly including wasing the case, it is equipped with defeated material piece to wash the case left end, defeated material piece left wall upper end has set firmly the fixed block, the round bar rotates with the fixed block to be connected, symmetrical structure meshing is connected with two bevel gear D around being on the bevel gear C, bevel gear D has cup jointed the connecting rod in the middle part, the connecting rod front end that is located the front end passes defeated material piece and extends to the outer wall and has cup jointed bevel gear E, it is equipped with the bull stick to wash case front side upper end, a plurality of bevel gear F have been cup jointed on the bull stick, it is linear equidistant structure rotation to be connected with a plurality of cleaning rollers to wash incasement portion upper end, the cleaning roller outer wall is annular array structure and has set firmly a plurality of filter, the cleaning roller outer wall is annular array structure and has set firmly a plurality of stirring poles, the cleaning roller front end passes and washs incasement wall and extends to the outer wall and has cup jointed bevel gear G.
Preferably, bevel gear E is connected with the bevel gear F meshing that is located the leftmost end, and bevel gear F is connected with bevel gear G meshing, washs the lower right corner intercommunication of case antetheca and has the drain of having the valve, and filter and poker rod all are the slope structure, and connecting rod and bull stick all rotate through supporting shoe and washing case and be connected.
Preferably, a chain A is arranged at the rear end of the connecting rod at the rear end, two gears B are meshed and connected inside the chain A in a bilateral symmetry structure, a water pump is fixedly arranged at the left end of the inner wall of the cleaning box, the input end of the water pump is coaxially connected with the gear B at the right end, the water pump at the left end is fixedly connected with the connecting rod at the rear end, and the right end of the water pipe penetrates through the outer wall of the cleaning box to extend to the inside and is communicated with the water outlet end of the water pump.
Preferably, roll the subassembly and include the drainage plate, the inside linear equidistant structure that is of drainage plate rotates and is connected with a plurality of columns that roll, and the drainage plate rear end is equipped with chain B, and chain B is inside to be linear equidistant structure meshing and is connected with a plurality of gear C, and the column front end that rolls that is located the leftmost end passes the drainage inboard wall and extends to the outside and has cup jointed bevel gear H, and the drainage plate bottom is the filter screen structure, and the drainage plate lower extreme is equipped with the water-collecting box.
Preferably, the rear end of the rolling column penetrates through the drainage plate to be fixedly connected with the gear C, the bevel gear H is meshed with the bevel gear F positioned at the rightmost end, the drainage plate is of an inclined structure, the distance between the rolling column and the bottom surface of the drainage plate decreases gradually from left to right, and the drainage plate is communicated with the foaming machine main body.
A foaming method of foaming equipment for producing a foam box is characterized by comprising the following steps of:
shredding: inside foam box for production with old and useless recovery carried to the inlet feed pipe, it is rotatory to drive the gear shaft that is located the right-hand member through the band pulley A that is located the left end, makes the conveyer belt rotatory and drives tooth piece synchronous revolution and remove, and tooth piece carries out progressively extrusion shredding to foam box for production of old and useless recovery this moment, makes the foam material of bigger piece progressively reduce the back and carry to broken incasement portion.
Crushing: the expanded material after shredding gets into inside the broken case and falls into between two crushing rollers by blockking of slope piece, make the crushing roller rotatory and through gear A meshing transmission through the motor, the expanded material after shredding smashes, the expanded material after smashing falls into inside the back of guide plate, the crushing roller that is located the left end drives band pulley A and makes the pivot rotatory through belt transmission to band pulley B, it makes auger A synchronous revolution to bevel gear A through bevel gear B meshing transmission, the expanded material after will smashing carries to the inside operation on next step of pipe.
