CN113834817A - Detection method for coiled material without uncoiling - Google Patents
Detection method for coiled material without uncoiling Download PDFInfo
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- CN113834817A CN113834817A CN202111037470.1A CN202111037470A CN113834817A CN 113834817 A CN113834817 A CN 113834817A CN 202111037470 A CN202111037470 A CN 202111037470A CN 113834817 A CN113834817 A CN 113834817A
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- unwinding
- detection method
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- 238000001514 detection method Methods 0.000 title claims abstract description 110
- 238000012545 processing Methods 0.000 claims abstract description 15
- 238000005192 partition Methods 0.000 claims abstract description 7
- 238000012216 screening Methods 0.000 claims abstract description 7
- 238000007689 inspection Methods 0.000 claims description 9
- 238000000034 method Methods 0.000 claims description 6
- 230000003321 amplification Effects 0.000 claims description 3
- 230000007246 mechanism Effects 0.000 claims description 3
- 238000003199 nucleic acid amplification method Methods 0.000 claims description 3
- 238000004804 winding Methods 0.000 claims description 3
- 238000012217 deletion Methods 0.000 abstract description 3
- 230000037430 deletion Effects 0.000 abstract description 3
- 230000008859 change Effects 0.000 description 6
- 230000007547 defect Effects 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 101100322243 Caenorhabditis elegans deg-3 gene Proteins 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/89—Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
Abstract
The invention relates to a detection method for a coiled material without uncoiling, which comprises the following steps: s1, acquiring detection points and product sequence numbers; s2, partition screening; and S3, judging the detection result. The invention can acquire the position of each detection point in the plate belt material and form Archimedes spiral line travel track points on the premise of no uncoiling, simultaneously sequentially numbers the track points, can quickly and accurately implement all detection of products in the whole plate belt material under the operations of no missing detection point and no repeated detection point deletion, is very convenient to implement and has high efficiency, and in addition, once a product corresponding to a certain detection point is unqualified, the product can be quickly and accurately found out through numbering, thereby facilitating manual product replacement or removal processing.
Description
Technical Field
The invention belongs to the technical field of coiled strip detection, and particularly relates to a detection method for coiled strip without uncoiling.
Background
As is known, many electronic products need to be rolled and packaged by using a coiled material, but no bad products are ensured to flow into the market, and a detection procedure is needed after the coiled material is rolled.
At present, the detection mode for the coiled belt coil stock is as follows: and the other side of the coil is reeled, and corresponding detection equipment is arranged on the uncoiling path of the coil material, so that the detection of the products is implemented in a screening mode one by one to judge whether unqualified products exist in the whole coil of belt material.
Obviously, the above detection method has the following disadvantages:
1. detection is necessarily carried out in the unwinding process, the required detection time is long, the efficiency is low, and particularly, the detection cost is higher for electronic products with higher qualified rate;
2. once the product is detected to have a problem, the detection cannot be continued, and the machine can only be stopped for waiting for manual treatment.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention aims to provide a brand-new detection method for a disc strip without unwinding.
The technical scheme of the invention is as follows: a detection method for a coiled material without uncoiling comprises the following steps:
s1, acquiring detection points and product sequence numbers
The method comprises the following steps of (1) horizontally placing the disc belt material and taking a picture comprehensively to obtain detection points distributed in the disc belt material, forming Archimedes spiral route track points according to the distribution of each detection point, and sequentially numbering from outside to inside or from inside to outside along the track points;
s2, partition screening
1) Dividing N sorting areas according to the number of products in the plate belt material and the diameter of the reel, wherein N is not less than 2 and is an integer;
2) carrying out image acquisition and amplification processing on each inspection region, and covering a part of the side edge of each inspection region adjacent to the inspection region to form subarea overlapping;
3) deleting the detection points with repeated serial numbers in the adjacent overlapping parts of every two adjacent sorting areas, detecting all other detection points in the obtained sorting areas, and simultaneously finishing all the detection of the detection points in all the sorting areas;
s3, determination of detection result
If no detection point is unqualified, the whole coil of the disc is qualified; if one detection point is unqualified, at the moment, the disc belt material is uncoiled and is uncoiled to the number corresponding to the detection point, and then the product is manually replaced or removed.
Preferably, the N sorting areas are equally divided. Therefore, the detection information of each detection point can be relatively obtained, so that the detection omission is avoided.
According to a particular embodiment and preferred aspect of the invention, the distribution is in an annular array centered on the centre of the disc band. This can facilitate the division and formation of the sorting zones.
