CN113809103A - Backside illuminated image sensor chip and method for manufacturing the same - Google Patents

Backside illuminated image sensor chip and method for manufacturing the same Download PDF

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Publication number
CN113809103A
CN113809103A CN202010552905.5A CN202010552905A CN113809103A CN 113809103 A CN113809103 A CN 113809103A CN 202010552905 A CN202010552905 A CN 202010552905A CN 113809103 A CN113809103 A CN 113809103A
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image sensor
opening
sensor chip
semiconductor substrate
shaped
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李�杰
赵立新
付文
许乐
李玮
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Galaxycore Shanghai Ltd Corp
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Galaxycore Shanghai Ltd Corp
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L27/00Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
    • H01L27/14Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation
    • H01L27/144Devices controlled by radiation
    • H01L27/146Imager structures
    • H01L27/14683Processes or apparatus peculiar to the manufacture or treatment of these devices or parts thereof
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L27/00Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
    • H01L27/14Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation
    • H01L27/144Devices controlled by radiation
    • H01L27/146Imager structures
    • H01L27/14601Structural or functional details thereof
    • H01L27/14636Interconnect structures
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L27/00Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
    • H01L27/14Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation
    • H01L27/144Devices controlled by radiation
    • H01L27/146Imager structures
    • H01L27/14601Structural or functional details thereof
    • H01L27/1464Back illuminated imager structures

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Electromagnetism (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
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  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
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Abstract

The invention provides an image sensor chip and a manufacturing method thereof.A step-shaped through hole or a step-shaped groove is formed on the back surface of a semiconductor substrate, a conductive layer is filled in the step-shaped through hole or the step-shaped groove to form back wiring or simultaneously form a bonding pad, so that the height difference of the back surface of the semiconductor substrate is reduced, the influence on the appearance of a color filter and a micro lens at the edge of a pixel array in the subsequent process is reduced, the process reliability is improved, the color cast risk is reduced, the thickness of a dielectric layer on the side wall of the step-shaped through hole or the step-shaped groove is controllable, the electric leakage risk can be reduced, and the resistance can be reduced by increasing the thickness of the wiring and the bonding pad without considering the influence of the thickness of the wiring and the bonding pad on the height difference, so that better electrical performance of a device is brought. The step-shaped through hole or the step-shaped groove formed by the method has the advantages that the appearance and the width are easy to control, and excessive chip area waste is avoided.

Description

Backside illuminated image sensor chip and method for manufacturing the same
Technical Field
The invention relates to a back side illumination type image sensor chip and a manufacturing method thereof.
Background
The CMOS image sensor is used as a device unit for converting an optical signal into a digital electrical signal, and is widely applied to various emerging fields such as smart phones, tablet computers, automobiles, medical treatment and the like. A typical image sensor converts incident photons into electrons or holes through a pixel array, and when an integration period is completed, the collected charges are converted into digital signals through an analog circuit and a digital circuit, and are transmitted to an output terminal of the sensor.
The conventional image sensor adopts front-illuminated incidence, that is, incident photons are required to reach the photodiode and be smoothly absorbed by the photodiode, and need to pass through a light path channel and/or a metal interconnection layer formed by a plurality of dielectric layers, and meanwhile, part of incident photons are reflected by the interface of the metal interconnection layer and then rebound to the air and even crosstalk to other pixel units, so that the sensitivity of the image sensor is reduced and/or the color of the image sensor is distorted.
With the continuous development of image sensor technology, the size of a pixel unit is reduced from 1.75 μm to 1.12 μm or even lower, the optical path of a medium layer through which photons need to pass is reduced synchronously, and the performances such as sensitivity and dark light performance are seriously deteriorated. At this time, the back-illuminated image sensor can fundamentally solve the above-mentioned problems due to its unique structure. In the back-illuminated image sensor, incident photons are incident from the back of the image sensor, so that on one hand, energy loss when the photons pass through a dielectric layer and/or a metal interconnection layer is avoided, on the other hand, the area ratio of a photodiode to the metal interconnection layer is not required to be balanced, the device design is facilitated, and the sensitivity, the dark light performance and other performances of the image sensor can be obviously improved.
For back side illuminated image sensor technology, the prior art focuses mainly on the active pixel area, the metal shielding area, the pad area and the routing area. For the active pixel region, a great deal of research is focused on structures such as metal grids or composite material grids, and the optical crosstalk between pixels can be reduced; the metal mask region is formed by photolithography to form a metal layer over part of the pixel region, and mainly functions to collect non-optical signals such as dark current, heat generation signals, and the like in the absence of light, and corrects the output signal of the image sensor by subtracting the non-optical signals. Pads and traces for bonding or testing also need to be formed on the backside of the semiconductor substrate. Wherein the pad region has a conductive layer thickness between about 3K a and about 15K a in order to ensure good conductivity, and the routing region is typically disposed at a periphery of the pixel array region for transmitting power, ground or data signals.
