CN113807768A - Production material delivery cycle joint debugging control method, equipment and storage medium - Google Patents
Production material delivery cycle joint debugging control method, equipment and storage medium Download PDFInfo
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Abstract
The application relates to a production material delivery cycle joint debugging control method. The method comprises the following steps: the method comprises the steps of obtaining a production planning quantity of a material, confirming the production planning quantity according to material information, obtaining the ending delivery time of the material, confirming the ending delivery time according to the material information, setting a delivery period according to the production planning quantity and the ending delivery time, carrying out delivery monitoring on the material according to the delivery period, and taking early warning measures according to the remaining time of the delivery period. The scheme that this application provided can guide the supplier's shipment through setting up a shipment cycle, and the warehouse of being convenient for carries out the early warning measure, avoids the production material disappearance, guarantees the normal operation of production line.
Description
Technical Field
The application relates to the technical field of manufacturing and informatization, in particular to a production material delivery cycle joint debugging control method.
Background
In the related technology, a large amount of production materials are needed in an air conditioner raw material warehouse, the variety codes and types are various, more than ten thousand of common materials are needed, although the warehouse already realizes the management of the materials by the material codes, the order of the materials is generally the overall planning requirement, a large amount of delivery is generally carried out by a supplier, or the delivery time is unscheduled, so that unloading and turnover are often carried out at vacant positions on a delivery site, a platform is blocked, and the material turnover rate is low. After receiving goods, checking the amount of the materials and the complete set condition of the order, and when the defect needs to be reported, checking the material demand again. Consume manpower and information transfer untimely, influence production efficiency.
The supplier has no specific reference basis when delivering goods, and the production line can be stopped because the delivery is not timely and the production line is lack of materials. The embodiment of the application provides a production material delivery period regulation and control method, which not only provides a time reference period for delivery of a supplier, but also facilitates management and early warning of arrival of materials, thereby reducing the probability of production line shutdown due to material loss.
Disclosure of Invention
In order to solve the problems in the related art, the application provides a production material delivery period joint debugging control method, which can guide a supplier to deliver goods by setting a delivery period, is convenient for a warehouse to execute early warning measures, avoids the loss of production materials and ensures the normal operation of a production line.
The application provides a production material delivery cycle joint debugging control method in a first aspect, including: acquiring the production planning quantity and the delivery stopping time of the material; setting a delivery cycle according to the production planning amount and the deadline delivery time; carrying out delivery monitoring on the materials according to the delivery cycle: if the remaining time of the delivery cycle is lower than a first early warning threshold and greater than a second early warning threshold, triggering a first early warning event; the first early warning event comprises: sending a progress early warning message to a supplier of the material, and sending a plan preparation message to a purchasing department of the material, wherein the plan preparation message is used for indicating the purchasing department to prepare a material replacement scheme; if the remaining time of the delivery cycle is lower than the second early warning threshold, triggering a second early warning event; the second early warning event comprises: instructing a production system to execute the material replacement scenario.
In one embodiment, before acquiring the production planning amount of the material and the delivery time, confirming the production planning amount of the material according to the material type of the material; the material types include: just-in-time production of JIT materials and non-JIT materials; the JIT material corresponds to a production schedule of 4-8 hours, and the non-JIT material corresponds to a production schedule of 24-36 hours.
In one implementation mode, before acquiring the production planning quantity and the delivery deadline of a material, acquiring the online time and the estimated duration of a logistics link of the material; and determining the delivery deadline according to the online time and the estimated duration of the logistics link.
In one embodiment, before obtaining the online time of the material and the estimated time of the logistics link, the method includes: determining the estimated time of the logistics link according to the time of each logistics link; the logistics link time comprises the following steps: delivery time, inspection time, unpacking time, and delivery time.
