CN113848837A - Automatic integrated control system of reinforcing steel bar processing workshop and control method thereof - Google Patents

Automatic integrated control system of reinforcing steel bar processing workshop and control method thereof Download PDF

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Publication number
CN113848837A
CN113848837A CN202111162168.9A CN202111162168A CN113848837A CN 113848837 A CN113848837 A CN 113848837A CN 202111162168 A CN202111162168 A CN 202111162168A CN 113848837 A CN113848837 A CN 113848837A
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control cabinet
management
equipment
steel bar
automatic
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李京跃
于鑫
敖长江
宋合财
郜卫东
朱建平
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China Construction Civil Engineering Co Ltd
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China Construction Civil Engineering Co Ltd
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/418Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/41875Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by quality surveillance of production
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/32Operator till task planning
    • G05B2219/32368Quality control
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Quality & Reliability (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • General Factory Administration (AREA)
  • Management, Administration, Business Operations System, And Electronic Commerce (AREA)

Abstract

The invention discloses an automatic integrated control system of a steel bar processing workshop, which comprises automatic integrated processing and carrying equipment, a control cabinet and a control system, wherein the automatic integrated processing and carrying equipment is connected with the control cabinet and is controlled by the control cabinet; the automatic binding and welding equipment is connected with and controlled by the control cabinet; the control cabinet is internally provided with a PLC control system, an operation instruction and an indication display system and is used for receiving and processing signals; the monitoring system is correspondingly arranged and connected with the automatic integrated processing and handling equipment respectively; an alarm system and a reminding system; the steel bar processing workshop informatization management platform is connected with the control cabinet; the system also comprises a financial management system, a purchasing management system, a production management system, a business management system, an EPR enterprise resource planning management system and other external systems. The integrated development of sensing internet of things, intelligent interconnection, a PLC control system and automatic integrated equipment and the design of a production line are adopted, so that the humanized application of the processing and installation of the reinforcing steel bars is realized, and the mechanization and automation degree of a reinforcing steel bar processing workshop is improved.