In the prior art, the bonding pad and the routing wire are generally located on a dielectric layer on the back surface of a semiconductor substrate, and have large thickness, and have obvious height difference with other areas (an active pixel area and a metal shielding area), which is easy to cause changes in the shapes of a color filter and a micro lens at the edge of a pixel array in the spin coating process of a subsequent color filter layer and a micro lens layer, thereby causing abnormal pixel response at the edge of the pixel array, further causing image color cast and other problems.
Based on the structure, the height difference between the pad area and the wiring area and between the active pixel area and the metal shielding area can be reduced by reducing the thickness of the dielectric layer, however, reducing the thickness of the dielectric layer may cause the thickness of the dielectric layer coated by the side wall of the through hole or the trench for connecting the back wiring, the pad and the front metal interconnection structure to be insufficient, and cause the risks of electric leakage between the back wiring, the pad and the semiconductor substrate and the like. On the other hand, besides the thickness of the dielectric layer, the routing and bonding pads also have certain thickness, and the height difference caused by the thickness of the routing and bonding pads cannot be completely avoided, so that the formation of the color filter and the micro-lens at the later stage is not facilitated.
In addition, for the above-mentioned problem of the pad region, at present, another solution is to completely etch the semiconductor substrate material of the pad region, stop on the STI layer (shallow trench isolation layer), then form an opening through the STI layer and the ILD layer (interlayer dielectric layer) by patterning and performing an etching process, reach the metal interconnection structure, form a pad in the opening, and fill up the etched portion in a subsequent process. The technical scheme is complex in process, and meanwhile, the semiconductor substrate material is completely etched, so that the semiconductor substrate material in the region cannot be utilized to form a device structure, and the waste of the chip area is caused. The same problem can also occur if this solution is applied to the routing area.
Disclosure of Invention
The invention aims to provide a back side illumination type image sensor chip and a manufacturing method thereof, which can reduce the height difference of the back side of a semiconductor substrate, improve the process reliability, reduce the color cast risk, ensure the electrical performance of a device, have simple and easy process and save the chip area.
In view of the above, one aspect of the present invention provides a method of manufacturing a back-illuminated image sensor chip, including: providing a semiconductor substrate having a front side and a back side; finishing the front process of the image sensor to form a metal interconnection structure; forming a step-shaped through hole or a step-shaped groove on the back surface of the semiconductor substrate to expose part of the metal interconnection structure formed by the front surface process; and filling a conductive layer in the step-shaped through hole or the step-shaped groove to form a back trace.
Preferably, the wiring on the back side is electrically connected with the metal interconnection structure on the front side.
Preferably, the step-shaped through hole or the step-shaped groove is filled with a conductive layer to form a back trace, and simultaneously, a pad structure of the image sensor chip is formed.
Preferably, the step of forming the stepped through hole or the stepped trench includes: forming a first opening and then forming a second opening in the first opening; or forming the second opening first and then forming the first opening around the second opening, wherein the bottom of the second opening is lower than the bottom of the first opening.
Preferably, before filling the conductive layer, the dielectric layer covers the bottom and the side wall of the first opening and the side wall of the second opening.
Preferably, the semiconductor substrate on the sidewall of the second opening is selectively etched, so that the sidewall of the second opening extends towards the inside of the semiconductor substrate relative to other surrounding dielectric layers, and then the sidewall of the second opening is covered with the dielectric layer, so as to control the thickness of the dielectric layer on the sidewall of the second opening.
Preferably, the difference between the surface height of the routing area and the surface height of other areas on the back surface of the semiconductor substrate is less than 0.5 μm by adjusting the thickness of the dielectric layer, the thickness of the conductive layer and the depth of the first opening.
Preferably, the other area on the back surface of the semiconductor substrate comprises an active pixel area and a metal shielding area.
Preferably, the depth of the first opening does not penetrate through the semiconductor substrate.
Preferably, the step of filling the conductive layer includes: and sequentially forming a first conductive layer and a second conductive layer on the back of the semiconductor substrate, and removing the second conductive layer outside the step-shaped through hole or the step-shaped groove by taking the first conductive layer as an etching stop layer.
Preferably, the method for manufacturing a back-illuminated image sensor chip further includes: and forming a deep trench isolation structure in the active pixel region and the metal shielding region on the back surface of the semiconductor substrate.
Preferably, the method for manufacturing a back-illuminated image sensor chip further includes: and forming a deep P-type doped well surrounding the stepped through hole or the stepped groove and a deep N-type doped well surrounding the deep P-type doped well in the semiconductor substrate.
Preferably, the metal interconnection structures of the front surface are connected to each other through the conductive layer in the first opening.
Preferably, the metal interconnection structures of the front surface are also connected to each other through the conductive layer in the second opening.
