CN113829290A - Sector block disassembly tool and disassembly inspection method thereof - Google Patents

Sector block disassembly tool and disassembly inspection method thereof Download PDF

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Publication number
CN113829290A
CN113829290A CN202010581816.3A CN202010581816A CN113829290A CN 113829290 A CN113829290 A CN 113829290A CN 202010581816 A CN202010581816 A CN 202010581816A CN 113829290 A CN113829290 A CN 113829290A
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China
Prior art keywords
bracket
sector
block
fan
seat
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CN202010581816.3A
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Chinese (zh)
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CN113829290B (en
Inventor
程义平
范伦
冯强
方立芹
李超
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MCC Baosteel Technology Services Co Ltd
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MCC Baosteel Technology Services Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25BTOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B27/00Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for
    • B25B27/02Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for for connecting objects by press fit or detaching same
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25HWORKSHOP EQUIPMENT, e.g. FOR MARKING-OUT WORK; STORAGE MEANS FOR WORKSHOPS
    • B25H1/00Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby
    • B25H1/12Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby with storage compartments
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25HWORKSHOP EQUIPMENT, e.g. FOR MARKING-OUT WORK; STORAGE MEANS FOR WORKSHOPS
    • B25H1/00Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby
    • B25H1/14Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby with provision for adjusting the bench top
    • B25H1/18Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby with provision for adjusting the bench top in inclination

Abstract

The invention provides a sector block disassembling tool which comprises a disassembling device, wherein the disassembling device comprises an outer frame and an inner frame, and a lifting driving device capable of driving the inner frame to slide up and down along the outer frame is arranged on the inner frame; the left and right cross beams at the top of the inner frame are rotatably connected with a hinge seat, two ends of the hinge seat are respectively provided with a driving screw rod and a linear slide rail, the driving screw rod and the linear slide rail are provided with a bracket mounting seat, the bracket mounting seat is hinged with a bracket, and the bracket mounting seat is provided with a leveling mechanism capable of adjusting the inclination of the bracket; a horizontal swinging rod is rotatably arranged between the driving screw rod and the linear sliding rail, and an angle adjusting mechanism capable of adjusting the pitch angle of the driving screw rod is arranged on the horizontal swinging rod. According to the invention, through the cooperation of the mechanisms, the inclination angle of the driving screw rod is adjusted, the cooperation between the sector block and the inclined wedge block is simulated, and the horizontal and the movement of the support are adjusted, so that the assembly and disassembly difficulty of the sector block is reduced, and casualties caused by the sliding of the sector block are avoided.

Description

Sector block disassembly tool and disassembly inspection method thereof
Technical Field
The invention belongs to the field of sector block inspection, and particularly relates to a sector block disassembly tool for an uncoiler or a coiler and a disassembly inspection method thereof.
Background
In the cold rolling area, the uncoiler and the coiler are key devices and are respectively responsible for uncoiling a steel coil and processing a steel strip into a coil, the devices are arranged in most of units for continuous production, and even part of the units are provided with double uncoilers and double coiling machines. The uncoiler/coiler mainly comprises main parts such as a sector block, an oblique wedge block, a transmission reduction gearbox and the like, and when the uncoiler/coiler operates for a certain period, relevant parts need to be detected and detected, so that the integrity of the uncoiler/coiler is ensured. The sector block disassembly inspection is an indispensable project, and the sector block is relatively complex in structure and high in matching precision of components, so that the sector block is difficult to disassemble and assemble.
The patent number is CN201510793229.X, the patent name is acid rolling decoiler dabber disintegration overhauls the method of the invention patent discloses when dismantling the sector plate, push out the flange 100mm first, reuse overhaul the travelling crane hang 2 hand block of 1T on the crane hook along the axial direction of dabber to tie up three sector plates, and turn 1# sector plate to the straight below, utilize the crow bar to pry the sector plate to the spindle nose direction, stop when the sector plate is totally disengaged from the expansion sleeve, the loose chain guide point moves the coil of strip dolly to raise the coil of strip that slips and place on the dolly; and (3) descending the trolley by 15mm, binding the rest 2 fan-shaped plates by using a guide chain (hoist), transporting the removed fan-shaped plates out by using the steel coil trolley, inching the mandrel clockwise, rotating the No. 2 fan-shaped plate to the right below, opening the steel coil trolley to the lower part of the mandrel, continuously removing the second and third fan-shaped plates, and after the removed fan-shaped plates are detected and detected, loading the fan-shaped plates back by using the winding trolley. Although the fan-shaped block can be disassembled, the matching surface of the disassembled fan-shaped block is ensured to be upward, and the fan-shaped block can be detected and detected without secondary overturning, when the fan-shaped plate is disassembled, the fan-shaped plate needs to be pried by a crowbar, so that the labor intensity is high, and the pried fan-shaped block is easy to slide down, so that the fan-shaped block is damaged, and even constructors are injured by smashing; moreover, when one sector plate is dismantled, the steel coil trolley needs to carry the sector plate back and forth once, so that the construction efficiency is low; finally, the matching of the sector plate and the inclined wedge block is complex, the sector plate is only assembled back by inching of the winding trolley, the implementation difficulty is high, and the requirement on operators is high.
In addition, since the uncoiler/coiler is often equipped with a hold-down device, the segment is generally located below the hold-down device, the space for mounting and dismounting is limited, and the segment cannot be directly hoisted by using the maintenance travelling crane in the above patent documents. In addition, in the process of assembling and disassembling the fan-shaped blocks, at least 5 hoists need to be hung everywhere, the fan-shaped blocks are hoisted through the hoists, and when the fan-shaped blocks are hoisted to the air, the fan-shaped blocks are easy to slide off, so that constructors are injured by crashing; and in the operation process, the hoists must be matched well to ensure the smooth construction. Because the construction site does not have a special suspension point of a hoist, the situation of outward pulling and inclined hoisting is inevitable, the risk of sliding of the fan-shaped block is further increased, and the construction efficiency is lower. In addition, the sector and the wedge block are complex to match, the dismounting is difficult, and the improvement of the existing sector dismounting method is urgently needed.
Disclosure of Invention
In view of the above drawbacks of the prior art, an object of the present invention is to provide a sector disassembling tool and a disassembling inspection method thereof, wherein an angle adjusting mechanism is used to adjust an inclination angle between a linear slide rail and a driving lead screw, so that the driving lead screw is parallel to a matching inclined plane between a sector and an inclined wedge, and then a bracket is driven to move, so as to facilitate the smooth disassembly of the sector on the inclined wedge onto the bracket or the smooth installation of the sector on the inclined wedge, thereby reducing the difficulty in disassembling and assembling the sector; moreover, the leveling mechanism can always keep the bracket in a horizontal state, so that the sliding of the fan-shaped block is effectively prevented, and personnel injury or fan-shaped block damage is avoided; in addition, the supporting frame can be used for placing the fan-shaped blocks which are continuously disassembled by the disassembling device, the disassembled fan-shaped blocks do not need to be carried back and forth, the labor intensity is reduced, and the construction efficiency is improved; finally, the invention has simple operation and convenient use, can realize the disassembly and assembly of the fan-shaped blocks in the limited space and is suitable for the disassembly and assembly of the fan-shaped blocks in different construction spaces.