Cleaning: the auger A drives the auger B to synchronously rotate through a universal joint, crushed foaming materials are conveyed to the inside of the cleaning box through a conveying block and conveyed to the inside of the cleaning box through an external water source, the auger B drives the bevel gear C to be meshed and driven to the bevel gear D so as to synchronously rotate the connecting rod, the connecting rod drives the bevel gear D to be meshed and driven to the bevel gear E positioned at the leftmost end so as to synchronously rotate the connecting rod B, the connecting rod B and the bevel gear E are meshed and driven to the bevel gear F so as to rotate the cleaning roller, the filter plate and the poke rod are synchronously rotated, the foaming materials in the cleaning box are repeatedly salvaged and stirred for cleaning, the cleaned foaming materials are simultaneously pushed to the upper surface of the drainage plate to finish cleaning, and waste water is conveniently discharged and replaced through the drain pipe.
Due to the adoption of the technical scheme, the invention has the beneficial effects that:
1. according to the invention, the tooth blocks are driven to rotate and move through the rotation of the conveyor belt, so that the waste and old recycled foaming material for producing the foam boxes is gradually extruded and shredded, a larger foaming material is gradually reduced and then is conveyed into the crushing box, the crushing roller is rotated through the motor and is in meshing transmission through the gear A, the shredded foaming material is crushed and falls into the guide plate and is conveyed into the cleaning box through the auger A universal joint and the auger B for cleaning, the cleaned foaming material is dried through the rolling column and falls into the foaming machine main body for foaming. The problem of directly abandonment the wastrel, not set up recovery mechanism, caused a large amount of foaming material extravagant, improved the manufacturing cost of foam tank foaming, and can't carry out the effective processing to the foaming material of old and useless recovery, the result of use is not good enough is solved, realized effectively retrieving and handling the foaming material of wastrel and old and useless recovery, is showing the manufacturing cost who has reduced the foam tank foaming, and energy-concerving and environment-protective has effectively reduced environmental pollution, has improved the result of use.
2. According to the invention, the motor drives the crushing roller, the conveying belt, the auger A, the cleaning roller, the chain A and the chain B to synchronously rotate, so that the use cost is obviously reduced, resources are saved, the input end of the water pump is driven to rotate through the rotation of the chain A, a water source in the cleaning box is conveyed to the spraying block through the water pipe and sprayed to the outer wall of the crushed and crushed foaming material, and the foaming material stained with water and part of the water source are conveyed to the inside of the cleaning box through the use of the circular pipe, the auger A and the auger B, so that the water source is conveniently recycled, the structure is simple, and the operation is convenient.
3. According to the invention, through the use of the filter plate and the poke rod, the cleaning effect on the foaming material is better, the color degree of the foaming material is ensured, the content of impurities is reduced, the production quality of foaming is improved, and favorable conditions are provided for the production of the foam box.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only for the present invention and protect some embodiments, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a sectional view of the feed pipe structure of the present invention;
FIG. 3 is a sectional view of the crushing box structure of the present invention;
FIG. 4 is a rear view of the crushing bin configuration of the present invention;
FIG. 5 is a schematic view of the structure of the cleaning tank of the present invention;
FIG. 6 is an enlarged view of the structure at A of the present invention;
FIG. 7 is a schematic view of the structure of the chain A of the present invention;
FIG. 8 is a schematic view of the structure of a flow guide plate according to the present invention.
The reference numbers in the figures illustrate: 1. a feed pipe; 101. a conveyor belt; 102. a gear shaft; 103. a tooth block; 104. a belt pulley B; 2. a column; 3. a crushing box; 301. an inclined block; 302. a crushing roller; 303. a baffle; 304. a packing auger A; 305. spraying blocks; 306. a water pipe; 307. a motor; 308. a gear A; 4. a circular tube; 401. a universal joint; 402. a fixing ring; 403. a packing auger B; 404. a bevel gear C; 405. a round bar; 5. cleaning the assembly; 501. a cleaning tank; 502. a material conveying block; 503. a fixed block; 504. a bevel gear D; 505. a connecting rod; 506. a bevel gear E; 507. a rotating rod; 508. a bevel gear F; 509. a cleaning roller; 510. a filter plate; 511. a poke rod; 512. a bevel gear G; 513. a sewage draining port; 6. rolling the component; 601. a drainage plate; 602. rolling the column; 603. a chain B; 604. a gear C; 605. a bevel gear H; 606. a water collection box; 7. a foaming machine main body; 8. a pulley A; 9. a bevel gear A; 10. a bevel gear B; 11. a rotating shaft; 12. a belt; 13. a chain A; 14. a gear B; 15. a water pump.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments of the present invention without any inventive step, are within the scope of the present invention.