In one embodiment, setting a delivery cycle based on the production schedule amount and the deadline for delivery includes: determining a demand degree coefficient of the material according to a ratio of the inventory quantity to the production planned quantity; and multiplying the demand degree coefficient by a cycle duration base number to obtain a cycle range of the delivery cycle, and determining the delivery cycle of the material by taking the deadline delivery time as the deadline of the delivery cycle.
In one embodiment, after monitoring the delivery of the item according to the delivery cycle, the method further comprises: if the incoming goods of the materials are received in the delivery cycle of the materials, acquiring the inspection qualified goods quantity of the materials of the incoming goods, and judging whether the inspection qualified goods quantity meets the production planning quantity or not; if yes, normal scheduling production; and if not, generating and sending replenishment information of the material to a supplier according to the difference value between the production planning quantity and the inspected qualified quantity.
In one embodiment, obtaining the planned production amount of the material and the delivery time includes: and confirming the shipment quantity of the material according to the production planning quantity and the non-good rate of the material, and feeding back the shipment quantity to a supplier of the material, wherein the non-good rate is the historical data average value of the supplier to the non-good rate of the material.
In one embodiment, monitoring the delivery of the item according to the delivery cycle includes: the display displays the remaining delivery cycle time of the materials which are not delivered in real time, and displays the indicator lamp with the corresponding color according to the section where the remaining delivery cycle time is located.
A second aspect of the present application provides an electronic device, comprising: a processor; and a memory having executable code stored thereon, which when executed by the processor, causes the processor to perform the method as described above.
A third aspect of the application provides a non-transitory machine-readable storage medium having stored thereon executable code which, when executed by a processor of an electronic device, causes the processor to perform a method as described above.
The invention has the beneficial effects that:
according to the production planning quantity and the delivery stopping time, a delivery cycle is set, the delivery cycle provides a reference basis for a supplier during delivery, and is convenient for early warning of arrival of materials according to the delivery cycle, the first early warning threshold value is triggered to communicate with the supplier to avoid delivery overtime, a material replacement scheme is prepared for standby, the material replacement scheme is started when the second early warning threshold value is triggered to avoid production line stop caused by delivery overtime, and therefore normal operation of a production line is guaranteed.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the application.
Drawings
The foregoing and other objects, features and advantages of the application will be apparent from the following more particular descriptions of exemplary embodiments of the application, as illustrated in the accompanying drawings wherein like reference numbers generally represent like parts throughout the exemplary embodiments of the application.
FIG. 1 is a flow chart of production material delivery cycle control shown in an embodiment of the present application;
FIG. 2 is a logic flow diagram illustrating production material delivery cycle control in accordance with an embodiment of the present application;
fig. 3 is a schematic structural diagram of an electronic device shown in an embodiment of the present application.
Detailed Description
Preferred embodiments of the present application will be described in more detail below with reference to the accompanying drawings. While the preferred embodiments of the present application are shown in the drawings, it should be understood that the present application may be embodied in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the disclosure to those skilled in the art.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. As used in this application and the appended claims, the singular forms "a", "an", and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It should also be understood that the term "and/or" as used herein refers to and encompasses any and all possible combinations of one or more of the associated listed items.
It should be understood that although the terms "first," "second," "third," etc. may be used herein to describe various information, these information should not be limited to these terms. These terms are only used to distinguish one type of information from another. For example, first information may also be referred to as second information, and similarly, second information may also be referred to as first information, without departing from the scope of the present application. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present application, "a plurality" means two or more unless specifically limited otherwise.
In view of the above problems, an embodiment of the present application provides a production material delivery cycle joint debugging control method, which can set a delivery cycle by calculating time, and warn the delivery of a material by using the remaining delivery cycle time, and supervise a provider to deliver the material in the delivery cycle, and feed back the material delivered outside the delivery cycle in a system, thereby avoiding congestion of a warehousing transportation system.
Example one
The production material delivery cycle joint debugging control method can be realized in a production system, and the production system is a real-time information transmission system for ordering, missing reporting and checking among suppliers, warehouses and production lines. Referring to fig. 1, an embodiment of a method for controlling joint debugging of production material delivery cycles in the present application includes:
s101, acquiring the production planning quantity and the delivery ending time of the material.
