CN113805256A - Transfer type lens manufacturing method and lens transfer layer manufacturing method - Google Patents

Transfer type lens manufacturing method and lens transfer layer manufacturing method Download PDF

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Publication number
CN113805256A
CN113805256A CN202010553295.0A CN202010553295A CN113805256A CN 113805256 A CN113805256 A CN 113805256A CN 202010553295 A CN202010553295 A CN 202010553295A CN 113805256 A CN113805256 A CN 113805256A
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China
Prior art keywords
light
lens transfer
lens
layer
manufacturing
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CN202010553295.0A
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Chinese (zh)
Inventor
林刘恭
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K Laser Technology Inc
KLASER Tech Inc
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K Laser Technology Inc
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Priority to CN202010553295.0A priority Critical patent/CN113805256A/en
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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B3/00Simple or compound lenses
    • G02B3/0006Arrays
    • G02B3/0012Arrays characterised by the manufacturing method
    • G02B3/0031Replication or moulding, e.g. hot embossing, UV-casting, injection moulding

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  • Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)

Abstract

The invention discloses a transfer printing type manufacturing method of a lens and a manufacturing method of a lens transfer printing layer, wherein the manufacturing method of the lens transfer printing layer comprises the following steps: coating a negative photoresist layer on the surface of a light-transmitting layer; passing light emitted by a light source through a photomask to form a predetermined light shape, and further passing through the light-transmitting layer and irradiating the negative photoresist layer; moving the light source and the light cover relative to the light-transmitting layer so that a part of the negative photoresist layer adjacent to the plate surface of the light-transmitting layer can be irradiated by the light with the preset light shape to form a plurality of lens transfer printing areas; and removing the other part of the negative photoresist layer where the lens transfer printing area is not formed, so that the light transmitting layer and the plurality of lens transfer printing areas formed on the light transmitting layer jointly form a lens transfer printing layer. Accordingly, the production and manufacture of the lens can be achieved by means of transfer printing, which is different from and more efficient than the conventional lens manufacturing methods.

