CN113844151B - Flexible roof board continuous production line and production process - Google Patents
Flexible roof board continuous production line and production process Download PDFInfo
- Publication number
- CN113844151B CN113844151B CN202111142640.2A CN202111142640A CN113844151B CN 113844151 B CN113844151 B CN 113844151B CN 202111142640 A CN202111142640 A CN 202111142640A CN 113844151 B CN113844151 B CN 113844151B
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- board
- double
- track
- room
- production line
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 18
- 238000010924 continuous production Methods 0.000 title claims abstract description 16
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 19
- 239000010959 steel Substances 0.000 claims abstract description 19
- 239000011490 mineral wool Substances 0.000 claims abstract description 16
- 229910052602 gypsum Inorganic materials 0.000 claims abstract description 13
- 239000010440 gypsum Substances 0.000 claims abstract description 13
- 238000000034 method Methods 0.000 claims abstract description 6
- 238000005187 foaming Methods 0.000 claims description 10
- 239000003292 glue Substances 0.000 claims description 9
- 238000005507 spraying Methods 0.000 claims description 9
- 238000003825 pressing Methods 0.000 claims description 6
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- 239000011888 foil Substances 0.000 claims description 3
- 239000002655 kraft paper Substances 0.000 claims description 3
- 239000004745 nonwoven fabric Substances 0.000 claims description 2
- 239000011162 core material Substances 0.000 abstract description 3
- 238000010276 construction Methods 0.000 description 2
- 238000009423 ventilation Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
- B32B37/1027—Pressing using at least one press band
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
- B32B37/1284—Application of adhesive
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
- E04D3/00—Roof covering by making use of flat or curved slabs or stiff sheets
- E04D3/35—Roofing slabs or stiff sheets comprising two or more layers, e.g. for insulation
- E04D3/351—Roofing slabs or stiff sheets comprising two or more layers, e.g. for insulation at least one of the layers being composed of insulating material, e.g. fibre or foam material
- E04D3/352—Roofing slabs or stiff sheets comprising two or more layers, e.g. for insulation at least one of the layers being composed of insulating material, e.g. fibre or foam material at least one insulating layer being located between non-insulating layers, e.g. double skin slabs or sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B2038/0052—Other operations not otherwise provided for
- B32B2038/0084—Foaming
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/726—Permeability to liquids, absorption
- B32B2307/7265—Non-permeable
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2419/00—Buildings or parts thereof
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/24—Structural elements or technologies for improving thermal insulation
- Y02A30/254—Roof garden systems; Roof coverings with high solar reflectance
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B80/00—Architectural or constructional elements improving the thermal performance of buildings
- Y02B80/32—Roof garden systems
Landscapes
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Roof Covering Using Slabs Or Stiff Sheets (AREA)
- Laminated Bodies (AREA)
Abstract
The invention relates to the technical field of flexible roof board production, in particular to a flexible roof board continuous production line and a production process, which are characterized in that the former three working procedures are uncoiled from a steel coil in a factory through the flexible roof board continuous production line, are conveyed to a sandwich board prefabricated into a whole with rock wool, gypsum board and the like, and only a waterproof core material is arranged on the sandwich board on site, so that time and labor are saved, and the performance of the manufactured sandwich board is better.
Description
Technical Field
The invention relates to the technical field of flexible roof board production, in particular to a flexible roof board continuous production line and a flexible roof board continuous production process.
Background
In general, the flexible roof is compositely manufactured on a construction site, and the steps are as follows: 1. firstly, manufacturing a profiled steel sheet; 2. mounting the profiled steel sheet on the purline; 3. covering rock wool on the profiled steel; 4. covering the gypsum board on rock wool, and fixing the gypsum board and the rock wool on purlines by nails; 5. finally, TPO or PVC waterproof coiled materials are fully paved on the gypsum board, and the roof is called a flexible roof, so that time and labor are wasted under the condition.
However, no such process equipment can produce such products at home and abroad, so that the products are not marketed at all.
Disclosure of Invention
The invention aims to solve the technical problems that: in order to solve the problem that a flexible roof can only be compositely manufactured on a construction site, the invention provides a flexible roof board continuous production line and a production process, the former three working procedures are uncoiled from a steel coil through the flexible roof board continuous production line in a factory, the coiled steel coil is conveyed to a sandwich board prefabricated into a whole with rock wool, gypsum boards and the like, and the waterproof core material is only required to be arranged on the sandwich board on site, so that the problems in the prior art are effectively solved.
The technical scheme adopted for solving the technical problems is as follows:
the utility model provides a flexible roof boarding continuous production line, includes make-up machine, lower make-up machine, first rock wool conveying mechanism, first room of preheating, foaming room, first two tracks, waterproof ventilative layer conveying mechanism, gypsum board conveying mechanism, second preheat room, second spouts gluey room and second two tracks, first two tracks with on the two tracks overall structure of second be the series connection.
