CN113857389A - Vertical groove rolling and embedding integrated machine and rolling and embedding method - Google Patents
Vertical groove rolling and embedding integrated machine and rolling and embedding method Download PDFInfo
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- CN113857389A CN113857389A CN202111148907.9A CN202111148907A CN113857389A CN 113857389 A CN113857389 A CN 113857389A CN 202111148907 A CN202111148907 A CN 202111148907A CN 113857389 A CN113857389 A CN 113857389A
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- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005674 electromagnetic induction Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/02—Making other particular articles heat exchangers or parts thereof, e.g. radiators, condensers fins, headers
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Abstract
The application is a divisional application of invention patents with the application number of 202010386358.8, the application date of 2020.05.09 and the name of precision rolling and embedding integrated machine and rolling and embedding method. The invention provides a vertical groove rolling and embedding integrated machine which comprises a bottom plate, a rotating assembly structure, a rolling sliding assembly structure, a limiting sliding assembly structure, a rolling assembly structure and a limiting assembly structure, wherein the rotating assembly structure is arranged on the bottom plate; the rotating assembly structure comprises a rotating rod driving the heating pipe to rotate, the rolling sliding assembly structure is used for adjusting the relative position of the rolling assembly structure and the bottom plate, the limiting sliding assembly structure is used for adjusting the relative position of the limiting assembly structure and the bottom plate, and the rolling assembly structure is used for rolling and embedding the heating wire into a groove in the outer wall of the heating pipe; the limiting component structure is used for supporting and limiting the heating pipe; the invention has the advantages of simple integral structure, convenient maintenance, manual control and convenient operation.
Description
The application is a divisional application of invention patents with the application number of 202010386358.8, the application date of 2020.05.09 and the name of precision rolling and embedding integrated machine and rolling and embedding method.
Technical Field
The invention relates to the field of tubular heater preparation, in particular to a vertical groove rolling and embedding integrated machine and a rolling and embedding method.
Background
With the development of injection molding technology, hot runner technology is widely applied to plastic mold systems. The hot runner heater is used for generating current through electromagnetic induction, and the temperature of the hot runner is kept through heat generated by current flowing, so that the continuous melting state of rubber is guaranteed, and the function of the hot runner system is realized. The hot runner heater comprises a tubular heater, the tubular heater comprises a heating pipe and a heating wire, the tubular heater is usually prepared by a method that the heating wire is embedded in a groove on the outer wall of the heating pipe, and the method for preparing the tubular heater adopted in the industry at present is complicated in operation flow and complex in equipment structure.
Therefore, it is necessary to provide a vertical groove rolling and embedding integrated machine and a rolling and embedding method to solve the above technical problems.
Disclosure of Invention
The invention provides a vertical groove rolling and embedding integrated machine and a rolling and embedding method, wherein a heating pipe is fixed on a rotating rod capable of manually rotating, a limiting component structure and a rolling component structure are arranged on the outer side of the heating pipe, a heating wire is manually rolled and embedded into a groove in the outer wall of the heating pipe, and the rolling component structure comprises a spiral groove rolling component structure capable of rolling a spiral groove heating pipe and a vertical groove rolling component structure capable of rolling a vertical groove heating pipe, so that the problems that the operation flow of a tubular heater preparation method in the prior art is complicated, the equipment structure is complex, and the distribution of each component is not reasonable enough are solved.
In order to solve the technical problems, the technical scheme of the invention is as follows: a vertical groove rolling and embedding integrated machine is used for rolling and embedding a heating wire into a groove in the outer wall of a vertical groove heating pipe, a plurality of vertical grooves are formed in the outer wall of the vertical groove heating pipe, the extending direction of the vertical grooves is consistent with the axial direction of the vertical groove heating pipe, and a plurality of vertical grooves are communicated and are wavy; it includes:
a base plate for supporting;
the rotating assembly structure is arranged on the bottom plate and comprises a rotating rod, the axis of the rotating rod is parallel to the plate surface of the bottom plate, and the vertical groove heating pipe is fixed on the rotating rod and rotates along with the rotating rod;
the rolling sliding assembly structure comprises a longitudinal rolling sliding block which is arranged on the bottom plate in a sliding manner;
the rolling component structure comprises a vertical groove rolling component structure, the vertical groove rolling component structure is arranged on the longitudinal rolling sliding block, and the vertical groove rolling component structure is used for embedding the heating wire into a groove of the outer wall of the vertical groove heating pipe in a rolling manner;
and the limiting component structure is arranged above the bottom plate and used for limiting the support of the vertical groove heating pipe when the rolling component structure rolls the vertical groove heating pipe.
The vertical groove rolling and embedding integrated machine also comprises a limiting sliding assembly structure, wherein the limiting sliding assembly structure comprises a transverse limiting sliding block and a longitudinal limiting sliding block, the transverse limiting sliding block is arranged on the bottom plate in a sliding mode, the longitudinal limiting sliding block is arranged on the transverse limiting sliding block in a sliding mode, the sliding directions of the transverse limiting sliding block and the longitudinal limiting sliding block are perpendicular to each other and parallel to the plate surface of the bottom plate, the rolling sliding assembly structure and the limiting sliding assembly structure are respectively arranged on two sides of the vertical surface where the rotating rod is located, and the limiting assembly structure is arranged on the longitudinal limiting sliding block.
In the vertical groove rolling and embedding integrated machine, the rolling sliding assembly structure further comprises a transverse rolling sliding block which is arranged on the bottom plate in a sliding mode, the longitudinal rolling sliding block is arranged on the transverse rolling sliding block in a sliding mode, and the sliding directions of the transverse rolling sliding block and the longitudinal rolling sliding block are perpendicular to each other and are parallel to the plate surface of the bottom plate;
the rolling assembly structure comprises a rolling assembly base, the rolling assembly base is arranged on the longitudinal rolling sliding block, and the vertical groove rolling assembly structure is connected to the rolling assembly base.
In the vertical groove rolling and embedding integrated machine, the structure of the vertical groove rolling component comprises:
the rolling guide rail is arranged on the rolling component base, and the guiding direction of the rolling guide rail is consistent with the axial direction of the rotating rod;
the rack is arranged on the rolling component base and positioned on the upper side of the rolling guide rail;
the gear is connected to the rack and meshed with the rack;
the rolling turntable is arranged at the upper part of the gear and is used for driving the gear to rotate;
the connecting plate comprises a transverse plate and a vertical plate, the transverse plate is integrally formed, the vertical plate is connected with the transverse plate, a gear seat for placing the gear is arranged on the transverse plate, a rolling sliding groove is arranged on one side, close to the rolling guide rail, of the vertical plate, and the rolling sliding groove covers the rolling guide rail and is used for guiding;
the two extension plates are arranged on one side, far away from the rolling chute, of the connecting plate, the plate surfaces of the two extension plates are parallel to the plate surface of the bottom plate, and the two extension plates are in mirror symmetry with respect to the horizontal plane where the rotating rod is located;
the roller wheels are arranged between the two extension plates, the axis of the roller wheels is perpendicular to the surface of the bottom plate, and the roller wheels are used for embedding the heating wires into the grooves in the outer wall of the vertical groove heating pipe in a rolling mode.