In order to achieve the above and other related objects, the present invention provides a sector disassembling tool for disassembling a sector of an uncoiler or a coiler, the disassembling tool comprises a disassembling device, the disassembling device comprises an outer frame and an inner frame, the inner frame is provided with a lifting driving device capable of driving the inner frame to vertically slide on the outer frame; the left and right cross beams at the top of the inner frame are rotatably connected with a hinge seat, one end of the hinge seat is rotatably penetrated with a driving screw rod, the other end of the hinge seat is provided with a linear slide rail, the linear slide rail is parallel to the driving screw rod, and the driving screw rod is parallel to the left and right cross beams at the top of the inner frame; the front end of the driving screw rod is rotatably provided with a screw rod supporting seat, and the rear end of the driving screw rod is provided with a hand wheel; the driving screw rod is in threaded connection with a movable nut, and the movable nut is positioned between the hinge seat and the screw rod supporting seat; one end of the linear slide rail is arranged on the hinge seat, and the other end of the linear slide rail is fixed with the rail supporting seat; a horizontal swinging rod is rotatably connected between the track supporting seat and the lead screw supporting seat, and an intermediate seat is rotatably connected on the horizontal swinging rod; the linear sliding rail is provided with a linear sliding block, the movable nut and the linear sliding block are provided with a bracket mounting seat, and the rear end of the bracket mounting seat is hinged with a bracket; the bracket mounting seat is also provided with a leveling mechanism capable of adjusting the inclination angle of the bracket; and the middle seat is provided with an angle adjusting mechanism capable of adjusting the pitch angle of the driving screw rod. According to the invention, through the matching of the angle adjusting mechanism, the leveling mechanism, the lifting driving device and the hand wheel, the inclination angle of the driving screw rod is adjusted, so that the driving screw rod is parallel to the matching inclined plane between the sector block and the inclined wedge block, and the bracket is ensured to be in a horizontal state, and then the bracket is driven to move, so that the sector block on the inclined wedge block can be conveniently and smoothly detached onto the bracket or installed on the inclined wedge block, the difficulty in detaching the sector block is reduced, and the potential safety hazard caused by the sliding of the sector block is avoided.
Furthermore, the angle adjusting mechanism comprises a pitching screw rod, the bottom end of the pitching screw rod is provided with a rotating wheel, and the top end of the pitching screw rod is rotationally connected with the middle seat; the pitching screw rod is also in threaded connection with a supporting nut, and the supporting nut is arranged on the inner frame. The height position of the middle seat is adjusted by rotating the pitching screw, and then the included angle between the driving screw and the horizontal plane is adjusted, so that the driving screw is parallel to the matching inclined plane between the sector and the inclined wedge, the matching process of the sector and the inclined wedge is simulated in the sector assembling and disassembling process, the assembling and disassembling difficulty of the sector is reduced, and the assembling and disassembling efficiency of the sector is improved.
Furthermore, the outer frame comprises a horizontally arranged square bottom frame, two vertical support rods are arranged on the cross beams on the two sides of the square bottom frame at intervals, a vertical slide rail is arranged on the inner side of each vertical support rod, a lifting slide block is arranged on each vertical slide rail, and each lifting slide block is fixedly connected with the inner frame; the lifting driving device comprises a lifting driving source, a driving rod is arranged on the lifting driving source, and the driving rod is fixedly connected with the inner frame; still be equipped with the driving source mount pad on the square underframe frame, the lift driving source sets up on the driving source mount pad. The height position of the bracket is adjusted by adjusting the height position of the inner frame on the outer frame, so that the inner frame is convenient to be close to or far away from the segment to be dismantled.
Furthermore, the lifting driving source is an air cylinder or a hydraulic oil cylinder, so that a user can select the lifting driving source according to the requirement.
Further, the upper surface of bracket is bellied arcwall face downwards, the surface laminating of arcwall face and fan-shaped piece has increaseed the area of contact of bracket with the fan-shaped piece, prevents that the fan-shaped piece from landing from the bracket.
Furthermore, the hinge seats comprise a first hinge seat and a second hinge seat which are arranged at intervals, vertical connecting plates are oppositely arranged on two sides of the left and right cross beams at the top of the inner frame, and fixed hinge holes are formed in the vertical connecting plates; a horizontal rotating shaft penetrates through the fixed hinge hole, the horizontal rotating shaft is perpendicular to the left and right cross beams at the top of the inner frame, and the horizontal rotating shaft is fixedly connected with at least one vertical connecting plate; a first hinge seat is arranged between two vertical connecting plates on a left cross beam at the top of the inner frame, a first through hole is formed in the first hinge seat, and the first hinge seat is rotatably connected to the horizontal rotating shaft through the first through hole; a second hinge seat is arranged between the two vertical connecting plates on the right cross beam at the top of the inner frame, a second through hole is formed in the second hinge seat, and the second hinge seat is rotatably connected to the horizontal rotating shaft through the second through hole; the linear slide rail is arranged on the second hinge base, and the driving screw rod is rotatably arranged on the first hinge base in a penetrating mode. Through setting up articulated seat components of a whole that can function independently, reduced material consumption, simultaneously, also alleviateed articulated seat weight, prevent when adjusting drive lead screw angle, because of articulated seat is too heavy leads to the cracked situation of drive lead screw to take place.
Furthermore, the leveling mechanism comprises a wedge-shaped adjusting block and a leveling bolt, the wedge-shaped adjusting block is positioned between the bracket mounting seat and the bracket, a leveling nut mounting groove is formed in the wedge-shaped adjusting block, a leveling nut is arranged in the leveling nut mounting groove, a fixing hole is formed in the rear end of the wedge-shaped adjusting block, the leveling nut mounting groove is communicated with the fixing hole, and the axis of the leveling nut is collinear with the axis of the fixing hole; the bracket mount pad rear end is equipped with the screw hole, leveling bolt passes in proper order the screw hole the fixed orifices with leveling nut threaded connection. The length of the leveling bolt screwed into the inner side of the bracket mounting seat is changed by rotating the leveling bolt, and then the wedge-shaped adjusting block is driven to move back and forth by the leveling nut until the bracket on the wedge-shaped adjusting block is in a horizontal state, so that the sector block is effectively prevented from sliding off.
Further, leveling mechanism includes the leveling screw, the front end of bracket mount pad bottom is equipped with the screw hole, the leveling screw passes the screw hole of bracket mount pad with bracket bottom butt. The height position of the front end of the bracket is changed by screwing the leveling screw rod until the bracket is in a horizontal state, so that the fan-shaped block is effectively prevented from sliding off.
Furthermore, the disassembling tool also comprises a supporting frame with an opening at the top, so that the disassembling device can be conveniently placed in the supporting frame, the fan-shaped blocks which are continuously disassembled can be conveniently moved to the supporting frame, the conveying times of the fan-shaped blocks are reduced, and the disassembling efficiency of the fan-shaped blocks is improved; meanwhile, compared with the traditional fan-shaped block hoisting device, the device provided by the invention does not need to disassemble the fan-shaped block to the ground, and the hoisting height of the fan-shaped block is shortened, so that the purpose of saving energy is achieved.
Furthermore, the supporting frame comprises square side frames which are vertically arranged relatively, two cross beams are arranged between the square side frames at intervals, the two cross beams are perpendicular to the two square side frames, the upper portions of the upright columns on the two sides of each square side frame are respectively fixed with a connector clip, and the two ends of each cross beam are respectively matched with the connector clips on the two square side frames in an inserting mode, so that the supporting frame can be detached when being placed, and the occupied space of the supporting frame is reduced.
Furthermore, support plates are arranged on the inner sides of the bottom cross beams of the square side frames at intervals, threaded holes are formed in the support plates, and fastening bolts are arranged in the threaded holes; the bottom of the outer frame is provided with four travelling wheels, so that the dismounting device can be conveniently moved into the supporting frame through the travelling wheels and fixed on the supporting frame, and the stability of the dismounting device is ensured.
