CN113829019A

CN113829019A - Automatic controller location frock for assembly line

Info

Publication number: CN113829019A
Application number: CN202111107991.XA
Authority: CN
Inventors: 王明君; 李生强
Original assignee: Shandong Zhonglian Nengchuang Power Technology Co ltd
Current assignee: Shandong Zhonglian Nengchuang Power Technology Co ltd
Priority date: 2021-09-22
Filing date: 2021-09-22
Publication date: 2021-12-24

Abstract

The invention relates to the technical field of controller tools and discloses a controller positioning tool for an automatic assembly line, which comprises a base plate, wherein the top of the base plate is fixedly connected with two supporting blocks, one side of one supporting block is fixedly connected with a motor, one end of an output shaft of the motor is fixedly connected with a rotary table, the top of the rotary table is provided with a plurality of trays, the top of each tray is fixedly connected with a bottom plate, the top of each bottom plate is fixedly connected with a plurality of supporting stop blocks, the tops of the supporting stop blocks are provided with caulking ports, the tops of the supporting stop blocks are fixedly connected with taper pins, the top of one supporting stop block is fixedly connected with a positioning pin, the top of each bottom plate is provided with a process port and a detection port, the top of the rotary table is provided with a plurality of through ports, and the through ports are positioned below the trays. The invention can accurately position the controller shell, has the function of error prevention, and carries out air-tight sealing detection on the controller shell through the detection port, thereby improving the efficiency of installing the controller shell.

Description

Automatic controller location frock for assembly line

Technical Field

The invention relates to the technical field of controller tools, in particular to a controller positioning tool for an automatic assembly line.

Background

With the continuous development of the automobile industry, the new energy automobile industry taking energy conservation and environmental protection as the development direction receives more and more attention, the requirement on a new energy motor is higher and higher, so that the requirement on a positioning tool of a new energy motor controller is higher and higher, a specially-made tray positioning tool is needed when the new energy motor controller is assembled in an automatic assembly line, the product positioning precision is convenient to improve, the automatic assembly and detection are more stable and reliable, and the assembly line is convenient to switch to produce different models.

At present, when an existing new energy motor controller is installed, the following defects mostly exist: because the occupation space of operation panel is great for the controller can not pinpoint on the operation panel and place, can not do automatic air tightness to the controller of installing simultaneously and detect, influences the efficiency of controller installation, and to sum up, current controller installation frock mostly still can not agree with actual need well.

Disclosure of Invention

Technical problem to be solved

Aiming at the defects of the prior art, the invention provides a controller positioning tool for an automatic assembly line, which mainly solves the problems that the occupied space of an operation table is large, so that the controller is not accurately positioned and placed on the operation table, and meanwhile, automatic air tightness detection cannot be carried out on the installed controller, and the installation efficiency of the controller is influenced.

(II) technical scheme

In order to achieve the purpose, the invention provides the following technical scheme:

the utility model provides an automatic assembly line is with controller location frock, includes the backing plate, two supporting shoes of top fixedly connected with of backing plate, one of them one side fixedly connected with motor of supporting shoe, the one end fixedly connected with carousel of motor output shaft, the top of carousel are equipped with a plurality of trays, the top fixedly connected with bottom plate of tray, a plurality of support dogs of top fixedly connected with of bottom plate, the top of supporting dog is equipped with the rabbet, supports the top fixedly connected with taper pin of dog, and one of them top fixedly connected with locating pin that supports the dog, the top of bottom plate is equipped with technology mouth and detection mouth, the top of carousel is equipped with a plurality of openings, and the opening is located the below of tray.

Furthermore, the bottom of tray is equipped with a plurality of mounting grooves, fixedly connected with slipmat in the mounting groove, and a plurality of metal adsorption piece of bottom fixedly connected with of tray.

On the basis of the scheme, the top fixedly connected with swash plate of carousel, the swash plate is located one side of opening, the top fixedly connected with taper shell of carousel, the circumference outer wall fixedly connected with rubber strip of carousel.

As a further scheme of the invention, an inverted U-shaped fixing frame is fixedly connected to the top of the base plate, an electric push rod is fixedly connected to the inner wall of the top of the inverted U-shaped fixing frame, the top end of the electric push rod penetrates through the top of the inverted U-shaped fixing frame and is fixedly connected with a U-shaped push frame, a plurality of sliding rods are fixedly connected to the bottom of the U-shaped push frame, and the bottom ends of the sliding rods penetrate through the top of the inverted U-shaped fixing frame and are slidably connected with the inverted U-shaped fixing frame.

Furthermore, two positioning openings are formed in two sides of the top of the U-shaped pushing frame, magnet blocks are installed in the positioning openings, and the magnet blocks are attracted with the metal adsorption sheets.