In the vertical groove rolling and embedding all-in-one machine, the limiting component structure comprises:
the limiting assembly base is arranged above the bottom plate;
the limiting rolling shafts are arranged on the limiting assembly base, the axes of the two limiting rolling shafts are on the same vertical plane and are parallel to the axis of the rotating rod, and the axes of the two limiting rolling shafts are in mirror symmetry with respect to the horizontal plane where the rotating rod is located;
and the limiting roller is arranged on the limiting rolling shaft and used for limiting the support of the vertical groove heating pipe when the rolling component structure rolls the vertical groove heating pipe.
In the vertical groove rolling and embedding integrated machine, the rolling sliding assembly structure comprises a rolling sliding base, the rolling sliding base is arranged on the bottom plate, a transverse rolling guide rail is arranged at the upper end of the rolling sliding base, and the guide direction of the transverse rolling guide rail is consistent with the axial direction of the rotating rod;
the lower end of the transverse rolling sliding block is provided with a transverse rolling sliding groove corresponding to the transverse rolling guide rail, and the transverse rolling sliding groove covers the transverse rolling guide rail and is used for guiding;
a longitudinal rolling guide rail is arranged at the top of the transverse rolling sliding block, and the guiding direction of the longitudinal rolling guide rail is perpendicular to the axial direction of the rotating rod and is parallel to the surface of the bottom plate;
the lower end of the longitudinal rolling slide block is provided with a longitudinal rolling sliding groove corresponding to the longitudinal rolling guide rail, and the longitudinal rolling sliding groove covers the longitudinal rolling guide rail and is used for guiding.
In the vertical groove rolling and embedding integrated machine, the limiting sliding assembly structure comprises a limiting sliding base, the limiting sliding base is arranged on the bottom plate, a transverse limiting guide rail is arranged at the upper end of the limiting sliding base, and the guide direction of the transverse limiting guide rail is consistent with the axial direction of the rotating rod;
the lower end of the transverse limiting sliding block is provided with a transverse limiting sliding groove corresponding to the transverse limiting guide rail, and the transverse limiting sliding groove covers the transverse limiting guide rail and is used for guiding;
a longitudinal limiting guide rail is arranged at the top of the transverse limiting slide block, and the guiding direction of the longitudinal limiting guide rail is perpendicular to the axial direction of the rotating rod and is parallel to the surface of the bottom plate;
the lower end of the longitudinal limiting slide block is provided with a longitudinal limiting sliding groove corresponding to the longitudinal limiting guide rail, and the longitudinal limiting sliding groove covers the longitudinal limiting guide rail and is used for guiding.
In the vertical groove rolling and embedding integrated machine, a transverse rolling screw, a transverse rolling turntable and a transverse rolling groove are arranged on a rolling sliding base, the transverse rolling groove is positioned between two transverse rolling guide rails, one end of the transverse rolling screw is arranged in the transverse rolling groove, the other end of the transverse rolling screw extends out of the rolling sliding base, the tail end of the extending part is connected with the transverse rolling turntable, and the axis of the transverse rolling screw is parallel to the axis of the rotating rod;
the lower end of the transverse rolling sliding block is provided with a transverse rolling connecting block, the transverse rolling connecting block is arranged in the transverse rolling groove, a threaded through hole matched with the transverse rolling screw is arranged at the position, corresponding to the transverse rolling screw, of the transverse rolling connecting block, and the transverse rolling screw drives the transverse rolling connecting block to move;
the transverse rolling sliding block is provided with a longitudinal rolling screw, a longitudinal rolling turntable and a longitudinal rolling groove, the longitudinal rolling groove is positioned between the two longitudinal rolling guide rails, one end of the longitudinal rolling screw is arranged in the longitudinal rolling groove, the other end of the longitudinal rolling screw extends out of the transverse rolling sliding block, the tail end of the extending part is connected with the longitudinal rolling turntable, and the axis of the longitudinal rolling screw is perpendicular to the axis of the rotating rod and is parallel to the plate surface of the bottom plate;
the lower end of the longitudinal rolling sliding block is provided with a longitudinal rolling connecting block, the longitudinal rolling connecting block is arranged in the longitudinal rolling groove, a threaded through hole matched with the longitudinal rolling screw is formed in the position, corresponding to the longitudinal rolling screw, of the longitudinal rolling connecting block, and the longitudinal rolling screw drives the longitudinal rolling connecting block to move.
In the vertical groove rolling and embedding integrated machine, a transverse limiting screw, a transverse limiting rotary table and a transverse limiting groove are arranged on a limiting sliding base, the transverse limiting groove is positioned between two transverse limiting guide rails, one end of the transverse limiting screw is arranged in the transverse limiting groove, the other end of the transverse limiting screw extends out of the limiting sliding base, the tail end of the extending part is connected with the transverse limiting rotary table, and the axis of the transverse limiting screw is parallel to the axis of the rotating rod;
the lower end of the transverse limiting sliding block is provided with a transverse limiting connecting block, the transverse limiting connecting block is arranged in the transverse limiting groove, a threaded through hole matched with the transverse limiting screw is arranged at the position, corresponding to the transverse limiting screw, of the transverse limiting connecting block, and the transverse limiting screw drives the transverse limiting connecting block to move;
the transverse limiting sliding block is provided with a longitudinal limiting screw, a longitudinal limiting rotary table and a longitudinal limiting groove, the longitudinal limiting groove is positioned between the two longitudinal limiting guide rails, one end of the longitudinal limiting screw is arranged in the longitudinal limiting groove, the other end of the longitudinal limiting screw extends out of the transverse limiting sliding block, the tail end of the extending part is connected with the longitudinal limiting rotary table, and the axis of the longitudinal limiting screw is perpendicular to the axis of the rotary rod and is parallel to the plate surface of the bottom plate;
the lower end of the longitudinal limiting sliding block is provided with a longitudinal limiting connecting block, the longitudinal limiting connecting block is arranged in the longitudinal limiting groove, a threaded through hole matched with the longitudinal limiting screw is arranged at the position, corresponding to the longitudinal limiting screw, of the longitudinal limiting connecting block, and the longitudinal limiting screw drives the longitudinal limiting connecting block to move.