Description

Transfer type lens manufacturing method and lens transfer layer manufacturing method
Technical Field
The present invention relates to a method for manufacturing a lens, and more particularly, to a transfer-printing method for manufacturing a lens and a method for manufacturing a lens transfer-printed layer.
Background
The conventional lens manufacturing methods include injection molding, photolithography, or grinding, and those skilled in the art are familiar with the use of the conventional lens manufacturing methods without any limitation, so that the technical bias thereof will not develop any more how to efficiently produce and manufacture the lens.
Therefore, the present inventors have considered that the above-mentioned defects can be improved, and therefore, they have made intensive studies and have conducted scientific principles, and finally have proposed the present invention which is designed reasonably and effectively to improve the above-mentioned defects.
Disclosure of Invention
Embodiments of the present invention provide a transfer-printing type lens manufacturing method and a lens transfer-printing layer manufacturing method, which can effectively improve the existing lens manufacturing method.
The embodiment of the invention discloses a transfer printing type manufacturing method of a lens, which comprises the following steps: manufacturing a lens transfer roller, the manufacturing process comprising: coating a negative photoresist layer on the surface of a light-transmitting layer; passing light emitted by a light source through a photomask to form a predetermined light shape, and further passing through the light-transmitting layer and irradiating the negative photoresist layer; moving the light source and the photomask relative to the light-transmitting layer to enable a part of the negative photoresist layer adjacent to the plate surface of the light-transmitting layer to be irradiated by light with a preset light shape to form a plurality of lens transfer printing areas; removing the other part of the negative photoresist layer where the lens transfer printing area is not formed, so that the light transmitting layer and the plurality of lens transfer printing areas formed on the light transmitting layer jointly form a lens transfer printing layer; and attaching the euphotic layer of the lens transfer printing layer to the outer surface of a roller in a surrounding manner, so that the lens transfer printing layer and the roller form a lens transfer printing roller together; and rolling the lens transfer printing areas of the lens transfer printing roller on a light transmission film uninterruptedly so as to form a plurality of lenses on the light transmission film.
Preferably, the plurality of lens transfer regions are disposed at intervals from each other during the manufacturing process of the lens transfer roller.
Preferably, at least some of the plurality of lens transfer regions are connected to each other during the manufacturing process of the lens transfer roller to collectively constitute a Fresnel lens (Fresnel lens) transfer region.
Preferably, in the manufacturing process of the lens transfer roller, the lens transfer layer is attached around the outer surface of the drum by a surface far away from the plurality of lens transfer areas.
Preferably, the number of the plurality of lenses of the light transmissive film is greater than the number of the plurality of lens transfer regions of the lens transfer roller.
Preferably, the gray scale values of the mask portions corresponding to any one of the lens transfer areas are distributed in a gradient manner.
Preferably, the light source comprises at least one light emitting diode chip capable of emitting light in the range of 340 nanometers (nm) to 410 nm.
The embodiment of the invention also discloses a manufacturing method of the lens transfer printing layer, which comprises the following steps: coating a negative photoresist layer on the surface of a light-transmitting layer; passing light emitted by a light source through a photomask to form a predetermined light shape, and further passing through the light-transmitting layer and irradiating the negative photoresist layer; moving the light source and the photomask relative to the light-transmitting layer to enable a part of the negative photoresist layer adjacent to the plate surface of the light-transmitting layer to be irradiated by light with a preset light shape to form a plurality of lens transfer printing areas; and removing the other part of the negative photoresist layer where the lens transfer printing area is not formed, so that the light-transmitting layer and the plurality of lens transfer printing areas formed on the light-transmitting layer jointly form a lens transfer printing layer.
Preferably, the plurality of lens transfer regions are disposed at intervals from each other.
Preferably, at least some of the lens transfer regions of the plurality of lens transfer regions are connected to each other to collectively constitute a fresnel lens transfer region.
In summary, the transfer-printing manufacturing method of the lens and the manufacturing method of the lens transfer-printing layer disclosed in the embodiments of the present invention are different from and more efficient than the conventional lens manufacturing method, in that the light beam having the predetermined light shape irradiates the portion of the negative photoresist layer adjacent to the plate surface of the light-transmitting layer to form a plurality of lens transfer-printing areas, so that the production and manufacturing of the lens can be realized by transfer printing.
For a better understanding of the nature and technical content of the present invention, reference should be made to the following detailed description of the invention and the accompanying drawings, which are provided for illustration purposes only and are not intended to limit the scope of the invention in any way.
Drawings
Fig. 1 is a schematic view illustrating a coating step of a method for manufacturing a lens transfer layer according to a first embodiment of the invention.
Fig. 2 is a schematic diagram of a light shaping step and an exposure step of a method for manufacturing a lens transfer layer according to a first embodiment of the invention.
Fig. 3 is a schematic diagram of a developing step of the method for manufacturing a lens transfer layer according to the first embodiment of the invention.
FIG. 4 is a schematic view of another embodiment of a lens transfer layer according to a first embodiment of the present invention.
Fig. 5 is a schematic view of another aspect of a lens transfer layer according to a first embodiment of the invention.
Fig. 6 is a schematic view (a) of a lens transfer layer for transferring to a light-transmitting film according to a first embodiment of the invention.