On the basis of the scheme, the bottom of the rotary table is embedded with a plurality of bearings, connecting columns are inserted in the bearings, rolling balls are rotatably connected to the bottom ends of the connecting columns, supporting plates are fixed to the tops of the two supporting blocks through bolts, and the rolling balls roll on the supporting plates.

As a further scheme of the invention, the top of the base plate is provided with a control panel which is electrically connected with the motor and the electric push rod.

Further, a plurality of support bars of bottom fixedly connected with of carousel, the bottom of support bar are rotated and are connected with the turning block, and it has the arc guide bar to peg graft in one side of turning block, and the spring has been cup jointed to the outer wall of arc guide bar, and the other end of arc guide bar and one side fixed connection of support bar, the top fixedly connected with of the U-shaped mount that falls touches force sensor, touches force sensor and turning block contact, touches force sensor and control panel and electric putter electric connection.

(III) advantageous effects

Compared with the prior art, the invention provides a controller positioning tool for an automatic assembly line, which has the following beneficial effects:

1. according to the invention, the controller shell can be accurately positioned through the matching arrangement of the supporting stop block, the embedding opening, the taper pin and the positioning pin, the error-proofing effect is achieved, and the air-tight sealing detection is carried out on the controller shell through the detection opening, so that the installation efficiency of the controller shell is improved.

2. According to the invention, the U-shaped push frame moves upwards under the driving of the electric push rod, so that the magnet block and the metal adsorption block are attracted, the tray is fixed at the station, and the tray is lifted upwards, thereby facilitating the operation of workers on the controller shell.

3. The rolling ball is driven to roll on the supporting plate through the rotary table, so that the rotary table is supported in an auxiliary rotating mode, the bearing capacity of the output shaft of the motor is reduced, the output shaft of the motor is protected, and the service life of the motor is prolonged.

4. According to the invention, the electric push rod can be automatically started to work through the matching arrangement of the touch force sensor, the supporting bar, the rotating block, the arc-shaped guide rod and the spring, so that the efficiency of the positioning tool of the controller shell is improved.

Drawings

Fig. 1 is a schematic perspective view of a positioning tool of a controller for an automatic assembly line according to an embodiment 1 of the present invention;

FIG. 2 is a schematic partial perspective view of a positioning tool 1 for a controller of an automatic assembly line according to an embodiment of the present invention;

FIG. 3 is a schematic view of a partial bottom view of an embodiment 1 of a positioning tool of a controller for an automatic assembly line according to the present invention;

FIG. 4 is a schematic side view of a positioning tool of a controller for an automatic assembly line according to an embodiment 1 of the present invention;

FIG. 5 is a schematic partial perspective view of a positioning tool of a controller for an automatic assembly line according to an embodiment 1 of the present invention;

FIG. 6 is a schematic perspective view of a positioning tool of a controller for an automatic assembly line according to an embodiment 2 of the present invention;

fig. 7 is a partially enlarged structural schematic view of an embodiment 2 of a controller positioning tool for an automatic assembly line according to the present invention.

In the figure: 1. a base plate; 2. a support block; 3. a motor; 4. a turntable; 5. a tray; 6. a base plate; 7. a support block; 8. embedding; 9. a taper pin; 10. positioning pins; 11. a process port; 12. a detection port; 13. mounting grooves; 14. a non-slip mat; 15. a metal adsorption sheet; 16. a port; 17. a sloping plate; 18. a conical shell; 19. a rubber strip; 20. an inverted U-shaped fixing frame; 21. an electric push rod; 22. a U-shaped pushing frame; 23. a slide bar; 24. a magnet block; 25. positioning the opening; 26. a support plate; 27. a bearing; 28. connecting columns; 29. rolling a ball; 30. a control panel; 31. a touch force sensor; 32. a supporting strip; 33. rotating the block; 34. an arc-shaped guide rod; 35. a spring.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Example 1

Referring to fig. 1-5, a controller positioning tool for an automatic assembly line comprises a backing plate 1, two supporting blocks 2 are fixed on the top of the backing plate 1 through bolts, a motor 3 is fixed on one side of one supporting block 2 through bolts, a rotary table 4 is connected with one end key of an output shaft of the motor 3, the rotary table 4 rotates under the driving of the motor 3 so as to drive a tray 5 to rotate, the tray 5 rotates to a designated station, a plurality of trays 5 are arranged on the top of the rotary table 4, a bottom plate 6 is fixed on the top of each tray 5 through bolts, a plurality of supporting stop blocks 7 are fixed on the top of the bottom plate 6 through bolts, caulking openings 8 are arranged on the tops of the supporting stop blocks 7, taper pins 9 are fixed on the tops of the supporting stop blocks 7 through bolts, positioning pins 10 are fixed on the tops of one supporting stop blocks 7 through bolts, and the controller shell is accurately positioned through the taper pins 9 and the positioning pins 10, the top of bottom plate 6 is equipped with technology mouth 11 and detection mouth 12, carries out the gas tightness through detecting mouth 12 to the controller casing and detects, and the top of carousel 4 is equipped with a plurality of openings 16, carries out the frock through technology mouth 11 and opening 16 to the controller casing, and opening 16 is located the below of tray 5.