Firstly, a production system acquires the online time of materials and the estimated time of a logistics link.
When the production line has a material demand and orders the materials in the system, the time for the production line to need the materials is generated, and the time is the online time of the materials.
The method for determining the estimated time of the logistics link comprises the steps that after materials are packaged and loaded at a supplier, the materials need to be delivered to a warehouse through the supplier, the warehouse is used for disassembling the goods, whether the materials are good products or not is detected, qualified materials are delivered to a production line from the warehouse, and the four periods of time are delivery time, detection time, unpacking time and delivery time respectively. And determining the estimated time of the logistics link according to the time of each logistics link.
And according to the acquired online time and the estimated time of the logistics link, advancing the time on the basis of the online time, wherein the time of the advanced time is equal to the estimated time of the material link, and the delivery ending time can be determined.
The production planning amount needs to be confirmed according to the material type of the material, and after the system obtains the material type of the material, the corresponding production planning amount can be obtained.
The material types include: just-in-time production of JIT material and non-JIT material. Jit (just intime) is just-in-time production, and it is desirable to deliver a suitable product to a suitable location at a suitable time, in a suitable amount, and at a suitable price. JIT materials are in a non-storage mode, goods are directly uploaded to a tool car for on-line production, non-JIT materials are stored in a warehouse and then sent out from the warehouse, and the two material classifications are related to the distance of suppliers. JIT material corresponds to a production schedule of 4-8 hours, and non-JIT material corresponds to a production schedule of 24-36 hours. The planned production amount of 4-8 hours is the amount of 4-8 hours of material produced on the material production line.
S102, a delivery cycle is set according to the production planning quantity and the deadline delivery time.
Determining a demand degree coefficient of the material according to a ratio of production planning quantity to inventory quantity, multiplying the demand degree coefficient by a cycle duration base number to obtain a cycle range of the delivery cycle, and determining the delivery cycle of the material by taking the deadline delivery time as the deadline of the delivery cycle.
The lower the degree that the planned production quantity can be met by the inventory quantity is, the higher the demand degree coefficient is, so that the more sufficient the delivery period is, the more the processing time of the early warning threshold value is, and the production line stop caused by the material with high emergency degree is avoided. The demand degree coefficient is calculated in the manner of
Setting a cycle time base number as 1 hour, assuming that the stock quantity is 5 hours, the production planning quantity is 10 hours, the demand degree coefficient is 0.5, and the delivery cycle is 0.5 hour; further, assume that the stock quantity is 1 hour, the planned production quantity is 10 hours, the factor of demand level is 0.9, and the shipping period is 0.9 hours.
And determining the delivery period of the material by taking the current available duration as the period range of the delivery period and taking the ending delivery time as the ending time of the delivery period.
S103, carrying out delivery monitoring on the materials according to the delivery cycle.
And a display is arranged on the site of the warehouse to display the remaining delivery cycle time of the undelivered materials in real time, and an indicator light with corresponding color is displayed according to the section where the remaining time is located.
If the remaining time of the delivery cycle is lower than a first early warning threshold and greater than a second early warning threshold, triggering a first early warning event; the first early warning event comprises: sending a progress early warning message to a supplier of the materials, wherein the progress early warning message can be sent to the supplier by including a supply chain system message, mobile phone information or a mail, so as to prompt the supplier that the delivery of the materials is possible to exceed the term, and prompt the supplier that different excess term responsibilities are possible to be undertaken according to the multi-stage term and different responsibilities which need to be undertaken when the delivery of the materials exceeds different terms, most importantly, the supplier needs to be actively contacted, the delivery condition of the materials is communicated, whether the materials are delivered on time or not can be communicated, and a solution is communicated. If the communication result may cause the production line to stop production, a plan preparation message is sent to the purchasing department of the material, and the plan preparation message is used for instructing the purchasing department to prepare a material replacement scheme.
