CN113838667A - Product fixing module, multi-shaft winding machine and product overturning and winding method - Google Patents

Product fixing module, multi-shaft winding machine and product overturning and winding method Download PDF

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Publication number
CN113838667A
CN113838667A CN202111389980.5A CN202111389980A CN113838667A CN 113838667 A CN113838667 A CN 113838667A CN 202111389980 A CN202111389980 A CN 202111389980A CN 113838667 A CN113838667 A CN 113838667A
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China
Prior art keywords
jig
product
tool
spindle
mounting seat
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CN202111389980.5A
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CN113838667B (en
Inventor
韩子恒
朱明园
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Suzhou Zhiweixin Automation Technology Co Ltd
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Suzhou Zhiweixin Automation Technology Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/06Coil winding
    • H01F41/098Mandrels; Formers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/06Coil winding

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Manufacture Of Motors, Generators (AREA)

Abstract

The application provides a fixed module of product, multiaxis coiling machine and product upset wire winding method, and this fixed module of product includes first tool and the second tool that is used for the centre gripping product of coaxial setting, first tool and second tool are configured to can follow axial displacement, works as when first tool and second tool are in the wire winding position, first tool and second tool are by spacing unable rotation, and when first tool and second tool are in the upset position, first tool and second tool can rotate. This application can keep the tool motionless when the wire winding position through designing first tool, second tool and limit structure, can wholly rotate when the upset position to the fixed demand of product wire winding and upset in-process to the product has been satisfied. Compared with clamping jaws and the like, the structure is more suitable for being matched with a main shaft, and batch multi-shaft winding processing is realized.