A rolling embedding method comprises the following steps:
s101: a vertical groove heating pipe is arranged in the middle of the rotating rod;
s102: rotating the rolling turntable of the vertical groove rolling assembly structure, moving the gear along the rack to drive the roller to move, and adjusting the roller to move to one side close to the rocker;
s103: rotating the transverse rolling turntable of the rolling sliding assembly structure, driving the transverse rolling connecting block through a transverse rolling screw rod to drive the transverse rolling sliding block to move, rotating the transverse limiting turntable of the limiting sliding assembly structure, driving the transverse limiting connecting block through the transverse limiting screw rod to drive the transverse limiting sliding block to move, adjusting the transverse rolling sliding block to be aligned with the transverse limiting sliding block, and adjusting the transverse rolling sliding block and the transverse limiting sliding block to be close to the position of the vertical groove heating pipe;
s104: rotating a longitudinal rolling turntable of the rolling sliding assembly structure, driving a longitudinal rolling connecting block through a longitudinal rolling screw rod to drive a longitudinal rolling sliding block to move, adjusting the rolling assembly structure to be in contact with a vertical groove heating pipe, rotating a longitudinal limiting turntable of the limiting sliding assembly structure, driving a longitudinal limiting connecting block through a longitudinal limiting screw rod to drive a longitudinal limiting sliding block to move, and adjusting the limiting assembly structure to be in contact with a vertical groove heating pipe;
s105: placing a heating wire outside a vertical groove of a vertical groove heating pipe, rotating a rocker to drive a rotating rod to rotate, rotating the vertical groove heating pipe until the vertical groove and the middle part of a roller are on the same horizontal plane, rotating a rolling turntable, adjusting the roller to be far away from the rocker, rolling and embedding the heating wire into the vertical groove by the roller, rotating the rocker to drive the rotating rod to rotate, rotating the vertical groove heating pipe until a second vertical groove and the middle part of the roller are on the same horizontal plane, rotating the rolling turntable, adjusting the roller to be close to the rocker, and rolling and embedding the heating wire into the vertical groove by the roller until the rolling is finished;
s106: and rotating the longitudinal rolling turntable of the rolling sliding assembly structure, adjusting the rolling assembly structure to keep away from the vertical groove heating pipe, rotating the longitudinal limiting turntable of the limiting sliding assembly structure, adjusting the limiting assembly structure to keep away from the vertical groove heating pipe, and taking down the vertical groove heating pipe.
Compared with the prior art, the invention has the beneficial effects that: according to the vertical groove rolling and embedding integrated machine, the heating pipe is fixed on the rotating rod capable of being rotated manually, the limiting component structure and the rolling component structure are arranged on the outer side of the heating pipe, the heating wire is rolled and embedded into the groove in the outer wall of the vertical groove heating pipe in a manual mode, the vertical groove heating pipe can be rolled, the practicability is high, the overall structure is simple, the maintenance is convenient, the manual control is realized, and the operation is convenient.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required in the embodiments are briefly introduced below, and the drawings in the following description are only corresponding to some embodiments of the present invention.
Fig. 1, fig. 2, fig. 3 and fig. 4 are schematic structural diagrams of the vertical groove rolling and inlaying all-in-one machine of the invention.
Fig. 5 and 6 are left side views of the vertical groove rolling and inlaying all-in-one machine of the invention.
FIG. 7 is a schematic structural view of a heating tube machined by the vertical groove rolling and embedding all-in-one machine of the present invention.
FIG. 8 is a schematic structural view of the vertical groove rolling assembly structure of the vertical groove rolling and embedding all-in-one machine of the present invention with the rolling turntable removed.
FIG. 9 is a schematic structural diagram of a rolling sliding assembly structure of the vertical groove rolling and embedding all-in-one machine of the invention.
Figures 10 and 11 are schematic cross-sectional views of the rolling slide assembly structure of the vertical groove rolling and inlaying integrated machine of the invention.
Wherein, 1, a bottom plate, 2, a rotating component structure, 3, a rolling sliding component structure, 4, a rolling component structure, 5, a limiting component structure, 6, a limiting sliding component structure, 7, a heating pipe, 21, a rotating rod, 22, a three-jaw chuck, 23, a supporting plate, 24, a rocker, 31, a transverse rolling sliding block, 32, a longitudinal rolling sliding block, 33, a rolling sliding base, 41, a spiral groove rolling component structure, 42, a vertical groove rolling component structure, 43, a rolling component base, 51, a limiting roller, 52, a limiting component base, 53, a limiting roller, 61, a transverse limiting sliding block, 32, a longitudinal limiting sliding block, 63, a limiting sliding base, 71, a spiral groove heating pipe, 72, a vertical groove heating pipe, 311, a transverse rolling sliding groove, 312, a longitudinal rolling guide rail, 313, a transverse rolling connecting block, 314, a longitudinal rolling screw, 315, a longitudinal rolling turntable, 316. longitudinal rolling grooves 321, longitudinal rolling sliding grooves 322, longitudinal rolling connecting blocks 331, transverse rolling guide rails 332, transverse rolling screws 333, transverse rolling turntables 334, transverse rolling grooves 411, rolling rollers 412, rolling rollers 421, rolling guide rails 422, racks 423, gears 424, rolling turntables 425, connecting plates 426, rolling sliding grooves 427, extending plates 428 and rollers.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the present invention, directional terms such as "up", "down", "front", "back", "left", "right", "inner", "outer", "side", "top" and "bottom" are used only with reference to the orientation of the drawings, and the directional terms are used for illustration and understanding of the present invention, and are not intended to limit the present invention.
The terms "first," "second," and the like in the terms of the invention are used for descriptive purposes only and not for purposes of indication or implication relative importance, nor as a limitation on the order of precedence.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
The method for preparing the tubular heater in the prior art has the disadvantages of complicated operation process and complicated equipment structure.
The following is a preferred embodiment of the present invention, which can solve the above technical problems and provide a vertical-slot rolling-inlaying all-in-one machine and a rolling-inlaying method.
Referring to fig. 1, fig. 2, fig. 3, fig. 4, fig. 5, fig. 6, fig. 7, fig. 8, fig. 9, fig. 10 and fig. 11, wherein fig. 1, fig. 2, fig. 3 and fig. 4 are schematic structural diagrams of a vertical groove rolling and inlaying all-in-one machine of the present invention, fig. 5 and fig. 6 are left side views of the vertical groove rolling and inlaying all-in-one machine of the present invention, fig. 7 is a schematic structural diagram of a heating pipe processed by the vertical groove rolling and inlaying all-in-one machine of the present invention, fig. 8 is a schematic structural diagram of a vertical groove rolling component structure of the vertical groove rolling and inlaying all-in-one machine of the present invention with a rolling turntable removed, fig. 9 is a schematic structural diagram of a rolling sliding component structure of the vertical groove rolling and inlaying all-in-one machine of the present invention, and fig. 10 and fig. 11 are schematic sectional views of the rolling sliding component structure of the vertical groove rolling and inlaying all-in-one machine of the present invention.
In the drawings, elements having similar structures are denoted by the same reference numerals.
The invention provides a vertical groove rolling and embedding integrated machine, which is used for rolling and embedding a heating wire into a groove on the outer wall of a heating pipe 7, wherein the heating pipe 7 comprises a spiral groove heating pipe 71 and a vertical groove heating pipe 72, as shown in fig. 7, the groove on the outer wall of the spiral groove heating pipe 71 is spiral, the outer wall of the vertical groove heating pipe 72 is provided with a plurality of vertical grooves, the extending direction of the vertical grooves is consistent with the axial direction of the heating pipe 7, and the vertical grooves are communicated and are wavy; the vertical groove rolling and embedding integrated machine comprises a bottom plate 1, a rotating assembly structure 2, a rolling sliding assembly structure 3, a rolling assembly structure 4, a limiting assembly structure 5 and a limiting sliding assembly structure; the bottom plate 1 is used for supporting, and the plate surface of the bottom plate 1 is parallel to the horizontal plane.