Example 1
As shown in fig. 1-4, a foaming device for producing a foam box and a foaming method thereof comprise a feeding pipe 1, wherein a vertical column 2 is fixedly arranged on the bottom surface of the left end of the feeding pipe 1, a crushing box 3 is communicated with the right end of the feeding pipe 1, a round pipe 4 is communicated with the lower end of the right wall of the crushing box 3, a cleaning component 5 is communicated with the right end of the round pipe 4, a rolling component 6 is fixedly arranged at the upper end of the right wall of the cleaning component 5, a foaming machine main body 7 is arranged at the right end of the rolling component 6, a conveying belt 101 is arranged at the lower end inside the feeding pipe 1, two gear shafts 102 are meshed and connected with the conveying belt 101 in a bilateral symmetry structure, the front end of the gear shaft 102 at the right end penetrates through the inner wall of the feeding pipe 1 and extends to the outer wall, a plurality of tooth blocks 103 are fixedly arranged on the outer wall of the conveying belt 101 in an evenly arranged structure, and the top surface of the feeding pipe 1 is in an inclined structure, and the left end is higher than the right end.
The inside upper end of broken case 3 is bilateral symmetry structure and has set firmly two sloping blocks 301, the inside middle part of broken case 3 is bilateral symmetry structure and rotates and be connected with two crushing rollers 302, the inside lower extreme of broken case 3 is fore-and-aft symmetry structure and has set firmly two guide plates 303, the inside lower extreme of broken case rotates and is connected with auger A304, the inside top surface of broken case 3 has set firmly sprays piece 305, it passes 3 inner walls of broken case and extends to the outer wall and has cup jointed water pipe 306 to spray piece 305 rear end, broken case 3 rear wall installs motor 307 through the mount pad, broken case 3 rear wall is passed to broken roller 302 rear wall and extends to the outer wall and has cup jointed gear A308, gear A308 that is located the left end and the gear A308 meshing transmission that is located the right-hand member, the broken roller 302 front end that is located the left end passes broken case 3 inner walls and extends to the outer wall.
The front ends of a gear shaft 102 positioned at the right end and a crushing roller 302 positioned at the left end are respectively sleeved with a belt wheel A8, the left end of an auger A304 penetrates through the left wall of the crushing box 3 and extends to the outer wall and is sleeved with a bevel gear A9, the front end of the bevel gear A9 is meshed with a bevel gear B10, the front end of a bevel gear B10 is sleeved with a rotating shaft 11, the front ends of the rotating shaft 11 and the gear shaft 102 positioned at the right end are respectively sleeved with a belt wheel B104, friction transmission is carried out between the two belt wheels A8 and between the two belt wheels B104 through a belt 12, the belt wheel A8 positioned at the left end is coaxially connected with the belt wheel B104 positioned at the upper end, and the rotating shaft 11 is rotatably connected with the crushing box 3 through a supporting block.
The inside universal joint 401 that is equipped with of pipe 4, it is two solid fixed rings 402 to be left and right symmetrical structure cover on the universal joint 401, gu fixed ring 402 is fixed with 4 interior wall connection of pipe, gu fixed ring 402 rotates with universal joint 401 to be connected, auger A304 right-hand member passes broken 3 inner walls of case and extends to the outer wall and is connected fixedly with universal joint 401 left end, universal joint 401 right-hand member has set firmly auger B403, auger B403 right wall top has set firmly bevel gear C404, bevel gear C404 middle part has set firmly round bar 405.