Tray 5's bottom is equipped with a plurality of mounting grooves 13, it has slipmat 14 to bond in the mounting groove 13, thereby the frictional force between tray 5 and the carousel 4 has been increased, tray 5's bottom bonds and has a plurality of metal adsorption piece 15, there is swash plate 17 at the top of carousel 4 through the bolt fastening, swash plate 17 is spacing to the position that tray 5 placed, swash plate 17 is located one side of opening 16, there is taper shell 18 at the top of carousel 4 through the bolt fastening, the circumference outer wall of carousel 4 bonds and has rubber strip 19, rubber strip 19 protects the staff, place 4 edge injuries staff of carousel.

An inverted U-shaped fixing frame 20 is fixed on the top of the base plate 1 through bolts, an electric push rod 21 is fixed on the inner wall of the top of the inverted U-shaped fixing frame 20 through bolts, a U-shaped push frame 22 is fixed on the top of the electric push rod 21 through bolts, a plurality of sliding rods 23 are fixed on the bottom of the U-shaped push frame 22 through bolts, the bottom ends of the sliding rods 23 penetrate through the top of the inverted U-shaped fixing frame 20 and are in sliding connection with the inverted U-shaped fixing frame 20, the sliding rods 23 guide the movement of the U-shaped push frame 22, two positioning holes 25 are formed in the two sides of the top of the U-shaped push frame 22, magnet blocks 24 are installed in the positioning holes 25, the magnet blocks 24 are attracted to the metal absorbing sheets 15, the U-shaped push frame 22 moves upwards under the driving of the electric push rod 21, so that the magnet blocks 24 are attracted to the metal absorbing sheets 15, the tray 5 is fixed at the station and the tray 5 is lifted upwards, the bottom of carousel 4 has inlayed and has had a plurality of bearings 27, it has spliced pole 28 to peg graft in the bearing 27, the bottom of spliced pole 28 is rotated and is connected with spin 29, top between two supporting shoes 2 is passed through the bolt fastening and is had backup pad 26, spin 29 rolls in backup pad 26, carousel 4 drives spin 29 and rolls in backup pad 26, thereby carry out supplementary rotation support to carousel 4, the top of backing plate 1 is equipped with control panel 30, control panel 30 and motor 3 and electric putter 21 electric connection.

The working principle of the embodiment is as follows: when in use, firstly, the controller shell is placed among the taper pins 9, the controller shell is accurately positioned through the taper pins 9 and the positioning pins 10, then, the control panel 30 controls the motor 3 to start, the turntable 4 rotates under the driving of the motor 3, thereby driving the tray 5 to rotate, thereby rotating the tray 5 to a designated station, meanwhile, the turntable 4 drives the rolling balls 29 to roll on the supporting plate 26, thereby carrying out auxiliary rotation support on the rotating disk 4, and then, the control panel 30 controls the electric push rod 21 to start, the U-shaped pushing frame 22 moves upwards under the driving of the electric push rod 21, so that the magnet block 24 is attracted with the metal adsorption sheet 15, the tray 5 is fixed at the working position, the tray 5 is lifted upwards, then, the controller case is assembled through the process port 11 and the through port 16, and then, the controller case is subjected to airtightness detection through the detection port 12.

Example 2

Referring to fig. 6-7, a controller positioning tool for an automatic assembly line comprises a plurality of support bars 32 fixed at the bottom of a rotary table 4 through bolts, a rotating block 33 is connected at the bottom end of each support bar 32 in a rotating manner, an arc-shaped guide rod 34 is inserted into one side of each rotating block 33, a spring 35 is sleeved on the outer wall of each arc-shaped guide rod 34, the spring 35 facilitates the resetting of each rotating block 33, the other end of each arc-shaped guide rod 34 is fixedly connected with one side of each support bar 32, a touch force sensor 31 is fixed at the top of an inverted U-shaped fixing frame 20 through bolts, the rotary table 4 drives the support bars 32 to rotate so as to drive the rotating blocks 33 to rotate, so that the rotating blocks 33 are in contact with the touch force sensors 31, meanwhile, the touch force sensors 31 transmit signals to a control panel 30 for processing, then, the control panel 30 controls an electric push rod 21 to be started, so that the electric push rod 21 can be automatically operated, the touch force sensor 31 is in contact with the rotating block 33, the model of the touch force sensor 31 is FSG15N1A, and the touch force sensor 31 is electrically connected with the control panel 30 and the electric push rod 21.