Referring to fig. 1 and 2, the rotating assembly structure 2 is arranged on the bottom plate 1 and comprises a rotating rod 21, a three-jaw chuck 22, a supporting plate 23 and a rocker 24, the supporting plate 24 is connected to one side of the bottom plate 1, the surface of the supporting plate 23 is vertical to the surface of the bottom plate 1, and the upper end of the supporting plate 23 is provided with a fixing hole; the three-jaw chuck 22 is rotatably arranged on the supporting plate 23, the tail end of the three-jaw chuck passes through a fixing hole of the supporting plate 23 and then is connected with the rocker 24, the middle part of the front end of the three-jaw chuck 22 is connected with the rotating rod 21 and used for fixing the rotating rod 21, the rotating rod 21 is fixed through the three clamping jaws, the included angle between any two clamping jaws is 120 degrees, clamping is firm, and the rotating rod 21 is convenient to disassemble; the rocker 24 is connected to the tail end of the three-jaw chuck 22 and is used for manually rotating the three-jaw chuck 22 to drive the rotating rod 21 to rotate. The axis of the rotating rod 21 is parallel to the surface of the bottom plate 1, and the heating pipe 7 is fixed on the rotating rod 21 and rotates along with the rotating rod 21.
Referring to fig. 1, 9, 10 and 11, the rolling sliding assembly structure 3 is disposed on the bottom plate 1, the rolling sliding assembly structure 3 includes a transverse rolling slider 31, a longitudinal rolling slider 32 and a rolling sliding base 33, the transverse rolling slider 31 is slidably disposed on the bottom plate 1, the longitudinal rolling slider 32 is slidably disposed on the transverse rolling slider 31, the sliding directions of the transverse rolling slider 31 and the longitudinal rolling slider 32 are perpendicular to each other and parallel to the plate surface of the bottom plate 1, and the rolling sliding base 33 is disposed on the bottom plate 1.
A transverse rolling guide rail 331 is arranged at the upper end of the rolling sliding base 33, and the guiding direction of the transverse rolling guide rail 331 is consistent with the axial direction of the rotating rod 21; the lower end of the transverse rolling slide block 31 is provided with a transverse rolling sliding chute 311 corresponding to the transverse rolling guide rail 331, the transverse rolling sliding chute 311 covers the transverse rolling guide rail 331 for guiding, and the transverse rolling slide block 31 moves along the guiding direction of the transverse rolling guide rail 331. The top of the transverse rolling sliding block 31 is provided with a longitudinal rolling guide rail 312, the guiding direction of the longitudinal rolling guide rail 312 is perpendicular to the axial direction of the rotating rod 21 and is parallel to the surface of the bottom plate 1, the lower end of the longitudinal rolling sliding block 32 is provided with a longitudinal rolling sliding groove 321 corresponding to the position of the longitudinal rolling guide rail 312, the longitudinal rolling sliding groove 321 covers the longitudinal rolling guide rail 312 for guiding, and the longitudinal rolling sliding block 32 moves along the longitudinal rolling guide rail 312.
A transverse rolling screw 332, a transverse rolling turntable 333 and a transverse rolling groove 334 are arranged on the rolling sliding base 33, the transverse rolling groove 334 is positioned between the two transverse rolling guide rails 331, one end of the transverse rolling screw 332 is arranged in the transverse rolling groove 334, the other end of the transverse rolling screw 332 extends out of the rolling sliding base 33, the tail end of the extending part is connected with the transverse rolling turntable 333, and the axis of the transverse rolling screw 332 is parallel to the axis of the rotating rod 21; the lower end of the transverse rolling sliding block 31 is provided with a transverse rolling connecting block 313, the transverse rolling connecting block 313 is arranged in a transverse rolling groove 334, a threaded through hole matched with the transverse rolling screw 332 is formed in the position, corresponding to the transverse rolling screw 332, of the transverse rolling connecting block 313, and the transverse rolling screw 332 drives the transverse rolling connecting block 313 to move so as to drive the transverse rolling sliding block 31 to move.
A longitudinal rolling screw 314, a longitudinal rolling turntable 315 and a longitudinal rolling groove 316 are arranged on the transverse rolling slider 31, the longitudinal rolling groove 316 is positioned between the two longitudinal rolling guide rails 312, one end of the longitudinal rolling screw 314 is arranged in the longitudinal rolling groove 316, the other end of the longitudinal rolling screw 314 extends out of the transverse rolling slider 31, the tail end of the extending part is connected with the longitudinal rolling turntable 315, and the axis of the longitudinal rolling screw 316 is perpendicular to the axis of the rotating rod 21 and is parallel to the plate surface of the bottom plate 1; the lower end of the longitudinal rolling sliding block 32 is provided with a longitudinal rolling connecting block 322, the longitudinal rolling connecting block 322 is arranged in the longitudinal rolling groove 316, a threaded through hole matched with the longitudinal rolling screw 314 is arranged at the position, corresponding to the longitudinal rolling screw 314, of the longitudinal rolling connecting block 322, and the longitudinal rolling screw 314 drives the longitudinal rolling connecting block 322 to move and drives the longitudinal rolling sliding block 32 to move.
Referring to fig. 1, fig. 9, fig. 10 and fig. 11, the limiting sliding assembly structure 6 is disposed on the bottom plate 1, the working principle of the limiting sliding assembly structure 6 is the same as that of the rolling sliding assembly structure 3, the limiting sliding assembly structure 6 and the rolling sliding assembly structure 3 are disposed on two sides of the vertical surface where the rotating rod 21 is disposed respectively, the limiting sliding assembly structure 6 comprises a transverse limiting slider 61, a longitudinal limiting slider 62 and a limiting sliding base 63, the transverse limiting slider 31 is slidably disposed on the bottom plate 1, the longitudinal limiting slider 62 is slidably disposed on the transverse limiting slider 61, the sliding directions of the transverse limiting slider 61 and the longitudinal limiting slider 62 are perpendicular to each other and are all parallel to the surface of the bottom plate 1, and the limiting sliding base 63 is disposed on the bottom plate 1.
The upper end of the limiting sliding base 63 is provided with a transverse limiting guide rail, and the guiding direction of the transverse limiting guide rail is consistent with the axial direction of the rotating rod 21; the lower end of the transverse limiting slide block 61 is provided with a transverse limiting sliding groove corresponding to the transverse limiting guide rail, the transverse limiting sliding groove covers the transverse limiting guide rail and is used for guiding, and the transverse limiting slide block 61 moves along the guiding direction of the transverse limiting guide rail. The top of the transverse limiting slide block 61 is provided with a longitudinal limiting guide rail, the guiding direction of the longitudinal limiting guide rail is perpendicular to the axial direction of the rotating rod 21 and is parallel to the surface of the bottom plate 1, the lower end of the longitudinal limiting slide block 62 is provided with a longitudinal limiting sliding groove corresponding to the position of the longitudinal limiting guide rail, the longitudinal limiting sliding groove is covered on the longitudinal limiting guide rail and used for guiding, and the longitudinal limiting slide block 62 moves along the longitudinal limiting guide rail.