And if the remaining time of the delivery cycle is lower than a second early warning threshold value, triggering a second early warning event. The second warning event is intended to prevent a production line stoppage, to indicate in the production system that a material replacement plan prepared by the purchasing department is to be executed, for example, to renew an emergency order for a supplier closer to the warehouse.
The system sets a delivery cycle by acquiring the corresponding production planning quantity and the delivery stopping time of the ordered materials, guides a supplier to deliver the materials, monitors the delivery of the materials according to the delivery cycle by the warehouse, supervises the supplier to avoid overtime, can timely execute a material replacement scheme to avoid production stopping when the condition that the production line is possibly stopped appears, and increases guarantee on the supply of the materials for the production of the production line.
Example two
By the production material delivery cycle joint debugging control method in the first embodiment, if the material is delivered in the delivery cycle, after the material is received in the warehouse, the inspected qualified quantity of the material of the delivered material is obtained, and whether the inspected qualified quantity meets the production planning quantity is judged; if yes, normal scheduling production; and if not, generating and sending replenishment information of the material to a supplier according to the difference value between the production planning quantity and the inspected qualified quantity.
And according to the historical data average value of the supplier on the non-good product rate of the material, the accurate delivery amount of the material when the supplier places an order is confirmed by combining the production plan amount. The supplier needs to ship strictly to this order delivery amount. In the supply of goods in the past, probably appear a large amount of goods that arrive and lead to the storage transportation to block up, only the supplier can be according to the accurate supply of production plan volume, just can avoid the goods to pile up waiting to transport in the warehouse and unload. The setting of the order placing and dispatching amount can include the possible breakage of the materials in the transportation process and the possible unqualified rate, the qualified goods amount can meet the production plan amount after the goods are delivered, if the qualified goods amount does not meet the production plan amount, the codes of the materials need to be fed back to the system for timely processing, and a material replacing scheme is arranged or the lacking materials are placed again.
In the production work, a production line can generate a production order for a product, the production order is used for placing orders for various materials required by the product, and the materials can be transferred to the production line for production work only after the production order is aligned, so that after the materials arrive, whether the arrival quantity of the materials can meet the production planned quantity is checked, and whether the production order corresponding to the materials meeting the production planned quantity is aligned is checked. After the materials arrive, the qualified goods quantity of the verified materials meets the production plan quantity, and the complete set condition of the production orders corresponding to the materials needs to be verified. Because a product on a production line can have a plurality of materials, the plurality of materials are required to meet the production plan and are put together in a warehouse, and then the materials can be delivered to the production line to be put into production, otherwise, the production cannot be started if any material is lacked. If the production orders corresponding to the materials are completely matched, the materials corresponding to the production orders can be collected and distributed to a production line; if the production orders corresponding to the materials are not completely matched, the materials which are not completely matched can be inquired by the system, the codes of the materials which are lacked by the production orders are fed back to the system for processing, and delivery is promoted or order placement is supplemented.
Whether this embodiment satisfies the production planning volume through checking the material and whether the production order that checks the material correspondence is neat set, real-time feedback in the system can report fast in the state of the real-time transmission material of storage end and purchasing end, perhaps checks the material and satisfies the production demand, puts into production with higher speed. The production order corresponding to the materials and the materials is checked, missing materials can be fed back in the system in time, and the missing materials are transmitted among personnel in each department and are placed in order quickly, so that the checking and purchasing efficiency of the production materials is improved, and the production efficiency is improved.
EXAMPLE III
The technical solutions of the embodiments of the present application are described in detail below with reference to the accompanying drawings.
Fig. 2 is a schematic flow chart of joint debugging control of a production material delivery cycle according to an embodiment of the present application. Referring to fig. 2, the method for controlling the joint debugging of the production material delivery cycle updates the status and transmits information in real time through a network system.
S201, ordering the materials in the system.