Fig. 7 is a schematic view (ii) of a lens transfer layer for transferring to a light-transmitting film according to a first embodiment of the invention.
Fig. 8 is a schematic diagram of a lens transfer roller forming step of a transfer type lens manufacturing method according to a second embodiment of the present invention.
Fig. 9 is a schematic diagram (a) illustrating a lens forming step of a transfer-printing type manufacturing method of a lens according to a second embodiment of the present invention.
Fig. 10 is a schematic diagram (ii) illustrating a lens forming step of a transfer-printing type manufacturing method of a lens according to a second embodiment of the present invention.
Detailed Description
The following description will be made of embodiments of the present invention relating to a method for manufacturing a lens by transfer printing and a method for manufacturing a lens transfer layer by transfer printing, with reference to specific examples, and those skilled in the art will understand the advantages and effects of the present invention from the disclosure of the present specification. The invention is capable of other and different embodiments and its several details are capable of modification and various other changes, which can be made in various details within the specification and without departing from the spirit and scope of the invention. The drawings of the present invention are for illustrative purposes only and are not intended to be drawn to scale. The following embodiments will further explain the related art of the present invention in detail, but the disclosure is not intended to limit the scope of the present invention.
It will be understood that, although the terms "first," "second," "third," etc. may be used herein to describe various components or signals, these components or signals should not be limited by these terms. These terms are used primarily to distinguish one element from another element or from one signal to another signal. In addition, the term "or" as used herein should be taken to include any one or combination of more of the associated listed items as the case may be.
[ example one ]
Referring to fig. 1 to 7, the present embodiment discloses a lens transfer layer 1 and a method for manufacturing the same. In order to facilitate understanding of the structure of the lens transfer layer 1, the method for manufacturing the lens transfer layer will be described, and then the structure of the lens transfer layer 1 will be described, but the lens transfer layer 1 of the present embodiment is not limited to being manufactured according to the manufacturing method. In this embodiment, the method for manufacturing the lens transfer layer includes: a coating step S110, a light shaping step S120, an exposure step S130, and a developing step S140.
The coating step S110: as shown in fig. 1, a negative photoresist layer 12a is coated on a surface of a transparent layer 11. In this embodiment, the light-transmitting layer 11 is made of a transparent material, and the negative photoresist layer 12a may be made of Polyisoprene rubber (Polyisoprene rubber) or Epoxy-based polymer (Epoxy-based polymer), but the invention is not limited thereto. For example, in other embodiments not shown in the present disclosure, the light-transmitting layer 11 may be only light-transmitting but opaque, and the negative photoresist layer 12a may also be made of a negative photoresist material such as thiolene-ethylene (oste) polymer.
The light shape step S120: as shown in fig. 2, a light emitted from a light source 200 passes through a mask 300 to form a predetermined light shape, and further passes through the transparent layer 11 and irradiates the negative photoresist layer 12 a. The light source 200 may be used to emit ultraviolet light, and preferably includes at least one light emitting diode chip capable of emitting light in a range from 340 nanometers (nm) to 410 nm, and the type of the at least one light emitting diode chip includes a laser diode chip, but the type of the at least one light emitting diode chip may be adjusted and varied according to design requirements, which is not limited by the present invention. Furthermore, the mask 300 can be divided into a plurality of portions, and the gray-scale values of each portion of the mask 300 are distributed in a gradient manner.
The exposure step S130: as shown in fig. 2, the light source 200 and the mask 300 are moved relative to the light-transmitting layer 11 so that a portion of the negative photoresist layer 12a adjacent to the plate surface of the light-transmitting layer 11 can be irradiated with the light having the predetermined light shape to form a plurality of lens transfer regions 12. In this embodiment, the thickness of the negative photoresist layer 12a is preferably greater than the thickness of any one of the lens transfer regions 12, and the gray-scale values of the portions of the mask 300 corresponding to any one of the lens transfer regions 12 are distributed in a gradient manner, so that the surface of the lens transfer region 12 can be smooth, thereby facilitating the transfer thereof to form a lens.
In addition, the specific configuration of the plurality of lens transfer areas 12 can be adjusted and varied according to the actual lens design requirements. For example, as shown in fig. 3 and 4, a plurality of the lens transfer regions 12 are disposed at intervals from each other, which can be used to form a plurality of convex lenses or a plurality of concave lenses disposed at intervals; alternatively, as shown in fig. 5, at least some of the lens transfer regions 12 in the plurality of lens transfer regions 12 are connected to each other to form a Fresnel lens (Fresnel lens) transfer region 13, so that a Fresnel lens can be formed.
The developing step S140: as shown in fig. 3 to 5, another portion of the negative photoresist layer 12a where the lens transfer region 12 is not formed is removed, so that the light-transmitting layer 11 and the plurality of lens transfer regions 12 formed on the light-transmitting layer 11 together form a lens transfer layer 1. In this embodiment, a developer corresponding to the negative photoresist layer 12a may be used to dissolve another portion of the negative photoresist layer 12a where the lens transfer region 12 is not formed (i.e., a portion of the negative photoresist layer 12a not irradiated by the light having the predetermined light shape).
The above is the description of the method for manufacturing the lens transfer layer of the present embodiment, and the structure of the lens transfer layer 1 in the present embodiment is described below, but the present invention is not limited thereto. As shown in fig. 3 to 5, the lens transfer layer 1 is a flat plate, preferably a rectangular sheet, and the lens transfer layer 1 includes a transparent layer 11 and a plurality of lens transfer regions 12 formed on the transparent layer 11 by exposing a negative photoresist layer 12a (see fig. 2). Furthermore, a plurality of the lens transfer regions 12 may be disposed at intervals according to design requirements; alternatively, a plurality of lens transfer regions 12 may be connected to each other by at least a portion of the lens transfer regions 12 according to design requirements, so as to jointly form a fresnel lens transfer region 13.