Preferably, the method for manufacturing a back-illuminated image sensor chip further includes: and forming a step-shaped through hole or a step-shaped groove around the metal shielding area on the back surface of the semiconductor substrate, and filling a conductive layer in the step-shaped through hole or the step-shaped groove.
Preferably, the method for manufacturing a back-illuminated image sensor chip further includes: and forming a step-shaped through hole or a step-shaped groove around the analog circuit area on the back surface of the semiconductor substrate, and filling a conductive layer in the step-shaped through hole or the step-shaped groove.
Another aspect of the present invention provides a back-illuminated image sensor chip including: a semiconductor substrate having a front side and a back side; the metal interconnection structure is positioned on the front surface of the semiconductor substrate; and the step-shaped through hole or the step-shaped groove is positioned on the back surface of the semiconductor substrate, and a conductive layer is filled in the step-shaped through hole or the step-shaped groove to form a back surface routing.
Preferably, the wiring on the back side is electrically connected with the metal interconnection structure on the front side.
Preferably, the back-illuminated image sensor chip further includes: and a pad structure of the image sensor chip formed by the conductive layer in the step-shaped through hole or the step-shaped groove.
Preferably, the stepped through hole or the stepped trench includes a first opening and a second opening located in the first opening, and a bottom of the second opening is lower than a bottom of the first opening.
Preferably, a dielectric layer covers the conductive layer, the bottom of the first opening, the side wall of the first opening and the side wall of the second opening.
Preferably, the difference of the surface height of the wiring area and/or the pad area on the back surface of the semiconductor substrate and the other area is less than 0.5 μm.
Preferably, the other area on the back surface of the semiconductor substrate comprises an active pixel area and a metal shielding area.
Preferably, the depth of the first opening does not penetrate through the semiconductor substrate.
Preferably, the conductive layer in the step-shaped through hole or the step-shaped trench includes a first conductive layer and a second conductive layer located on the first conductive layer.
Preferably, the back-illuminated image sensor chip further includes a deep trench isolation structure located in the active pixel region and the metal shielding region on the back surface of the semiconductor substrate.
Preferably, the semiconductor substrate further includes a deep P-type doped well surrounding the stepped through hole or the stepped trench, and a deep N-type doped well surrounding the deep P-type doped well.
Preferably, the conductive layer in the first opening connects the metal interconnection structures of the front surfaces to each other.
Preferably, the conductive layer in the second opening connects the metal interconnection structures of the front surfaces to each other.
Preferably, the back-illuminated image sensor chip further includes: and the step-shaped through hole or the step-shaped groove is positioned around the metal shielding area on the back surface of the semiconductor substrate, and a conductive layer is filled in the step-shaped through hole or the step-shaped groove.
Preferably, the back-illuminated image sensor chip further includes: and the step-shaped through hole or the step-shaped groove is positioned around the analog circuit area on the back surface of the semiconductor substrate, and a conductive layer is filled in the step-shaped through hole or the step-shaped groove.
The invention relates to a back side illumination image sensor chip and a manufacturing method thereof.A step-shaped through hole or a step-shaped groove is formed on the back side of a semiconductor substrate, a conductive layer is filled in the step-shaped through hole or the step-shaped groove to form back side wiring or simultaneously form a bonding pad, so that the height difference of the back side of the semiconductor substrate is reduced, the influence on the appearance of a color filter and a micro lens at the edge of a pixel array in the subsequent process is reduced, the process reliability is improved, the color cast risk is reduced, the thickness of a dielectric layer on the side wall of the step-shaped through hole or the step-shaped groove is controllable, the electric leakage risk can be reduced, and the electric performance of a device is better because the influence of the thickness of the wiring and the bonding pad on the height difference is not considered. In addition, the back routing formed by the invention can be used for communicating the metal interconnection structures on the front side, so that the driving capability of signals can be effectively improved, and the voltage drop in transmission can be reduced; the back routing can also be utilized to form physical isolation of a specific area, and the appearance and the width of the step-shaped through hole or the step-shaped groove formed by the method are easy to control, so that excessive waste of chip area is avoided.
Drawings
Other features, objects and advantages of the present invention will become more apparent from the following detailed description of non-limiting embodiments thereof, which proceeds with reference to the accompanying drawings.
FIGS. 1-8 are process diagrams of a method of fabricating a backside illuminated image sensor chip of the present invention;
FIG. 9 is a partial top view of a back-illuminated image sensor chip according to one embodiment of the invention;
FIG. 10 is a cross-sectional view taken along line B1-B1 of FIG. 9;
FIG. 11 is a partial top view of a back-illuminated image sensor chip according to another embodiment of the invention;
FIG. 12 is a cross-sectional view taken along line B2-B2 of FIG. 11;
FIG. 13 is a partial cross-sectional view of a back-illuminated image sensor chip according to yet another embodiment of the invention;
fig. 14 is a partial cross-sectional view of a back-illuminated image sensor chip according to yet another embodiment of the invention.