The invention also provides a sector block disintegration inspection method, which comprises the following steps:
s1, mounting the dismounting device in the supporting frame to form a disassembly tool;
s2, rotating the hand wheel to enable the bracket to slide along the driving screw rod until the bracket and the hinge seat are separated by a first preset horizontal distance, and placing the disassembling tool below the winding drum to be disassembled and assembled to enable the bracket to be positioned right below the winding drum;
s3, rotating the winding drum to enable a fan-shaped block on the winding drum to rotate to the right lower side, and driving the angle adjusting mechanism to move until the driving lead screw is parallel to the matching inclined plane of the fan-shaped block and the inclined wedge block;
s4, starting the leveling device until the bracket is in a horizontal state;
s5, starting the lifting driving device to ascend until the bracket supports the sector at the lowest part and releases the positioning of the sector;
s6, rotating the hand wheel to make the bracket slide along the driving lead screw until the sector completely breaks away from the wedge block;
s7, starting the lifting driving device to descend until the sector on the bracket is placed on the supporting frame, and moving the sector to other positions of the supporting frame to ensure that the sector does not interfere with the dismounting device;
s8, rotating the winding drum to enable the next sector on the winding drum to rotate to the position right below the next sector, and rotating the hand wheel to enable the bracket to slide along the driving screw rod until the bracket is located right below the sector;
s9, starting the lifting driving device to ascend until the bracket supports the sector at the lowest part and releases the positioning of the sector;
s10, rotating the hand wheel to make the bracket slide along the driving lead screw until the sector completely breaks away from the wedge block;
s11, starting the lifting driving device to descend until the sector on the bracket is placed on the supporting frame, and moving the sector to other positions of the supporting frame to ensure that the sector does not interfere with the dismounting device;
s12, repeating the steps S8-S11 until all the segments are placed on the supporting frame.
Further, the method comprises the following steps:
s13, flaw detection and replacement are carried out on the fan-shaped blocks on the supporting frame until all the fan-shaped blocks meet the requirements;
and S14, back-filling the fan-shaped block.
Further, the step S14 includes:
s141, moving a sector on the supporting frame to the position right above the bracket, and rotating the winding drum to enable the installation position of the sector on the winding drum to be right below;
s142, starting the lifting driving device to ascend, and enabling the bracket to support the sector until the matching inclined plane of the sector is coplanar with the matching inclined plane of the corresponding inclined wedge block;
s143, rotating the hand wheel to enable the bracket to slide along the driving screw rod until the sector is completely matched with the corresponding inclined wedge block, and positioning the sector;
s144, starting the lifting driving device to descend until the upper surface of the bracket is not higher than the top end of the supporting frame;
s145, rotating the hand wheel to enable the bracket to slide along the driving screw rod until the bracket and the hinge base are spaced by a second preset horizontal distance;
s146, moving a sector on the supporting frame to enable the sector to be located right above the bracket;
s147, starting the lifting driving device to ascend to enable the bracket to support the sector until the matching inclined plane of the sector is coplanar with the matching inclined plane of the corresponding inclined wedge block;
s148, rotating the hand wheel to enable the bracket to slide along the driving screw rod until the sector is completely matched with the corresponding inclined wedge block, and positioning the sector;
and S149, repeating the steps S154-S158 until all the fan-shaped blocks are assembled again.
As described above, the sector disassembly tool and the disassembly inspection method thereof according to the present invention have the following advantages:
(1) the included angle between the driving lead screw and the horizontal plane is adjusted through the angle adjusting mechanism, so that the driving lead screw is parallel to the matching inclined plane between the sector and the inclined wedge block, the matching process of the sector and the inclined wedge block is conveniently simulated in the sector assembling and disassembling process, the sector assembling and disassembling difficulty is reduced, and the sector assembling and disassembling efficiency is improved;
(2) after the inclination angle of the driving screw rod is adjusted, the bracket is always kept in a horizontal state through the leveling device, and the fan-shaped blocks are prevented from sliding off in the dismounting process to cause casualties;
(3) the upper surface of the bracket is an arc surface attached to the outer surface of the fan-shaped block, so that the contact area between the bracket and the fan-shaped block is increased, and the risk of sliding the fan-shaped block is further reduced;
(4) the movable nut is driven to slide by rotating the hand wheel, so that the sector blocks on the bracket and the bracket are driven to move, the sector blocks are automatically disassembled and assembled, the sector blocks do not need to be pried by a crowbar, the labor intensity is reduced, and the disassembling and assembling efficiency is improved.
(5) According to the invention, through the common cooperation of the lifting driving device, the angle adjusting device, the leveling device and the hand wheel driving device, the quick, safe and simple disassembly and assembly of the fan-shaped block are realized, the labor intensity is reduced, the disassembly and assembly efficiency is improved, and meanwhile, the life safety of constructors is ensured.
Drawings
Fig. 1 is a perspective view of a sector disassembling apparatus according to the present invention.
Fig. 2 is a first perspective view of the dismounting device of the present invention.
Fig. 3 is a second perspective view of the dismounting device of the present invention.
Fig. 4 is a rear view of fig. 2.
Fig. 5 is a right side view of fig. 2.
Fig. 6 is a perspective view of fig. 3 with the bracket mechanism removed.
Fig. 7 is a perspective view of an outer frame in the present invention.
Fig. 8 is a perspective view of the inner frame in the present invention.
Fig. 9 is a perspective view of a leveling mechanism of the present invention.
Fig. 10 is an internal sectional view of the leveling mechanism of the present invention.
Fig. 11 is a perspective exploded view of the leveling mechanism of the present invention.
Fig. 12 is a perspective view of a support frame according to the present invention.
Fig. 13 is a schematic view showing a state where segments are disassembled and assembled by using the segment disassembling apparatus of the present invention.
Description of the reference numerals
The support frame 100, the square side frame 101, the cross beam 102, the support plate 103, the threaded hole 103a, the reinforcement 103b, the support base 104, the plug connector 105, the dismounting device 200, the outer frame 210, the square bottom frame 211, the vertical support rod 212a, the horizontal reinforcement rod 212b, the walking wheel 213, the walking wheel mounting bracket 213a, the horizontal support rod 214, the driving source mounting bracket 215, the horizontal support plate 215a, the vertical plate 215b, the reinforcement plate 215c, the lifting driving source 216, the driving rod 217, the vertical slide rail 218, the lifting slide 219, the inner frame 220, the support nut mounting bracket 221, the fixed mounting bracket 221a, the support nut 222, the pitch screw 223, the rotating wheel 224, the middle base 225, the horizontal swing rod 226, the rail support base 227, the linear slide rail 228, the linear slide block 228a, the screw support base 229, the bracket mounting base 230, the bracket 231, the movable nut 232, the hinge base 233, the horizontal rotating shaft 233a, the hinge device comprises a first hinge seat 233b, a second hinge seat 233c, a vertical connecting plate 233d, a driving screw 234, a universal joint 235, a hand wheel shaft 236, a hand wheel 237, a hand wheel mounting seat 238, a leveling bolt mounting seat 239, a threaded hole 239a, a leveling bolt 240, a wedge-shaped adjusting block 241, a fixing hole 241a, a leveling nut 242 and a fan-shaped block 300.
Detailed Description
The following description of the embodiments of the present invention is provided for illustrative purposes, and other advantages and effects of the present invention will become apparent to those skilled in the art from the present disclosure.
Please refer to fig. 1 to 13. It should be understood that the structures, ratios, sizes, and the like shown in the drawings and described in the specification are only used for matching with the disclosure of the specification, so as to be understood and read by those skilled in the art, and are not used to limit the conditions under which the present invention can be implemented, so that the present invention has no technical significance, and any structural modification, ratio relationship change, or size adjustment should still fall within the scope of the present invention without affecting the efficacy and the achievable purpose of the present invention. In addition, the terms "upper", "lower", "left", "right", "middle" and "one" used in the present specification are for clarity of description, and are not intended to limit the scope of the present invention, and the relative relationship between the terms and the terms is not to be construed as a scope of the present invention.