Description

Product fixing module, multi-shaft winding machine and product overturning and winding method
Technical Field
The invention relates to an automatic winding technology, in particular to a product fixing module, a multi-shaft winding machine and a product overturning winding method.
Background
In the winding process of a product (such as a common mode filter), besides the copper wire needs to be wound on the magnetic core, the magnetic core and the framework need to be turned over by 180 degrees integrally, and the tail wire needs to be wound on the framework on the back. The product is fixed through the clamping jaw usually to current spooling equipment, winds around the product through spooling equipment, and the product is overturned to the rethread clamping jaw. The product fixing and winding structure leads to a huge structure of each product winding device, and a plurality of stations are difficult to process simultaneously.
Disclosure of Invention
The invention aims to provide a product fixing module which can fix a product in the winding and overturning processes and is more suitable for multi-shaft batch processing.
Another objective of the present invention is to provide a multi-axis winding machine and a product turning-over winding method based on the product fixing module, which can achieve batch winding of products.
The following presents a simplified summary of one or more aspects in order to provide a basic understanding of such aspects. This summary is not an extensive overview of all contemplated aspects, and is intended to neither identify key or critical elements of all aspects nor delineate the scope of any or all aspects. Its sole purpose is to present some concepts of one or more aspects in a simplified form as a prelude to the more detailed description that is presented later.
According to a first aspect of the present invention, there is provided a product fixing module, comprising a first jig mechanism and a second jig mechanism; the first jig mechanism comprises at least one first jig, at least one first limiting piece, a first mounting seat and a first driving mechanism, a first gear is arranged at one end of the first jig, a first limiting groove is formed in the other end of the first jig, and the first jig is rotatably arranged on the first mounting seat; the first driving mechanism drives the first mounting seat to move back and forth; the first limiting part is fixedly connected with the first driving mechanism; the second jig mechanism comprises at least one second jig and a second mounting seat, the second jig and the first jig are coaxial and penetrate through the second mounting seat, a limiting rod is arranged on the second jig, and a second limiting groove is formed in the second mounting seat; and a spring is arranged between one end of the second jig, which is close to the first jig, and the second mounting seat.
In an embodiment, the second jig mechanism further includes a second driving mechanism, and the second driving mechanism drives the second mounting base to move back and forth relative to the first mounting base.
In one embodiment, a product locking member is arranged on the first jig, and the product locking member is configured to lock and unlock the rotation of the product.
According to a second aspect of the present invention, a multi-axis winding machine is provided, including the product fixing module in any of the above embodiments, and further including a spindle mechanism, where the spindle mechanism includes a spindle driver and at least one spindle, the spindle driver drives the spindle to rotate, a main gear is disposed at a tail end of the spindle, and the spindle is disposed above the first fixture, and has an axis parallel to the first fixture.
In an embodiment, the multi-axis winding machine further includes a guide pin mechanism, the guide pin mechanism is disposed above the spindle mechanism, the guide pin mechanism includes a pair of vertically disposed guide pins and a guide pin driving assembly, and the guide pin driving assembly drives the guide pins to complete a wire guiding action.
In one embodiment, the multi-axis winding machine further comprises a wire clamping mechanism, the wire clamping mechanism comprises a finger cylinder and a wire clamping driving assembly, and the wire clamping driving assembly drives the finger cylinder to complete a wire clamping action.
In one embodiment, the multi-axis winding machine further comprises a feeding and discharging mechanism, the feeding and discharging mechanism comprises a product bearing seat and a feeding and discharging driving assembly, at least two feeding positions are arranged on the product bearing seat, and the feeding and discharging driving assembly drives the product bearing seat to complete feeding and discharging actions.
According to a third aspect of the invention, a product turn-over winding method is provided, which comprises the following steps: clamping the product through a first jig and a second jig; when the first jig and the second jig are positioned at the winding positions, driving the product to rotate for winding; driving the first jig and the second jig to move to a turning position along the axial direction; when the first jig and the second jig are located at the overturning positions, the first jig, the second jig and the product are driven to integrally overturn.
In an embodiment, the method further comprises: when the first jig and the second jig are positioned at the winding positions, the main shaft is meshed with the product; when the first jig and the second jig are located at the turning positions, the main shaft is meshed with the first jig.
The embodiment of the invention has the beneficial effects that: through designing first tool, second tool and limit structure, can keep the tool motionless when the wire winding position, can wholly rotate when the upset position to the fixed demand of product wire winding and upset in-process to the product has been satisfied. Compared with clamping jaws and the like, the structure is more suitable for being matched with a main shaft, and batch multi-shaft winding processing is realized.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