In the drawings, like or similar reference numbers indicate like or similar devices (modules) or steps throughout the different views.
Detailed Description
In order to solve the problems in the prior art, the invention provides a back-illuminated image sensor chip and a manufacturing method thereof, wherein a step-shaped through hole or a step-shaped groove is formed on the back surface of a semiconductor substrate, a conductive layer is filled in the step-shaped through hole or the step-shaped groove to form a back wiring, so that the height difference of the back surface of the semiconductor substrate is reduced, the influence on the appearance of a color filter and a micro lens at the edge of a pixel array in the subsequent process is reduced, the process reliability is improved, the color cast risk is reduced, the thickness of a dielectric layer on the side wall of the step-shaped through hole or the step-shaped groove is controllable, the electric leakage risk can be reduced, and the influence of the thickness of the wiring on the height difference is not considered, so that the resistance can be reduced by increasing the thickness of the wiring, and better device electrical performance is brought.
In the following detailed description of the preferred embodiments, reference is made to the accompanying drawings which form a part hereof. The accompanying drawings illustrate, by way of example, specific embodiments in which the invention may be practiced. The illustrated embodiments are not intended to be exhaustive of all embodiments according to the invention. It is to be understood that other embodiments may be utilized and structural or logical changes may be made without departing from the scope of the present invention. The following detailed description, therefore, is not to be taken in a limiting sense, and the scope of the present invention is defined by the appended claims.
The present invention will be described in detail with reference to specific examples.
Referring to fig. 1, a semiconductor substrate 100 is provided, the semiconductor substrate 100 has a front surface 101 and a back surface 102, and a routing area 100B, a pad area 100A and other areas 100C in the semiconductor substrate 100 are distinguished by dotted lines, wherein the other areas 100C may include an active pixel area and a metal shielding area. Those skilled in the art will appreciate that the specific arrangement of the location, size, etc. of the various regions can be selected as desired, and is shown by way of example and not limitation.
On the semiconductor substrate 100, a metal interconnection structure 103 is formed by completing a front process of the image sensor, the metal interconnection structure 103 is located in the first dielectric layer 104, only the metal interconnection structure 103 in the routing area 100B and the pad area 100A is shown here, and details of the other area 100C are not shown.
Subsequently, the back surface 102 of the semiconductor substrate 100 is thinned by bonding to another wafer or substrate (not shown) for support from the front surface 101 side of the semiconductor substrate 100 to reduce the optical path length of the active pixel region. Preferably, deep trench isolation structures (not shown) may be formed in the active pixel region and the metal shielding region of the backside 102 of the semiconductor substrate 100 to reduce electrical crosstalk between pixel cells of the active pixel region and the metal shielding region.
Preferably, one or more high dielectric constant films (not shown), such as hafnium oxide, aluminum oxide, or tantalum oxide, are deposited on the thinned back surface 102 of the semiconductor substrate 100, with a total thickness of about 40-1000 a, for passivating the back surface 102 of the semiconductor substrate 100, and a second dielectric layer (not shown) is deposited on the high dielectric constant films to prevent subsequent etching from damaging the passivation layer.
Subsequently, one preferred embodiment of forming a stepped through-hole or stepped trench 120, 121 in the back surface 102 of the semiconductor substrate 100 to expose a portion of the metal interconnect structure 103 formed by the front side process is illustrated by fig. 2-7.
Specifically, as shown in fig. 2, a first opening 120 with a depth of about 7000-. A third dielectric layer (not shown) and an etch stop layer (not shown) are sequentially deposited on the back surface 102 of the semiconductor substrate 100, wherein the third dielectric layer mainly serves to relieve stress on the semiconductor substrate 100 caused by the deposition of the etch stop layer in the subsequent steps, and the etch stop layer may be silicon nitride.
As shown in fig. 3, a fourth dielectric layer 117 is deposited over the etch stop layer to a thickness of about 2000 a-.
As shown in fig. 4, etching is continued in the first opening 120 to form a second opening 121, and the bottom of the second opening 121 is lower than the bottom of the first opening 120. The first opening 120 is formed by etching, and the thickness of the semiconductor substrate 100 in the area is reduced, so that the appearance and the width of the second opening 121 formed by etching again can be better controlled, and excessive area waste is avoided.
Preferably, a certain thickness of the first dielectric layer 104 still remains above the metal interconnection structure 103 at this time, so as to prevent the metal interconnection structure 103 exposed during the subsequent etching from contaminating the semiconductor substrate 100.