Description

Automatic integrated control system of reinforcing steel bar processing workshop and control method thereof
Technical Field
The invention belongs to the technical field of steel bar processing and installation, and particularly relates to an automatic integrated control system of a steel bar processing workshop and a control method thereof.
Background
At present, the construction industry is in a labor intensive state, the auxiliary manual operation of numerical control equipment is mainly used for processing the steel bars, the manual operation is mainly used for binding and welding the steel bars, the labor intensity is high, the labor cost is increased continuously, and the employment of enterprises is severe; the manual operation depends on manual experience judgment, the standardized production is difficult, and the working efficiency is limited.
With the digital transformation of building enterprises, the working procedures of processing and installing the steel bars of the prefabricated members of the infrastructure gradually change to the direction of automatic operation and information management. The steel bar processing workshop is used as an implementation main body for processing and installing the steel bars of the prefabricated parts, the integration degree of the operation and the management of the steel bar processing workshop and the operation condition of field equipment of the steel bar processing workshop directly relate to the success or failure of workshop management.
The enterprise management system and the production management system of the ERP are mature in the building field, and on the basis, the reinforcing steel bar processing workshop is used for providing order type management of the whole process of raw material, production, transportation and delivery of reinforcing steel bars for enterprises, construction parties and project departments.
In the prior art, because a steel bar processing workshop mainly comprises people and numerical control equipment which work in a cooperative manner, serious errors and information lag exist in the management of the actual steel bar processing and installation process and the supervision of the use state of mechanical equipment in the aspect of enterprise management and control.
The reason is that the existing management system only stops at alarm information for monitoring and managing the machine equipment, and the running condition of the reinforcing steel bar processing workshop cannot be monitored in time at the aspect of prompt information, so that complete and timely management and control cannot be performed from the running condition of production information circulation and equipment state in the process of processing and installing reinforcing steel bars in large batches.
Disclosure of Invention
The invention provides an automatic integrated control system of a reinforcing steel bar processing workshop and a control method thereof, which are used for solving the technical problem that the monitoring and management of the existing management system on machine equipment only stay at the level of alarm information and prompt information, and the operation condition of the reinforcing steel bar processing workshop cannot be monitored in time, so that the complete and timely management and control cannot be performed in the large-scale processing and installation process of reinforcing steel bars from the production information circulation and the equipment state operation condition.
In order to achieve the purpose, the invention adopts the following technical scheme: an automatic integrated control system of a reinforcing steel bar processing workshop, which comprises,
the automatic integrated processing and transporting equipment is connected with and controlled by the control cabinet, comprises numerical control equipment, an AGV, a belt conveyor, a mechanical arm, loading positioning identification equipment and binding and welding positioning identification equipment and is used for processing and transporting steel bars;
the automatic binding and welding equipment is connected with and controlled by the control cabinet, comprises automatic binding equipment and automatic net welding equipment and is used for automatically binding and welding the reinforcing steel bars;
the control cabinet is internally provided with a PLC control system, an operation instruction and an indication display system and is used for receiving and processing signals;
the monitoring system is respectively correspondingly arranged and connected with the automatic integrated processing and carrying equipment, is used for carrying out real-time state monitoring and state detection on the automatic processing and carrying equipment in a workshop, and is connected with the analysis module, the analysis module is used for monitoring the judgment system, and the analysis module transmits signals to the control cabinet;
the alarm system is connected with the control cabinet and used for triggering alarm when the monitoring system finds equipment failure or meets emergency;
the reminding system is connected with the control cabinet and is used for reminding field operators to carry out the operation of the next procedure;
the steel bar processing workshop informatization management platform is connected with the control cabinet and comprises user management, basic data management, equipment management, operation task management, operation scheduling management, material management, performance management, data acquisition, process management, resource allocation management and product tracking;
the system also comprises a financial management system, a purchasing management system, a production management system, a business management system, an EPR enterprise resource planning management system and other external systems which are in butt joint with the control cabinet.
Through adopting above-mentioned technical scheme, firstly, this automatic integrated control system in reinforcing bar processing workshop has adopted the integrated development of sensing thing allies oneself with + wisdom interconnection + PLC control system + automatic integrated equipment, and the design of assembly line accelerates the digital step of enterprise, realizes reinforcing bar processing installation and subtracts humanized application, improves the mechanization, the degree of automation in reinforcing bar processing workshop. The system provides a standard data interface on the basis of the real-time control of the whole life cycle of factory customization service, production task, feeding and receiving, process planning, processing order, production inspection, product ex-warehouse and the like for construction enterprises through the intelligent interconnection of an information management system and a PLC system, and the automatic integrated control system can realize data interconnection with other management systems of the enterprises, break information isolated islands and really realize digital and automatic integrated reinforcing steel bar processing and installation, through sensing interconnection and monitoring module, real time monitoring field device, the early warning in advance increases the security and the high efficiency in workshop. Therefore, with the implementation of strategies such as 4.0 in industry, China manufacturing, the strong traffic countries and the like, the construction scale of expressways, railways, bridges and the like is larger and larger, the requirements on semi-finished products and finished products of the reinforcing steel bars are increased day by day, and the reinforcing steel bar has wide market application prospects.