The first embodiment is as follows:
as shown in fig. 2 to 11, the assembling and disassembling device 200 of the sector disassembling tool of the present invention includes an outer frame 210 and an inner frame 220 disposed in the outer frame 210, the outer frame 210 includes a horizontally disposed square bottom frame 211, two vertical support rods 212a are disposed on two lateral beams of the square bottom frame 211 at intervals, a horizontal reinforcing rod 212b is disposed between the two vertical support rods 212a on the same lateral beam of the square bottom frame 211, a vertical slide rail 218 is disposed on an inner side of each vertical support rod 212a, a lifting slider 219 is disposed on each vertical slide rail 218, and the lifting slider 219 is fixedly connected to the inner frame 220; the square bottom frame 211 is provided with two horizontal support rods 214 at intervals, the two horizontal support rods 214 are provided with drive source installation seats 215, each drive source installation seat 215 comprises two vertical plates 215b which are arranged oppositely, each vertical plate 215 is arranged on the outer side of each horizontal support rod 214, a horizontal support plate 215a is arranged between each two vertical plates 215b, a reinforcing plate 215c is arranged between each vertical plate 215b and each horizontal support plate 215a, each horizontal support plate 215a is further provided with a lifting drive source 216 for driving the inner frame 220 to vertically slide along a vertical slide rail 218, each lifting drive source 216 is provided with a drive rod 217, each drive rod 217 is fixedly connected with the inner frame 220, and in the embodiment, each lifting drive source 216 is an air cylinder or a hydraulic oil cylinder; in another embodiment, the lifting driving source 216 and the driving rod 217 may be replaced by a motor screw or other lifting driving device capable of performing linear reciprocating motion.
As shown in fig. 2 to 6, vertical connecting plates 233d are oppositely arranged on both sides of the left and right cross beams at the top of the inner frame 220, and fixed hinge holes are arranged on the vertical connecting plates 233 d; a horizontal rotating shaft 233a penetrates through the fixed hinge hole, the horizontal rotating shaft 233a is perpendicular to the left and right cross beams at the top of the inner frame 220, and the horizontal rotating shaft 233a is fixedly connected with at least one vertical connecting plate 233d so as to realize the relative fixation of the horizontal rotating shaft 233a and the inner frame 220; a first hinge seat 233b is arranged between two vertical connecting plates 233d on the left cross beam at the top of the inner frame 220, a first through hole is formed in the first hinge seat 233b, and the first hinge seat 233b is rotatably connected to the horizontal rotating shaft 233a through the first through hole; a second hinge seat 233c is arranged between the two vertical connecting plates 233d on the right cross beam at the top of the inner frame 220, a second through hole is formed in the second hinge seat 233c, and the second hinge seat 233c is rotatably connected to the horizontal rotating shaft 233a through the second through hole; a driving screw 234 is rotatably arranged on the first hinge seat 233b in a penetrating manner, the driving screw 234 is perpendicular to the horizontal rotating shaft 233a, a screw support seat 229 is rotatably arranged at the front end of the driving screw 234, the rear end of the driving screw 234 is connected with a hand wheel shaft 236 on a hand wheel 237 through a universal joint 235, the hand wheel shaft 236 is rotatably arranged on a hand wheel mounting seat 238 in a penetrating manner, and the hand wheel mounting seat 238 is fixed on a rear cross beam at the top of the inner frame 220; a movable nut 232 is connected to the driving screw 234 in a threaded manner, and the movable nut 232 is located between the first hinge seat 233d and the screw support seat 229; the second hinge seat 233c is provided with a linear slide rail 228, the linear slide rail 228 is parallel to the driving screw 234, the front end of the linear slide rail 228 is fixed with a rail support seat 227, and the rear end of the linear slide rail is fixed on the upper surface of the second hinge seat 233 c; a linear sliding block 228a is arranged on the linear sliding rail 228, and a bracket mounting seat 230 is supported on the movable nut 232 and the linear sliding block 228a together, so that the bracket mounting seat 230 slides back and forth along the driving screw 234 and the linear sliding rail 228 under the driving of the movable nut 232; in another embodiment, two vertical connecting plates 233d are oppositely arranged on the inner frame 220, the vertical connecting plates 233d are respectively arranged on the left and right beams at the top of the inner frame 220, and the vertical connecting plates 233d are respectively provided with a fixed hinge hole; a horizontal rotating shaft 233a penetrates through the fixed hinge hole, the horizontal rotating shaft 233a is perpendicular to the left and right cross beams at the top of the inner frame 220, and the horizontal rotating shaft 233a is fixedly connected with at least one vertical connecting plate 233d so as to realize the relative fixation of the horizontal rotating shaft 233a and the inner frame 220; a hinge seat 233 is arranged between the two vertical connecting plates 233d, the hinge seat 233 is provided with a through hole, and the hinge seat 233 is rotatably connected to the horizontal rotating shaft 233a through the through hole; one end of the hinge seat 233 is rotatably provided with a driving screw 234 in a penetrating manner, the driving screw 234 is perpendicular to the horizontal rotating shaft 233a, the front end of the driving screw 234 is rotatably provided with a screw support seat 229, the rear end of the driving screw 234 is connected with a hand wheel shaft 236 on a hand wheel 237 through a universal joint 235, the hand wheel shaft 236 is rotatably provided in a penetrating manner on a hand wheel mounting seat 238, and the hand wheel mounting seat 238 is fixed on a rear cross beam at the top of the inner frame 220; a movable nut 232 is connected to the driving screw 234 in a threaded manner, and the movable nut 232 is located between the hinge seat 233 and the screw support seat 229; the other end of the hinge seat 233 is provided with a linear slide rail 228, the linear slide rail 228 is parallel to the driving screw 234, the front end of the linear slide rail 228 is fixed with a rail support seat 227, and the rear end of the linear slide rail is fixed on the upper surface of the hinge seat 233; the linear slide rail 228 is provided with a linear slide block 228a, and the movable nut 232 and the linear slide block 228a jointly support a bracket mounting seat 230, so that the bracket mounting seat 230 slides back and forth along the driving screw 234 and the linear slide rail 228 under the driving of the movable nut 232.
As shown in fig. 2, 3, 4, 5, 9, 10 and 11, a bracket 231 is provided on the bracket mount 230, and a rear end of the bracket 231 is hinged to the bracket mount 230; the upper surface of the bracket 231 is an arc surface protruding downwards, and the arc surface is attached to the outer surface of the segment 300, so that the contact area between the bracket 231 and the segment 300 is increased, and the segment 300 is prevented from sliding; the bracket mounting base 230 is provided with a leveling mechanism, the leveling mechanism comprises a wedge-shaped adjusting block 241 and a leveling bolt 240, the wedge adjuster 241 is located between the bracket mounting base 230 and the bracket 231, a lower surface of the wedge adjuster 241 is disposed to be engaged with an upper surface of the bracket mounting base 230, a leveling bolt mounting seat 239 is fixed at the rear end of the bracket mounting seat 230, a threaded hole 239a is arranged on the leveling bolt mounting seat 239, a leveling nut mounting groove is arranged in the wedge-shaped adjusting block 241, a leveling nut 242 is rotatably arranged in the leveling nut mounting groove, the thickness of the leveling nut 242 is equal to the width of the leveling nut mounting groove, the rear end of the wedge-shaped adjusting block 241 is provided with a fixing hole 241a, the leveling nut mounting groove is communicated with the fixing hole 241a, and the axis of the fixing hole 241a is collinear with the axis of the leveling nut 242; the leveling bolt 240 sequentially penetrates through a threaded hole 239a of the leveling bolt mounting seat 239 and a fixing hole 241a of the wedge-shaped adjusting block 241 to be in threaded connection with the leveling nut 242, the leveling nut 242 can only rotate in the wedge-shaped adjusting block 241 and cannot move back and forth due to the fact that the thickness of the leveling nut 242 is equal to the width of the leveling nut mounting groove, the distance between the leveling nut 242 and the leveling bolt mounting seat 239 can be adjusted by screwing the leveling bolt 240, and then the back and forth movement of the wedge-shaped adjusting block 241 is achieved until the bracket 231 is in a horizontal state; in another embodiment, the leveling mechanism comprises a leveling screw, and the front end of the bottom of the bracket mounting base 230 is provided with a threaded hole, and the leveling screw passes through the threaded hole of the bracket mounting base 230 to abut against the front end of the bottom of the bracket 231, so as to adjust the height of the front end of the bracket 231 and ensure that the bracket 231 is in a horizontal state.
