Hardware polishing system with high degree of freedom
Technical Field
The invention belongs to the field of hardware processing equipment, and particularly relates to a hardware polishing system with high degree of freedom.
Background
As is well known, the frequency of use of hardware in daily life is very high, for example, spare part in the cell-phone, the domestic appliance part of daily use, hardware and the like used in the furniture, the production efficiency is influenced to the production speed of hardware, some hardware need polish after production, traditional polish and use manual work, the process velocity is slow, influence workman's health etc., it is few to polish the angle also to have the processing man-hour, there are multi-angle processing limit scheduling problem, this equipment has multi freedom, the grinding apparatus can go on upper and lower, left and right sides, back and forth movement when processing man-hour, adjust different angles, the anchor clamps platform can be turned around equally, turn to the hardware to suitable angle and process, simultaneously be equipped with cleaning device, can clear up the sweeps that produces in the processing.
Disclosure of Invention
The invention aims to solve the problems in the prior art, and provides a hardware polishing system with high degree of freedom.
The purpose of the invention can be realized by the following technical scheme: the utility model provides a hardware system of polishing of high degree of freedom, includes the casing, casing upper portion is equipped with the removal chamber, it is equipped with the mobile device to remove the intracavity, and the mobile device is used for removing processing grinding apparatus position, be equipped with clean chamber on the lateral wall under the casing, clean intracavity is equipped with cleaning device, and cleaning device is used for wasing the hardware after the processing is accomplished to and rinse the cavity is inside, clean intracavity is equipped with the anchor clamps chamber, the anchor clamps intracavity is equipped with fixture device, and fixture device is used for pressing from both sides the hardware that tightly needs to process and can gyrates along with manufacturing procedure.
Preferably, the moving device comprises a first transmission motor fixed on the right outer side wall of the shell, a first transmission shaft is arranged at the output end of the first transmission motor, the first transmission shaft extends leftwards into the moving cavity, a first sliding gear is slidably arranged on the first transmission shaft, a self-locking device is arranged in the right side wall of the moving cavity, the self-locking device is used for locking the current position after the moving cavity moves upwards and downwards, moving rods are rotatably arranged on the left and right side walls of the moving cavity, gears are arranged at the right ends of the moving rods, a transverse moving block is slidably arranged on the upper and lower side walls of the moving cavity, nuts are arranged on the upper side in the transverse moving block, the moving rods penetrate through the transverse moving block, threads are arranged at the middle position of the moving rods, the moving rods are engaged with the nuts in the transverse moving block, a swinging device is arranged in the transverse moving block, and the swinging device is used for swinging the grinding tool leftwards and backwards and forwards, improve grinding apparatus processing degree of freedom, the inside lower side rotation of sideslip block is equipped with the dwang, both ends all are equipped with a driven gear about the dwang, be equipped with two moving gear, every on the two lower lateral walls about the removal chamber driven gear can with every moving gear meshes, first sliding gear can with gear engagement, first sliding gear can with the right side moving gear meshes, be equipped with the rack in the wall of casing left and right sides, both sides moving gear can both mesh with it.
Preferably, self-lock device is including sliding remove on the chamber right side wall U type pole, remove U type pole with remove and be connected with the spring between the chamber, remove U type pole right side one-tenth U type and be equipped with the screw thread, it is equipped with from the locking lever to slide in the chamber right side wall to remove, from the locking lever with remove and be connected with the spring between the chamber, be equipped with the screw thread on the locking lever, the spring can with it slides from top to bottom to remove U type pole through threaded connection.
Preferably, sway the device including sliding the inside hydraulic stem of sideslip piece, the hydraulic stem downside is equipped with the rack, be equipped with in the sideslip piece and sway the axle, it is equipped with tooth to sway the axle rear end, sway the axle can with the hydraulic stem meshing, it sways the chamber to sway the fixed chamber that is equipped with in axle front end, it is equipped with two pivoted levers, two to sway to be equipped with on the lateral wall about the chamber second drive motor between the pivoted lever, second drive motor output is equipped with the second transmission shaft, the fixed gyration grinding apparatus that is equipped with of second transmission shaft lower extreme, it is equipped with the air pump to sway under the chamber on the lateral wall, the air pump downside is equipped with the air gun, the air gun passes downwards sway under the chamber lateral wall.
Preferably, cleaning device includes the clean piece that sliding was equipped with on the clean intracavity lateral wall, the fixed electric slider that is equipped with on the clean piece, be equipped with clean piece in the clean intracavity lateral wall, electric slider can slide on the clean piece, the fixed two sprayers that are equipped with on the wall of casing left and right sides, be equipped with the slope on the lateral wall under the casing, the fixed waste liquid treatment case that is equipped with on the lateral wall under the casing right side.