Preferably, the operation interface of the control cabinet is a PC-side operation interface.
By adopting the technical scheme, the display content is more, and the operation reaction is fast.
Preferably, the control cabinet is connected with the analysis module and the automatic integrated processing and carrying equipment through wireless signals.
Through adopting above-mentioned technical scheme, wireless control has advantages such as installation is convenient, use is nimble, economy is practiced thrift and is easily expanded.
Preferably, a login system is arranged on the control cabinet.
By adopting the technical scheme, on one hand, the system can be prevented from being logged in randomly so as to protect the system, and on the other hand, the attendance management of the staff can be realized.
Preferably, the automatic binding and welding equipment is equipment which is provided with a chassis and a sliding cover and can be used for binding and welding up and down simultaneously.
By adopting the technical scheme, the upper surface and the lower surface of the wing plate can be automatically bound and welded simultaneously.
Preferably, the monitoring system comprises a camera and a built-in sensor.
By adopting the technical scheme, the monitoring system can be diversified, and the external equipment can be internally provided.
Preferably, the steel bar processing workshop is provided with a smoke detector and a spraying system, the smoke detector is connected with a control cabinet, and the control cabinet is connected with the spraying system.
By adopting the technical scheme, the field equipment is monitored in real time through the sensing interconnection and the monitoring module, early warning is carried out in advance, and the safety and the efficiency of a workshop are improved.
A control method of an automatic integrated control system of a reinforcing steel bar processing workshop comprises the following steps that firstly, a PLC control system of a control cabinet is a PC-end operation interface, programming is carried out on the PC-end operation interface, received signals are processed through the PLC control system, and therefore a display indicating system on the control cabinet is displayed, and field operators can monitor states of automatic integrated processing and carrying equipment; secondly, the control cabinet is in butt joint with the production management system, the PLC control system receives a task signal of the production management system and informs field workers through a reminding device, an operator starts to automatically process and install the reinforcing steel bars by pressing an operation button of the control cabinet, the monitoring system feeds back the task signal to the PLC control system after detecting that the process is finished, the equipment stops running, the production task condition is fed back to the production management system from the PLC control system, and a manager can perform data intercommunication on the planned completion condition and the production management system to form a transversely interconnected and longitudinally interconnected grid type management system; and finally, a temperature control sensor and a smoke detector in the processing workshop are connected with the PLC control system, and the spraying system is started by setting a threshold value, so that integrated management is formed, and automatic risk control can be realized.
The invention has the beneficial effects that: the automatic integrated control system for the steel bar processing workshop adopts the integrated development of sensing internet of things, intelligent interconnection, a PLC control system and automatic integrated equipment, and the design of a production line accelerates the digital footstep of an enterprise, realizes the humanized application of steel bar processing installation and improves the mechanization and automation degree of the steel bar processing workshop. Secondly, the automatic integrated control system of the reinforcing steel bar processing workshop provides factory customized service, production task, feeding and material receiving, process planning, processing order, production inspection, real-time control of the whole life cycle of product ex-warehouse and the like for construction enterprises through intelligent interconnection of an information management system and a PLC system, the automatic integrated control system carries out automatic, mechanical operation, informatization and digital management on the whole process of raw material, processing, installation, transportation and delivery of a semi-finished product or a finished product scheme of the reinforcing steel bar, and can realize data interconnection with other management systems of the enterprise and break information isolated islands to really realize digital and automatic integrated reinforcing steel bar processing and installation, thirdly, the automatic integrated control system of the reinforcing steel bar processing workshop monitors field equipment in real time through a sensing interconnection and monitoring module, early warning is carried out in advance, and the safety and the efficiency of a workshop are improved. Therefore, with the implementation of strategies such as 4.0 in industry, China manufacturing, the strong traffic countries and the like, the construction scale of expressways, railways, bridges and the like is larger and larger, the requirements on semi-finished products and finished products of the reinforcing steel bars are increased day by day, and the reinforcing steel bar has wide market application prospects.
Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention; the primary objects and other advantages of the invention may be realized and attained by the instrumentalities particularly pointed out in the specification.
Drawings
Fig. 1 is a block diagram of the structure of an embodiment of the present invention.
Reference numerals: 1. automated integrated processing and handling equipment; 11. numerical control equipment; 12. AGV; 12. a belt conveyor; 13. a mechanical arm; 14. a feeding positioning identification device; 15. binding and welding positioning identification equipment; 2. automatic binding and welding equipment; 21. automatic binding equipment; 22. automatic mesh welding equipment; 3. a control cabinet; 31. a PLC control system; 32. an operation interface; 33. an indication display system; 4. a monitoring system; 41. an analysis module; 5. an alarm system; 6. a reminder system; 7. an information management platform of a steel bar processing workshop; 71. managing a user; 72. managing basic data; 73. managing equipment; 74. managing the job task; 75. job scheduling management; 76. managing materials; 77. performance management; 78. collecting data; 79. managing the process; 80. managing resource allocation; 81. tracking a product; 82. a financial management system; 83. a procurement management system; 84. a production management system; 85. a business management system; 86. an EPR enterprise resource plan management system; 87. other external systems.
Detailed Description
The technical solutions of the present invention are described in detail below by examples, and the following examples are only exemplary and can be used only for explaining and illustrating the technical solutions of the present invention, but not construed as limiting the technical solutions of the present invention.