The working principle of the invention is that when in use, firstly, the waste recycled foaming material for producing the foam boxes is conveyed into the feeding pipe 1, the gear shaft 102 at the right end is driven to rotate by the belt wheel A8 at the left end, the conveyor belt 101 is made to rotate and drive the tooth blocks 103 to synchronously rotate and move, at the moment, the tooth blocks 103 gradually squeeze and shred the waste recycled foaming material for producing the foam boxes, the larger blocks of the foaming material are gradually reduced and then conveyed into the crushing box 3, the shredded foaming material enters the crushing box 3 and then falls between the two crushing rollers 302 under the blocking of the inclined block 301, the crushing rollers 302 are rotated by the motor 307 and are meshed and driven by the gear A308 to crush the shredded foaming material, after the crushed foaming material falls into the guide plate 303, the crushing roller 302 at the left end drives the belt wheel A8 to be driven to the belt wheel B104 by the belt 12 to rotate the rotating shaft 11, through bevel gear B10 meshing transmission to bevel gear A9 messenger auger A304 synchronous revolution, carry the expanded material after smashing to pipe 4 inside and carry out next step's operation, spray block 305 during smashing and pass through water pipe 306 and sprinkle, spray to the expanded material surface after shredding and breaking, increased expanded material's weight and reduced the dust simultaneously and made things convenient for the transport.
Example 2
As shown in fig. 5-7, on the basis of embodiment 1, the cleaning assembly 5 includes a cleaning tank 501, a material conveying block 502 is disposed at the left end of the cleaning tank 501, a fixed block 503 is fixedly disposed at the upper end of the left wall of the material conveying block 502, a round rod 405 is rotatably connected to the fixed block 503, two bevel gears D504 are engaged and connected to the bevel gear C404 in a front-back symmetrical structure, a connecting rod 505 is sleeved at the middle of the bevel gear D504, the front end of the connecting rod 505 at the front end penetrates through the material conveying block 502 and extends to the outer wall of the cleaning tank and is sleeved with a bevel gear E506, a rotating rod 507 is disposed at the upper end of the front side of the cleaning tank 501, a plurality of bevel gears F508 are sleeved on the rotating rod 507, a plurality of cleaning rollers 509 are rotatably connected to the upper end of the cleaning tank 501 in a linear equidistant structure, a plurality of filter plates 510 are fixedly disposed on the outer wall of the cleaning roller 509 in an annular array structure, and a plurality of dial rods 511 are fixedly disposed on the outer wall of the cleaning roller 509, and the front end of the cleaning roller 509 penetrates through the inner wall of the cleaning tank and extends to the outer wall of the cleaning tank 501 and is sleeved with a bevel gear G512.
Bevel gear E506 is meshed with bevel gear F508 located at the leftmost end, bevel gear F508 is meshed with bevel gear G512, the lower right corner of the front wall of the cleaning box 501 is communicated with a sewage draining port 513 with a valve, the filter plate 510 and the poking rod 511 are both in an inclined structure, and the connecting rod 505 and the rotating rod 507 are both rotationally connected with the cleaning box 501 through supporting blocks.
The rear end of the connecting rod 505 positioned at the rear end is provided with a chain A13, the chain A13 is internally engaged with two gears B14 in a bilateral symmetry structure, the left end of the inner wall of the cleaning box 501 is fixedly provided with a water pump 15, the input end of the water pump 15 is coaxially connected with the gear B14 positioned at the right end, the water pump 15 positioned at the left end is fixedly connected with the connecting rod 505 positioned at the rear end, and the right end of the water pipe 306 penetrates through the outer wall of the cleaning box 501 to extend to the inside and is communicated with the water outlet end of the water pump 15.