The production line can order the materials in the system for the insufficient materials, in this embodiment, the insufficient materials are coded as a, and the materials a are ordered in the system, so that the supplier supplies the materials, and the system can automatically analyze the materials.
S202, analyzing the material information of the material to obtain the production planning quantity of the material and the period range of the delivery period which should be set.
First, the material information of material A is analyzed in the system to determine whether the material type of material A is JIT material. The system will select a 4-8 hour production schedule based on JIT materials and a 24-36 hour production schedule based on non-JIT materials, where a production schedule refers to the amount of such materials that are needed over a period of time on the production line on which they are located, and based on the selected production schedule, the system can determine the amount of invoices that are requested from the supplier. In this example, the material A was a JIT material, and a planned production amount of 8 hours was selected.
After the production planning amount of the material A is determined, according to the production planning amount of the material A, and the system combines the stock of the part of the material of which the warehouse is used as a buffer, the ratio of the stock to the production planning amount is calculated, the demand degree coefficient of the material is determined, in the embodiment, the stock is 1 hour, the demand degree coefficient is 0.875, and the product is multiplied by the cycle duration base number for 1 hour, so that the cycle range of the delivery cycle which should be set for the supplier is determined. The delivery cycle of item a is set in this embodiment to a cycle in the range of 0.875 hours, i.e., about 53 minutes.
And S203, calculating the estimated duration of the logistics link according to the delivery time, the inspection time, the unpacking time and the delivery time.
The system continuously analyzes the material information of the material A and determines delivery time according to a supplier of the material, wherein the delivery time refers to the time required from the delivery of the material from the supplier to the arrival of the material at the warehouse, the delivery time is different according to different suppliers of different materials, and the delivery time of the material A is 3 hours; analyzing the inspection time and the unpacking time, wherein the amount of the material on the production line meeting the production beat is basically constant, so that the inspection and unpacking work efficiency and speed in the inspection time and the unpacking time are relatively fixed, and after the materials with different production plan amounts arrive, the inspection time and the unpacking time can be calculated according to the production plan amount proportion of the materials, wherein in the embodiment, the inspection time of the material A is 1 hour, and the unpacking time is 0.5 hour; and calculating the delivery time, wherein the delivery time refers to the time required for pulling the material from the warehouse to the production line after loading the material, the delivery time required for the material A in the embodiment is 0.5 hour, and then the delivery time, the inspection time, the unpacking time and the delivery time are accumulated by the system to obtain the estimated time of the logistics link, and the estimated time of the logistics link in the embodiment is 5 hours.
And S204, obtaining the delivery period according to the estimated duration of the logistics link, the period range of the delivery period and the online time.
According to the logistics information of the material A, the online time of the material A is obtained through inquiry, the online time of the material A is 16: 00-22: 00 in the embodiment, the time period of the online time is also matched with the production planning quantity, the earliest online time can be obtained according to the online time and is 16:00, the estimated time length of the logistics link is advanced from the 16:00 time point to the front, the deadline delivery time of 11:00 can be obtained, the deadline delivery time of 11:00 is used as the deadline of the delivery cycle, the cycle range of the delivery cycle is calculated, and the last set delivery cycle is 10: 07-11: 00.
And S205, carrying out delivery monitoring on the materials according to the delivery cycle.
The set delivery cycle is provided for a supplier, the supplier is guided to deliver goods in the delivery cycle, and the materials are monitored according to the delivery cycle, so that delivery overtime is avoided, and timely replacement is performed if the delivery overtime occurs. The system needs to inquire and detect whether the supplier delivers goods in real time, monitor the remaining time of the delivery period when the supplier does not deliver goods, and give an early warning according to the remaining time of the delivery period. First, an early warning threshold needs to be set according to the time length of the delivery cycle, in this embodiment, in the delivery cycle of 10:00 to 11:00, the time point of 10:40 is set as a first early warning threshold, and the time point of 11:00 is set as a second early warning threshold.