Preferably, the fixture device comprises a third transmission motor fixed on the lower side wall of the fixture cavity, a third transmission shaft is arranged at the output end of the third transmission motor, a second sliding gear is slidably arranged at the upper end of the third transmission shaft, a rotary table is fixedly arranged at the upper end of the fixture cavity, a fixture table is rotatably arranged on the rotary table, a through hole is formed in the lower side of the fixture table, an inner gear ring is arranged in the through hole of the fixture table, an inner rotary block is rotatably arranged in the fixture table, a threaded chute is formed in the upper side wall of the inner rotary block, four fixtures are slidably arranged on the upper side wall of the inner rotary block, the fixtures can be matched with the threaded chute in the upper side wall of the inner rotary block for transmission, balls are arranged between the inner rotary block and the fixture table, a hole is formed in the lower side of the inner rotary block, an inner gear ring is arranged in the inner rotary block, and the third transmission shaft upwards passes through the rotary table, the second sliding gear can be meshed with the inner rotating block inner gear ring, and the second sliding gear can be meshed with the clamp table inner gear ring.
When the hardware need polish with man-hour, put the work piece on the anchor clamps platform, start third drive motor, third drive motor's output third transmission shaft is turned round, the third transmission shaft drives the second slip gear gyration, the second slip gear of third transmission shaft upper end upwards slides, the transmission is engaged with to the interior ring gear on second slip gear and the interior gyration piece, the ball has been placed between interior gyration piece and the anchor clamps platform, interior gyration piece can rotate in the middle of the anchor clamps platform, the anchor clamps platform rotates and makes four anchor clamps draw close to the centre, press from both sides the hardware tight. The clamp is driven to clamp by rotation and cannot be loosened due to stress, and the clamping mode is stable and long-lasting.
When the moving cavity is required to move downwards, the first sliding gear moves rightwards, the first sliding gear enters a meshing position with the right moving gear, the first sliding gear pushes the moving U-shaped rod to the right, the moving U-shaped rod moves rightwards, the moving U-shaped rod is meshed with the self-locking rod through threads, and when the moving U-shaped rod moves rightwards, the self-locking rod moves upwards, the self-locking rod does not lock the right moving gear any more, the right moving gear rotates along with the first sliding gear, the right moving gear drives the right driven gear to rotate, the right driven gear drives the rotating rod to rotate simultaneously, the left driven gear rotates, the left driven gear drives the left moving gear to rotate, the moving gears on two sides are in meshing transmission with racks in the left side wall and the right side wall of the moving cavity, the rotating rod is driven to move downwards, the rotating rod drives the transverse moving block downwards, the transverse moving block drives the whole moving cavity downwards, the first transmission motor is started in a reverse rotation mode by the upward movement, when the upward and downward movement is not needed any more, the first sliding gear moves towards the left side and is disengaged from the right moving gear, the first sliding gear does not press the moving U-shaped rod any more, and the moving U-shaped rod moves towards the left by the resilience force of the spring, the self-locking rod moves downwards in the matching with the cleaning block, and the self-locking rod locks the moving gear on the right side and does not move any more. The stability of the whole device can be ensured by additionally arranging the self-locking device during up-and-down movement, and the control of the position precision is improved.
When the grinding tool is required to move downwards, the first sliding gear moves towards the left side and enters a position meshed with the gear, the first sliding gear drives the gear to rotate, the gear drives the moving rod to rotate, the moving rod is meshed with the nut in the transverse moving block for transmission, the rotating of the moving rod can drive the transverse moving block to transversely move left and right, and the moving of the transverse moving block can drive the grinding tool to transversely move left and right.
When needs go on the grinding apparatus about or the front and back slope, start the hydraulic stem in the sideslip piece, the rack of hydraulic stem downside and the meshing transmission of rocking shaft, can be with rocking shaft gyration at gyration rotation rod degree within range, rocking shaft gyration is just can driving the grinding apparatus about position slope regulation and control, start the gyration pole when gyration, can carry out the gyration of fore-and-aft direction with the grinding apparatus again, the many free movements of grinding apparatus can realize processing the hardware of isostructure, the different angles of grinding apparatus carry out burnishing and polishing to the hardware, can make the hardware more smooth level and more smooth.