Preferably, each sorting area comprises an arc-shaped section with a central angle of 360 DEG/N and subarea overlapping parts positioned on two opposite sides of the arc-shaped section, wherein the subarea overlapping parts are positioned on the arc-shaped section corresponding to the central angle of 1 DEG-5 deg. Thus, through the arrangement of the partition overlapping part, the omission of detection points or repeated detection caused by partition is avoided.
In this example, the divisional overlapping portions are located at arc segments corresponding to central angles of 2 ° -3 °, and the repetition numbers are deleted from the sequence numbers in S1. The missing detection rate is zero at the moment, and the quick detection efficiency is not influenced.
According to a further embodiment and preferred aspect of the invention, the coil stock has an inner end and an outer end of the curl, and when numbering is performed along the track points in an outside-in sequence, the number 1 corresponds to the product closest to the outer end of the coil stock, the number N corresponds to the product closest to the inner end of the coil stock, and if a failure occurs at a detection point, the coil stock is unwound in the order of 1, 2, 3. Set up like this, directly after the unwinding, through the stack of digit, can seek the product of finding appointed serial number fast and accurately, and then make things convenient for the manual work to carry out the product and change or remove the processing.
Preferably, when numbering is carried out along the track points from inside to outside in sequence, the serial number 1 corresponds to a product with the nearest inner end of the coil material, the serial number m corresponds to a product with the nearest outer end of the coil material, and if the detection points are unqualified, the products are unfolded according to the sequence of m, m-1.. 3, 2 and 1 so as to complete product replacement or removal processing. Set up like this, directly after the unwinding, through the back-off of digit, can seek the product of finding appointed serial number fast and accurately, and then make things convenient for the manual work to carry out the product and change or remove the processing.
In S2, the product corresponding to each detection point is scanned by using the laser. Therefore, once the product has surface or internal defects, parts are not assembled and the like, the detection conclusion can be rapidly and accurately drawn.
Preferably, in S3, the web is unwound once the detection result obtained from the detection point is not qualified, and the unwinding mechanism includes an unwinding component, a winding component, and a scanning and reading component, wherein the unwinding of the web is controlled by the scanning and reading component. In this way, after the roll is unwound to the position of the designated serial number, the roll unwinding is suspended, so that the product replacement or removal processing is conveniently carried out manually.
Further, scanning reading part includes counter and recognizer, and wherein the product on the recognizer uses discernment dribbling, and the counter can count down or count in the same direction as the number, and so, the operator of being convenient for that the track point that forms is no matter from inside to outside or outside to inside, and the homoenergetic is accurate finds the product that the sequence number corresponds to make things convenient for the manual work to carry out the product and change or remove the processing.
Compared with the prior art, the invention has the following advantages:
the invention can acquire the position of each detection point in the plate belt material and form Archimedes spiral line travel track points on the premise of no uncoiling, simultaneously sequentially numbers the track points, can quickly and accurately implement all detection of products in the whole plate belt material under the operations of no missing detection point and no repeated detection point deletion, is very convenient to implement and has high efficiency, and in addition, once a product corresponding to a certain detection point is unqualified, the product can be quickly and accurately found out through numbering, thereby facilitating manual product replacement or removal processing.
Detailed Description
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present application, and in order to provide a thorough understanding of the present application. This application is capable of embodiments in many different forms than those described herein and that modifications may be made by one skilled in the art without departing from the spirit and scope of the application and it is therefore not intended to be limited to the specific embodiments disclosed below.
In the description of the present application, it is to be understood that the terms "central," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," "circumferential," and the like are used for convenience in describing and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be considered as limiting the present application.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present application, "plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.
In this application, unless expressly stated or limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can include, for example, fixed connections, removable connections, or integral parts; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art as appropriate.
In this application, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may be directly contacting the first and second features or indirectly contacting the first and second features through intervening media. Also, a first feature "on," "over," and "above" a second feature may be directly or diagonally above the second feature, or may simply indicate that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lesser elevation than the second feature. It will be understood that when an element is referred to as being "secured to" or "disposed on" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and the like as used herein are for illustrative purposes only and do not denote a unique embodiment.
The detection method for detecting the coil strip without unwinding comprises the following steps: s1, acquiring detection points and product sequence numbers; s2, partition screening; and S3, judging the detection result.
Specifically, S1, acquiring the detection point and the product sequence number, mainly includes: the disc belt material is horizontally placed and comprehensively photographed to obtain detection points distributed in the disc belt material, Archimedes spiral line travel track points are formed according to the distribution of each detection point, and sequential numbering is carried out from outside to inside or from inside to outside along the track points.