A display board is arranged in the warehouse, the remaining delivery cycle time of the undelivered materials is displayed, and the color of the indicator light is changed according to the remaining delivery cycle time. The display board displays the delivery condition of the materials, counts down the delivery period, changes the color of the display board according to the residual time of the delivery period, and gradually changes the display color of the display board for the materials from cold color to warm color along with the reduction of the residual time to yellow to red or even deep red so as to warn the warehousing personnel to carry out emergency treatment by the color. Next, the remaining time and the cycle check material are circularly judged to be delivered.
And S206, whether the materials are delivered in the delivery period or not.
If the material is not delivered in the delivery period, judging what early warning measure needs to be executed according to whether the remaining time of the delivery period triggers an early warning threshold value or not, and entering a flow S208;
if the material is delivered in the delivery period, that is, the supply of the supplier can meet the demand of the online time of the production line, the storage can receive the product normally, the detection, unpacking and delivery are executed according to the flow, and the process enters the flow S207.
And S207, normally receiving the goods.
S208, whether the remaining time of the delivery cycle reaches a first early warning threshold value or not is judged.
If the remaining time of the delivery cycle does not reach the first early warning threshold value, returning to the process S206, and continuously judging whether the material is delivered in the delivery cycle;
if the remaining time of the shipping cycle reaches the first warning threshold, the process S209 is executed, and a first warning event needs to be triggered according to the first warning threshold.
S209, communicating progress with the supplier and preparing a material replacement scheme.
At this time, the remaining time of the material delivery cycle is already short, the progress needs to be communicated with the supplier, delivery is urged or whether timely delivery can be requested or not is inquired, delivery overrun is avoided as much as possible, meanwhile, a replacement scheme of the material needs to be prepared, preparation is made for early warning measures of a second early warning threshold value which can be triggered, production stoppage of a production line due to material loss is avoided, and the process enters a flow S210.
And S210, judging whether the remaining time of the delivery cycle reaches a second early warning threshold value.
If the remaining time of the delivery cycle does not reach the second early warning threshold, returning to the process S206 to continuously judge whether the material is delivered in the delivery cycle again;
if the remaining time of the delivery cycle reaches the second early warning threshold, a second early warning event triggered by the second early warning threshold needs to be executed, and the process enters a flow S211.
And S211, starting a material replacement scheme.
The supplier triggers the second warning threshold value for the delivery supply of the material in the delivery cycle, which may easily cause the production line to stop production due to the untimely supply of the material, and the warehousing personnel needs to start the replacement scheme of the prepared material when triggering the first warning threshold value, for example, replace the supplier with the closer supplier to place the order again, and return to the process S201.
According to the method and the system, after the system orders the materials, according to the material information, the deadline for delivery which does not affect production is determined, a delivery cycle is set according to the production plan quantity and the deadline for delivery, a supplier is guided to deliver the materials in the delivery cycle, the materials which are not delivered are monitored according to the delivery cycle, different early warning events are triggered according to whether the rest time of the delivery cycle triggers an early warning threshold value or not, the supplier is supervised to deliver the materials, the delivery overtime is avoided, and if the delivery overtime occurs, a material replacement scheme is started, and the production line shutdown which is possibly caused is avoided. By setting the delivery period, a time reference period is provided for delivery of a supplier, and the early warning of material delivery management is facilitated, so that the probability of production line shutdown due to material loss is reduced.
Example four
With regard to the apparatus in the above-described embodiment, the specific manner in which each module performs the operation has been described in detail in the embodiment related to the method, and will not be elaborated here.
Fig. 3 is a schematic structural diagram of an electronic device shown in an embodiment of the present application.
Referring to fig. 3, the electronic device 1000 includes a memory 1010 and a processor 1020.
The Processor 1020 may be a Central Processing Unit (CPU), other general purpose Processor, a Digital Signal Processor (DSP), an Application Specific Integrated Circuit (ASIC), a Field Programmable Gate Array (FPGA) or other Programmable logic device, discrete Gate or transistor logic, discrete hardware components, etc. A general purpose processor may be a microprocessor or the processor may be any conventional processor or the like.