In-process at burnishing and polishing, start the air pump, the air pump blows downwards ceaselessly, the metal sweeps that produces in the course of working blows into clean intracavity, the hardware need wash usually after polishing, the cleaning solution is spouted to the sprayer, also can wash the sweeps of clean intracavity portion simultaneously, the electric slider of clean intracavity starts, the electric slider drives the cleaning block and reciprocates and scrapes clean intracavity lateral wall, scrape the sweeps down, on pushing down the lateral wall under the casing under the drive of cleaning solution, the slope waste liquid on the lateral wall flows into the waste liquid treatment case via the casing and collects the processing. After the processing, the hardware is cleaned, and meanwhile, the processing platform is cleaned, so that the cleaning process is convenient.
Compared with the prior art, this hardware system of polishing of high degree of freedom has following advantage:
1. the stability of the whole device can be ensured by additionally arranging the self-locking device during up-and-down movement, and the control on the position precision is improved.
2. The hardware of different structures can be processed in the many free movements of grinding apparatus, and the different angles of grinding apparatus polish the polishing to the hardware, can be so that the hardware is more smooth level and smooth.
3. After the processing, the hardware is cleaned, and meanwhile, the processing platform is cleaned, so that the cleaning process is convenient.
Drawings
FIG. 1 is a schematic diagram of a high degree of freedom hardware grinding system.
Fig. 2 is an enlarged view of a structure a in fig. 1.
Fig. 3 is an enlarged view of the structure at B in fig. 1.
Fig. 4 is an enlarged view of the structure at C in fig. 1.
Fig. 5 is an enlarged view of the structure at D-D in fig. 3.
Fig. 6 is a sectional view taken along the direction E-E in fig. 1.
In the figure, 10, the housing; 11. a moving chamber; 12. a travel bar; 13. a moving gear; 14. rotating the rod; 15. a driven gear; 16. a hydraulic lever; 17. a second drive motor; 18. a turning lever; 19. an air pump; 20. a second drive shaft; 21. a rotary grinder; 22. an air gun; 23. cleaning the cavity; 24. an electrical slider; 25. a cleaning block; 26. a chute; 27. a waste liquid treatment tank; 28. a third drive motor; 29. a third drive shaft; 30. a clamp cavity; 31. a first drive motor; 32. a first drive shaft; 33. a self-locking lever; 34. a spring; 35. moving the U-shaped rod; 36. a gear; 37. a first sliding gear; 38. a turntable; 39. a ball bearing; 40. a second sliding gear; 41. a clamp; 42. an inner rotary block; 43. a jig stage; 44. a nut; 45. transversely moving the blocks; 46. a rocking cavity; 47. a sprayer; 48. a swing shaft.
Detailed Description
The following are specific embodiments of the present invention and further description of the technical solutions of the present invention with reference to the drawings, but the present invention is not limited to these embodiments.
As shown in fig. 1, a hardware system of polishing of high degree of freedom, including casing 10, casing 10 upper portion is equipped with removes chamber 11, it is equipped with the mobile device to remove the intracavity 11, the mobile device is used for removing the processing grinding apparatus position, be equipped with clean chamber 23 on the lateral wall under casing 10, be equipped with cleaning device in the clean chamber 23, cleaning device is used for wasing the hardware after the processing is accomplished, and wash the cavity inside, be equipped with anchor clamps chamber 30 in the clean chamber 23, be equipped with fixture device in the anchor clamps chamber 30, fixture device is used for pressing from both sides the hardware that tightly needs processing and can revolve along with manufacturing procedure.
As shown in fig. 1, 3, 5 and 6, the moving device comprises a first transmission motor 31 fixed on the right outer side wall of the housing 10, the first transmission motor 31 is provided with a first transmission shaft 32, the first transmission shaft 32 extends leftwards into the moving chamber 11, a first sliding gear 37 is slidingly provided on the first transmission shaft 32, a self-locking device is provided in the right side wall of the moving chamber 11 for locking the current position after the moving chamber 11 moves upwards and downwards, a moving rod 12 is rotationally provided on the left and right side walls of the moving chamber 11, a gear 36 is provided at the right end of the moving rod 12, a traverse block 45 is slidingly provided on the upper and lower side walls of the moving chamber 11, a nut 44 is provided on the inner upper side of the traverse block 45, the moving rod 12 passes through the traverse block 45, a screw thread is provided at the middle position of the moving rod 12, the moving rod 12 is engaged with the nut 44 in the traverse block 45, a swinging device is provided in the traverse block 45, and the swinging device is used for swinging the grinder left and right as well as back and forth, improve grinding apparatus processing from the degree by, the inside downside of sideslip piece 45 is rotated and is equipped with dwang 14, both ends all are equipped with a driven gear 15 about dwang 14, be equipped with two moving gear 13 on two lower lateral walls about moving chamber 11, every driven gear 15 can with every moving gear 13 meshing, first sliding gear 37 can with gear 36 meshing, first sliding gear 37 can with the right side moving gear 13 meshing, be equipped with the rack in the wall of the casing 10 left and right sides, both sides moving gear 13 can both mesh with it.