It should be noted that, in the present embodiment, the lens transfer layer 1 includes a bendable form and a non-bendable form, and when the lens transfer layer 1 is in the non-bendable form (for example, fig. 6 and 7), the lens transfer layer 1 can be used to transfer a plurality of lenses L onto a transparent film F through a plurality of lens transfer regions 12. That is, the lens transfer layer 1 and the light-transmitting film F can be directly formed by sheet-to-sheet (sheet-to-sheet) transfer of the plurality of lenses L.
[ example two ]
Referring to fig. 8 to 10, in order to facilitate understanding of the structure of the lens transfer roller 100, the present embodiment discloses a lens transfer roller 100 and a transfer manufacturing method of a lens, and the following will first describe the transfer manufacturing method of the lens and then describe the structure of the lens transfer roller 100.
The transfer-printing type manufacturing method of the lens comprises the following steps: a lens transfer layer forming step, a lens transfer roller forming step S220, and a lens forming step S230. The lens transfer layer forming step and the lens transfer roller forming step S220 are equivalent to the manufacturing process of the lens transfer roller 100, but the lens transfer roller 100 of the present embodiment is not limited to the manufacturing process.
It should be noted that the step of forming the lens transfer layer in this embodiment corresponds to the method of manufacturing the lens transfer layer in the first embodiment; that is, the step of forming the lens transfer layer includes the step of coating S110, the step of light shaping S120, the step of exposing S130, and the step of developing S140, so reference is made to the first embodiment of the step of forming the lens transfer layer, and the step of forming the lens transfer layer will not be described again.
The lens transfer roller forming step S220: as shown in fig. 8 and 9, the transparent layer 11 of the lens transfer layer 1 is attached around the outer surface 21 of a roller 2, so that the lens transfer layer 1 and the roller 2 together form the lens transfer roller 100. In the present embodiment, the lens transfer layer 1 is attached around the outer surface 21 of the roller 2 by a surface (e.g., the bottom surface of the transparent layer 11 in fig. 8) away from the plurality of lens transfer regions 12.
The lens shaping step S230: as shown in fig. 9 and 10, a plurality of lens transfer regions 12 of the lens transfer roller 100 are continuously rolled on a transparent film F to form a plurality of lenses L on the transparent film F. Wherein the number of the plurality of lenses L of the light-transmitting film F is greater than the number of the plurality of lens transfer regions 12 of the lens transfer roller 100. That is, the lens transfer roller 100 and the light-transmitting film F can directly and rapidly transfer and form a plurality of lenses L in a roll-to-roll manner.
The above is a description of the transfer-type manufacturing method of the lens of the present embodiment, and the structure of the lens transfer roller 100 in the present embodiment is described below, but the present invention is not limited thereto. As shown in fig. 8 to 10, the lens transfer roller 100 includes a roller 2 and a lens transfer layer 1 attached to the roller 2. It should be noted that the lens transfer layer 1 in this embodiment is equivalent to that of the first embodiment, so reference is made to the first embodiment for the structure of the lens transfer layer 1, and details of the structure of the lens transfer layer 1 will not be repeated below.
The cross section of the roller 2 is circular, and the roller 2 is preferably a solid structure (e.g., a metal roller) with no light transmission, but the invention is not limited thereto. For example, in other embodiments not shown in the present disclosure, the roller 2 may be a hollow structure according to actual design requirements, and the material of the roller 2 may be adjusted and changed according to the design requirements.
The lens transfer layer 1 is defined as a bendable form in this embodiment, and the lens transfer layer 1 is surrounded and attached to the outer surface 21 of the roller 2 by the transparent layer 11. In the present embodiment, the lens transfer layer 1 is attached around the outer surface 21 of the drum 2 by a surface away from the lens transfer regions 12. In more detail, the lens transfer layer 1 may wrap around the outer surface 21 of the drum 2 by at least 355 degrees, and two edges of the lens transfer layer 1 face each other and leave a gap G exposing the drum 2.
Accordingly, the lens transfer roller 100 can be used to roll and transfer a plurality of lenses L on a transparent film through a plurality of lens transfer regions 12. That is, the lens transfer roller 100 and the light-transmitting film F can directly transfer and form a plurality of lenses L in a roll-to-roll manner. In other words, the structure that does not operate in the rolling transfer manner is different from the lens transfer roller 100 of the present embodiment.
[ technical effects of embodiments of the present invention ]
In summary, the transfer-printing manufacturing method of the lens and the manufacturing method of the lens transfer-printing layer disclosed in the embodiments of the present invention are different from and more efficient than the conventional lens manufacturing method, in that the light beam having the predetermined light shape irradiates the portion of the negative photoresist layer adjacent to the plate surface of the light-transmitting layer to form a plurality of lens transfer-printing areas, so that the production and manufacturing of the lens can be realized by transfer printing.
Furthermore, the lens transfer printing roller and the lens transfer printing layer disclosed by the embodiment of the invention can enable the production and the manufacture of the lens to be realized in a transfer printing mode through the plurality of lens transfer printing areas formed on the light transmitting layer, thereby being different from and more efficient than the existing lens manufacturing method.
The disclosure is only a preferred embodiment of the invention and is not intended to limit the scope of the invention, so that all equivalent technical changes made by using the contents of the specification and drawings are included in the scope of the invention.