As shown in fig. 5, the semiconductor substrate 100 at the sidewall of the second opening 121 is selectively etched, so that the sidewall of the second opening 121 extends toward the inside of the semiconductor substrate 100 relative to other surrounding dielectric layers (e.g., the first dielectric layer 104 and the fourth dielectric layer 117), which is beneficial to controlling the thickness of the dielectric layer at the sidewall of the second opening 121 and avoiding the dielectric layer at the corner above the second opening 121 from being too thin in the subsequent steps, thereby reducing the risk of leakage.
As shown in fig. 6, a fifth dielectric layer is deposited on the back surface 102 of the semiconductor substrate 100, and since the fifth dielectric layer is similar to the fourth dielectric layer 117 and the first dielectric layer 104 thereunder and has the same function, in fig. 6, the fifth dielectric layer is combined with the previous fourth dielectric layer 117 and the previous first dielectric layer 104 to be labeled as a dielectric layer 118.
As shown in fig. 7, the etching of the dielectric layer 118 at the bottom of the second opening 121 is continued, and the etching process may be performed without using a mask until the metal interconnection structure 103 on the front surface is exposed.
To this end, step-shaped through holes or step-shaped trenches 120, 121 of the routing area 100B and the pad area 100A are formed, the step-shaped through holes or step-shaped trenches include the first opening 120 and the second opening 121 located in the first opening 120, the bottom of the second opening 121 is lower than the bottom of the first opening 120, the front metal interconnection structure 103 is exposed at the bottom of the second opening 121, and the dielectric layer 118 with sufficient thickness is covered on the bottom and the sidewall of the first opening 120 and the sidewall of the second opening 121, so as to perform the function of insulation protection and reduce the risk of leakage.
In addition to the methods shown in the above embodiments, in other embodiments not shown, a step-shaped via or a step-shaped trench having a similar structure may be formed by forming the second opening 121 first and then forming the first opening 120 around the second opening 121, wherein the bottom of the second opening 121 is lower than the bottom of the first opening 120.
As shown in fig. 8, the conductive layers 133 and 134 are filled in the step-shaped via holes or step-shaped trenches 120 and 121 to form back traces and pads electrically connected to the front metal interconnection structure 103. In the present embodiment, the two conductive layers 133 and 134 are filled in the step-shaped through holes or the step-shaped trenches 120 and 121, but in other embodiments not shown, only one conductive layer may be filled in the step-shaped through holes or the step-shaped trenches 120 and 121, and the conductive layers outside the step-shaped through holes or the step-shaped trenches 120 and 121 may be separately disposed through another step.
Specifically, the first conductive layer 133 and the second conductive layer 134 may be formed in this order on the rear surface 102 of the semiconductor substrate 100. Wherein first conductive layer 133 may sequentially include a first barrier/adhesion layer, a metal layer, and a second barrier/adhesion layer (not shown), which may include at least one of titanium, titanium nitride, tantalum, and tantalum nitride, having a thickness of about 400 a and 700 a, the metal layer may be tungsten, copper, nickel, or a remaining metal material having sufficient etch selectivity to second conductive layer 134, having a thickness of about 1000 a and 3500 a. The second conductive layer 134 may be composed of aluminum or other metal materials, or may be a combination material of at least one of titanium, titanium nitride, tantalum, and tantalum nitride and aluminum, and the thickness of the second conductive layer 134 is ensured to increase the stability of the electrical conduction, preferably in a range of about 6000-.
Then, a patterning step is performed to remove the second conductive layer 134 outside the step-shaped via or the step-shaped trench 120, 121 by using the first conductive layer 133 as an etching stop layer, and only the second conductive layer 134 in the step-shaped via or the step-shaped trench 120, 121 is remained (as shown in fig. 8). With the dielectric layer 118 as an etching stop layer, a patterning step is performed on the first conductive layer 133 to remove the first conductive layer 133 (not shown in fig. 8) between the routing region 100B and the pad region 100A and between the routing region 100B and the other region 100C. Thus, the first conductive layer 133 and the second conductive layer 134 in the step-shaped via holes or the step-shaped trenches 120, 121 form a back trace or pad electrically connected to the metal interconnection structure 103 on the front side.
The back wiring formed by the invention can be used for communicating the metal interconnection structures on the front, so that the driving capability of signals can be effectively improved, and the voltage drop in transmission can be reduced. Fig. 9-12 show specific implementations in which the back traces in the trace area 100B connect the front metal interconnect structures 103 to each other. In a preferred embodiment shown in fig. 9 and 10, the front metal interconnection structures 103 can be connected to each other only through the conductive layers 133 and 134 in the first opening 120; in another preferred embodiment shown in fig. 11 and 12, the metal interconnection structures 103 on the front side can be connected to each other through the conductive layers 133 and 134 in the first opening 120 and the conductive layers 133 and 134 in the second opening, so as to further reduce the resistance of the current path and improve the electrical performance.