The limiting sliding base 63 is provided with a transverse limiting screw, a transverse limiting turntable and a transverse limiting groove, the transverse limiting groove 334 is positioned between the two transverse limiting guide rails, one end of the transverse limiting screw is arranged in the transverse limiting groove, the other two ends of the transverse limiting screw extend out of the limiting sliding base 63, the tail end of the extending part is connected with the transverse limiting turntable, and the axis of the transverse limiting screw is parallel to the axis of the rotating rod 21; the lower end of the transverse limiting sliding block 61 is provided with a transverse limiting connecting block, the transverse limiting connecting block is arranged in a transverse limiting groove, a threaded through hole matched with the transverse limiting screw is formed in the position, corresponding to the transverse limiting screw, of the transverse limiting connecting block, and the transverse limiting screw drives the transverse limiting connecting block to move to drive the transverse limiting sliding block 61 to move.
The transverse limiting slide block 61 is provided with a longitudinal limiting screw rod, a longitudinal limiting rotary table and a longitudinal limiting groove, the longitudinal limiting groove is positioned between the two longitudinal limiting guide rails, one end of the longitudinal limiting screw rod is arranged in the longitudinal limiting groove, the other end of the longitudinal limiting screw rod extends out of the transverse limiting slide block 61, the tail end of the extending part is connected with the longitudinal limiting rotary table, and the axis of the longitudinal limiting screw rod is perpendicular to the axis of the rotating rod 21 and is parallel to the plate surface of the bottom plate 1; the lower end of the longitudinal limiting sliding block 62 is provided with a longitudinal limiting connecting block, the longitudinal limiting connecting block is arranged in a longitudinal limiting groove, a threaded through hole matched with the longitudinal limiting screw is arranged at the position, corresponding to the longitudinal limiting screw, of the longitudinal limiting connecting block, and the longitudinal limiting screw drives the longitudinal limiting connecting block to move and drives the longitudinal limiting sliding block 62 to move.
Referring to figures 1 and 5, the rolling assembly structure 4 includes a spiral groove rolling assembly structure 41, a vertical groove rolling assembly structure 42 and a rolling assembly base 43; the rolling component base 43 is arranged on the longitudinal rolling sliding block 32, the spiral groove rolling component structure 41 is arranged on one side of the rolling component base 43, the vertical groove rolling component structure 42 is arranged on the other side of the rolling component base 43, the spiral groove rolling component structure 41 is used for embedding heating wires into grooves of the outer wall of the spiral groove heating pipe 71 in a rolling mode, and the vertical groove rolling component structure 42 is used for embedding the heating wires into grooves of the outer wall of the vertical groove heating pipe 72 in a rolling mode.
The spiral groove rolling component structure 41 comprises a rolling roller 411 and a rolling roller 412, wherein the rolling roller 411 is arranged on the rolling component base 43, and the axis of the rolling roller 411 is parallel to the axis of the rotating rod 21 and is on the same horizontal plane; the rolling roller 412 is disposed on the rolling roller 411, and is used for embedding the heating wire into the groove of the outer wall of the spiral groove heating pipe 71.
Referring to fig. 2, 3, 6 and 8, the vertical groove rolling assembly structure 42 includes a rolling guide 421, a rack 422, a gear 423, a rolling turntable 424, a connecting plate 425, an extending plate 427 and a roller 428; the rolling guide rail 421 is arranged on the rolling assembly base 43, the guiding direction of the rolling guide rail 421 is consistent with the axial direction of the rotating rod 21, and the rack 422 is arranged on the rolling assembly base 43 and is positioned on the upper side of the rolling guide rail 421; the gear 423 is connected to the rack 422 and meshed with the rack 422; the rolling turntable 424 is disposed on the upper portion of the gear 423 for driving the gear 423 to rotate, and the gear 423 can move along the rack 422 by rotating to drive the roller 428 to move for rolling operation.
The connecting plate 425 comprises a transverse plate and a vertical plate, the vertical plate is vertically connected with the transverse plate and is integrally formed, a gear seat for placing the gear 423 is arranged on the transverse plate, a rolling chute 426 is arranged on one side, close to the rolling guide rail 421, of the vertical plate, the rolling chute 426 covers the rolling guide rail 421 and is used for guiding, and the connecting plate 425 moves along the guiding direction of the rolling guide rail 421; the side, far away from the rolling chute 426, of the vertical plate is provided with two extending plates 427, the plate surfaces of the two extending plates 427 are parallel to the plate surface of the bottom plate 1, and the two extending plates 427 are in mirror symmetry with respect to the horizontal plane where the rotating rod 21 is located; the roller 428 is disposed between two extension plates 427, and the axis of the roller 428 is perpendicular to the plate surface of the base plate 1 for roll-fitting the heating wire into the groove of the outer wall of the vertical groove heating tube 72.
Referring to fig. 1 and 5, the limiting assembly structure 5 is arranged on the longitudinal limiting slide block 62 and comprises a limiting assembly base 52, a limiting rolling shaft 53 and a limiting roller 51, wherein the limiting assembly base 52 is arranged on the longitudinal limiting slide block 2; the limiting rollers 53 are arranged on the limiting assembly base 52, the axes of the two limiting rollers 53 are on the same vertical plane and are parallel to the axis of the rotating rod 21, and the axes of the two limiting rollers 53 are in mirror symmetry with respect to the horizontal plane where the rotating rod 21 is located; the limiting roller 51 is disposed on the limiting roller for limiting the support of the heating tube 7 when the rolling assembly structure 4 rolls the heating tube 7.
The axes of the two limiting rollers 51 are on the same vertical plane and parallel to the axis of the rotating rod 21; in the rolling process of the rolling component structure 4, the heating pipe 7 is subjected to a force in a direction far away from the rolling component structure 4, and the limiting roller 51 on the limiting component structure 5 supports the heating pipe 7, so that the rolling component structure 4 is ensured to insert the heating wire into the groove on the outer wall of the heating pipe 7 in a rolling manner; the axes of the two limiting rollers 51 are on the same vertical plane and parallel to the axis of the rotating rod 21, the axes of the two limiting rollers 51 are mirror-symmetrical about the horizontal plane where the axis of the rotating rod 21 is located, the axes of the two limiting rollers 51 are connected with the axis of the rotating rod 21 to form a triangular prism, the upper limiting roller 51 can limit the upward deviation of the heating pipe 7, the lower limiting roller 51 can limit the downward deviation of the heating pipe 7, and the two limiting rollers 51 can limit the downward deviation of the heating pipe 7 to one side far away from the rolling assembly structure 4.
