CN113831947A - 一种合成港机用齿轮油及其制备方法 - Google Patents

一种合成港机用齿轮油及其制备方法 Download PDF

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CN113831947A
CN113831947A CN202110908831.9A CN202110908831A CN113831947A CN 113831947 A CN113831947 A CN 113831947A CN 202110908831 A CN202110908831 A CN 202110908831A CN 113831947 A CN113831947 A CN 113831947A
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pentaerythritol ester
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蒋申雷
谭千君
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Jiangsu Guoping Oil Technnology Co ltd
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Abstract

本发明公开了一种合成港机用齿轮油及其制备方法,按质量百分比计,该合成港机用齿轮油包括以下组份:极压剂4%‑8%、抗磨剂0.6%‑1.5%、抗氧剂0.4%‑1%、防锈剂0.1%‑0.5%、抗泡剂30ppm、抗乳化剂20ppm,各组分之和为100%,余量为调和油。本发明提供的合成港机用齿轮油及其制备方法,调和油中采用植物油,对人体及环境伤害小,易于生物降解,润滑性能良好,具有良好的极压抗磨、抗氧化、防锈、抗泡、抗乳化等性能,有助于提高港机的载荷和燃油经济性,适合推广使用。

Description

一种合成港机用齿轮油及其制备方法
技术领域
本发明属于齿轮油技术领域,具体涉及一种合成港机用齿轮油及其制备方法。
背景技术
齿轮油为能够润滑齿轮传动装置的油类,油品质量对于提高港机的载荷能力及燃油经济性具有重要影响。随着港机自动化水平的不断提高,港机的工况变得复杂,加之人们环保意识的逐渐加强,对齿轮油的要求不断提高。目前的港机用齿轮油在环保方面还有很大的改进空间,其抗磨性、抗氧化性等性能亦有待增强。
发明内容
为解决现有技术中的问题,本发明的目的在于提供一种合成港机用齿轮油及其制备方法。
为实现上述目的,达到上述技术效果,本发明采用的技术方案为:
一种合成港机用齿轮油,按质量百分比计,包括以下组份:
极压剂 4%-8%
抗磨剂 0.6%-1.5%
抗氧剂 0.4%-1%
防锈剂 0.1%-0.5%
抗泡剂 30ppm
抗乳化剂 20ppm
各组分之和为100%,余量为调和油。
进一步地,所述调和油包括茂金属PAO和季戊四醇酯,所述茂金属PAO和季戊四醇酯的质量比为5-18:1。
进一步地,所述调和油还包括植物油和粘度剂,所述茂金属PAO、植物油、季戊四醇酯和粘度剂的质量比为5-18:1-5:1:0.2-3。
进一步地,所述植物油为环氧大豆油、菜籽油中的一种或两种的组合。
进一步地,所述防锈剂为二甲基十八烷基磷酸酯。
进一步地,所述抗乳化剂为T 1001抗乳化剂。
本发明公开了一种合成港机用齿轮油的制备方法,包括以下步骤:
将1/4的茂金属PAO、植物油和季戊四醇酯放入反应釜中,于58-82℃条件下搅拌混匀,随后加入1/4的茂金属PAO、植物油和季戊四醇酯,继续搅拌混匀;加入粘度剂,再加入1/4的茂金属PAO、植物油和季戊四醇酯,于58-70℃条件下混匀,随后加入极压剂、抗磨剂、抗氧剂、防锈剂、抗泡剂和抗乳化剂,最后加入剩余的茂金属PAO、植物油和季戊四醇酯,冷却后得到所需合成港机用齿轮油。
与现有技术相比,本发明的有益效果为:
本发明公开了一种合成港机用齿轮油及其制备方法,按质量百分比计,该合成港机用齿轮油包括以下组份:极压剂4%-8%、抗磨剂0.6%-1.5%、抗氧剂0.4%-1%、防锈剂0.1%-0.5%、抗泡剂30ppm、抗乳化剂20ppm,各组分之和为100%,余量为调和油。本发明提供的合成港机用齿轮油及其制备方法,调和油中采用植物油,对人体及环境伤害小,易于生物降解,润滑性能良好,具有良好的极压抗磨、抗氧化、防锈、抗泡、抗乳化等性能,有助于提高港机的载荷和燃油经济性,适合推广使用。
具体实施方式