An automatic integrated control system of a reinforcing steel bar processing workshop, which comprises,
the automatic integrated processing and transporting equipment 1 is connected with the control cabinet 3 and controlled by the control cabinet 3, comprises a numerical control device 11, an AGV12, a belt conveyor 13, a mechanical arm 14, a loading positioning identification device 15 and a binding and welding positioning identification device 16, and is used for processing and transporting steel bars;
the automatic binding and welding equipment 2 is connected with the control cabinet 3 and controlled by the control cabinet 3, and comprises automatic binding equipment 21 and automatic net welding equipment 22, and is used for automatically binding and welding the reinforcing steel bars;
the control cabinet 3 is internally provided with a PLC control system 31 and an operation instruction and indication display system 33 and is used for receiving and processing signals;
the monitoring system 4 is correspondingly arranged and connected with the automatic integrated processing and carrying equipment 1 respectively, is used for carrying out real-time state monitoring and state detection on the automatic processing and carrying equipment in a workshop, and is connected with the analysis module 41, the analysis module 41 is used for monitoring the judgment system, and the analysis module 41 transmits signals to the control cabinet 3;
the alarm system 5 is connected with the control cabinet 3 and used for triggering alarm when the monitoring system 4 finds equipment failure or meets emergency;
the reminding system 6 is connected with the control cabinet 3 and is used for reminding field operators to carry out the operation of the next procedure;
the reinforcing steel bar processing workshop information management platform 7 is connected with the control cabinet 3 and comprises user management 71, basic data management 72, equipment management 73, operation task management 74, operation scheduling management 75, material management 76, performance management 77, data acquisition 78, process management 79, resource allocation management 80 and product tracking 81; and further comprises a financial management system 82, a purchasing management system 83, a production management system 84, a business management system 85, an EPR enterprise resource planning management system 86 and other external systems 87 which are in interface with the control cabinet 3.
The automatic integrated control system for the steel bar processing workshop adopts the integrated development of sensing internet of things, intelligent interconnection, a PLC control system 31 and automatic integrated equipment, and the design of a production line accelerates the digital footstep of an enterprise, realizes the humanized application of steel bar processing installation, and improves the mechanization and automation degree of the steel bar processing workshop. The system provides a standard data interface on the basis of the real-time control of the whole life cycle of factory customization service, production task, feeding and receiving, process planning, processing order, production inspection, product ex-warehouse and the like for construction enterprises through the intelligent interconnection of an information management system and a PLC system, and the automatic integrated control system can realize data interconnection with other management systems of the enterprises, break information isolated islands and really realize digital and automatic integrated reinforcing steel bar processing and installation, through sensing interconnection and monitoring module, real time monitoring field device, the early warning in advance increases the security and the high efficiency in workshop. Therefore, with the implementation of strategies such as 4.0 in industry, China manufacturing, the strong traffic countries and the like, the construction scale of expressways, railways, bridges and the like is larger and larger, the requirements on semi-finished products and finished products of the reinforcing steel bars are increased day by day, and the reinforcing steel bar has wide market application prospects.
The operation interface 32 of the control cabinet 3 is a PC-side operation interface 32, which has a large display content and a fast operation response. The control cabinet 3 is connected with the analysis module 41 and the automatic integrated processing and carrying equipment 1 through wireless signals, and the wireless control has the advantages of convenience in installation, flexibility in use, economy, easiness in expansion and the like.
Be provided with the login system on the switch board 3, can avoid being logged in at will on the one hand to the protection system, on the other hand can realize attendance management to the staff.
The automatic binding and welding equipment 2 is equipment which is provided with a chassis and a sliding cover and can simultaneously bind and weld the upper surface and the lower surface of a wing plate. The monitoring system 4 comprises a camera and a built-in sensor, and the monitoring system 4 can be various and can be externally provided with a built-in sensor.
The reinforcing bar processing workshop is provided with smoke detector and spraying system, and smoke detector is connected with switch board 3, and switch board 3 is connected with spraying system, through sensing interconnection and monitoring module, real time monitoring field device, and the security and the high efficiency in workshop are increased in advance to the early warning.
A control method of an automatic integrated control system of a steel bar processing workshop comprises the following steps that firstly, a PLC control system 31 of a control cabinet 3 is a PC end operation interface 32, programming is carried out on the PC end operation interface, received signals are processed through the PLC control system 31, and therefore display of an indication display system 33 on the control cabinet 3 is achieved, and field operators can monitor and process the state of automatic integrated processing and carrying equipment 1; secondly, the control cabinet 3 is in butt joint with the production management system 84, the PLC control system 31 receives a task signal of the production management system 84 and then informs field workers through a reminding device, an operator starts automatic processing and installation of reinforcing steel bars by pressing an operation button of the control cabinet 3, the monitoring system 4 feeds back the result to the PLC control system 31 after detecting that the process is completed, the equipment stops running, the production task condition is fed back to the production management system 84 from the PLC control system 31, and managers can perform data intercommunication on the planned completion condition and the production management system 84 to form a grid type management system with transverse interconnection and longitudinal interconnection; and finally, a temperature control sensor and a smoke detector of the processing workshop are connected with the PLC control system 31, and the spraying system is started by setting a threshold value, so that integrated management is formed, and automatic risk control can be realized.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that may be made by those skilled in the art within the technical scope of the present invention will be covered by the scope of the present invention.