As shown in fig. 1, 3, and 5, the self-locking device includes a movable U-shaped rod 35 sliding on the right side wall of the movable chamber 11, a spring 34 is connected between the movable U-shaped rod 35 and the movable chamber 11, the right side of the movable U-shaped rod 35 is U-shaped and provided with threads, a self-locking rod 33 is slidably disposed in the right side wall of the movable chamber 11, the spring 34 is connected between the self-locking rod 33 and the movable chamber 11, the self-locking rod 33 is provided with threads, and the spring 34 can be connected with the movable U-shaped rod 35 through threads to slide up and down.
As shown in fig. 1, 2 and 6, the swing device comprises a hydraulic rod 16 sliding inside a traverse block 45, a rack is arranged on the lower side of the hydraulic rod 16, a swing shaft 48 is arranged in the traverse block 45, teeth are arranged at the rear end of the swing shaft 48, the swing shaft 48 can be meshed with the hydraulic rod 16, a swing cavity 46 is fixedly arranged at the front end of the swing shaft 48, two rotary rods 18 are arranged on the left side wall and the right side wall of the swing cavity 46, a second transmission motor 17 is fixedly arranged between the two rotary rods 18, the second transmission motor 17 is provided with a second transmission shaft 20, a rotary grinding tool 21 is fixedly arranged at the lower end of the second transmission shaft 20, an air pump 19 is fixedly arranged on the lower side wall of the swing cavity 46, an air gun 22 is arranged on the lower side wall of the air pump 19, and the air gun 22 downwards penetrates through the lower side wall of the swing cavity 46.
As shown in fig. 1, the cleaning device includes a cleaning block 25 slidably disposed on the inner side wall of the cleaning cavity 23, an electric slider 24 is fixedly disposed on the cleaning block 25, the cleaning block 25 is disposed in the side wall of the cleaning cavity 23, the electric slider 24 can slide on the cleaning block 25, two sprayers 47 are fixedly disposed on the left side wall and the right side wall of the casing 10, a slope is disposed on the lower side wall of the casing 10, and a waste liquid treatment box 27 is fixedly disposed on the lower right side wall of the casing 10.
As shown in fig. 1 and 4, the clamping device comprises a third transmission motor 28 fixed on the lower side wall of the clamping cavity 30, the third transmission motor 28 is provided with a third transmission shaft 29, the upper end of the third transmission shaft 29 is slidably provided with a second sliding gear 40, the upper end of the clamping cavity 30 is fixedly provided with a rotary table 38, the rotary table 38 is rotatably provided with a clamping table 43, the lower side of the clamping table 43 is provided with a through hole, an inner gear ring is arranged in the through hole of the clamping table 43, an inner rotary block 42 is rotatably provided in the clamping table 43, the upper side wall of the inner rotary block 42 is provided with a threaded sliding groove, four clamps 41 are slidably provided on the upper side wall of the inner rotary block 42, the clamps 41 can be matched with the threaded sliding grooves on the upper side wall of the inner rotary block 42 for transmission, a ball 39 is arranged between the inner rotary block 42 and the clamping table 43, the lower side of the inner rotary block 42 is provided with a hole, the inner gear ring is arranged in the inner rotary block 42, the third transmission shaft 29 upwards passes through the rotary table 38, the second sliding gear 40 can be in annular gear engagement with the inner rotary block 42 and the second sliding gear 40 can be in annular gear engagement with the clamp stand 43.
When the hardware needs to be polished and machined, a workpiece is placed on the clamp table 43, the third transmission motor 28 is started, the third transmission shaft 29 at the output end of the third transmission motor 28 rotates, the third transmission shaft 29 drives the second sliding gear 40 to rotate, the second sliding gear 40 at the upper end of the third transmission shaft 29 slides upwards, the second sliding gear 40 is meshed with an inner gear ring on the inner rotary block 42 for transmission, the ball 39 is placed between the inner rotary block 42 and the clamp table 43, the inner rotary block 42 can rotate in the middle of the clamp table 43, and the clamp table 43 rotates to enable the four clamps 41 to approach to the middle to clamp the hardware. The clamp is driven to clamp by rotation and cannot be loosened due to stress, and the clamping mode is stable and long-lasting.