When the cleaning machine is used, the auger A304 drives the auger B403 to synchronously rotate through the universal joint 401, crushed foaming materials are conveyed into the cleaning box 501 through the material conveying block 502 and conveyed into the cleaning box 501 through an external water source, the auger B403 drives the bevel gear C404 to be meshed and driven to the bevel gear D504 to enable the connecting rod 505 to synchronously rotate, the connecting rod 505 arranged at the front end drives the bevel gear D504 to be meshed and driven to the bevel gear E506 arranged at the leftmost end to enable the connecting rod B507 to synchronously rotate, the cleaning roller 509 is driven to rotate through the connecting rod B507 and the bevel gear E506 to be meshed and driven to the bevel gear F508 to enable the cleaning roller 509 to synchronously rotate, the filter plate 510 and the poke rod 511 synchronously rotate, the foaming materials in the cleaning box 501 are repeatedly fished and stirred to be cleaned, meanwhile, the cleaned foaming materials are pushed to the upper surface of the drainage plate 601 to finish cleaning, waste water is conveniently discharged and replaced through the drainage pipe 513, when the bevel gear D504 rotates the connecting rod 505 arranged at the rear end, the chain A13 drives the gear B14 arranged at the left end to synchronously rotate to drive the input end of the water pump 15 to rotate, the water source in the cleaning tank 501 is conveyed to the inside of the spraying block 305 through the water pipe 306 and then sprayed.
Example 3
If fig. 8, on embodiment 2's basis, roll subassembly 6 and include drainage plate 601, drainage plate 601 is inside to be linear equidistant structure and rotate and be connected with a plurality of rolling posts 602, drainage plate 601 rear end is equipped with chain B603, chain B603 is inside to be linear equidistant structure meshing and be connected with a plurality of gears C604, the post 602 front end that rolls that is located the leftmost end passes drainage plate 601 inner wall and extends to the outside and cup jointed bevel gear H605, drainage plate 601 bottom surface is the filter screen structure, drainage plate 601 lower extreme is equipped with water-collecting box 606.
The rear end of the grinding column 602 penetrates through the drainage plate 601 to be fixedly connected with the gear C604, the bevel gear H605 is meshed with the bevel gear F508 located at the rightmost end, the drainage plate 601 is of an inclined structure, the distance between the grinding column 602 and the bottom surface of the drainage plate 601 decreases gradually from left to right, and the drainage plate 601 is communicated with the foaming machine main body 7.
When in use, the bevel gear H605 is meshed with the bevel gear F508 positioned at the rightmost end for transmission, the rolling column 602 positioned at the leftmost end rotates to drive the gear C604 positioned at the leftmost end to rotate, the chain B603 drives the other rolling columns 602 to synchronously rotate, the cleaned foaming material is pushed and moved rightwards at the same time of being extruded, due to the different distances between the rolling column 602 and the drainage plate 601, the foaming material is fully extruded to the rightmost end for drying, water in the extrusion process passes through the drainage plate 601 and falls into the water collecting box 606 for collection, and the extruded foaming material enters the foaming machine main body 7 for foaming treatment,
in the description herein, references to the description of "one embodiment," "an example," "a specific example," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best understand the invention for and utilize the invention. The invention is limited only by the claims and their full scope and equivalents.

Claims (7)

1. The utility model provides a foam tank production is with foaming equipment which characterized in that: comprises a feeding pipe (1), a stand column (2) is fixedly arranged on the bottom surface of the left end of the feeding pipe (1), the right end of the feeding pipe (1) is communicated with a crushing box (3), the lower end of the right wall of the crushing box (3) is communicated with a round pipe (4), the right end of the round pipe (4) is communicated with a cleaning component (5), the upper end of the right wall of the cleaning component (5) is fixedly provided with a rolling component (6), the right end of the rolling component (6) is provided with a foaming machine main body (7), the lower end in the feeding pipe (1) is provided with a conveying belt (101), the conveying belt (101) is internally meshed with two gear shafts (102) in a bilateral symmetry structure, the front ends of the gear shafts (102) at the right end penetrate through the inner wall of the feeding pipe (1) and extend to the outer wall, a plurality of tooth blocks (103) are fixedly arranged on the outer wall of the conveying belt (101) in a uniformly-arranged structure, the top surface of the feeding pipe (1) is in an inclined structure, and the left end of the feeding pipe is higher than the right end of the feeding pipe;