The invention discloses a rolling and embedding method of a vertical groove rolling and embedding integrated machine, which comprises the following steps:
s101: the heating pipe 7 is arranged in the middle of the rotating rod 21;
s102: judging the specification of the heating pipe 7, if the heating pipe 7 is the spiral groove heating pipe 71, performing S103, and if the heating pipe is the vertical groove heating pipe 72, performing S108;
s103: judging whether the spiral groove rolling assembly structure 41 on the rolling assembly structure 4 is close to the rotating rod 21 or the vertical groove rolling assembly structure 42 is close to the rotating rod 21, if the spiral groove rolling assembly structure 41 is close to the rotating rod 21, S104 is carried out, if the vertical groove rolling assembly structure 42 is close to the rotating rod 21, the rolling assembly structure 4 is disassembled from the longitudinal rolling sliding block 32, the rolling assembly structure 4 is assembled on the longitudinal rolling sliding block 32 after being rotated for 180 degrees, the spiral groove rolling assembly structure 41 is adjusted to be close to the rotating rod 21, and S104 is carried out;
s104: rotating a transverse rolling turntable 333 in the rolling sliding assembly structure 3, driving a transverse rolling connecting block 313 through a transverse rolling screw 332 to drive a transverse rolling sliding block 31 to move, rotating a transverse limiting turntable of the limiting sliding assembly structure 6, driving a transverse limiting connecting block through a transverse limiting screw to drive a transverse limiting sliding block 61 to move, adjusting the transverse rolling sliding block 31 to be aligned with the transverse limiting sliding block 61, adjusting the positions of the transverse rolling sliding block 31 and the transverse limiting sliding block 61 to be close to the heating pipe 7, and then entering S105;
s105: rotating a longitudinal rolling turntable 315 in the rolling sliding assembly structure 3, driving a longitudinal rolling connecting block 322 through a longitudinal rolling screw 314, driving a longitudinal rolling sliding block 32 to move, adjusting the rolling assembly structure 4 to contact the heating pipe 7, rotating a longitudinal limiting turntable of the limiting sliding assembly structure 6, driving a longitudinal limiting connecting block through a longitudinal limiting screw, driving a longitudinal limiting sliding block 62 to move, adjusting the limiting assembly structure 5 to contact the heating pipe 7, and if the heating pipe is a spiral groove heating pipe 71, performing S106, and if the heating pipe is a vertical groove heating pipe 72, performing S110;
s106: inserting the heating wire into the tail end of the groove on the spiral groove heating pipe 71, shaking the rocker 24 of the rotating assembly structure 2, driving the rotating rod 21 to rotate, driving the heating pipe 7 to rotate, embedding the heating wire into the groove on the outer wall of the spiral groove heating pipe 71 by rolling through the rolling roller 412 until the rolling is finished, and then performing S107;
s107: rotating a longitudinal rolling turntable 315 in the rolling sliding assembly structure 3, adjusting the rolling assembly structure 4 to be away from the heating pipe 7, rotating a longitudinal limiting turntable of the limiting sliding assembly structure 6, adjusting the limiting assembly structure 5 to be away from the heating pipe 7, and taking down the heating pipe 7;
s108: judging whether the spiral groove rolling assembly structure 41 on the rolling assembly structure 4 is close to the rotating rod 21 or the vertical groove rolling assembly structure 42 is close to the rotating rod 21, if the vertical groove rolling assembly structure 42 is close to the rotating rod 21, performing S109, if the spiral groove rolling assembly structure 41 is close to the rotating rod 21, detaching the rolling assembly structure 4 from the longitudinal rolling sliding block 32, rotating the rolling assembly structure 4 by 180 degrees and then assembling the rolling assembly structure 4 on the longitudinal rolling sliding block 32, adjusting the vertical groove rolling assembly structure 42 to be close to the rotating rod 21, and then performing S109;
s109: rotating the rolling turntable 424 in the vertical groove rolling assembly structure 42, moving the gear 423 along the rack 422 to drive the roller 428 to move, moving the adjusting roller 428 to the side close to the rocker 24, as shown in fig. 3, and then proceeding to S104;
s110: the heating pipe 7 is rotated until the vertical groove and the middle part of the roller 428 are on the same horizontal plane, the rolling turntable 424 is rotated, the adjusting roller 428 is far away from the rocker 24, when the heating pipe reaches the far end far away from the rocker 24, as shown in fig. 4, the roller 428 rolls and inlays the heating wire into the vertical groove, the rocker 24 is rotated, the heating pipe 21 is driven to rotate, when the heating pipe 7 is rotated until the second vertical groove and the middle part of the roller 428 are on the same horizontal plane, the rolling turntable 424 is rotated, the adjusting roller 428 is close to the rocker 24, when the heating pipe reaches the near end near the rocker 24, as shown in fig. 3, the roller 428 rolls and inlays the heating wire into the vertical groove until the rolling is completed, and then S107 is carried out.
Thus, the process that the heating wires are embedded in the grooves of the outer wall of the heating pipe in a rolling manner by the vertical groove rolling and embedding integrated machine in the preferred embodiment is completed.
According to the vertical groove rolling and embedding integrated machine, the heating pipe 7 is fixed on the rotating rod 21 capable of manually rotating, the limiting component structure 5 and the rolling component structure 4 are arranged on the outer side of the heating pipe 7, the heating wire is rolled and embedded into the groove in the outer wall of the heating pipe 7 in a manual mode, and for the heating pipes 7 with different specifications, the spiral groove heating pipe 71 and the vertical groove heating pipe 72 can be rolled only by changing the position of the rolling component structure 4.
In summary, although the present invention has been described with reference to the preferred embodiments, the above-described preferred embodiments are not intended to limit the present invention, and those skilled in the art can make various changes and modifications without departing from the spirit and scope of the present invention, therefore, the scope of the present invention shall be determined by the appended claims.
Claims (10)
1. A vertical groove rolling and embedding integrated machine is used for rolling and embedding a heating wire into a groove in the outer wall of a vertical groove heating pipe, a plurality of vertical grooves are formed in the outer wall of the vertical groove heating pipe, the extending direction of the vertical grooves is consistent with the axial direction of the vertical groove heating pipe, and a plurality of vertical grooves are communicated and are wavy; it is characterized by comprising:
a base plate for supporting;
the rotating assembly structure is arranged on the bottom plate and comprises a rotating rod, the axis of the rotating rod is parallel to the plate surface of the bottom plate, and the vertical groove heating pipe is fixed on the rotating rod and rotates along with the rotating rod;
the rolling sliding assembly structure comprises a longitudinal rolling sliding block which is arranged on the bottom plate in a sliding manner;
the rolling component structure comprises a vertical groove rolling component structure, the vertical groove rolling component structure is arranged on the longitudinal rolling sliding block, and the vertical groove rolling component structure is used for embedding the heating wire into a groove of the outer wall of the vertical groove heating pipe in a rolling manner;
and the limiting component structure is arranged above the bottom plate and used for limiting the support of the vertical groove heating pipe when the rolling component structure rolls the vertical groove heating pipe.
2. The vertical groove rolling and embedding integrated machine according to claim 1, further comprising a limiting sliding assembly structure, wherein the limiting sliding assembly structure comprises a transverse limiting sliding block and a longitudinal limiting sliding block, the transverse limiting sliding block is slidably arranged on the bottom plate, the longitudinal limiting sliding block is slidably arranged on the transverse limiting sliding block, the sliding directions of the transverse limiting sliding block and the longitudinal limiting sliding block are perpendicular to each other and parallel to the plate surface of the bottom plate, the rolling sliding assembly structure and the limiting sliding assembly structure are respectively arranged on two sides of the vertical surface where the rotating rod is located, and the limiting assembly structure is arranged on the longitudinal limiting sliding block.