After the hardware is clamped on the workbench, the second transmission motor 17 is started, the second transmission shaft 20 below the second transmission motor 17 rotates, the second transmission shaft 20 drives the rotary grinding tool 21 to rotate, meanwhile, the first transmission motor 31 is started, the first transmission shaft 32 at the output end of the first transmission motor 31 rotates, the first sliding gear 37 on the first transmission shaft 32 rotates, the up-and-down movement of the moving cavity 11 or the left-and-right movement of the transverse moving block 45 can be carried out through the position of the first sliding gear 37 on the first transmission shaft 32, when the moving cavity 11 is wanted to move downwards, the first sliding gear 37 moves rightwards, the first sliding gear 37 enters the meshing position with the right moving gear 13, meanwhile, the first sliding gear 37 pushes the moving U-shaped rod 35 to the right side, the moving U-shaped rod 35 moves rightwards, and the moving U-shaped rod 35 is meshed with the self-locking rod 33 through threads, when the movable U-shaped rod 35 moves towards the right side, the self-locking rod 33 moves upwards, the self-locking rod 33 no longer locks the right-side movable gear 13, the right-side movable gear 13 rotates along with the first sliding gear 37, the right-side movable gear 13 drives the right-side driven gear 15 to rotate, the right-side driven gear 15 drives the rotating rod 14 to rotate simultaneously, the left-end driven gear 15 of the rotating rod 14 rotates, the left-side driven gear 15 drives the left-side movable gear 13 to rotate, the two-side movable gears 13 are in meshing transmission with racks in the left and right side walls of the movable cavity 11 to drive the rotating rod 14 to move downwards, the rotating rod 14 drives the transverse moving block 45 to move downwards, the transverse moving block 45 drives the whole movable cavity 11 to move downwards, the first transmission motor 31 is started in a reversing mode by the upward movement, when the up-and down movement is no longer needed, the first sliding gear 37 moves towards the left side to be disengaged from the right-side movable gear 13, the first sliding gear 37 no longer presses the moving U-shaped bar 35, the moving U-shaped bar 35 moves leftward by the resilient force of the spring 34, the self-locking bar 33 moves downward in cooperation with the cleaning block 25, and the self-locking bar 33 locks the moving gear 13 on the right side and does not move any more. When the device moves up and down, the stability of the whole device can be ensured by additionally arranging the self-locking device, and the control on the position precision is improved.
When the grinding tool is to be moved downwards, the first sliding gear 37 moves towards the left side and enters a position meshed with the gear 36, the gear 36 is driven by the first sliding gear 37 to rotate, the moving rod 12 is driven by the gear 36 to rotate, the moving rod 12 is meshed with the nut 44 in the transverse moving block 45 for transmission, the transverse moving block 45 can be driven to transversely move left and right by the rotation of the moving rod 12, and the grinding tool can be driven to transversely move left and right by the movement of the transverse moving block 45.
When needs go on the grinding apparatus about or when tilting, start hydraulic stem 16 in the sideslip piece 45, the rack of hydraulic stem 16 downside and the meshing transmission of rocking shaft 48, can be with rocking shaft 48 gyration at the 180 degrees within ranges of gyration pole, rocking shaft 48 gyration just can drive the left and right sides position slope regulation and control of grinding apparatus, start gyration pole 18 when gyration, can carry out the gyration of fore-and-aft direction with the grinding apparatus again, the many free movements of grinding apparatus can be realized processing the hardware of isostructure, the different angles of grinding apparatus carry out burnishing and polishing to the hardware, can be so that the hardware is more smooth level and more smooth.
In-process at burnishing and polishing, start air pump 19, air pump 19 blows downwards incessantly, blow into clean chamber 23 with the metal sweeps that produces in the course of working, the hardware need wash usually after polishing, sprayer 47 blowout washing liquid, the while also can wash the sweeps of clean chamber 23 inside, electric slider 24 in clean chamber 23 starts, electric slider 24 drives cleaning block 25 and reciprocates and scrapes clean chamber 23 inside wall, scrape the sweeps down, on pushing down casing 10 lower side wall under the drive of washing liquid, the slope waste liquid on the side wall flows into waste liquid treatment box 27 via casing 10 and collects the processing. After the processing, the hardware is cleaned, and meanwhile, the processing platform is cleaned, so that the cleaning process is convenient.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by using the contents of the present specification and the accompanying drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.