The above features and advantages of the present disclosure will be better understood upon reading the detailed description of embodiments of the disclosure in conjunction with the following drawings. In the drawings, components are not necessarily drawn to scale, and components having similar relative characteristics or features may have the same or similar reference numerals.
Fig. 1 is a schematic structural diagram of a product fixing module according to an embodiment of the present application;
FIG. 2 is an enlarged view of a portion of FIG. 1;
FIG. 3 is another enlarged partial view of FIG. 1;
fig. 4 is a schematic view of the overall structure of a multi-axis winding machine according to an embodiment of the present application;
FIG. 5 is a schematic view of the mating relationship between the spindle and the product fixing module;
FIG. 6 is a schematic structural view of a wire clamping mechanism;
FIG. 7 is a schematic structural view of a loading and unloading mechanism;
FIG. 8 is a schematic structural diagram of a needle guide mechanism and a spindle mechanism;
FIG. 9 is an enlarged partial view of FIG. 8;
FIG. 10 is another perspective schematic view of the pin mechanism and spindle mechanism;
FIG. 11 is a schematic structural view of a product;
wherein: 1-a product fixing module; 11-a first jig; 11 a-a first gear; 11 b-a first limit groove; 12-a first limit stop; 13-a first mount; 14-a first drive mechanism; 21-a second jig; 22-a second mount; 22 a-a second restraint slot; 23-a limiting rod; 24-a spring; 25-a second drive mechanism; 3-product locking; 4-a spindle mechanism; 41-spindle drive; 42-a main shaft; 42 a-main gear; 5-a guide pin mechanism; 51-guide pin; 52-a guide pin drive assembly; 6-a wire clamping mechanism; 61-finger cylinder; 62-a wire clamping drive assembly; 7-a loading and unloading mechanism; 71-a product carrying seat; 71 a-a loading level; 72-a loading and unloading drive assembly; 8-product; 81-product skeleton; 81 a-product gear; 82-a base; 83-iron core.
Detailed Description
The invention is described in detail below with reference to the figures and specific embodiments. It is noted that the aspects described below in connection with the figures and the specific embodiments are only exemplary and should not be construed as imposing any limitation on the scope of the present invention.
It should be noted that the product 8 in the embodiment of the present application is a common mode filter, and the structure of the common mode filter is as shown in fig. 11, and includes a product frame 81, a base 82, and an iron core 83, where the product frame 81 can rotate, and an end portion of the product frame is provided with a product gear 81 a. However, the apparatus and method provided in the embodiments of the present application may also be used for other products with similar structures.
As shown in fig. 1 to 3, the present embodiment provides a product fixing module 1, which includes a first jig 11 and a second jig 21 coaxially disposed for clamping a product 8, where the first jig 11 and the second jig 21 are configured to be capable of moving in a direction along a common axis. The first jig 11 and the second jig 21 exist in a winding position and an inverting position. When the first jig 11 and the second jig 21 are in the winding position, the first jig 11 and the second jig 21 are limited and cannot rotate, and when the first jig 11 and the second jig 21 are in the turning position, the first jig 11 and the second jig 21 can rotate. In other words, the first jig 11 and the second jig 21 are locked and unlocked by axial movement. The product fixing mode and the locking mode can be better matched with a multi-axis machine to switch the driving position.
In a possible embodiment, the product fixing module 1 comprises a first jig mechanism and a second jig mechanism. The first jig mechanism includes at least one first jig 11, at least one first limiting member 12, a first mounting base 13 and a first driving mechanism 14, wherein one end of the first jig 11 is provided with a first gear 11a, and the other end of the first jig 11 is provided with a first limiting groove 11 b. The first jig 11 is rotatably disposed on the first mounting base 13, the first driving mechanism 14 drives the first mounting base 13 to move back and forth, and the first limiting member 12 is fixedly connected with the first driving mechanism 14, so that the first jig 11 and the first limiting member 12 can complete insertion and separation actions to realize locking and unlocking.
The second jig mechanism comprises at least one second jig 21 and a second mounting seat 22, the second jig 21 is coaxial with the first jig 11 and penetrates through the second mounting seat 22, a limiting rod 23 is arranged on the second jig 21, a second limiting groove 22a is formed in the second mounting seat 22, and a spring 24 is arranged between one end, close to the first jig 11, of the second jig 21 and the second mounting seat 22. When the first jig 11 and the second jig 21 clamp the product 8 together, if the first driving mechanism 14 drives the first mounting base 13 to move away from the first limiting member, the second jig 21 is also pushed in the same direction, and the limiting rod 23 is separated from the second limiting groove 22a, so as to realize synchronous unlocking.
As shown in fig. 5, when the first jig 11 and the second jig 21 move in the axial direction, the main gear 42a of the main shaft 42 can mesh with the product gear 81a and the first gear 11a on the first jig 11, respectively, so as to provide the driving force for winding and flipping.
In a possible embodiment, the second jig mechanism further includes a second driving mechanism 25, and the second driving mechanism 25 drives the second mounting base 22 to move back and forth (i.e., move in the axial direction of the first jig 11) relative to the first mounting base 13. With such a structure, the second driving mechanism 25 can drive the second jig 21 to complete the clamping of the product 8.