S2, partition screening, which comprises the following steps: 1) dividing N sorting areas according to the number of products in the plate belt material and the diameter of the reel, wherein N is not less than 2 and is an integer; 2) carrying out image acquisition and amplification processing on each inspection region, and covering a part of the side edge of each inspection region adjacent to the inspection region to form subarea overlapping; 3) and deleting the detection points with repeated serial numbers in the adjacent overlapping parts of every two adjacent sorting areas, detecting all other detection points in the obtained sorting areas, and simultaneously finishing all the detection of the detection points in all the sorting areas.
In this example, the N sorting areas are divided equally. Therefore, the detection information of each detection point can be relatively obtained, so that the detection omission is avoided.
Meanwhile, the sorting areas are distributed in an annular array by taking the circle center of the disk belt material as the center. This can facilitate the division and formation of the sorting zones.
Each sorting area comprises an arc-shaped section with a central angle of 360 DEG/N and subarea overlapping parts positioned on two opposite sides of the arc-shaped section, the subarea overlapping parts are positioned on the arc-shaped section corresponding to the central angle of 2 DEG-3 DEG, and the repeated numbers are deleted by the sequence numbers in S1. The missing detection rate is zero at the moment, and the quick detection efficiency is not influenced.
In the example, the coil material has a curled inner end part and a curled outer end part, when numbering is carried out along the track point from outside to inside, the serial number 1 corresponds to a product which is closest to the outer end part of the coil material, the serial number N corresponds to a product which is closest to the inner end part of the coil material, and if the detection point is unqualified, the coil material is unfolded according to the sequence of 1, 2 and 3. Set up like this, directly after the unwinding, through the stack of digit, can seek the product of finding appointed serial number fast and accurately, and then make things convenient for the manual work to carry out the product and change or remove the processing.
Meanwhile, when numbering is carried out along the track points from inside to outside in sequence, the serial number 1 corresponds to a product with the nearest inner end part of the reel material, the serial number m corresponds to a product with the nearest outer end part of the reel material, and if the detection points are unqualified, the products are unfolded according to the sequence of m, m-1. Set up like this, directly after the unwinding, through the back-off of digit, can seek the product of finding appointed serial number fast and accurately, and then make things convenient for the manual work to carry out the product and change or remove the processing.
In S2, the product corresponding to each detection point is scanned by using the laser. Therefore, once the product has surface or internal defects, parts are not assembled and the like, the detection conclusion can be rapidly and accurately drawn.
In the example, S3, judging the detection result, if no detection point is unqualified, the whole coil of disk material is qualified; if one detection point is unqualified, at the moment, the disc belt material is uncoiled and is uncoiled to the number corresponding to the detection point, and then the product is manually replaced or removed.
Specifically, the unwinding mechanism comprises an unwinding part, a winding part and a scanning reading part, wherein the scanning reading part controls unwinding of the coiled strip material. In this way, after the roll is unwound to the position of the designated serial number, the roll unwinding is suspended, so that the product replacement or removal processing is conveniently carried out manually.
In this example, the scanning reading part includes counter and recognizer, and wherein the product on the discernment dish area is used in the recognizer, and the counter can count down or count in the same direction as the number, and like this, the operator of being convenient for that the track point that forms is no matter from inside to outside or from outside to inside all can be accurate finds the product that the sequence number corresponds to make things convenient for the manual work to carry out the product and change or remove the processing.
In summary, the present embodiment has the following advantages:
1) on the premise of no need of uncoiling, the position of each detection point in the belt material can be obtained, Archimedes spiral line travel track points are formed, the track points are numbered sequentially, and under the operation of no missing detection point and no repeated detection point deletion, all detection of products in the whole belt material can be rapidly and accurately implemented, so that the method is very convenient to implement and high in efficiency;
2) once the product corresponding to a certain detection point is unqualified, the corresponding reciprocal count or sequential count is selected through different distribution from inside to outside or from outside to inside, so that the product corresponding to the serial number can be quickly found out, and the product replacement or removal processing is conveniently carried out manually;
3) the method is particularly suitable for detection of the disc belt materials with high qualified rate, and has high detection efficiency and relatively simple implementation mode;
4) and the repeated screening of the sampling of the detection points is implemented through the overlapping part, so that detection omission can be avoided, and the product can be more comprehensively and accurately tested on a plate.
The above embodiments are merely illustrative of the technical concept and features of the present invention, and the purpose thereof is to enable those skilled in the art to understand the content of the present invention and implement the invention, and not to limit the scope of the invention, and all equivalent changes or modifications made according to the spirit of the present invention should be covered by the scope of the present invention.
