CN113844151A - Continuous production line and production process for flexible roof boards - Google Patents
Continuous production line and production process for flexible roof boards Download PDFInfo
- Publication number
- CN113844151A CN113844151A CN202111142640.2A CN202111142640A CN113844151A CN 113844151 A CN113844151 A CN 113844151A CN 202111142640 A CN202111142640 A CN 202111142640A CN 113844151 A CN113844151 A CN 113844151A
- Authority
- CN
- China
- Prior art keywords
- double
- track
- room
- production line
- flexible roof
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 21
- 238000010924 continuous production Methods 0.000 title claims abstract description 14
- 239000011490 mineral wool Substances 0.000 claims description 14
- 229910000831 Steel Inorganic materials 0.000 claims description 13
- 239000010959 steel Substances 0.000 claims description 13
- 229910052602 gypsum Inorganic materials 0.000 claims description 11
- 239000010440 gypsum Substances 0.000 claims description 11
- 238000005187 foaming Methods 0.000 claims description 10
- 239000003292 glue Substances 0.000 claims description 10
- 238000005507 spraying Methods 0.000 claims description 9
- 239000011265 semifinished product Substances 0.000 claims description 6
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- 239000011888 foil Substances 0.000 claims description 3
- 239000002655 kraft paper Substances 0.000 claims description 3
- 238000000034 method Methods 0.000 claims description 3
- 238000003825 pressing Methods 0.000 claims description 3
- 239000004745 nonwoven fabric Substances 0.000 claims description 2
- 239000000047 product Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 239000011162 core material Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
- B32B37/1027—Pressing using at least one press band
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
- B32B37/1284—Application of adhesive
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
- E04D3/00—Roof covering by making use of flat or curved slabs or stiff sheets
- E04D3/35—Roofing slabs or stiff sheets comprising two or more layers, e.g. for insulation
- E04D3/351—Roofing slabs or stiff sheets comprising two or more layers, e.g. for insulation at least one of the layers being composed of insulating material, e.g. fibre or foam material
- E04D3/352—Roofing slabs or stiff sheets comprising two or more layers, e.g. for insulation at least one of the layers being composed of insulating material, e.g. fibre or foam material at least one insulating layer being located between non-insulating layers, e.g. double skin slabs or sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B2038/0052—Other operations not otherwise provided for
- B32B2038/0084—Foaming
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/726—Permeability to liquids, absorption
- B32B2307/7265—Non-permeable
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2419/00—Buildings or parts thereof
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/24—Structural elements or technologies for improving thermal insulation
- Y02A30/254—Roof garden systems; Roof coverings with high solar reflectance
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B80/00—Architectural or constructional elements improving the thermal performance of buildings
- Y02B80/32—Roof garden systems
Abstract
The invention relates to the technical field of flexible roof board production, in particular to a flexible roof board continuous production line and a production process.
Description
Technical Field
The invention relates to the technical field of flexible roof panel production, in particular to a continuous production line and a production process of a flexible roof panel.
Background
The flexible roof is usually manufactured on site by compounding and manufacturing, and comprises the following steps: 1. firstly, manufacturing a profiled steel sheet; 2. installing profiled steel sheets on the purlines; 3. covering the rock wool on the profiled steel; 4. covering the rock wool with a gypsum board, and fixing the gypsum board, the rock wool and the purlin by nails; 5. and finally, TPO or PVC waterproof coiled materials are fully paved on the gypsum boards, and the roof is called a flexible roof, so that the roof is time-consuming and labor-consuming.
However, no process equipment can be used for producing the product at home and abroad, so that the product is not on the market all the time.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: in order to solve the problem that the flexible roof can only be manufactured in a composite mode on site, the invention provides a flexible roof board continuous production line and a production process.
The technical scheme adopted by the invention for solving the technical problems is as follows:
the utility model provides a flexible roof boarding continuous production line, includes make-up machine, lower make-up machine, first rock wool conveying mechanism, first room, foaming room, first pair of track, waterproof ventilative layer conveying mechanism, gypsum board conveying mechanism, the room is preheated to the second, the glue room is spouted to the second and the two tracks of second, first pair of track with the two tracks of second are the serial-type on the overall structure.
A production process adopting the flexible roof panel continuous production line comprises the following steps,
(1) on a tandem sandwich board production line, rock wool is fed into the first rock wool conveying mechanism and conveyed to a foaming room, an upper steel plate and a lower steel plate which are arranged are uncoiled according to a successive mode and conveyed to the foaming room,
(2) at the first double-track, the waterproof and breathable layers are arranged on the upper and lower steel plates to form a sandwich plate semi-finished product,
(3) and after the first double-track opening is formed, conveying the sandwich plate semi-finished product to the second glue spraying room, conveying the gypsum plate to the glue spraying room simultaneously, and pressing by the second double-track opening to form the sandwich plate.