Claims (10)

1. A transfer printing type manufacturing method of a lens is characterized by comprising the following steps:
manufacturing a lens transfer roller, the manufacturing process comprising:
coating a negative photoresist layer on the surface of a light-transmitting layer;
passing light emitted by a light source through a photomask to form a predetermined light shape, and further passing through the light-transmitting layer and irradiating the negative photoresist layer;
moving the light source and the light cover relative to the light-transmitting layer so that a part of the negative photoresist layer adjacent to the plate surface of the light-transmitting layer can be irradiated by the light with the preset light shape to form a plurality of lens transfer printing areas;
removing the other part of the negative photoresist layer where the lens transfer printing area is not formed, so that the light transmitting layer and the plurality of lens transfer printing areas formed on the light transmitting layer jointly form a lens transfer printing layer; and
attaching the light transmitting layer of the lens transfer printing layer to the outer surface of a roller in a surrounding manner, so that the lens transfer printing layer and the roller jointly form the lens transfer printing roller; and
and the lens transfer printing areas of the lens transfer printing roller are continuously rolled on a light-transmitting film so as to form a plurality of lenses on the light-transmitting film.
2. The transfer manufacturing method of a lens according to claim 1, wherein a plurality of the lens transfer areas are disposed at intervals from each other in the manufacturing process of the lens transfer roller.
3. The method of claim 1, wherein at least some of the lens transfer regions of the plurality of lens transfer regions are connected to each other to collectively form a fresnel lens transfer region during the manufacturing process of the lens transfer roller.
4. The method of claim 1, wherein the lens transfer layer is attached around the outer surface of the drum with a surface away from the lens transfer regions during the manufacturing process of the lens transfer roller.
5. The method of claim 1, wherein the number of the plurality of lenses of the light-transmissive film is greater than the number of the plurality of lens transfer areas of the lens transfer roller.
6. The method of claim 1, wherein the gray scale values of the mask portions corresponding to the lens transfer areas are distributed in a gradient manner.
7. The method of claim 1, wherein the light source comprises at least one LED chip capable of emitting light in the range of 340 nm to 410 nm.
8. A method for manufacturing a lens transfer layer, the method comprising:
coating a negative photoresist layer on the surface of a light-transmitting layer;
passing light emitted by a light source through a photomask to form a predetermined light shape, and further passing through the light-transmitting layer and irradiating the negative photoresist layer;
moving the light source and the light cover relative to the light-transmitting layer so that a part of the negative photoresist layer adjacent to the plate surface of the light-transmitting layer can be irradiated by the light with the preset light shape to form a plurality of lens transfer printing areas; and
and removing the other part of the negative photoresist layer where the lens transfer printing area is not formed, so that the light transmitting layer and the plurality of lens transfer printing areas formed on the light transmitting layer jointly form a lens transfer printing layer.
9. The method for manufacturing a lens transfer layer according to claim 8, wherein a plurality of the lens transfer regions are provided at intervals from each other.
10. The method for manufacturing a lens transfer layer according to claim 8, wherein at least some of the lens transfer regions in the plurality of lens transfer regions are connected to each other to collectively constitute a fresnel lens transfer region.
CN202010553295.0A 2020-06-17 2020-06-17 Transfer type lens manufacturing method and lens transfer layer manufacturing method Pending CN113805256A (en)