The production process adopting the flexible roof board continuous production line comprises the following steps,
(1) On the serial sandwich board production line, rock wool is sent into the first rock wool conveying mechanism and conveyed to a foaming room, the upper steel plate and the lower steel plate which are arranged are still uncoiled according to a relay mode and conveyed to the foaming room,
(2) Pressing waterproof and breathable layers on the upper steel plate and the lower steel plate at the first double-track to form a semi-finished sandwich plate,
(3) After the first double-track opening is formed, the semi-finished sandwich board is conveyed to the second glue spraying room, the gypsum board is simultaneously conveyed to the glue spraying room, and the sandwich board is formed by pressing the second double-track.
Further, the waterproof breathable layer can be made of non-woven fabric/kraft paper/aluminum foil
The beneficial effects of the invention are as follows: the invention provides a flexible roof board continuous production line and a production process, wherein the former three working procedures are uncoiled from a steel coil, pressed and conveyed to a sandwich board prefabricated into a whole with rock wool, gypsum board and the like through the flexible roof board continuous production line in a factory, and the waterproof core material is only required to be installed on the sandwich board on site, so that time and labor are saved, and the performance of the manufactured sandwich board is better.
Drawings
The invention will be further described with reference to the drawings and examples.
FIG. 1 is a schematic view of the front half of the flexible roof board production line of the present invention;
fig. 2 is a schematic view of the structure of the second half of the flexible roof board production line of the present invention.
In the figure, an upper forming machine 1, a lower forming machine 2, a first rock wool conveying mechanism 3, a first preheating room 4, a foaming room 5, a fireproof ventilation layer conveying mechanism 6, a first double-track, a gypsum board conveying mechanism 8, a second preheating room 9, a second glue spraying room 10 and a second double-track.
Detailed Description
The invention will now be described in further detail with reference to the accompanying drawings. The drawings are simplified schematic representations which merely illustrate the basic structure of the invention and therefore show only the structures which are relevant to the invention.
Because of the oversized view, the flexible roof board production line is split into fig. 1 and 2 to form an overall production line for clarity of presentation.
The flexible roof board continuous production line comprises an upper forming machine 1, a lower forming machine 2, a first rock wool conveying mechanism 3, a first preheating room 4, a foaming room 5, a first double-track 7, a fireproof ventilation layer conveying mechanism 6, a gypsum board conveying mechanism 8, a second preheating room 9, a second glue spraying room 10 and a second double-track 11, wherein the first double-track 7 and the second double-track 11 are in series connection in the integral structure.
The production process adopting the flexible roof board continuous production line comprises the following steps,
(1) On the serial sandwich board production line, rock wool is sent into the first rock wool conveying mechanism and conveyed to a foaming room, the upper steel plate and the lower steel plate which are arranged are still uncoiled according to a relay mode and conveyed to the foaming room,
(2) Pressing waterproof and breathable layers on the upper steel plate and the lower steel plate at the first double-track to form a semi-finished sandwich plate,
(3) After the first double-track opening is formed, the semi-finished sandwich board is conveyed to the second glue spraying room, the gypsum board is simultaneously conveyed to the glue spraying room, and the sandwich board is formed by pressing the second double-track.
In one embodiment, the waterproof and breathable layer may be nonwoven/kraft paper/aluminum foil.
With the above-described preferred embodiments according to the present invention as an illustration, the above-described descriptions can be used by persons skilled in the relevant art to make various changes and modifications without departing from the scope of the technical idea of the present invention. The technical scope of the present invention is not limited to the description, but must be determined according to the scope of claims.
Claims (2)
1. The flexible roof board continuous production line is characterized by comprising an upper forming machine, a lower forming machine, a first rock wool conveying mechanism, a first preheating room, a foaming room, a first double-track, a waterproof breathable layer conveying mechanism, a gypsum board conveying mechanism, a second preheating room, a second glue spraying room and a second double-track, wherein the first double-track and the second double-track are structurally connected in series,
(1) On the serial sandwich board production line, rock wool is sent into the first rock wool conveying mechanism and conveyed to a foaming room, the upper steel plate and the lower steel plate which are arranged are still uncoiled according to a relay mode and conveyed to the foaming room,
(2) Pressing waterproof and breathable layers on the upper steel plate and the lower steel plate at the first double-track to form a semi-finished sandwich plate,
(3) After the first double-track opening is formed, the semi-finished sandwich board is conveyed to the second glue spraying room, the gypsum board is simultaneously conveyed to the glue spraying room, and the sandwich board is formed by pressing the second double-track.