下面对本发明的实施例进行详细阐述,以使本发明的优点和特征能更易于被本领域技术人员理解,从而对本发明的保护范围做出更为清楚明确的界定。
一种合成港机用齿轮油,按质量百分比计,包括以下组份:
极压剂 4%-8%
抗磨剂 0.6%-1.5%
抗氧剂 0.4%-1%
防锈剂 0.1%-0.5%
抗泡剂 30ppm
抗乳化剂 20ppm
各组分之和为100%,余量为调和油。
调和油包括茂金属PAO、季戊四醇酯、植物油和粘度剂,茂金属PAO和季戊四醇酯的质量比为5-18:1,茂金属PAO、植物油、季戊四醇酯和粘度剂的质量比为5-18:1-5:1:0.2-3。
植物油为环氧大豆油、菜籽油中的一种或两种的组合。
防锈剂为二甲基十八烷基磷酸酯。
抗乳化剂为T 1001抗乳化剂。
抗磨剂为亚磷酸正二丁酯。
抗氧剂为食品级酚类抗氧剂。
抗泡剂采用氟硅抗泡剂。
一种合成港机用齿轮油的制备方法,包括以下步骤:
将1/4的茂金属PAO、植物油和季戊四醇酯放入反应釜中,于58-82℃条件下搅拌混匀,随后加入1/4的茂金属PAO、植物油和季戊四醇酯,继续搅拌混匀;加入粘度剂,再加入1/4的茂金属PAO、植物油和季戊四醇酯,于58-70℃条件下混匀,随后加入极压剂、抗磨剂、抗氧剂、防锈剂、抗泡剂和抗乳化剂,最后加入剩余的茂金属PAO、植物油和季戊四醇酯,冷却后得到所需合成港机用齿轮油。
实施例1
一种合成港机用齿轮油,按质量百分比计,包括以下组份:
极压剂 4%
抗磨剂 1.5%
抗氧剂 1%
防锈剂 0.5%
抗泡剂 30ppm
抗乳化剂 20ppm
各组分之和为100%,余量为调和油。
调和油包括茂金属PAO、季戊四醇酯、植物油和粘度剂,茂金属PAO、植物油、季戊四醇酯和粘度剂的质量比为5:2:1:0.2。
植物油为环氧大豆油。
防锈剂为二甲基十八烷基磷酸酯。
抗乳化剂为T 1001抗乳化剂。
一种合成港机用齿轮油的制备方法,包括以下步骤:
将1/4的茂金属PAO、植物油和季戊四醇酯放入反应釜中,于60℃条件下搅拌混匀,随后加入1/4的茂金属PAO、植物油和季戊四醇酯,继续搅拌混匀;加入粘度剂,再加入1/4的茂金属PAO、植物油和季戊四醇酯,于60℃条件下混匀,随后加入极压剂、抗磨剂、抗氧剂、防锈剂、抗泡剂和抗乳化剂,最后加入剩余的茂金属PAO、植物油和季戊四醇酯,冷却后得到所需合成港机用齿轮油。
实施例2
一种合成港机用齿轮油,按质量百分比计,包括以下组份:
极压剂 8%
抗磨剂 0.7%
抗氧剂 0.8%
防锈剂 0.1%
抗泡剂 30ppm
抗乳化剂 20ppm
各组分之和为100%,余量为调和油。
调和油包括茂金属PAO、季戊四醇酯、植物油和粘度剂,茂金属PAO、植物油、季戊四醇酯和粘度剂的质量比为18:1:1:3。
植物油为环氧大豆油。
防锈剂为二甲基十八烷基磷酸酯。
抗乳化剂为T 1001抗乳化剂。
一种合成港机用齿轮油的制备方法,包括以下步骤:
将1/4的茂金属PAO、植物油和季戊四醇酯放入反应釜中,于65℃条件下搅拌混匀,随后加入1/4的茂金属PAO、植物油和季戊四醇酯,继续搅拌混匀;加入粘度剂,再加入1/4的茂金属PAO、植物油和季戊四醇酯,于60℃条件下混匀,随后加入极压剂、抗磨剂、抗氧剂、防锈剂、抗泡剂和抗乳化剂,最后加入剩余的茂金属PAO、植物油和季戊四醇酯,冷却后得到所需合成港机用齿轮油。
余同实施例1。
实施例3
一种合成港机用齿轮油,按质量百分比计,包括以下组份:
极压剂 5%
抗磨剂 1.0%
抗氧剂 0.4%
防锈剂 0.4%
抗泡剂 30ppm
抗乳化剂 20ppm
各组分之和为100%,余量为调和油。
调和油包括茂金属PAO、季戊四醇酯、植物油和粘度剂,茂金属PAO、植物油、季戊四醇酯和粘度剂的质量比为10:1:1:2。
植物油为环氧大豆油。
防锈剂为二甲基十八烷基磷酸酯。
抗乳化剂为T 1001抗乳化剂。
一种合成港机用齿轮油的制备方法,包括以下步骤:
将1/4的茂金属PAO、植物油和季戊四醇酯放入反应釜中,于66℃条件下搅拌混匀,随后加入1/4的茂金属PAO、植物油和季戊四醇酯,继续搅拌混匀;加入粘度剂,再加入1/4的茂金属PAO、植物油和季戊四醇酯,于65℃条件下混匀,随后加入极压剂、抗磨剂、抗氧剂、防锈剂、抗泡剂和抗乳化剂,最后加入剩余的茂金属PAO、植物油和季戊四醇酯,冷却后得到所需合成港机用齿轮油。
余同实施例1。
本发明未具体描述的部分采用现有技术即可,在此不做赘述。
以上所述仅为本发明的实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本发明的专利保护范围内。