In addition, physical isolation of a specific area can be formed by utilizing back routing, and the appearance and the width of the step-shaped through hole or the step-shaped groove formed by adopting the method are easy to control, so that excessive waste of chip area is avoided. In addition, other structures on the back side can be formed by conventional process steps, such as forming a composite grid, color filters and micro-lenses in the active pixel regions of the other regions 100C, and forming a shielding metal in the metal shielding region.
Therefore, the heights of the routing area 100B and the pad area 100A can be controlled by adjusting the thickness of the dielectric layer 118, the thicknesses of the conductive layers 133 and 134, and the depth of the first opening 120, so that the height difference between the surfaces of the routing area 100B, the pad area 100A, and the other area 100C on the back surface of the semiconductor substrate is maintained at a low level, for example, less than 0.5 μm, which is beneficial to the formation of a subsequent color filter and a microlens, improves the process reliability, and reduces the color cast risk. Because the influence of the thickness of the routing and the bonding pad on the height difference is not considered, the resistance can be reduced by increasing the thickness of the routing and the bonding pad, and better electrical performance of the device is brought.
It can be understood by those skilled in the art that, in order to achieve the purpose of reducing the height difference of the back surface of the semiconductor substrate, improving the process reliability, and reducing the color cast risk, at least the back surface trace is formed in the back surface trace area 100B by using the method of the present invention, in the above embodiment, while the step-shaped through hole or the step-shaped trench is filled with the conductive layer to form the back surface trace, the technical scheme of forming the pad structure of the image sensor chip is only one preferred embodiment of the present invention and is not limited.
Preferably, in the method for manufacturing the back-illuminated image sensor chip of the present invention, a deep P-type doped well surrounding the step-shaped via or the step-shaped trench 120, 121 and a deep N-type doped well surrounding the deep P-type doped well may be formed in the semiconductor substrate 100 by ion implantation, and the deep P-type doped well is grounded and the deep N-type doped well is connected to a high voltage, so as to reduce a risk of leakage caused by a defect generated by etching the semiconductor substrate 100.
As shown in fig. 13, according to another preferred embodiment of the present invention, step-shaped through holes or step-shaped trenches 120 and 121 may be further formed around the metal shielding region 200 on the back surface of the semiconductor substrate 100, and the conductive layer 135 is filled in the step-shaped through holes or step-shaped trenches 120 and 121 (the conductive layer 135 may or may not be connected to the metal interconnection structure 103 on the front surface), so as to reduce the influence of stress in the conductive layer 135 and achieve better light shielding effect and electrical isolation for the metal shielding region 200.
As shown in fig. 14, according to another preferred embodiment of the present invention, step-shaped through holes or step-shaped trenches 120 and 121 may be further formed around the analog circuit area 300 on the back surface of the semiconductor substrate 100, and the conductive layers 135 are filled in the step-shaped through holes or step-shaped trenches 120 and 121 (the conductive layers 135 may or may not be connected to the metal interconnection structures 103 on the front surface), so as to form a better light shielding effect on the analog circuit area 300 and reduce the interference of noise caused by light to signals.
Another aspect of the present invention also provides a back-illuminated image sensor chip, a preferred embodiment of which is shown in fig. 8, and which includes: a semiconductor substrate 100 having a front surface 101 and a back surface 102; a metal interconnection structure 103 located on the front surface 101 of the semiconductor substrate 100; step-shaped through holes or step-shaped grooves 120 and 121 positioned on the back surface 102 of the semiconductor substrate 100, wherein the step-shaped through holes or step-shaped grooves 120 and 121 are filled with conductive layers 133 and 134 to form back-surface traces; the traces on the back side 102 are electrically connected to the metal interconnection structure 103 on the front side 101.
Preferably, the back-illuminated image sensor chip further includes: a pad structure of the image sensor chip formed by the conductive layers 133, 134 in the stepped through-holes or the stepped trenches 120, 121.
Wherein the step-shaped through hole or the step-shaped groove comprises a first opening 120 and a second opening 121 positioned in the first opening 120, and the bottom of the second opening 121 is lower than the bottom of the first opening 120. Preferably, the depth of the first opening 120 does not penetrate the semiconductor substrate 100. Dielectric layer 118 covers the conductive layers 133 and 134 and the bottom of the first opening 120, the sidewall of the first opening 120, and the sidewall of the second opening 121.
Preferably, the difference between the surface height of the routing area 100B and the surface height of the other area 100C on the back surface 102 of the semiconductor substrate 100 is less than 0.5 μm. The other region 100C includes an active pixel region and a metal shielding region. Further preferably, deep trench isolation structures are disposed in the active pixel region and the metal shielding region.
Preferably, the semiconductor substrate further includes a deep P-type doped well surrounding the step-shaped via or the step-shaped trench 120, 121, and a deep N-type doped well surrounding the deep P-type doped well, and the deep N-type doped well is connected to a high voltage by connecting a signal to ground the deep P-type doped well, so that a leakage risk caused by a defect generated by etching the semiconductor substrate 100 can be reduced.