Claims (8)

1. An automatic integrated control system of a reinforcing steel bar processing workshop, which is characterized by comprising,
the automatic integrated machining and carrying equipment (1) is connected with the control cabinet (3) and controlled by the control cabinet (3), comprises numerical control equipment (11), an AGV (12), a belt conveyor (13), a mechanical arm (14), loading positioning identification equipment (15) and binding welding positioning identification equipment (16), and is used for machining and carrying steel bars;
the automatic binding and welding equipment (2) is connected with the control cabinet (3) and controlled by the control cabinet (3), and comprises automatic binding equipment (21) and automatic net welding equipment (22) for automatically binding and welding the reinforcing steel bars;
the control cabinet (3) is internally provided with a PLC control system (31), an operation instruction and indication display system (33) and used for receiving and processing signals;
the monitoring system (4) is correspondingly arranged and connected with the automatic integrated processing and carrying equipment (1) respectively, is used for carrying out real-time state monitoring and state detection on the automatic processing and carrying equipment in a workshop, and is connected with the analysis module (41), the analysis module (41) is used for monitoring the judgment system, and the analysis module (41) transmits signals to the control cabinet (3);
the alarm system (5) is connected with the control cabinet (3) and used for triggering alarm when the monitoring system (4) finds equipment failure or meets emergency;
the reminding system (6) is connected with the control cabinet (3) and is used for reminding field operators to carry out the operation of the next procedure;
the steel bar processing workshop information management platform (7) is connected with the control cabinet (3) and comprises user management (71), basic data management (72), equipment management (73), operation task management (74), operation scheduling management (75), material management (76), performance management (77), data acquisition (78), process management (79), resource allocation management (80) and product tracking (81);
the system also comprises a financial management system (82) which is in butt joint with the control cabinet (3), a purchasing management system (83), a production management system (84), a business management system (85), an EPR enterprise resource planning management system (86) and other external systems (87).
2. An automated integrated control system for a steel bar processing workshop according to claim 1, wherein the operation interface (32) of the control cabinet (3) is a PC-side operation interface (32).
3. The automatic integrated control system of the steel bar processing workshop, according to claim 2, characterized in that the control cabinet (3) is connected with the analysis module (41) and the automatic integrated processing and handling equipment (1) by wireless signals.
4. A steel bar processing workshop automation integrated control system according to claim 3, characterized in that the control cabinet (3) is provided with a login system.
5. An automated integrated control system for a steel bar processing workshop according to claim 4, characterized in that the automatic binding and welding device (2) is a device with a chassis and a sliding cover for binding and welding up and down simultaneously.
6. A steel bar processing workshop automated integrated control system according to claim 5, characterized in that the monitoring system (4) comprises a camera, a built-in sensor.
7. An automated integrated control system for a steel bar processing workshop according to claim 6, wherein the steel bar processing workshop is provided with a smoke detector and a spraying system, the smoke detector is connected with the control cabinet (3), and the control cabinet (3) is connected with the spraying system.
8. The control method of the automatic integrated control system of the steel bar processing workshop, according to any one of claims 1-7, characterized in that, firstly, the PLC control system (31) of the control cabinet (3) is a PC-end operation interface (32), the PC-end operation interface is programmed, the received signals are processed by the PLC control system (31) so as to realize the display of the indication display system (33) on the control cabinet (3), and the on-site operators monitor the state of the automatic integrated processing and carrying equipment (1); secondly, the control cabinet (3) is in butt joint with the production management system (84), the PLC control system (31) receives a task signal of the production management system (84) and informs field workers through a reminding device, an operator starts to automatically process and install the reinforcing steel bars by pressing an operation button of the control cabinet (3), the monitoring system (4) detects that the process is completed and feeds back the process to the PLC control system (31), the equipment stops running, the production task condition is fed back to the production management system (84) from the PLC control system (31), and the manager can perform data intercommunication on the planned completion condition and the production management system (84) to form a transversely interconnected and longitudinally interconnected grid type management system; and finally, a temperature control sensor and a smoke detector of the processing workshop are connected with a PLC (programmable logic controller) control system (31), and a spraying system is started by setting a threshold value, so that integrated management is formed, and automatic risk control can be realized.
CN202111162168.9A 2021-09-30 2021-09-30 Automatic integrated control system of reinforcing steel bar processing workshop and control method thereof Pending CN113848837A (en)

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