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Citations (9)

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JP2001166109A (en) * 1999-12-10 2001-06-22 Ricoh Opt Ind Co Ltd Method of forming curved face having short period structure and optical device
CN1497268A (en) * 2002-09-25 2004-05-19 ������������ʽ���� Method for manufacturing microlens matrix and projection liquid crystal display equipment
CN1749829A (en) * 2004-09-17 2006-03-22 日立麦克赛尔株式会社 Microlens array, method of fabricating microlens array, and liquid crystal display apparatus with microlens array
TW200630636A (en) * 2005-02-17 2006-09-01 Taiwan Semiconductor Mfg Co Ltd Novel method to form a microlens
TW200821627A (en) * 2006-09-15 2008-05-16 Dainippon Printing Co Ltd Fabrication method for pattern-formed structure and fabrication method for pattern-formed substrate
CN102062885A (en) * 2002-10-05 2011-05-18 三星电子株式会社 Optical member, method of fabricating the same and liquid crystal display apparatus having the same
CN102540284A (en) * 2012-02-07 2012-07-04 中国科学院光电技术研究所 Preparation method of micro-lens array based on negative photoresist and mask moving exposure process
CN106292172A (en) * 2016-09-26 2017-01-04 京东方科技集团股份有限公司 Mask plate, the manufacture method of lens, lens and display device
CN110673238A (en) * 2019-09-24 2020-01-10 武汉大学 Method for manufacturing micro-lens array

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001166109A (en) * 1999-12-10 2001-06-22 Ricoh Opt Ind Co Ltd Method of forming curved face having short period structure and optical device
CN1497268A (en) * 2002-09-25 2004-05-19 ������������ʽ���� Method for manufacturing microlens matrix and projection liquid crystal display equipment
CN102062885A (en) * 2002-10-05 2011-05-18 三星电子株式会社 Optical member, method of fabricating the same and liquid crystal display apparatus having the same
CN1749829A (en) * 2004-09-17 2006-03-22 日立麦克赛尔株式会社 Microlens array, method of fabricating microlens array, and liquid crystal display apparatus with microlens array
TW200630636A (en) * 2005-02-17 2006-09-01 Taiwan Semiconductor Mfg Co Ltd Novel method to form a microlens
TW200821627A (en) * 2006-09-15 2008-05-16 Dainippon Printing Co Ltd Fabrication method for pattern-formed structure and fabrication method for pattern-formed substrate
CN102540284A (en) * 2012-02-07 2012-07-04 中国科学院光电技术研究所 Preparation method of micro-lens array based on negative photoresist and mask moving exposure process
CN106292172A (en) * 2016-09-26 2017-01-04 京东方科技集团股份有限公司 Mask plate, the manufacture method of lens, lens and display device
CN110673238A (en) * 2019-09-24 2020-01-10 武汉大学 Method for manufacturing micro-lens array

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