Claims (7)

1.一种合成港机用齿轮油,其特征在于,按质量百分比计,包括以下组份:
极压剂4%-8%
抗磨剂0.6%-1.5%
抗氧剂0.4%-1%
防锈剂0.1%-0.5%
抗泡剂30ppm
抗乳化剂20ppm
各组分之和为100%,余量为调和油。
2.根据权利要求1所述的一种合成港机用齿轮油,其特征在于,所述调和油包括茂金属PAO和季戊四醇酯,所述茂金属PAO和季戊四醇酯的质量比为5-18:1。
3.根据权利要求2所述的一种合成港机用齿轮油,其特征在于,所述调和油还包括植物油和粘度剂,所述茂金属PAO、植物油、季戊四醇酯和粘度剂的质量比为5-18:1-5:1:0.2-3。
4.根据权利要求3所述的一种合成港机用齿轮油,其特征在于,所述植物油为环氧大豆油、菜籽油中的一种或两种的组合。
5.根据权利要求1所述的一种合成港机用齿轮油,其特征在于,所述防锈剂为二甲基十八烷基磷酸酯。
6.根据权利要求1所述的一种合成港机用齿轮油,其特征在于,所述抗乳化剂为T1001抗乳化剂。
7.根据权利要求1-6任一所述的一种合成港机用齿轮油的制备方法,其特征在于,包括以下步骤:
将1/4的茂金属PAO、植物油和季戊四醇酯放入反应釜中,于58-82℃条件下搅拌混匀,随后加入1/4的茂金属PAO、植物油和季戊四醇酯,继续搅拌混匀;加入粘度剂,再加入1/4的茂金属PAO、植物油和季戊四醇酯,于58-70℃条件下混匀,随后加入极压剂、抗磨剂、抗氧剂、防锈剂、抗泡剂和抗乳化剂,最后加入剩余的茂金属PAO、植物油和季戊四醇酯,冷却后得到所需合成港机用齿轮油。
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