2. A process for the production of a continuous production line of flexible roof panels according to claim 1, characterized in that: the waterproof breathable layer can be made of non-woven fabrics/kraft paper/aluminum foil.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111142640.2A CN113844151B (en) | 2021-09-28 | 2021-09-28 | Flexible roof board continuous production line and production process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111142640.2A CN113844151B (en) | 2021-09-28 | 2021-09-28 | Flexible roof board continuous production line and production process |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN113844151A CN113844151A (en) | 2021-12-28 |
| CN113844151B true CN113844151B (en) | 2023-11-03 |
Family
ID=78980295
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111142640.2A Active CN113844151B (en) | 2021-09-28 | 2021-09-28 | Flexible roof board continuous production line and production process |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113844151B (en) |
Citations (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4111671A1 (en) * | 1991-04-10 | 1992-10-15 | Gruenzweig & Hartmann Montage | Roof assembly - has barrier sheet and plasterboard, and insulating layers between metal skin and supporting plates |
| JPH09287253A (en) * | 1996-04-22 | 1997-11-04 | Asahi Chem Ind Co Ltd | Waterproof structure for roof |
| WO1999016984A1 (en) * | 1997-09-26 | 1999-04-08 | Ibiden Co., Ltd. | Composite refractory building material, method of manufacturing the same, gypsum board, and resin composition |
| JP2008238553A (en) * | 2007-03-27 | 2008-10-09 | Toyo Tire & Rubber Co Ltd | Sandwich panel manufacturing equipment and sandwich panel manufacturing process |
| CN102700227A (en) * | 2012-06-15 | 2012-10-03 | 多维联合集团有限公司 | Laminboard production system and laminboard production method |
| CN202899431U (en) * | 2012-10-08 | 2013-04-24 | 多维联合集团有限公司 | Sandwich panel production system |
| CN203449708U (en) * | 2013-09-10 | 2014-02-26 | 彭岚 | Preparation device for novel composite board |
| CN105317190A (en) * | 2015-12-05 | 2016-02-10 | 万华节能科技集团股份有限公司 | Polyurethane modified rock wool heat-insulation decoration board and continuous production device and method thereof |
| CN205134762U (en) * | 2015-11-06 | 2016-04-06 | 北京汇英利防水技术有限公司 | Individual layer roof waterproof profiled sheet |
| CN105672509A (en) * | 2016-01-30 | 2016-06-15 | 万华节能科技集团股份有限公司 | Rock wool composite board and continuous production method thereof |
| CN205330023U (en) * | 2015-12-05 | 2016-06-22 | 塔里木大学 | Double -deck thermal -insulated roofing that keeps warm |
| CN105714949A (en) * | 2016-01-30 | 2016-06-29 | 万华节能科技集团股份有限公司 | Rear-mounted structure fireproof heat-preserving plate and continuous production technology thereof |
| CN209007738U (en) * | 2018-07-18 | 2019-06-21 | 深圳赤晓工程建设有限公司 | A kind of Multi-function roof boarding automatic production line |
-
2021
- 2021-09-28 CN CN202111142640.2A patent/CN113844151B/en active Active
Patent Citations (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4111671A1 (en) * | 1991-04-10 | 1992-10-15 | Gruenzweig & Hartmann Montage | Roof assembly - has barrier sheet and plasterboard, and insulating layers between metal skin and supporting plates |
| JPH09287253A (en) * | 1996-04-22 | 1997-11-04 | Asahi Chem Ind Co Ltd | Waterproof structure for roof |
| WO1999016984A1 (en) * | 1997-09-26 | 1999-04-08 | Ibiden Co., Ltd. | Composite refractory building material, method of manufacturing the same, gypsum board, and resin composition |
| JP2008238553A (en) * | 2007-03-27 | 2008-10-09 | Toyo Tire & Rubber Co Ltd | Sandwich panel manufacturing equipment and sandwich panel manufacturing process |
| CN102700227A (en) * | 2012-06-15 | 2012-10-03 | 多维联合集团有限公司 | Laminboard production system and laminboard production method |
| CN202899431U (en) * | 2012-10-08 | 2013-04-24 | 多维联合集团有限公司 | Sandwich panel production system |
| CN203449708U (en) * | 2013-09-10 | 2014-02-26 | 彭岚 | Preparation device for novel composite board |
| CN205134762U (en) * | 2015-11-06 | 2016-04-06 | 北京汇英利防水技术有限公司 | Individual layer roof waterproof profiled sheet |
| CN105317190A (en) * | 2015-12-05 | 2016-02-10 | 万华节能科技集团股份有限公司 | Polyurethane modified rock wool heat-insulation decoration board and continuous production device and method thereof |
| CN205330023U (en) * | 2015-12-05 | 2016-06-22 | 塔里木大学 | Double -deck thermal -insulated roofing that keeps warm |
| CN105672509A (en) * | 2016-01-30 | 2016-06-15 | 万华节能科技集团股份有限公司 | Rock wool composite board and continuous production method thereof |
| CN105714949A (en) * | 2016-01-30 | 2016-06-29 | 万华节能科技集团股份有限公司 | Rear-mounted structure fireproof heat-preserving plate and continuous production technology thereof |
| CN209007738U (en) * | 2018-07-18 | 2019-06-21 | 深圳赤晓工程建设有限公司 | A kind of Multi-function roof boarding automatic production line |
Also Published As
| Publication number | Publication date |
|---|---|
| CN113844151A (en) | 2021-12-28 |
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