As shown in fig. 2, 3, 5 and 8, a horizontal swing rod 226 is arranged between the lead screw support 229 and the track support 227, and the middle part of the horizontal swing rod 226 is rotatably connected with an intermediate base 225; a fixed mounting plate 221a is arranged on the front side of the inner frame 220, a supporting nut mounting seat 221 is mounted on the fixed mounting plate 221a, a supporting nut 222 is arranged on the supporting nut mounting seat 221, a pitching screw 223 is connected to the supporting nut 222 through an internal thread, the top end of the pitching screw 223 is rotatably connected with a middle seat 225, and a rotating wheel 224 is arranged at the bottom end of the pitching screw 223; the pitch screw 223 is perpendicular to the horizontal swing rod 226. The height position of the horizontal swinging rod 226 is adjusted by rotating the rotating wheel 224, so that the height positions of the front ends of the linear slide rail 228 and the driving screw 234 are changed until the linear slide rail 228 and the driving screw 234 are parallel to the matching inclined plane between the sector block 300 and the inclined wedge, so that the matching process of the sector block and the inclined wedge is simulated in the assembling and disassembling process of the sector block 300, the assembling and disassembling difficulty of the sector block 300 is reduced, and the assembling and disassembling efficiency of the sector block 300 is improved; in another embodiment, a sleeve is arranged on the inner frame 220, a horizontal swing rod 226 is arranged between the lead screw support 229 and the track support 227, the middle part of the horizontal swing rod 226 is rotatably connected with a middle seat 225, the middle seat 225 is connected with a movable rod, the movable rod is slidably mounted in the sleeve, a threaded hole is formed in the side wall of the sleeve, a locking screw is connected in the threaded hole, the length of the movable rod extending out of the sleeve is adjusted by loosening the locking screw to adjust the height position of the front end of the linear slide rail 228 and the front end of the driving lead screw 234, so that the linear slide rail 228 and the driving lead screw 234 are both parallel to the matching inclined plane between the sector block 300 and the inclined wedge block, and then the locking screw is tightened to enable the movable rod and the sleeve to be relatively fixed.
Example two:
as shown in fig. 1 to 12, the sector disassembling tool of the present invention includes a disassembling device 200 and a supporting frame 100, the disassembling device 200 includes an outer frame 210 and an inner frame 220 disposed in the outer frame 210, the outer frame 210 includes a horizontally disposed square bottom frame 211, two vertical support rods 212a are disposed on two side beams of the square bottom frame 211 at intervals, a horizontal reinforcing rod 212b is disposed between the two vertical support rods 212a on the same beam of the square bottom frame 211, a vertical slide rail 218 is disposed on an inner side of each vertical support rod 212a, a lifting slide 219 is disposed on each vertical slide rail 218, and the lifting slide 219 is fixedly connected to the inner frame 220; the square bottom frame 211 is provided with two horizontal support rods 214 at intervals, the two horizontal support rods 214 are provided with drive source installation seats 215, each drive source installation seat 215 comprises two vertical plates 215b which are arranged oppositely, each vertical plate 215 is arranged on the outer side of each horizontal support rod 214, a horizontal support plate 215a is arranged between each two vertical plates 215b, a reinforcing plate 215c is arranged between each vertical plate 215b and each horizontal support plate 215a, each horizontal support plate 215a is further provided with a lifting drive source 216 for driving the inner frame 220 to vertically slide along a vertical slide rail 218, each lifting drive source 216 is provided with a drive rod 217, each drive rod 217 is fixedly connected with the inner frame 220, and in the embodiment, each lifting drive source 216 is an air cylinder or a hydraulic oil cylinder; in another embodiment, the lifting driving source 216 and the driving rod 217 may be replaced by other lifting driving devices such as a motor screw rod capable of performing linear reciprocating motion; the supporting frame 100 comprises two square side frames 101 which are vertically arranged relatively, two cross beams 102 are arranged between the two square side frames 101 at intervals, the two cross beams 102 are perpendicular to the two square side frames 101, the upper parts of upright posts on two sides of each square side frame 101 are respectively fixed with a connector clip 105, two ends of each cross beam 102 are respectively in plug fit with the connector clips 105 on the two square side frames 101, and the cross beams 102 are fixed with the corresponding connector clips 105 through bolt-nut assemblies; the inner sides of the cross beams at the bottom of the square side frames 101 are provided with support plates 103 at intervals, a reinforcing piece 103b is arranged between each support plate 103 and the cross beam corresponding to the bottom of the square side frame 101, the support plates 103 are provided with threaded holes 103a, and fastening bolts are arranged in the threaded holes 103a and used for fixing the square bottom frame 211 on the support plates 103.
As shown in fig. 2 to 6, vertical connecting plates 233d are oppositely arranged on both sides of the left and right cross beams at the top of the inner frame 220, and fixed hinge holes are arranged on the vertical connecting plates 233 d; a horizontal rotating shaft 233a penetrates through the fixed hinge hole, the horizontal rotating shaft 233a is perpendicular to the left and right cross beams at the top of the inner frame 220, and the horizontal rotating shaft 233a is fixedly connected with at least one vertical connecting plate 233d so as to realize the relative fixation of the horizontal rotating shaft 233a and the inner frame 220; a first hinge seat 233b is arranged between two vertical connecting plates 233d on the left cross beam at the top of the inner frame 220, a first through hole is formed in the first hinge seat 233b, and the first hinge seat 233b is rotatably connected to the horizontal rotating shaft 233a through the first through hole; a second hinge seat 233c is arranged between the two vertical connecting plates 233d on the right cross beam at the top of the inner frame 220, a second through hole is formed in the second hinge seat 233c, and the second hinge seat 233c is rotatably connected to the horizontal rotating shaft 233a through the second through hole; a driving screw 234 is rotatably arranged on the first hinge seat 233b in a penetrating manner, the driving screw 234 is perpendicular to the horizontal rotating shaft 233a, a screw support seat 229 is rotatably arranged at the front end of the driving screw 234, the rear end of the driving screw 234 is connected with a hand wheel shaft 236 on a hand wheel 237 through a universal joint 235, the hand wheel shaft 236 is rotatably arranged on a hand wheel mounting seat 238 in a penetrating manner, and the hand wheel mounting seat 238 is fixed on a rear cross beam at the top of the inner frame 220; a movable nut 232 is connected to the driving screw 234 in a threaded manner, and the movable nut 232 is located between the first hinge seat 233d and the screw support seat 229; the second hinge seat 233c is provided with a linear slide rail 228, the linear slide rail 228 is parallel to the driving screw 234, the front end of the linear slide rail 228 is fixed with a rail support seat 227, and the rear end of the linear slide rail is fixed on the upper surface of the second hinge seat 233 c; a linear sliding block 228a is arranged on the linear sliding rail 228, and a bracket mounting seat 230 is supported on the movable nut 232 and the linear sliding block 228a together, so that the bracket mounting seat 230 slides back and forth along the driving screw 234 and the linear sliding rail 228 under the driving of the movable nut 232; in another embodiment, two vertical connecting plates 233d are oppositely arranged on the inner frame 220, the vertical connecting plates 233d are respectively arranged on the left and right beams at the top of the inner frame 220, and the vertical connecting plates 233d are respectively provided with a fixed hinge hole; a horizontal rotating shaft 233a penetrates through the fixed hinge hole, the horizontal rotating shaft 233a is perpendicular to the left and right cross beams at the top of the inner frame 220, and the horizontal rotating shaft 233a is fixedly connected with at least one vertical connecting plate 233d so as to realize the relative fixation of the horizontal rotating shaft 233a and the inner frame 220; a hinge seat 233 is arranged between the two vertical connecting plates 233d, the hinge seat 233 is provided with a through hole, and the hinge seat 233 is rotatably connected to the horizontal rotating shaft 233a through the through hole; one end of the hinge seat 233 is rotatably provided with a driving screw 234 in a penetrating manner, the driving screw 234 is perpendicular to the horizontal rotating shaft 233a, the front end of the driving screw 234 is rotatably provided with a screw support seat 229, the rear end of the driving screw 234 is connected with a hand wheel shaft 236 on a hand wheel 237 through a universal joint 235, the hand wheel shaft 236 is rotatably provided in a penetrating manner on a hand wheel mounting seat 238, and the hand wheel mounting seat 238 is fixed on a rear cross beam at the top of the inner frame 220; a movable nut 232 is connected to the driving screw 234 in a threaded manner, and the movable nut 232 is located between the hinge seat 233 and the screw support seat 229; the other end of the hinge seat 233 is provided with a linear slide rail 228, the linear slide rail 228 is parallel to the driving screw 234, the front end of the linear slide rail 228 is fixed with a rail support seat 227, and the rear end of the linear slide rail is fixed on the upper surface of the hinge seat 233; the linear slide rail 228 is provided with a linear slide block 228a, and the movable nut 232 and the linear slide block 228a jointly support a bracket mounting seat 230, so that the bracket mounting seat 230 slides back and forth along the driving screw 234 and the linear slide rail 228 under the driving of the movable nut 232.