Furthermore, the waterproof breathable layer can adopt non-woven fabric/kraft paper/aluminum foil
The invention has the beneficial effects that: the invention provides a continuous production line and a production process of a flexible roof board, wherein the three previous processes are uncoiled from a steel coil, conveyed to a sandwich board prefabricated into a whole with rock wool, a gypsum board and the like through the continuous production line of the flexible roof board in a factory, a waterproof core material is only required to be installed on the sandwich board on site, time and labor are saved, and the performance of the manufactured sandwich board is excellent.
Drawings
The invention is further illustrated with reference to the following figures and examples.
Fig. 1 is a schematic structural view of the front half of a flexible roof panel production line of the present invention;
fig. 2 is a schematic view of the structure of the back half of the flexible roof panel production line of the present invention.
In the figure, 1 an upper forming machine, 2 a lower forming machine, 3 a first rock wool conveying mechanism, 4 a first preheating room, 5 a foaming room, 6 a fireproof and breathable layer conveying mechanism, 7 a first double-track, 8 a gypsum board conveying mechanism, 9 a second preheating room, 10 a second glue spraying room and 11 a second double-track.
Detailed Description
The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic views illustrating only the basic structure of the present invention in a schematic manner, and thus show only the constitution related to the present invention.
Due to the overlarge drawing width, the flexible roof panel production line is split into a drawing 1 and a drawing 2 for clearer expression, and an integral production line is formed.
As shown in fig. 1 and 2, the continuous production line for the flexible roof panels includes an upper forming machine 1, a lower forming machine 2, a first rock wool conveying mechanism 3, a first preheating room 4, a foaming room 5, a first double-track 7, a fireproof and breathable layer conveying mechanism 6, a gypsum board conveying mechanism 8, a second preheating room 9, a second glue spraying room 10 and a second double-track 11, wherein the first double-track 7 and the second double-track 11 are connected in series in an overall structure.
A production process adopting the flexible roof panel continuous production line comprises the following steps,
(1) on a tandem sandwich board production line, rock wool is fed into the first rock wool conveying mechanism and conveyed to a foaming room, an upper steel plate and a lower steel plate which are arranged are uncoiled according to a successive mode and conveyed to the foaming room,
(2) at the first double-track, the waterproof and breathable layers are arranged on the upper and lower steel plates to form a sandwich plate semi-finished product,
(3) and after the first double-track opening is formed, conveying the sandwich plate semi-finished product to the second glue spraying room, conveying the gypsum plate to the glue spraying room simultaneously, and pressing by the second double-track opening to form the sandwich plate.
In one embodiment, the waterproof breathable layer can be made of non-woven/kraft/aluminum foil.
In light of the foregoing description of the preferred embodiment of the present invention, many modifications and variations will be apparent to those skilled in the art without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.
Claims (3)
1. The continuous production line for the flexible roof boards is characterized by comprising an upper forming machine, a lower forming machine, a first rock wool conveying mechanism, a first preheating room, a foaming room, a first double-track, a waterproof breathable layer conveying mechanism, a gypsum board conveying mechanism, a second preheating room, a second glue spraying room and a second double-track, wherein the first double-track and the second double-track are in serial connection in the whole structure.
2. A production process using the continuous production line of flexible roof panels as claimed in claim 1, characterized in that: comprises the following steps of (a) carrying out,
(1) on a tandem sandwich board production line, rock wool is fed into the first rock wool conveying mechanism and conveyed to a foaming room, an upper steel plate and a lower steel plate which are arranged are uncoiled according to a successive mode and conveyed to the foaming room,
(2) at the first double-track, the waterproof and breathable layers are arranged on the upper and lower steel plates to form a sandwich plate semi-finished product,
(3) and after the first double-track opening is formed, conveying the sandwich plate semi-finished product to the second glue spraying room, conveying the gypsum plate to the glue spraying room simultaneously, and pressing by the second double-track opening to form the sandwich plate.