On the basis of the above embodiment, in order to prevent the product frame 81 from rotating during the turning process, the product locking member 3 may be further provided on the first jig, as shown in fig. 2, the product locking member 3 needs to be able to be inserted into the product gear 81a so as to be able to lock the rotation of the product frame 81. Before the first jig 11 and the second jig 21 go to the turning position from the winding position, the product locking piece 3 can be shifted through the guide pin to lock the product framework 81.
As shown in fig. 4 to 10, an embodiment of the present application further provides a multi-axis winding machine, including the product fixing module 1, further including a spindle mechanism 4, where the spindle mechanism 4 includes a spindle driver 41 (e.g., a servo motor) and at least one spindle 42, and the spindle driver 41 drives the spindle 42 to rotate through a gear, a belt, and the like. The number of spindles 42 may be set as desired, e.g., 8, 12, etc. The main shaft 42 is provided at its distal end with a main gear 42 a. The spindle 42 is disposed above the first jig 11 and has an axis parallel to the first jig 11. The main shaft 42 is responsible for providing a rotational driving force to the product frame 81 during winding and a rotational driving force to the first jig 11 during turning.
In a possible embodiment, the multi-axis winding machine further includes a guide pin mechanism 5, the guide pin mechanism 5 is disposed above the spindle mechanism 4, the guide pin mechanism 5 includes a pair of vertically disposed guide pins 51 and a guide pin driving assembly 52, and the guide pin driving assembly 52 drives the guide pins 51 to complete the wire guiding operation. The guide pin driving assembly 52 should have more than four degrees of freedom to adjust its orientation and angle. In this embodiment, the lead screw drive assembly 52 is comprised of a three-axis module and a twist-cylinder. After being led out from the wire barrel, the raw material wire penetrates through the upper surface of the guide pin 51 to be wound.
In order to clamp the end of the copper wire and ensure the tension of the wire, the multi-shaft winding machine further comprises a wire clamping mechanism 6. As shown in fig. 6, the thread clamping mechanism 6 includes a finger cylinder 61 and a thread clamping driving assembly 62, and the thread clamping driving assembly 62 drives the finger cylinder 61 to perform a thread clamping operation. In this embodiment, the wire clamping drive assembly 62 includes a three-axis module and a torsion cylinder to adjust position and angle. After winding, if the tail wire is not completely cut, the finger cylinder 61 can be turned or moved to tear the wire.
As shown in fig. 7, the multi-axis winding machine further includes a loading and unloading mechanism 7, the loading and unloading mechanism 7 includes a product bearing seat 71 and a loading and unloading driving assembly 72, at least two loading positions 71a are arranged on the product bearing seat 71, and each two loading positions 71a correspond to one spindle, so that loading and unloading can be performed alternately. The loading and unloading driving assembly 72 drives the product bearing seat 71 to complete loading and unloading. The loading and unloading drive assembly 72 is also a three-axis module in which two stroke control points are provided and thus are driven together by a pair of cylinders.
During feeding and discharging, the product bearing seat 71 firstly moves to the position below the product fixing module 1 along the x direction, then jacking is carried out for discharging, after the product 8 wound with a wire is placed on the first feeding position 71a, the product retreats for a certain distance, then the product moves along the y direction and the x direction, the second feeding position 71a is located below the product fixing module 1, then jacking is carried out, the product 8 not wound with the wire is placed between the first jig 11 and the second jig 21, after the first jig 11 and the second jig 21 clamp the product 8, the product bearing seat 71 descends and retreats, and a feeding and discharging action is completed.
Correspondingly to the equipment, the embodiment of the application also provides a product overturning and winding method, which comprises the following steps:
clamping the product through a first jig and a second jig; when the first jig and the second jig are located at the winding positions, the product is driven to rotate for winding, and the first jig and the second jig are kept locked; driving the first jig and the second jig to move to the overturning position along the axial direction; when the first jig and the second jig are located at the overturning positions, the first jig, the second jig and the product are driven to integrally overturn. By the method, the jig can be synchronously locked and unlocked during axial movement.
Further, the method further comprises: when the first jig and the second jig are positioned at the winding positions, the main shaft is meshed with the product; when the first jig and the second jig are in the turning positions, the main shaft is engaged with the first jig. By the method, the switching of the main shaft driving object can be realized during the axial movement.
The embodiments in the present description are described in a progressive manner, each embodiment focuses on differences from other embodiments, and the same and similar parts among the embodiments are referred to each other.
The previous description of the disclosure is provided to enable any person skilled in the art to make or use the disclosure. Various modifications to the disclosure will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other variations without departing from the spirit or scope of the disclosure. Thus, the disclosure is not intended to be limited to the examples and designs described herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
The above description is only a preferred example of the present application and should not be taken as limiting the present application, and any modifications, equivalents, improvements and the like made within the spirit and principle of the present application should be included in the scope of the present application.