As shown in fig. 2, 3, 4, 5, 9, 10 and 11, a bracket 231 is provided on the bracket mount 230, and a rear end of the bracket 231 is hinged to the bracket mount 230; the upper surface of the bracket 231 is an arc surface protruding downwards, and the arc surface is attached to the outer surface of the segment 300, so that the contact area between the bracket 231 and the segment 300 is increased, and the segment 300 is prevented from sliding; the bracket mounting base 230 is provided with a leveling mechanism, the leveling mechanism comprises a wedge-shaped adjusting block 241 and a leveling bolt 240, the wedge adjuster 241 is located between the bracket mounting base 230 and the bracket 231, a lower surface of the wedge adjuster 241 is disposed to be engaged with an upper surface of the bracket mounting base 230, a leveling bolt mounting seat 239 is fixed at the rear end of the bracket mounting seat 230, a threaded hole 239a is arranged on the leveling bolt mounting seat 239, a leveling nut mounting groove is arranged in the wedge-shaped adjusting block 241, a leveling nut 242 is rotatably arranged in the leveling nut mounting groove, the thickness of the leveling nut 242 is equal to the width of the leveling nut mounting groove, the rear end of the wedge-shaped adjusting block 241 is provided with a fixing hole 241a, the leveling nut mounting groove is communicated with the fixing hole 241a, and the axis of the fixing hole 241a is collinear with the axis of the leveling nut 242; the leveling bolt 240 sequentially penetrates through a threaded hole 239a of the leveling bolt mounting seat 239 and a fixing hole 241a of the wedge-shaped adjusting block 241 to be in threaded connection with the leveling nut 242, the leveling nut 242 can only rotate in the wedge-shaped adjusting block 241 and cannot move back and forth due to the fact that the thickness of the leveling nut 242 is equal to the width of the leveling nut mounting groove, the distance between the leveling nut 242 and the leveling bolt mounting seat 239 can be adjusted by screwing the leveling bolt 240, and then the back and forth movement of the wedge-shaped adjusting block 241 is achieved until the bracket 231 is in a horizontal state; in another embodiment, the leveling mechanism comprises a leveling screw, and the front end of the bottom of the bracket mounting base 230 is provided with a threaded hole, and the leveling screw passes through the threaded hole of the bracket mounting base 230 to abut against the front end of the bottom of the bracket 231, so as to adjust the height of the front end of the bracket 231 and ensure that the bracket 231 is in a horizontal state.
As shown in fig. 2, 3, 5 and 8, a horizontal swing rod 226 is arranged between the lead screw support 229 and the track support 227, and the middle part of the horizontal swing rod 226 is rotatably connected with an intermediate base 225; a fixed mounting plate 221a is arranged on the front side of the inner frame 220, a supporting nut mounting seat 221 is mounted on the fixed mounting plate 221a, a supporting nut 222 is arranged on the supporting nut mounting seat 221, a pitching screw 223 is connected to the supporting nut 222 through an internal thread, the top end of the pitching screw 223 is rotatably connected with a middle seat 225, and a rotating wheel 224 is arranged at the bottom end of the pitching screw 223; the pitch screw 223 is perpendicular to the horizontal swing rod 226. The height position of the horizontal swinging rod 226 is adjusted by rotating the rotating wheel 224, so that the height positions of the front ends of the linear slide rail 228 and the driving screw 234 are changed until the linear slide rail 228 and the driving screw 234 are parallel to the matching inclined plane between the sector block 300 and the inclined wedge, so that the matching process of the sector block and the inclined wedge is simulated in the assembling and disassembling process of the sector block 300, the assembling and disassembling difficulty of the sector block 300 is reduced, and the assembling and disassembling efficiency of the sector block 300 is improved; in another embodiment, a sleeve is arranged on the inner frame 220, a horizontal swing rod 226 is arranged between the lead screw support 229 and the track support 227, the middle part of the horizontal swing rod 226 is rotatably connected with a middle seat 225, the middle seat 225 is connected with a movable rod, the movable rod is slidably mounted in the sleeve, a threaded hole is formed in the side wall of the sleeve, a locking screw is connected in the threaded hole, the length of the movable rod extending out of the sleeve is adjusted by loosening the locking screw to adjust the height position of the front end of the linear slide rail 228 and the front end of the driving lead screw 234, so that the linear slide rail 228 and the driving lead screw 234 are both parallel to the matching inclined plane between the sector block 300 and the inclined wedge block, and then the locking screw is tightened to enable the movable rod and the sleeve to be relatively fixed.
As shown in fig. 1 to 7, two walking wheel mounting frames 213a are disposed at intervals at the bottoms of the beams at both sides of the square bottom frame 211, and a walking wheel 213 is rotatably connected to the walking wheel mounting frames 213a, so as to facilitate the movement of the dismounting device 200.
Furthermore, telescopic cylinders are sleeved at the bottoms of the upright columns on the two sides of the square side frame 101, threaded holes are formed in the telescopic cylinders, threaded rods are arranged in the threaded holes and penetrate through the threaded holes to abut against the upright columns of the square side frame 101, so that when the ground of a construction area is uneven, the positions of the upright columns in the telescopic cylinders are adjusted, and the upper crossbeams of the two square frames 101 are ensured to be in the same horizontal plane; the bottom of the telescopic cylinder is provided with a support base 104 to ensure the stability of the support frame 100.