3. A process for the production of a continuous production line of flexible roof panels according to claim 2, characterised in that: the waterproof breathable layer can be made of non-woven fabric/kraft paper/aluminum foil.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111142640.2A CN113844151B (en) | 2021-09-28 | 2021-09-28 | Flexible roof board continuous production line and production process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111142640.2A CN113844151B (en) | 2021-09-28 | 2021-09-28 | Flexible roof board continuous production line and production process |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN113844151A true CN113844151A (en) | 2021-12-28 |
| CN113844151B CN113844151B (en) | 2023-11-03 |
Family
ID=78980295
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111142640.2A Active CN113844151B (en) | 2021-09-28 | 2021-09-28 | Flexible roof board continuous production line and production process |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113844151B (en) |
Citations (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4111671A1 (en) * | 1991-04-10 | 1992-10-15 | Gruenzweig & Hartmann Montage | Roof assembly - has barrier sheet and plasterboard, and insulating layers between metal skin and supporting plates |
| JPH09287253A (en) * | 1996-04-22 | 1997-11-04 | Asahi Chem Ind Co Ltd | Waterproof structure for roof |
| WO1999016984A1 (en) * | 1997-09-26 | 1999-04-08 | Ibiden Co., Ltd. | Composite refractory building material, method of manufacturing the same, gypsum board, and resin composition |
| JP2008238553A (en) * | 2007-03-27 | 2008-10-09 | Toyo Tire & Rubber Co Ltd | Sandwich panel manufacturing equipment and sandwich panel manufacturing process |
| CN102700227A (en) * | 2012-06-15 | 2012-10-03 | 多维联合集团有限公司 | Laminboard production system and laminboard production method |
| CN202899431U (en) * | 2012-10-08 | 2013-04-24 | 多维联合集团有限公司 | Sandwich panel production system |
| CN203449708U (en) * | 2013-09-10 | 2014-02-26 | 彭岚 | Preparation device for novel composite board |
| CN105317190A (en) * | 2015-12-05 | 2016-02-10 | 万华节能科技集团股份有限公司 | Polyurethane modified rock wool heat-insulation decoration board and continuous production device and method thereof |
| CN205134762U (en) * | 2015-11-06 | 2016-04-06 | 北京汇英利防水技术有限公司 | Individual layer roof waterproof profiled sheet |
| CN105672509A (en) * | 2016-01-30 | 2016-06-15 | 万华节能科技集团股份有限公司 | Rock wool composite board and continuous production method thereof |
| CN205330023U (en) * | 2015-12-05 | 2016-06-22 | 塔里木大学 | Double -deck thermal -insulated roofing that keeps warm |
| CN105714949A (en) * | 2016-01-30 | 2016-06-29 | 万华节能科技集团股份有限公司 | Rear-mounted structure fireproof heat-preserving plate and continuous production technology thereof |
| CN209007738U (en) * | 2018-07-18 | 2019-06-21 | 深圳赤晓工程建设有限公司 | A kind of Multi-function roof boarding automatic production line |
-
2021
- 2021-09-28 CN CN202111142640.2A patent/CN113844151B/en active Active
Patent Citations (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4111671A1 (en) * | 1991-04-10 | 1992-10-15 | Gruenzweig & Hartmann Montage | Roof assembly - has barrier sheet and plasterboard, and insulating layers between metal skin and supporting plates |
| JPH09287253A (en) * | 1996-04-22 | 1997-11-04 | Asahi Chem Ind Co Ltd | Waterproof structure for roof |
| WO1999016984A1 (en) * | 1997-09-26 | 1999-04-08 | Ibiden Co., Ltd. | Composite refractory building material, method of manufacturing the same, gypsum board, and resin composition |
| JP2008238553A (en) * | 2007-03-27 | 2008-10-09 | Toyo Tire & Rubber Co Ltd | Sandwich panel manufacturing equipment and sandwich panel manufacturing process |
| CN102700227A (en) * | 2012-06-15 | 2012-10-03 | 多维联合集团有限公司 | Laminboard production system and laminboard production method |
| CN202899431U (en) * | 2012-10-08 | 2013-04-24 | 多维联合集团有限公司 | Sandwich panel production system |
| CN203449708U (en) * | 2013-09-10 | 2014-02-26 | 彭岚 | Preparation device for novel composite board |
| CN205134762U (en) * | 2015-11-06 | 2016-04-06 | 北京汇英利防水技术有限公司 | Individual layer roof waterproof profiled sheet |
| CN105317190A (en) * | 2015-12-05 | 2016-02-10 | 万华节能科技集团股份有限公司 | Polyurethane modified rock wool heat-insulation decoration board and continuous production device and method thereof |
| CN205330023U (en) * | 2015-12-05 | 2016-06-22 | 塔里木大学 | Double -deck thermal -insulated roofing that keeps warm |
| CN105672509A (en) * | 2016-01-30 | 2016-06-15 | 万华节能科技集团股份有限公司 | Rock wool composite board and continuous production method thereof |
| CN105714949A (en) * | 2016-01-30 | 2016-06-29 | 万华节能科技集团股份有限公司 | Rear-mounted structure fireproof heat-preserving plate and continuous production technology thereof |
| CN209007738U (en) * | 2018-07-18 | 2019-06-21 | 深圳赤晓工程建设有限公司 | A kind of Multi-function roof boarding automatic production line |
Also Published As
| Publication number | Publication date |
|---|---|
| CN113844151B (en) | 2023-11-03 |
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