In a preferred embodiment, the front metal interconnect structures 103 may be connected to each other only through the conductive layers 133, 134 in the first opening 120; in another preferred embodiment, the metal interconnection structures 103 on the front side can be connected to each other through the conductive layers 133 and 134 in the first opening 120 and the conductive layers 133 and 134 in the second opening 121, so that the resistance of the current path is further reduced, and the electrical performance is improved.
In yet another preferred embodiment as shown in fig. 13, the back-illuminated image sensor chip further includes: the step-shaped through holes or the step-shaped trenches 120 and 121 are located around the metal shielding region 200 on the back surface of the semiconductor substrate 100, and the conductive layers 135 (the conductive layers 135 may or may not be connected to the metal interconnection structures 103 on the front surface) are filled in the step-shaped through holes or the step-shaped trenches 120 and 121, so as to reduce the influence of stress in the conductive layers 135, and achieve better light shielding effect and electrical isolation for the metal shielding region 200.
In yet another preferred embodiment as shown in fig. 14, the back-illuminated image sensor chip further includes: the step-shaped through holes or the step-shaped trenches 120 and 121 are located around the analog circuit area 300 on the back surface of the semiconductor substrate 100, and the conductive layers 135 are filled in the step-shaped through holes or the step-shaped trenches 120 and 121 (the conductive layers 135 and the metal interconnection structures 103 on the front surface may be connected or not connected), so that a better light shielding effect is formed on the analog circuit area 300, and interference of noise caused by light rays on signals is reduced.
In summary, according to the back side illumination type image sensor chip and the manufacturing method thereof of the invention, the step-shaped through hole or the step-shaped groove is formed on the back side of the semiconductor substrate, the conductive layer is filled in the step-shaped through hole or the step-shaped groove to form the wiring on the back side or simultaneously form the bonding pad, so that the height difference of the back side of the semiconductor substrate is reduced, the influence on the color filter and the micro-lens shape at the edge of the pixel array in the subsequent process is reduced, the process reliability is improved, the color cast risk is reduced, the thickness of the dielectric layer on the side wall of the step-shaped through hole or the step-shaped groove is controllable, the electric leakage risk can be reduced, and the resistance can be reduced by increasing the thickness of the wiring and the bonding pad without considering the influence on the height difference, and better device electrical performance is brought. In addition, the back routing formed by the invention can be used for communicating the metal interconnection structures on the front side, so that the driving capability of signals can be effectively improved, and the voltage drop in transmission can be reduced; the back routing can also be utilized to form physical isolation of a specific area, and the appearance and the width of the step-shaped through hole or the step-shaped groove formed by the method are easy to control, so that excessive waste of chip area is avoided.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive. Furthermore, it will be obvious that the word "comprising" does not exclude other elements or steps, and the word "a" or "an" does not exclude a plurality. Several elements recited in the apparatus claims may also be implemented by one element. The terms first, second, etc. are used to denote names, but not any particular order.

Claims (31)

1. A method of manufacturing a back-illuminated image sensor chip, comprising:
providing a semiconductor substrate having a front side and a back side;
finishing the front process of the image sensor to form a metal interconnection structure;
forming a step-shaped through hole or a step-shaped groove on the back surface of the semiconductor substrate to expose part of the metal interconnection structure formed by the front surface process;
and filling a conductive layer in the step-shaped through hole or the step-shaped groove to form a back trace.
2. The method of claim 1, wherein the traces on the back side are in electrical communication with the metal interconnect structures on the front side.
3. The method of claim 1, wherein a pad structure of the image sensor chip is formed while the step-like via or the step-like trench is filled with a conductive layer to form a backside trace.
4. The method of manufacturing a back-illuminated image sensor chip of claim 1, wherein the step of forming the stepped through-hole or the stepped trench comprises: forming a first opening and then forming a second opening in the first opening; or forming the second opening first and then forming the first opening around the second opening, wherein the bottom of the second opening is lower than the bottom of the first opening.
5. The method of claim 4, wherein the dielectric layer covers the bottom and sidewalls of the first opening and the sidewalls of the second opening before the conductive layer is filled.
6. The method of claim 5, wherein the semiconductor substrate is selectively etched to form sidewalls of the second opening, the sidewalls of the second opening extending inward relative to other surrounding dielectric layers, and the sidewalls of the second opening are covered with a dielectric layer to control the thickness of the dielectric layer.
7. The method of claim 5, wherein the difference between the surface heights of the routing region and other regions of the back surface of the semiconductor substrate is less than 0.5 μm by adjusting the thickness of the dielectric layer, the thickness of the conductive layer, and the depth of the first opening.
8. The method of manufacturing a back-illuminated image sensor chip as claimed in claim 7, wherein the other regions of the back surface of the semiconductor substrate include an active pixel region, a metal shielding region.