The following provides a sector disintegration inspection method, which comprises the following steps:
s1, mounting the dismounting device 200 in the supporting frame 100 to form a disassembly tool;
s2, rotating the handwheel 237 to slide the bracket 231 along the driving screw 234 until the bracket 231 is spaced from the hinge seat 233 by a first predetermined horizontal distance (i.e. the bracket 231 is located at a position away from the hinge seat 233 to facilitate the disassembly of the subsequent segment 300), and placing the disassembly tool below the reel to be disassembled to locate the bracket 231 directly below the reel;
s3, rotating the winding drum to enable one sector 300 on the winding drum to rotate to the right lower side, and driving the angle adjusting mechanism to move until the driving lead screw 234 is parallel to the matching inclined planes of the sector 300 and the inclined wedge block;
s4, starting the leveling device until the bracket 231 is in a horizontal state;
s5, starting the lifting driving device to ascend until the bracket 231 supports the lowest sector 300 and releases the positioning of the sector 300;
s6, rotating the hand wheel 237 to slide the bracket 231 along the drive screw 234 until the segment 300 is completely disengaged from the wedge;
s7, starting the lifting driving device to descend until the segment 300 on the bracket 231 is placed on the supporting frame 100, and moving the segment 300 to other positions of the supporting frame 100 to ensure that the segment 300 does not interfere with the dismounting device;
s8, rotating the reel to rotate the next segment 300 on the reel to the right below, and rotating the handwheel 237 to slide the bracket 231 along the driving screw 234 until the bracket 231 is located right below the segment 300;
s9, starting the lifting driving device to ascend until the bracket 231 supports the lowest sector 300 and releases the positioning of the sector 300;
s10, rotating the hand wheel 237 to slide the bracket 231 along the drive screw 234 until the segment 300 is completely disengaged from the wedge;
s11, starting the lifting driving device to descend until the segment 300 on the bracket 231 is placed on the supporting frame 100, and moving the segment 300 to other positions of the supporting frame 100 to ensure that the segment 300 does not interfere with the dismounting device;
s12, repeating the steps S8-S11 until all the segments 300 are placed on the support frame 100.
Further, the method comprises the following steps:
s13, carrying out flaw detection and replacement on the fan-shaped blocks 300 on the supporting frame 100 until all the fan-shaped blocks 300 meet the requirements;
and S14, back-filling the fan-shaped block 300.
Further, step S14 includes:
s141, moving a sector 300 on the supporting frame 100 to a position right above the bracket 231, and rotating the winding drum to enable the installation position of the sector on the winding drum to be right below;
s142, starting the lifting driving device to ascend, so that the bracket 231 supports the sector 300 until the matching inclined plane of the sector 300 is coplanar with the matching inclined plane of the corresponding inclined wedge block;
s143, rotating the hand wheel 237 to slide the bracket 231 along the driving screw 234 until the sector 300 is completely engaged with the corresponding wedge, and positioning the sector 300;
s144, starting the lifting driving device to descend until the upper surface of the bracket 231 is not higher than the top end of the supporting frame 100;
s145, rotating the hand wheel 237 to slide the bracket 231 along the driving screw 234 until the bracket 231 is spaced apart from the hinge seat 233 by a second predetermined horizontal distance (i.e., the bracket 231 is located away from the horizontal swing rod 226 to facilitate the subsequent segment 300 to be assembled back);
s146, moving one segment 300 of the support frame 100, so that the segment 300 is located right above the bracket 231;
s147, starting the lifting driving device to ascend to enable the bracket 231 to support the sector 300 until the matching inclined plane of the sector 300 is coplanar with the matching inclined plane of the corresponding inclined wedge block;
s148, rotating the hand wheel 237 to slide the bracket 231 along the driving screw 234 until the sector 300 is completely engaged with the corresponding wedge, and positioning the sector 300;
and S149, repeating the steps S154-S158 until all the fan-shaped blocks 300 are assembled again.
In summary, according to the sector disassembly tool and the disassembly inspection method thereof, the inclination angles of the linear slide rail and the driving screw rod are adjusted through the angle adjusting mechanism, so that the driving screw rod is parallel to the matching inclined planes between the sector and the inclined wedge, then the bracket is driven to move, the sector on the inclined wedge is conveniently and smoothly disassembled to the bracket or installed on the inclined wedge, and the disassembly difficulty of the sector is reduced; moreover, the leveling mechanism can always keep the bracket in a horizontal state, so that the sliding of the fan-shaped block is effectively prevented, and personnel injury or fan-shaped block damage is avoided; in addition, the supporting frame can be used for placing the fan-shaped blocks which are continuously disassembled by the disassembling device, the disassembled fan-shaped blocks do not need to be carried back and forth, the labor intensity is reduced, and the construction efficiency is improved; finally, the invention has simple operation and convenient use, can realize the disassembly and assembly of the fan-shaped blocks in the limited space and is suitable for the disassembly and assembly of the fan-shaped blocks in different construction spaces.
In conclusion, the present invention effectively overcomes various disadvantages of the prior art and has high industrial utilization value.
The foregoing embodiments are merely illustrative of the principles and utilities of the present invention and are not intended to limit the invention. Any person skilled in the art can modify or change the above-mentioned embodiments without departing from the spirit and scope of the present invention. Accordingly, it is intended that all equivalent modifications or changes which can be made by those skilled in the art without departing from the spirit and technical spirit of the present invention be covered by the claims of the present invention.

Claims (14)

1. The sector block disassembling tool is characterized by comprising a disassembling device (200), wherein the disassembling device (200) comprises an outer frame (210) and an inner frame (220), and a lifting driving device capable of driving the inner frame (220) to slide up and down along the outer frame (210) is arranged on the inner frame (220); the left and right cross beams at the top of the inner frame (220) are rotatably connected with a hinge seat (233), one end of the hinge seat (233) is rotatably penetrated with a driving screw rod (234), the other end of the hinge seat is provided with a linear slide rail (228), the linear slide rail (228) is parallel to the driving screw rod (234), and the driving screw rod (234) is parallel to the left and right cross beams at the top of the inner frame (220); the front end of the driving screw rod (234) is rotatably provided with a screw rod supporting seat (229), and the rear end of the driving screw rod is provided with a hand wheel (237); a movable nut (232) is connected to the driving screw rod (234) in a threaded manner, and the movable nut (232) is positioned between the hinge seat (233) and the screw rod supporting seat (229); one end of the linear sliding rail (228) is arranged on the hinge seat (233), and the other end of the linear sliding rail is fixedly provided with a rail supporting seat (227); a horizontal swinging rod (226) is rotatably connected between the track supporting seat (227) and the lead screw supporting seat (229), and an intermediate seat (225) is rotatably connected to the horizontal swinging rod (226); a linear sliding block (228a) is arranged on the linear sliding rail (228), a bracket mounting seat (230) is arranged on the movable nut (232) and the linear sliding block (228a), and a bracket (231) is hinged to the rear end of the bracket mounting seat (230); the bracket mounting seat (230) is also provided with a leveling mechanism capable of adjusting the inclination angle of the bracket (231); an angle adjusting mechanism capable of adjusting the pitch angle of the driving screw rod (234) is arranged on the middle seat (225).
2. The segment disassembling tool according to claim 1, wherein the angle adjusting mechanism comprises a pitch screw (223), a rotating wheel (224) is arranged at the bottom end of the pitch screw (223), and the top end of the pitch screw is rotatably connected with an intermediate base (225); and a supporting nut (222) is connected to the pitching screw rod (223) in a threaded manner, and the supporting nut (222) is arranged on the inner frame (220).
3. The sector disassembling tool according to claim 1, characterized in that the outer frame (210) comprises a horizontally arranged square bottom frame (211), two vertical support rods (212a) are arranged on the cross beams on the two sides of the square bottom frame (211) at intervals, a vertical slide rail (218) is arranged on the inner side of each vertical support rod (212a), a lifting slide block (219) is arranged on each vertical slide rail (218), and the lifting slide blocks (219) are fixedly connected with the inner frame (220); the lifting driving device comprises a lifting driving source (216), a driving rod (217) is arranged on the lifting driving source (216), and the driving rod (217) is fixedly connected with an inner frame (220); the square bottom frame (211) is further provided with a driving source mounting seat (215), and the lifting driving source (216) is arranged on the driving source mounting seat (215).
4. The segment disassembling tool according to claim 3, wherein the lifting driving source (216) is an air cylinder or a hydraulic oil cylinder.