Claims (8)

1. The utility model provides a module is fixed to product which characterized in that: comprises a first jig mechanism and a second jig mechanism;
the first jig mechanism comprises at least one first jig, at least one first limiting piece, a first mounting seat and a first driving mechanism, a first gear is arranged at one end of the first jig, a first limiting groove is formed in the other end of the first jig, and the first jig is rotatably arranged on the first mounting seat; the first driving mechanism drives the first mounting seat to move back and forth; the first limiting part is fixedly connected with the first driving mechanism;
the second jig mechanism comprises at least one second jig and a second mounting seat, the second jig and the first jig are coaxial and penetrate through the second mounting seat, a limiting rod is arranged on the second jig, and a second limiting groove is formed in the second mounting seat; and a spring is arranged between one end of the second jig, which is close to the first jig, and the second mounting seat.
2. The product securing module of claim 1, wherein: the second jig mechanism further comprises a second driving mechanism, and the second driving mechanism drives the second mounting seat to move back and forth relative to the first mounting seat.
3. The product securing module of claim 1, wherein: the first jig is provided with a product locking piece, and the product locking piece is configured to lock and unlock the rotation of a product.
4. A multi-axis winding machine is characterized by comprising the product fixing module set according to any one of claims 1 to 3 and further comprising a spindle mechanism, wherein the spindle mechanism comprises a spindle driver and at least one spindle, the spindle driver drives the spindle to rotate, a main gear is arranged at the tail end of the spindle, and the spindle is arranged above the first jig and is parallel to the first jig in axis.
5. The multi-axis winding machine according to claim 4, further comprising a guide pin mechanism, wherein the guide pin mechanism is disposed above the spindle mechanism, the guide pin mechanism comprises a pair of vertically disposed guide pins and a guide pin driving assembly, and the guide pin driving assembly drives the guide pins to complete a wire guiding action.
6. The multi-axis winding machine according to claim 4, further comprising a wire clamping mechanism, wherein the wire clamping mechanism comprises a finger cylinder and a wire clamping driving assembly, and the wire clamping driving assembly drives the finger cylinder to complete a wire clamping action.
7. The multi-axis winding machine according to claim 4, further comprising a loading and unloading mechanism, wherein the loading and unloading mechanism comprises a product bearing seat and a loading and unloading driving assembly, at least two loading positions are arranged on the product bearing seat, and the loading and unloading driving assembly drives the product bearing seat to complete loading and unloading actions.
8. A product overturning and winding method is characterized by comprising the following steps:
clamping the product through a first jig and a second jig;
when the first jig and the second jig are located at the winding positions, the main shaft is meshed with the product to drive the product to rotate for winding;
driving the first jig and the second jig to move to a turning position along the axial direction;
when the first jig and the second jig are located at the overturning positions, the main shaft is meshed with the first jig to drive the first jig, the second jig and the product to integrally overturn.
CN202111389980.5A 2021-11-23 2021-11-23 Product fixing module, multi-shaft winding machine and product overturning and winding method Active CN113838667B (en)

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Cited By (1)

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Publication number Priority date Publication date Assignee Title
CN114220652A (en) * 2022-02-21 2022-03-22 苏州智伟信自动化科技有限公司 Multi-connected hollow coil winding structure

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CN111243858A (en) * 2019-06-27 2020-06-05 东莞市鑫华翼自动化科技有限公司 Wire twisting method for automatic casing pipe penetrating equipment
CN111276761A (en) * 2020-03-28 2020-06-12 东莞市安洋智能科技有限公司 Combined winding needle winding machine head and winding machine
CN211125360U (en) * 2019-12-09 2020-07-28 中节能西安启源机电装备有限公司 High tilting mechanism of security
CN112027788A (en) * 2020-09-02 2020-12-04 杭州建德睿夕电子科技有限公司 Cable orderly winding equipment

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Publication number Priority date Publication date Assignee Title
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CN110176841A (en) * 2019-04-29 2019-08-27 苏州恊合自动化科技有限公司 A kind of full-automatic zoom motor coil coil winding machine
CN111243858A (en) * 2019-06-27 2020-06-05 东莞市鑫华翼自动化科技有限公司 Wire twisting method for automatic casing pipe penetrating equipment
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Publication number Priority date Publication date Assignee Title
CN114220652A (en) * 2022-02-21 2022-03-22 苏州智伟信自动化科技有限公司 Multi-connected hollow coil winding structure

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