9. The method of manufacturing a back-illuminated image sensor chip according to claim 7, wherein a depth of the first opening does not penetrate the semiconductor substrate.
10. The method of manufacturing a back-illuminated image sensor chip according to claim 1, wherein the step of filling the conductive layer comprises: and sequentially forming a first conductive layer and a second conductive layer on the back of the semiconductor substrate, and removing the second conductive layer outside the step-shaped through hole or the step-shaped groove by taking the first conductive layer as an etching stop layer.
11. The method of manufacturing a back-illuminated image sensor chip of claim 1, further comprising: and forming a deep trench isolation structure in the active pixel region and the metal shielding region on the back surface of the semiconductor substrate.
12. The method of manufacturing a back-illuminated image sensor chip of claim 1, further comprising: and forming a deep P-type doped well surrounding the stepped through hole or the stepped groove and a deep N-type doped well surrounding the deep P-type doped well in the semiconductor substrate.
13. The method of manufacturing a back-illuminated image sensor chip according to claim 4, wherein the metal interconnection structures of the front surfaces are connected to each other through the conductive layer in the first opening.
14. The method of manufacturing a back-illuminated image sensor chip as claimed in claim 13, wherein the metal interconnection structures of the front surfaces are also connected to each other through the conductive layer in the second opening.
15. The method of manufacturing a back-illuminated image sensor chip of claim 1, further comprising: and forming a step-shaped through hole or a step-shaped groove around the metal shielding area on the back surface of the semiconductor substrate, and filling a conductive layer in the step-shaped through hole or the step-shaped groove.
16. The method of manufacturing a back-illuminated image sensor chip of claim 1, further comprising: and forming a step-shaped through hole or a step-shaped groove around the analog circuit area on the back surface of the semiconductor substrate, and filling a conductive layer in the step-shaped through hole or the step-shaped groove.
17. A back-illuminated image sensor chip, comprising:
a semiconductor substrate having a front side and a back side;
the metal interconnection structure is positioned on the front surface of the semiconductor substrate;
and the step-shaped through hole or the step-shaped groove is positioned on the back surface of the semiconductor substrate, and a conductive layer is filled in the step-shaped through hole or the step-shaped groove to form a back surface routing.
18. The back-illuminated image sensor chip of claim 17, wherein the back side traces are in electrical communication with the front side metal interconnect structures.
19. The back-illuminated image sensor chip of claim 17, further comprising: and a pad structure of the image sensor chip formed by the conductive layer in the step-shaped through hole or the step-shaped groove.
20. The back-illuminated image sensor chip of claim 17, wherein the stepped via or stepped trench comprises a first opening and a second opening in the first opening, the bottom of the second opening being lower than the bottom of the first opening.
21. The back-illuminated image sensor chip of claim 20, wherein a dielectric layer covers the conductive layer and the bottom of the first opening, the sidewalls of the first opening, and the sidewalls of the second opening.
22. The back-illuminated image sensor chip of claim 17, wherein a difference in surface height between the routing region and other regions of the back surface of the semiconductor substrate is less than 0.5 μm.
23. The back-illuminated image sensor chip of claim 22, wherein the other areas of the back side of the semiconductor substrate comprise active pixel areas, metal shielding areas.
24. The back-illuminated image sensor chip of claim 20, wherein a depth of the first opening does not penetrate the semiconductor substrate.
25. The back-illuminated image sensor chip of claim 17, wherein the conductive layer in the stepped via or the stepped trench comprises a first conductive layer and a second conductive layer located on the first conductive layer.
26. The back-illuminated image sensor chip of claim 17, further comprising deep trench isolation structures in active pixel regions and metal shielding regions at the back side of the semiconductor substrate.
27. The back-illuminated image sensor chip of claim 17, further comprising a deep P-type doped well in the semiconductor substrate surrounding the stepped via or stepped trench, and a deep N-type doped well surrounding the deep P-type doped well.
28. The back-illuminated image sensor chip of claim 20, wherein the conductive layer in the first opening connects the metal interconnects of the front side to each other.
29. The back-illuminated image sensor chip of claim 28, wherein the conductive layer in the second opening connects the metal interconnects of the front side to each other.
30. The back-illuminated image sensor chip of claim 17, further comprising: and the step-shaped through hole or the step-shaped groove is positioned around the metal shielding area on the back surface of the semiconductor substrate, and a conductive layer is filled in the step-shaped through hole or the step-shaped groove.
31. The back-illuminated image sensor chip of claim 17, further comprising: and the step-shaped through hole or the step-shaped groove is positioned around the analog circuit area on the back surface of the semiconductor substrate, and a conductive layer is filled in the step-shaped through hole or the step-shaped groove.
CN202010552905.5A 2020-06-17 2020-06-17 Backside illuminated image sensor chip and method for manufacturing the same Pending CN113809103A (en)

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