3. The vertical slot rolling and embedding all-in-one machine is characterized in that the rolling sliding assembly structure further comprises a transverse rolling sliding block arranged on the bottom plate in a sliding mode, the longitudinal rolling sliding block is arranged on the transverse rolling sliding block in a sliding mode, and the sliding directions of the transverse rolling sliding block and the longitudinal rolling sliding block are perpendicular to each other and parallel to the plate surface of the bottom plate;
the rolling assembly structure comprises a rolling assembly base, the rolling assembly base is arranged on the longitudinal rolling sliding block, and the vertical groove rolling assembly structure is connected to the rolling assembly base.
4. The vertical groove rolling and embedding all-in-one machine as claimed in claim 1, wherein the vertical groove rolling component structure comprises:
the rolling guide rail is arranged on the rolling component base, and the guiding direction of the rolling guide rail is consistent with the axial direction of the rotating rod;
the rack is arranged on the rolling component base and positioned on the upper side of the rolling guide rail;
the gear is connected to the rack and meshed with the rack;
the rolling turntable is arranged at the upper part of the gear and is used for driving the gear to rotate;
the connecting plate comprises a transverse plate and a vertical plate, the transverse plate is integrally formed, the vertical plate is connected with the transverse plate, a gear seat for placing the gear is arranged on the transverse plate, a rolling sliding groove is arranged on one side, close to the rolling guide rail, of the vertical plate, and the rolling sliding groove covers the rolling guide rail and is used for guiding;
the two extension plates are arranged on one side, far away from the rolling chute, of the connecting plate, the plate surfaces of the two extension plates are parallel to the plate surface of the bottom plate, and the two extension plates are in mirror symmetry with respect to the horizontal plane where the rotating rod is located;
the roller wheels are arranged between the two extension plates, the axis of the roller wheels is perpendicular to the surface of the bottom plate, and the roller wheels are used for embedding the heating wires into the grooves in the outer wall of the vertical groove heating pipe in a rolling mode.
5. The vertical groove rolling and embedding all-in-one machine as claimed in claim 1, wherein the limiting component structure comprises:
the limiting assembly base is arranged above the bottom plate;
the limiting rolling shafts are arranged on the limiting assembly base, the axes of the two limiting rolling shafts are on the same vertical plane and are parallel to the axis of the rotating rod, and the axes of the two limiting rolling shafts are in mirror symmetry with respect to the horizontal plane where the rotating rod is located;
and the limiting roller is arranged on the limiting rolling shaft and used for limiting the support of the vertical groove heating pipe when the rolling component structure rolls the vertical groove heating pipe.
6. The vertical groove rolling and embedding integrated machine according to claim 3, wherein the rolling sliding assembly structure comprises a rolling sliding base, the rolling sliding base is arranged on the bottom plate, a transverse rolling guide rail is arranged at the upper end of the rolling sliding base, and the guide direction of the transverse rolling guide rail is consistent with the axial direction of the rotating rod;
the lower end of the transverse rolling sliding block is provided with a transverse rolling sliding groove corresponding to the transverse rolling guide rail, and the transverse rolling sliding groove covers the transverse rolling guide rail and is used for guiding;
a longitudinal rolling guide rail is arranged at the top of the transverse rolling sliding block, and the guiding direction of the longitudinal rolling guide rail is perpendicular to the axial direction of the rotating rod and is parallel to the surface of the bottom plate;
the lower end of the longitudinal rolling slide block is provided with a longitudinal rolling sliding groove corresponding to the longitudinal rolling guide rail, and the longitudinal rolling sliding groove covers the longitudinal rolling guide rail and is used for guiding.
7. The vertical groove rolling and embedding integrated machine according to claim 2, wherein the limiting sliding assembly structure comprises a limiting sliding base, the limiting sliding base is arranged on the bottom plate, a transverse limiting guide rail is arranged at the upper end of the limiting sliding base, and the guiding direction of the transverse limiting guide rail is consistent with the axial direction of the rotating rod;
the lower end of the transverse limiting sliding block is provided with a transverse limiting sliding groove corresponding to the transverse limiting guide rail, and the transverse limiting sliding groove covers the transverse limiting guide rail and is used for guiding;
a longitudinal limiting guide rail is arranged at the top of the transverse limiting slide block, and the guiding direction of the longitudinal limiting guide rail is perpendicular to the axial direction of the rotating rod and is parallel to the surface of the bottom plate;
the lower end of the longitudinal limiting slide block is provided with a longitudinal limiting sliding groove corresponding to the longitudinal limiting guide rail, and the longitudinal limiting sliding groove covers the longitudinal limiting guide rail and is used for guiding.
8. The vertical groove rolling and embedding integrated machine according to claim 6, wherein a transverse rolling screw, a transverse rolling turntable and a transverse rolling groove are arranged on the rolling sliding base, the transverse rolling groove is positioned between the two transverse rolling guide rails, one end of the transverse rolling screw is arranged in the transverse rolling groove, the other end of the transverse rolling screw extends out of the rolling sliding base, the tail end of the extending part is connected with the transverse rolling turntable, and the axis of the transverse rolling screw is parallel to the axis of the rotating rod;
the lower end of the transverse rolling sliding block is provided with a transverse rolling connecting block, the transverse rolling connecting block is arranged in the transverse rolling groove, a threaded through hole matched with the transverse rolling screw is arranged at the position, corresponding to the transverse rolling screw, of the transverse rolling connecting block, and the transverse rolling screw drives the transverse rolling connecting block to move;
the transverse rolling sliding block is provided with a longitudinal rolling screw, a longitudinal rolling turntable and a longitudinal rolling groove, the longitudinal rolling groove is positioned between the two longitudinal rolling guide rails, one end of the longitudinal rolling screw is arranged in the longitudinal rolling groove, the other end of the longitudinal rolling screw extends out of the transverse rolling sliding block, the tail end of the extending part is connected with the longitudinal rolling turntable, and the axis of the longitudinal rolling screw is perpendicular to the axis of the rotating rod and is parallel to the plate surface of the bottom plate;
the lower end of the longitudinal rolling sliding block is provided with a longitudinal rolling connecting block, the longitudinal rolling connecting block is arranged in the longitudinal rolling groove, a threaded through hole matched with the longitudinal rolling screw is formed in the position, corresponding to the longitudinal rolling screw, of the longitudinal rolling connecting block, and the longitudinal rolling screw drives the longitudinal rolling connecting block to move.