the upper end in the crushing box (3) is of a bilateral symmetry structure and is fixedly provided with two inclined blocks (301), the middle in the crushing box (3) is of a bilateral symmetry structure and is rotatably connected with two crushing rollers (302), the lower end in the crushing box (3) is of a front and back symmetry structure and is fixedly provided with two guide plates (303), the lower end in the crushing box (3) is rotatably connected with a packing auger A (304), the top surface in the crushing box (3) is fixedly provided with a spraying block (305), the rear end of the spraying block (305) penetrates through the inner wall of the crushing box (3) and extends to the outer wall and is sleeved with a water pipe (306), the rear wall of the crushing box (3) is provided with a motor (307) through a mounting seat, the rear wall of the crushing roller (302) penetrates through the rear wall of the crushing box (3) and extends to the outer wall and is sleeved with a gear A (308), the gear A (308) at the left end is in meshing transmission with the gear A (308) at the right end, the front end of the crushing roller (302) at the left end extends to the outer wall through the inner wall of the crushing box (3);
belt wheels A (8) are sleeved at the front ends of the gear shaft (102) at the right end and the crushing roller (302) at the left end, the left end of the packing auger A (304) penetrates through the left wall of the crushing box (3) to extend to the outer wall and is sleeved with a bevel gear A (9), the front end of the bevel gear A (9) is meshed and connected with a bevel gear B (10), a rotating shaft (11) is sleeved at the front end of the bevel gear B (10), belt wheels B (104) are sleeved at the front ends of the rotating shaft (11) and the gear shaft (102) at the right end, friction transmission is carried out between the two belt wheels A (8) and between the two belt wheels B (104) through a belt (12), the belt wheel A (8) at the left end is coaxially connected with the belt wheel B (104) at the upper end, and the rotating shaft (11) is rotatably connected with the crushing box (3) through a supporting block;
pipe (4) inside universal joint (401) that is equipped with, it is equipped with two solid fixed rings (402) to be bilateral symmetry structure cover on universal joint (401), gu fixed ring (402) is fixed with pipe (4) inner wall connection, gu fixed ring (402) rotates with universal joint (401) to be connected, auger A (304) right-hand member passes broken case (3) inner wall and extends to the outer wall and is connected fixedly with universal joint (401) left end, universal joint (401) right-hand member has set firmly auger B (403), auger B (403) right wall top surface has set firmly bevel gear C (404), bevel gear C (404) middle part has set firmly round bar (405).
2. The foaming equipment for producing the foam box as claimed in claim 1, wherein: the cleaning assembly (5) comprises a cleaning box (501), wherein a material conveying block (502) is arranged at the left end of the cleaning box (501), a fixed block (503) is fixedly arranged at the upper end of the left wall of the material conveying block (502), a round rod (405) is rotatably connected with the fixed block (503), two bevel gears D (504) are meshed and connected with a front-back symmetrical structure on a bevel gear C (404), a connecting rod (505) is sleeved at the middle part of the bevel gear D (504), the front end of the connecting rod (505) positioned at the front end penetrates through the material conveying block (502) to extend to the outer wall and is sleeved with a bevel gear E (506), a rotating rod (507) is arranged at the upper end of the front side of the cleaning box (501), a plurality of bevel gears F (508) are sleeved on the rotating rod (507), a plurality of cleaning rollers (509) are rotatably connected at the inner upper end of the cleaning box (501) in a linear equidistant structure, and a plurality of filter plates (510) are fixedly arranged on the outer wall of the cleaning rollers (509) in an annular array structure, the outer wall of the cleaning roller (509) is in an annular array structure and is fixedly provided with a plurality of poke rods (511), and the front end of the cleaning roller (509) penetrates through the inner wall of the cleaning box (501) to extend to the outer wall and is sleeved with a bevel gear G (512).
3. The foaming equipment for producing the foam box as claimed in claim 2, wherein: bevel gear E (506) and bevel gear F (508) meshing connection that is located the leftmost end, bevel gear F (508) and bevel gear G (512) meshing connection, wash case (501) antetheca lower right corner intercommunication has drain (513) that have the valve, filter (510) and poker rod (511) all are the slope structure, connecting rod (505) and bull stick (507) all rotate through supporting shoe and washing case (501) and are connected.