The working principle of the embodiment is as follows: during the use, carousel 4 drives support bar 32 and rotates to drive turning block 33 and rotate, thereby make turning block 33 and touch force sensor 31 contact, simultaneously, touch force sensor 31 and handle for control panel 30 with signal transmission, then, control panel 30 control electric putter 21 starts, thereby can work by automatic start electric putter 21.

The electrical components presented in the document are all electrically connected with an external master controller and 220V mains, and the master controller can be a conventional known device controlled by a computer or the like.

In the description herein, it is to be noted that, unless expressly stated or limited otherwise, the terms "connected" and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; the connection may be mechanical or electrical, and may be direct or indirect via an intermediate. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

In the description herein, it is noted that relational terms such as first and second, and the like, are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The automatic assembly line controller positioning tool comprises a base plate (1) and is characterized in that the top of the base plate (1) is fixedly connected with two supporting blocks (2), one side of one supporting block (2) is fixedly connected with a motor (3), one end of an output shaft of the motor (3) is fixedly connected with a turntable (4), the top of the turntable (4) is provided with a plurality of trays (5), the top of each tray (5) is fixedly connected with a bottom plate (6), the top of each bottom plate (6) is fixedly connected with a plurality of supporting check blocks (7), the top of each supporting check block (7) is provided with an embedding opening (8), the top of each supporting check block (7) is fixedly connected with a taper pin (9), the top of one supporting check block (7) is fixedly connected with a positioning pin (10), the top of each bottom plate (6) is provided with a process opening (11) and a detection opening (12), the top of carousel (4) is equipped with a plurality of through-holes (16), and through-hole (16) are located the below of tray (5).

2. The automatic controller positioning tool for assembly line of claim 1, characterized in that: the bottom of tray (5) is equipped with a plurality of mounting grooves (13), fixedly connected with slipmat (14) in mounting groove (13), and the bottom fixedly connected with of tray (5) adsorbs piece (15).

3. The automatic controller positioning tool for assembly line of claim 1, characterized in that: the top fixedly connected with swash plate (17) of carousel (4), swash plate (17) are located one side of opening (16), the top fixedly connected with taper shell (18) of carousel (4), the circumference outer wall fixedly connected with rubber strip (19) of carousel (4).

4. The automatic controller positioning tool for assembly line of claim 1, characterized in that: the utility model discloses a backing plate, including backing plate (1), the top fixedly connected with of backing plate (1) fall U-shaped mount (20), the top inner wall fixedly connected with electric putter (21) of falling U-shaped mount (20), the top fixedly connected with U-shaped of falling U-shaped mount (20) pushes away frame (22) is passed on the top of electric putter (21), a plurality of slide bars (23) of bottom fixedly connected with of U-shaped push frame (22), the bottom of slide bar (23) pass the top of falling U-shaped mount (20) and with fall U-shaped mount (20) sliding connection.

5. The automatic controller positioning tool for assembly line of claim 4, wherein: two positioning openings (25) are formed in the two sides of the top of the U-shaped pushing frame (22), a magnet block (24) is installed in each positioning opening (25), and the magnet block (24) is attracted to the metal adsorption sheet (15).

6. The automatic controller positioning tool for assembly line of claim 1, characterized in that: the bottom of carousel (4) is inlayed and is connect with a plurality of bearings (27), and it has spliced pole (28) to peg graft in bearing (27), and the bottom of spliced pole (28) is rotated and is connected with spin (29), two top fixedly connected with backup pad (26) between supporting shoe (2), spin (29) roll on backup pad (26).

7. The automatic controller positioning tool for assembly line of claim 4, wherein: the top of backing plate (1) is equipped with control panel (30), control panel (30) and motor (3) and electric putter (21) electric connection.

8. The automatic controller positioning tool for assembly line of claim 7, wherein: the bottom fixedly connected with of carousel (4) a plurality of support bars (32), the bottom of support bar (32) is rotated and is connected with turning block (33), and one side of turning block (33) is pegged graft and is had arc guide bar (34), and spring (35) have been cup jointed to the outer wall of arc guide bar (34), the other end of arc guide bar (34) and one side fixed connection of support bar (32), the top fixedly connected with of the U-shaped mount (20) of falling touches power sensor (31), touches power sensor (31) and the contact of turning block (33), touches power sensor (31) and control panel (30) and electric putter (21) electric connection.