The memory 1010 may include various types of storage units, such as system memory, Read Only Memory (ROM), and permanent storage. Wherein the ROM may store static data or instructions that are needed by the processor 1020 or other modules of the computer. The persistent storage device may be a read-write storage device. The persistent storage may be a non-volatile storage device that does not lose stored instructions and data even after the computer is powered off. In some embodiments, the persistent storage device employs a mass storage device (e.g., magnetic or optical disk, flash memory) as the persistent storage device. In other embodiments, the permanent storage may be a removable storage device (e.g., floppy disk, optical drive). The system memory may be a read-write memory device or a volatile read-write memory device, such as a dynamic random access memory. The system memory may store instructions and data that some or all of the processors require at runtime. Further, the memory 1010 may include any combination of computer-readable storage media, including various types of semiconductor memory chips (DRAM, SRAM, SDRAM, flash memory, programmable read-only memory), magnetic and/or optical disks, among others. In some embodiments, memory 1010 may include a removable storage device that is readable and/or writable, such as a Compact Disc (CD), a read-only digital versatile disc (e.g., DVD-ROM, dual layer DVD-ROM), a read-only Blu-ray disc, an ultra-density optical disc, a flash memory card (e.g., SD card, min SD card, Micro-SD card, etc.), a magnetic floppy disc, or the like. Computer-readable storage media do not contain carrier waves or transitory electronic signals transmitted by wireless or wired means.
The memory 1010 has stored thereon executable code that, when processed by the processor 1020, may cause the processor 1020 to perform some or all of the methods described above.
The aspects of the present application have been described in detail hereinabove with reference to the accompanying drawings. In the above embodiments, the descriptions of the respective embodiments have respective emphasis, and for parts that are not described in detail in a certain embodiment, reference may be made to related descriptions of other embodiments. Those skilled in the art should also appreciate that the acts and modules referred to in the specification are not necessarily required in the present application. In addition, it can be understood that the steps in the method of the embodiment of the present application may be sequentially adjusted, combined, and deleted according to actual needs, and the modules in the device of the embodiment of the present application may be combined, divided, and deleted according to actual needs.
Furthermore, the method according to the present application may also be implemented as a computer program or computer program product comprising computer program code instructions for performing some or all of the steps of the above-described method of the present application.
Alternatively, the present application may also be embodied as a non-transitory machine-readable storage medium (or computer-readable storage medium, or machine-readable storage medium) having stored thereon executable code (or a computer program, or computer instruction code) which, when executed by a processor of an electronic device (or electronic device, server, etc.), causes the processor to perform part or all of the various steps of the above-described method according to the present application.
Those of skill would further appreciate that the various illustrative logical blocks, modules, circuits, and algorithm steps described in connection with the applications disclosed herein may be implemented as electronic hardware, computer software, or combinations of both.
The flowchart and block diagrams in the figures illustrate the architecture, functionality, and operation of possible implementations of systems and methods according to various embodiments of the present application. In this regard, each block in the flowchart or block diagrams may represent a module, segment, or portion of code, which comprises one or more executable instructions for implementing the specified logical function(s). It should also be noted that, in some alternative implementations, the functions noted in the block may occur out of the order noted in the figures. For example, two blocks shown in succession may, in fact, be executed substantially concurrently, or the blocks may sometimes be executed in the reverse order, depending upon the functionality involved. It will also be noted that each block of the block diagrams and/or flowchart illustration, and combinations of blocks in the block diagrams and/or flowchart illustration, can be implemented by special purpose hardware-based systems which perform the specified functions or acts, or combinations of special purpose hardware and computer instructions.