Claims (10)
1. A detection method for a coiled material without uncoiling is characterized by comprising the following steps: the detection method comprises the following steps:
s1, acquiring detection points and product sequence numbers
The method comprises the following steps of (1) horizontally placing the disc belt material and taking a picture comprehensively to obtain detection points distributed in the disc belt material, forming Archimedes spiral route track points according to the distribution of each detection point, and sequentially numbering from outside to inside or from inside to outside along the track points;
s2, partition screening
1) Dividing N sorting areas according to the number of products in the plate belt material and the diameter of the reel, wherein N is not less than 2 and is an integer;
2) carrying out image acquisition and amplification processing on each inspection region, and covering a part of the side edge of each inspection region adjacent to the inspection region to form subarea overlapping;
3) deleting the detection points with repeated serial numbers in the adjacent overlapping parts of every two adjacent sorting areas, detecting all other detection points in the obtained sorting areas, and simultaneously finishing all the detection of the detection points in all the sorting areas;
s3, determination of detection result
If no detection point is unqualified, the whole coil of the disc is qualified; if one detection point is unqualified, at the moment, the disc belt material is uncoiled and is uncoiled to the number corresponding to the detection point, and then the product is manually replaced or removed.
2. The web unwinding-free detection method according to claim 1, wherein: the N sorting areas are divided into equal parts.
3. The coil tape non-unwinding detection method according to claim 1 or 2, characterized in that: the center of the circle of the disk belt material is distributed in an annular array.
4. The web unwinding-free detection method according to claim 3, wherein: each sorting area comprises an arc-shaped section with a central angle of 360 DEG/N and subarea overlapping parts positioned on two opposite sides of the arc-shaped section, wherein the subarea overlapping parts are positioned on the arc-shaped section corresponding to the central angle of 1-5 deg.
5. The web unwinding-free detection method according to claim 4, wherein: the divisional overlapping portions are located at arc-shaped sections corresponding to central angles of 2 DEG to 3 DEG, and the repetition numbers are deleted by the sequence numbers in S1.
6. The web unwinding-free detection method according to claim 1, wherein: the coil stock has curled inner end and outer end, and when numbering from outside to inside along the track point, serial number 1 corresponds the nearest product of coil stock outer end, and serial number N corresponds the nearest product of coil stock inner end, if the check point appears nonconforming, unroll according to the order of 1, 2, 3.
7. The web unwinding-free detection method according to claim 4, wherein: when numbering is carried out along the track points from inside to outside in sequence, the serial number 1 corresponds to a product with the nearest end part in the reel material, the serial number m corresponds to a product with the nearest end part in the reel material, and if the detection points are unqualified, the products are unfolded according to the sequence of m, m-1.
8. The web unwinding-free detection method according to claim 1, wherein: in S2, scanning detection is performed on the product corresponding to each detection point by using laser.
9. The web unwinding-free detection method according to claim 1, wherein: in S3, the web is unwound once the detection point fails, and the unwinding mechanism includes an unwinding unit, a winding unit, and a scanning and reading unit, wherein the scanning and reading unit controls the unwinding of the web.
10. The web unwinding-free detection method of claim 9, wherein: the scanning and reading component comprises a counter and an identifier, wherein the identifier is used for identifying products on the disc, and the counter can count down or count up.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111037470.1A CN113834817B (en) | 2021-09-06 | 2021-09-06 | Detection method for coil strip without uncoiling |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111037470.1A CN113834817B (en) | 2021-09-06 | 2021-09-06 | Detection method for coil strip without uncoiling |
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| CN113834817A true CN113834817A (en) | 2021-12-24 |
| CN113834817B CN113834817B (en) | 2023-11-21 |
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| JP2017165427A (en) * | 2016-03-14 | 2017-09-21 | パナソニックＩｐマネジメント株式会社 | Carrier tape, packaging body and packaging method of electronic component using the same, and method for implementing electronic component packaged using carrier tape |
-
2021
- 2021-09-06 CN CN202111037470.1A patent/CN113834817B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH08181493A (en) * | 1994-12-22 | 1996-07-12 | Juki Corp | Parts mounting method and apparatus |
| US20100085561A1 (en) * | 2008-10-06 | 2010-04-08 | Sumco Corporation | Laser scattering defect inspection system and laser scattering defect inspection method |
| US20130293880A1 (en) * | 2010-11-01 | 2013-11-07 | Toshifumi Honda | Defect testing method and device for defect testing |
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