4. The foaming equipment is used in foam case production of claim 3, characterized in that: be located the rear end connecting rod (505) rear end is equipped with chain A (13), chain A (13) inside is bilateral symmetry structure meshing and is connected with two gear B (14), it is equipped with water pump (15) admittedly to wash case (501) inner wall left end, water pump (15) input and gear B (14) coaxial coupling that is located the right-hand member are located the left end water pump (15) are connected fixedly with connecting rod (505) that are located the rear end, water pipe (306) right-hand member passes and washs case (501) outer wall and extends to inside and be linked together with water pump (15) outlet end.
5. The foaming equipment is used in foam case production of claim 4, characterized in that: roll subassembly (6) including drainage plate (601), drainage plate (601) inside is linear equidistant structure and rotates and is connected with a plurality of rolling post (602), drainage plate (601) rear end is equipped with chain B (603), chain B (603) inside is linear equidistant structure meshing and is connected with a plurality of gears C (604), and the post (602) front end that rolls that is located the leftmost end passes drainage plate (601) inner wall and extends to the outside and cup jointed bevel gear H (605), drainage plate (601) bottom surface is the filter screen structure, drainage plate (601) lower extreme is equipped with water-collecting box (606).
6. The foaming equipment is used in foam case production of claim 5, characterized in that: the rear end of the grinding column (602) penetrates through the drainage plate (601) to be fixedly connected with the gear C (604), the bevel gear H (605) is meshed with the bevel gear F (508) located at the rightmost end, the drainage plate (601) is of an inclined structure, the distance between the grinding column (602) and the bottom surface of the drainage plate (601) decreases gradually from left to right, and the drainage plate (601) is communicated with the foaming machine main body (7).
7. A foaming method of a foaming apparatus for producing a foam box, characterized in that the foaming method employs the foaming apparatus for producing a foam box of claim 5, and comprises the steps of:
shredding: conveying the waste recycled foaming materials for producing the foam boxes into a feeding pipe (1), driving a gear shaft (102) at the right end to rotate through a belt wheel A (8) at the left end, enabling a conveying belt (101) to rotate and driving a tooth block (103) to synchronously rotate and move, and gradually extruding and shredding the waste recycled foaming materials for producing the foam boxes by the tooth block (103) at the moment so as to gradually reduce the larger blocks of the foaming materials and convey the larger blocks of the foaming materials into a crushing box (3);
crushing: after entering the crushing box (3), the crushed foaming material is blocked by an inclined block (301) and falls between two crushing rollers (302), the crushing rollers (302) are rotated through a motor (307) and are in meshing transmission through a gear A (308), the crushed foaming material is crushed, after falling into a guide plate (303), the crushing roller (302) at the left end drives a belt wheel A (8) to be transmitted to a belt wheel B (104) through a belt (12) so as to rotate a rotating shaft (11), the crushed foaming material is in meshing transmission through a bevel gear B (10) to a bevel gear A (9) so as to synchronously rotate a packing auger A (304), and the crushed foaming material is conveyed into a circular pipe (4) to be subjected to next operation;
cleaning: the auger A (304) drives the auger B (403) to synchronously rotate through a universal joint (401), crushed foaming materials are conveyed into the cleaning box (501) through a material conveying block (502) and conveyed into the cleaning box (501) through an external water source, the auger B (403) drives a bevel gear C (404) to be meshed and driven to a bevel gear D (504) to enable a connecting rod (505) to synchronously rotate, the connecting rod (505) drives the bevel gear D (504) to be meshed and driven to a bevel gear E (506) positioned at the leftmost end to enable a connecting rod B (507) to synchronously rotate, the cleaning roller (509) is rotated through the bevel gear F (508) meshed and driven by the connecting rod B (507) and the bevel gear E (506), a filter plate (510) and a poke rod (511) are synchronously rotated, the foaming materials in the cleaning box (501) are repeatedly fished and stirred for cleaning, and the cleaned foaming materials are pushed to the upper surface of a drainage plate (601) to finish cleaning, the wastewater is conveniently discharged and replaced through a drain pipe (513).
CN202111148156.0A 2021-09-29 2021-09-29 Foaming equipment for foam box production and foaming method thereof Active CN113858486B (en)

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