Having described embodiments of the present application, the foregoing description is intended to be exemplary, not exhaustive, and not limited to the disclosed embodiments. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the described embodiments. The terminology used herein is chosen in order to best explain the principles of the embodiments, the practical application, or improvements made to the technology in the marketplace, or to enable others of ordinary skill in the art to understand the embodiments disclosed herein.
Claims (10)
1. A production material delivery cycle joint debugging control method is characterized by comprising the following steps:
acquiring the production planning quantity and the delivery stopping time of the material;
setting a delivery cycle according to the production planning amount and the deadline delivery time;
carrying out delivery monitoring on the materials according to the delivery cycle:
if the remaining time of the delivery cycle is lower than a first early warning threshold and greater than a second early warning threshold, triggering a first early warning event; the first early warning event comprises: sending a progress early warning message to a supplier of the material, and sending a plan preparation message to a purchasing department of the material, wherein the plan preparation message is used for indicating the purchasing department to prepare a material replacement scheme;
if the remaining time of the delivery cycle is lower than the second early warning threshold, triggering a second early warning event; the second early warning event comprises: instructing a production system to execute the material replacement scenario.
2. The production material delivery cycle joint debugging control method according to claim 1,
before the planned production amount of the materials and the delivery time are obtained,
confirming the production planning amount of the material according to the material type of the material;
the material types include: just-in-time production of JIT materials and non-JIT materials;
the JIT material corresponds to a production schedule of 4-8 hours, and the non-JIT material corresponds to a production schedule of 24-36 hours.
3. The production material delivery cycle joint debugging control method according to claim 1,
before the planned production amount of the materials and the delivery time are obtained,
acquiring the online time of the material and the estimated time of the logistics link;
and determining the delivery deadline according to the online time and the estimated duration of the logistics link.
4. The production material delivery cycle joint debugging control method according to claim 3, characterized in that:
before the acquisition of the online time of the material and the estimation duration of the logistics link, the method comprises the following steps:
determining the estimated time of the logistics link according to the time of each logistics link; the logistics link time comprises the following steps: delivery time, inspection time, unpacking time, and delivery time.
5. The production material delivery cycle joint debugging control method according to claim 1, characterized in that:
setting a delivery cycle according to the production planning amount and the deadline delivery time, including:
determining a demand degree coefficient of the material according to a ratio of the inventory quantity to the production planned quantity;
and multiplying the demand degree coefficient by a cycle duration base number to obtain a cycle range of the delivery cycle, and determining the delivery cycle of the material by taking the deadline delivery time as the deadline of the delivery cycle.
6. The production material delivery cycle joint debugging control method according to claim 1, characterized in that:
after the delivery monitoring is performed on the material according to the delivery cycle, the method further includes:
if the incoming goods of the materials are received in the delivery cycle of the materials, acquiring the inspection qualified goods quantity of the materials of the incoming goods, and judging whether the inspection qualified goods quantity meets the production planning quantity or not;
if yes, normal scheduling production;
and if not, generating and sending replenishment information of the material to a supplier according to the difference value between the production planning quantity and the inspected qualified quantity.
7. The production material delivery cycle joint debugging control method according to claim 1, characterized in that:
after the obtaining of the production planning quantity and the delivery time, the method includes:
and confirming the shipment quantity of the material according to the production planning quantity and the non-good rate of the material, and feeding back the shipment quantity to a supplier of the material, wherein the non-good rate is the historical data average value of the supplier to the non-good rate of the material.
8. The production material delivery cycle joint debugging control method according to claim 1, characterized in that:
the monitoring of the delivery of the item according to the delivery cycle includes:
the display displays the remaining delivery cycle time of the materials which are not delivered in real time, and displays the indicator lamp with the corresponding color according to the section where the remaining delivery cycle time is located.
9. An electronic device, comprising:
a processor; and
a memory having executable code stored thereon, which when executed by the processor, causes the processor to perform the method of any one of claims 1-8.
10. A non-transitory machine-readable storage medium having stored thereon executable code, which when executed by a processor of an electronic device, causes the processor to perform the method of any one of claims 1-8.
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