5. The segment disassembling tool according to claim 1, wherein the upper surface of the bracket (231) is an arc surface protruding downwards, and the arc surface is attached to the outer surface of the segment (300).
6. The segment disassembling tool according to claim 1, wherein the hinge seats (233) comprise a first hinge seat (233b) and a second hinge seat (233c) which are arranged at intervals, vertical connecting plates (233d) are oppositely arranged on two sides of a left cross beam and a right cross beam at the top of the inner frame (220), and fixed hinge holes are arranged on the vertical connecting plates (233 d); a horizontal rotating shaft (233a) penetrates through the fixed hinge hole, the horizontal rotating shaft (233a) is perpendicular to the left and right cross beams at the top of the inner frame (220), and the horizontal rotating shaft (233a) is fixedly connected with at least one vertical connecting plate (233 d); a first hinge seat (233b) is arranged between two vertical connecting plates (233d) on the left cross beam at the top of the inner frame (220), a first through hole is formed in the first hinge seat (233b), and the first hinge seat (233b) is rotatably connected to the horizontal rotating shaft (233a) through the first through hole; a second hinge seat (233c) is arranged between two vertical connecting plates (233d) on the right cross beam at the top of the inner frame (220), a second through hole is formed in the second hinge seat (233c), and the second hinge seat (233c) is rotatably connected to the horizontal rotating shaft (233a) through the second through hole; the linear slide rail (228) is arranged on the second hinge seat (233c), and the driving lead screw (234) is rotatably arranged on the first hinge seat (233b) in a penetrating way.
7. The sector disassembling tool according to claim 1, wherein the leveling mechanism comprises a wedge-shaped adjusting block (241) and a leveling bolt (240), the wedge-shaped adjusting block (241) is located between a bracket mounting seat (230) and a bracket (231), a leveling nut mounting groove is formed in the wedge-shaped adjusting block (241), a leveling nut (242) is arranged in the leveling nut mounting groove, a fixing hole (241a) is formed in the rear end of the wedge-shaped adjusting block (241), the leveling nut mounting groove is communicated with the fixing hole (241a), and the axis of the leveling nut (242) is collinear with the axis of the fixing hole (241 a); the bracket mount pad (230) rear end is equipped with screw hole (239a), leveling bolt (240) pass in proper order screw hole (239a) fixed orifices (241a) with leveling nut (242) threaded connection.
8. The sector disassembling tool according to claim 1, wherein the leveling mechanism comprises a leveling screw, a threaded hole is formed in the front end of the bottom of the bracket mounting seat (230), and the leveling screw penetrates through the threaded hole of the bracket mounting seat to abut against the bottom of the bracket (231).
9. The segment disassembling tool according to claim 1, further comprising a supporting frame (100) with an open top.
10. The sector block disassembling tool according to claim 9, wherein the supporting frame (100) comprises square side frames (101) which are vertically arranged relatively, two cross beams (102) are arranged between the square side frames (101) at intervals, the two cross beams (102) are perpendicular to the two square side frames (101), plug connectors (105) are fixed to the upper portions of two side columns of the square side frames (101), and two ends of each cross beam (102) are respectively matched with the plug connectors (105) on the two square side frames (101) in a plugging manner.
11. The sector disassembling tool according to claim 10, characterized in that support plates (103) are arranged on the inner sides of bottom cross beams of the square side frames (101) at intervals, threaded holes (103a) are formed in the support plates (103), and fastening bolts are arranged in the threaded holes (103 a); four travelling wheels (213) are arranged at the bottom of the outer frame (210).
12. A sector disassembly inspection method for disassembling and assembling a sector by using the sector disassembly tool according to claim 9, the method comprising the steps of:
s1, mounting the dismounting device (200) in the supporting frame (100) to form a disassembly tool;
s2, rotating a hand wheel (237), enabling the bracket (231) to slide along the driving screw rod (234) until the bracket (231) and the hinge seat (233) are separated by a first preset horizontal distance, and placing the disassembling tool below the winding drum to be disassembled and assembled, so that the bracket (231) is positioned right below the winding drum;
s3, rotating the winding drum to enable a fan-shaped block (300) on the winding drum to rotate to the right lower side, and driving the angle adjusting mechanism to move until the driving lead screw (234) is parallel to the matching inclined plane of the fan-shaped block (300) and the inclined wedge block;
s4, starting the leveling device until the bracket (231) is in a horizontal state;
s5, starting the lifting driving device to ascend until the bracket (231) supports the lowest sector (300) and releases the positioning of the sector (300);
s6, rotating the hand wheel (237) to make the bracket (231) slide along the driving lead screw (234) until the sector (300) is completely separated from the wedge block;
s7, starting the lifting driving device to descend until the fan-shaped block (300) on the bracket (231) is placed on the supporting frame (100), and moving the fan-shaped block (300) to other positions of the supporting frame (100) to ensure that the fan-shaped block (300) does not interfere with the dismounting device (200);
s8, rotating the winding drum to enable the next sector (300) on the winding drum to rotate to the position right below, and rotating the hand wheel (237) to enable the bracket (231) to slide along the driving lead screw (234) until the bracket (231) is located right below the sector (300);
s9, starting the lifting driving device to ascend until the bracket (231) supports the lowest fan-shaped block (300) and releases the positioning of the fan-shaped block (300);
s10, rotating the hand wheel (237) to make the bracket (231) slide along the driving lead screw (234) until the sector (300) is completely separated from the wedge block;
s11, starting the lifting driving device to descend until the fan-shaped block (300) on the bracket (231) is placed on the supporting frame (100), and moving the fan-shaped block (300) to other positions of the supporting frame (100) to ensure that the fan-shaped block (300) does not interfere with the dismounting device (200);
s12, repeating the steps S8-S11 until all the fan-shaped blocks (300) are placed on the supporting frame (100).
13. The method of sector disassembly inspection of claim 12, further comprising the steps of:
s13, flaw detection and replacement are carried out on the fan-shaped blocks (300) on the supporting frame (100) until all the fan-shaped blocks (300) meet the requirements;
and S14, back-filling the fan-shaped block (300).
14. The sector disassembly inspection method of claim 13, wherein said step S14 includes:
s141, moving a sector (300) on the supporting frame (100) to be right above the bracket (231), and rotating the winding drum to enable the installation position of the sector on the winding drum to be right below;
s142, starting the lifting driving device to ascend, so that the bracket (231) supports the sector (300) until the matching inclined plane of the sector (300) is coplanar with the matching inclined plane of the corresponding inclined wedge block;
s143, rotating the hand wheel (237), so that the bracket (231) slides along the driving lead screw (234) until the sector (300) is completely matched with the corresponding inclined wedge block, and positioning the sector (300);
s144, starting the lifting driving device to descend until the upper surface of the bracket (231) is not higher than the top end of the supporting frame (100);
s145, rotating the hand wheel (237) to enable the bracket (231) to slide along the driving screw rod (234) until the bracket (231) and the hinge seat (233) are spaced by a second preset horizontal distance;
s146, moving one fan-shaped block (300) on the supporting frame (100) to enable the fan-shaped block (300) to be positioned right above the bracket (231);
s147, starting the lifting driving device to ascend, and enabling the bracket (231) to support the fan-shaped block (300) until the matching inclined plane of the fan-shaped block (300) is coplanar with the matching inclined plane of the corresponding inclined wedge block;
s148, rotating a hand wheel (237), so that a bracket (231) slides along a driving lead screw (234) until the sector (300) is completely matched with a corresponding inclined wedge block, and positioning the sector (300);
and S149, repeating the steps S154-S158 until all the fan-shaped blocks (300) are assembled again.
CN202010581816.3A 2020-06-23 2020-06-23 Sector block disassembly tool and disassembly inspection method thereof Active CN113829290B (en)

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