9. The vertical groove rolling and embedding integrated machine according to claim 7, wherein a transverse limiting screw, a transverse limiting turntable and a transverse limiting groove are arranged on the limiting sliding base, the transverse limiting groove is positioned between the two transverse limiting guide rails, one end of the transverse limiting screw is arranged in the transverse limiting groove, the other end of the transverse limiting screw extends out of the limiting sliding base, the tail end of the extending part is connected with the transverse limiting turntable, and the axis of the transverse limiting screw is parallel to the axis of the rotating rod;
the lower end of the transverse limiting sliding block is provided with a transverse limiting connecting block, the transverse limiting connecting block is arranged in the transverse limiting groove, a threaded through hole matched with the transverse limiting screw is arranged at the position, corresponding to the transverse limiting screw, of the transverse limiting connecting block, and the transverse limiting screw drives the transverse limiting connecting block to move;
the transverse limiting sliding block is provided with a longitudinal limiting screw, a longitudinal limiting rotary table and a longitudinal limiting groove, the longitudinal limiting groove is positioned between the two longitudinal limiting guide rails, one end of the longitudinal limiting screw is arranged in the longitudinal limiting groove, the other end of the longitudinal limiting screw extends out of the transverse limiting sliding block, the tail end of the extending part is connected with the longitudinal limiting rotary table, and the axis of the longitudinal limiting screw is perpendicular to the axis of the rotary rod and is parallel to the plate surface of the bottom plate;
the lower end of the longitudinal limiting sliding block is provided with a longitudinal limiting connecting block, the longitudinal limiting connecting block is arranged in the longitudinal limiting groove, a threaded through hole matched with the longitudinal limiting screw is arranged at the position, corresponding to the longitudinal limiting screw, of the longitudinal limiting connecting block, and the longitudinal limiting screw drives the longitudinal limiting connecting block to move.
10. A rolling and inlaying method using the vertical groove rolling and inlaying all-in-one machine of any one of claims 1-9, comprising the steps of:
s101: a vertical groove heating pipe is arranged in the middle of the rotating rod;
s102: rotating the rolling turntable of the vertical groove rolling assembly structure, moving the gear along the rack to drive the roller to move, and adjusting the roller to move to one side close to the rocker;
s103: rotating the transverse rolling turntable of the rolling sliding assembly structure, driving the transverse rolling connecting block through a transverse rolling screw rod to drive the transverse rolling sliding block to move, rotating the transverse limiting turntable of the limiting sliding assembly structure, driving the transverse limiting connecting block through the transverse limiting screw rod to drive the transverse limiting sliding block to move, adjusting the transverse rolling sliding block to be aligned with the transverse limiting sliding block, and adjusting the transverse rolling sliding block and the transverse limiting sliding block to be close to the position of the vertical groove heating pipe;
s104: rotating a longitudinal rolling turntable of the rolling sliding assembly structure, driving a longitudinal rolling connecting block through a longitudinal rolling screw rod to drive a longitudinal rolling sliding block to move, adjusting the rolling assembly structure to be in contact with a vertical groove heating pipe, rotating a longitudinal limiting turntable of the limiting sliding assembly structure, driving a longitudinal limiting connecting block through a longitudinal limiting screw rod to drive a longitudinal limiting sliding block to move, and adjusting the limiting assembly structure to be in contact with a vertical groove heating pipe;
s105: placing a heating wire outside a vertical groove of a vertical groove heating pipe, rotating a rocker to drive a rotating rod to rotate, rotating the vertical groove heating pipe until the vertical groove and the middle part of a roller are on the same horizontal plane, rotating a rolling turntable, adjusting the roller to be far away from the rocker, rolling and embedding the heating wire into the vertical groove by the roller, rotating the rocker to drive the rotating rod to rotate, rotating the vertical groove heating pipe until a second vertical groove and the middle part of the roller are on the same horizontal plane, rotating the rolling turntable, adjusting the roller to be close to the rocker, and rolling and embedding the heating wire into the vertical groove by the roller until the rolling is finished;
s106: and rotating the longitudinal rolling turntable of the rolling sliding assembly structure, adjusting the rolling assembly structure to keep away from the vertical groove heating pipe, rotating the longitudinal limiting turntable of the limiting sliding assembly structure, adjusting the limiting assembly structure to keep away from the vertical groove heating pipe, and taking down the vertical groove heating pipe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN202111148907.9A CN113857389B (en) | 2020-05-09 | 2020-05-09 | Vertical groove rolling and embedding integrated machine and rolling and embedding method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010386358.8A CN111531061B (en) | 2020-05-09 | 2020-05-09 | Precision rolling and embedding integrated machine and rolling and embedding method |
| CN202111148907.9A CN113857389B (en) | 2020-05-09 | 2020-05-09 | Vertical groove rolling and embedding integrated machine and rolling and embedding method |
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| CN202010386358.8A Division CN111531061B (en) | 2020-05-09 | 2020-05-09 | Precision rolling and embedding integrated machine and rolling and embedding method |
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| CN202111148907.9A Active CN113857389B (en) | 2020-05-09 | 2020-05-09 | Vertical groove rolling and embedding integrated machine and rolling and embedding method |
| CN202111141881.5A Active CN113857388B (en) | 2020-05-09 | 2020-05-09 | Spiral groove rolling and embedding integrated machine and rolling and embedding method |
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| GB548686A (en) * | 1941-08-28 | 1942-10-20 | Ascot Gas Water Heaters Ltd | Improvements in and relating to the manufacture of heat exchangers |
| CN102837175A (en) * | 2012-08-20 | 2012-12-26 | 上虞市思纳克热流道有限公司 | Hot runner heater embedded assembly tool |
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| CN109494015A (en) * | 2018-12-28 | 2019-03-19 | 李奇元 | The flush mounting and cable making apparatus of embedded with metal bar formula cable |
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| GB2025282A (en) * | 1978-07-17 | 1980-01-23 | Heinemann R A | Multi-purpose Machine Tool |
| WO2008132900A1 (en) * | 2007-04-16 | 2008-11-06 | Nippon Light Metal Company, Ltd. | Method of producing heat transfer plate and heat transfer plate |
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2020
- 2020-05-09 CN CN202010386358.8A patent/CN111531061B/en active Active
- 2020-05-09 CN CN202111148907.9A patent/CN113857389B/en active Active
- 2020-05-09 CN CN202111141881.5A patent/CN113857388B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB548686A (en) * | 1941-08-28 | 1942-10-20 | Ascot Gas Water Heaters Ltd | Improvements in and relating to the manufacture of heat exchangers |
| CN102837175A (en) * | 2012-08-20 | 2012-12-26 | 上虞市思纳克热流道有限公司 | Hot runner heater embedded assembly tool |
| CN103341572A (en) * | 2013-07-03 | 2013-10-09 | 深圳市米高科技有限公司 | Heating wire winding machine |
| CN106040795A (en) * | 2016-06-29 | 2016-10-26 | 广西田阳至恒门业有限公司 | Plate rolling bending machine |
| CN106239840A (en) * | 2016-09-26 | 2016-12-21 | 东莞市热恒注塑科技有限公司 | A kind of novel portable Hot runner heater inlays instrument |
| CN109494015A (en) * | 2018-12-28 | 2019-03-19 | 李奇元 | The flush mounting and cable making apparatus of embedded with metal bar formula cable |
Also Published As
| Publication number | Publication date |
|---|---|
| CN111531061B (en) | 2021-10-26 |
| CN111531061A (en) | 2020-08-14 |
| CN113857388A (en) | 2021-12-31 |
| CN113857389B (en) | 2023-12-01 |
| CN113857388B (en) | 2023-12-01 |
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