CN113802463B - Auxiliary positioning device for corrugated steel web construction - Google Patents

Auxiliary positioning device for corrugated steel web construction Download PDF

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Publication number
CN113802463B
CN113802463B CN202111176273.8A CN202111176273A CN113802463B CN 113802463 B CN113802463 B CN 113802463B CN 202111176273 A CN202111176273 A CN 202111176273A CN 113802463 B CN113802463 B CN 113802463B
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steel web
walking
auxiliary
frame
wheel
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CN113802463A (en
Inventor
宁毅
李双全
蒋保艳
王海彦
朱晓敏
黄燕
石国靖
黄慧慧
罗彦彦
陈新静
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Henan Zhongzhou Road And Bridge Construction Co ltd
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Henan Zhongzhou Road And Bridge Construction Co ltd
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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D21/00Methods or apparatus specially adapted for erecting or assembling bridges

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Conveying And Assembling Of Building Elements In Situ (AREA)
  • Bridges Or Land Bridges (AREA)

Abstract

The invention relates to an auxiliary positioning device for corrugated steel web construction, which effectively solves the problems that the positioning of a steel web cannot be quickly realized when the steel web is installed and the position of the steel web cannot be conveniently adjusted in the alignment process; the technical scheme comprises the following steps: the device can realize treating the accurate counterpoint of installing the rigid web fast and need not the too much manual participation operation of workman at the counterpoint in-process, and accomplish the location of a set of rigid web and accomplish the reinforcing bar and tie up, pour the back, only need the integral motion the device and make it remove to next a set of rigid web and treat the mounted position department, can realize counterpoint, the adjustment to the rigid web, whole process need not the workman frequently to dismantle positioner basically, assemble, when having improved the efficiency of construction, workman's work burden has also been alleviateed.

Description

Auxiliary positioning device for corrugated steel web construction
Technical Field
The invention belongs to the technical field of road and bridge construction, and particularly relates to an auxiliary positioning device for corrugated steel web construction.
Background
The corrugated steel web plate is perpendicular to the flange plates and is connected with the flange plates through brave single-sided fillet welds or double-sided fillet welds, the web plate is corrugated, local deformation of the flat web plate can be avoided, and accordingly a thinner steel plate is used for stronger bearing, namely, the material consumption is reduced, the weight of the road and bridge is reduced, 20% -50% of materials are saved compared with the traditional section steel, the steel consumption can be greatly reduced under the same strength, the dead weight is reduced, and the corrugated steel web plate is more and more applied to bridge construction;
in the construction and construction process of a steel web bridge, the installation, positioning and adjustment of a segment steel web are the key of the whole bridge construction, namely, how to ensure that the position adjustment between the steel web to be installed and the poured steel web is realized in high altitude through a crane, the accurate alignment between the steel web to be installed and the installed steel web can be realized (the steel web to be installed and the installed steel web are kept coplanar), and after the alignment is finished, a worker preliminarily fastens the steel web to the installed steel web through a high-strength bolt (and then finishes the subsequent steel bar bundling and concrete concreting);
however, the existing device for positioning the steel web is cumbersome to operate by workers, the position adjustment process of the steel web to be installed can be completed by a plurality of workers working cooperatively, the alignment and adjustment processes are time-consuming and labor-consuming (requiring frequent bolt connection and fixation), and when the positioning of one group of steel webs is completed and the next group of steel webs needs to be positioned, the positioning device needs to be dismantled again and assembled and fixed at the next station to be installed, which is not favorable for the efficiency of road and bridge construction,
in view of above, this scheme provides a corrugated steel web construction assistance-localization real-time device is used for solving above-mentioned problem.
Disclosure of Invention
Aiming at the situation and overcoming the defects of the prior art, the invention provides the auxiliary positioning device for corrugated steel web construction, which can quickly realize accurate alignment of the steel web to be installed, does not need too many manual operations during the alignment process, can realize the alignment and adjustment of the steel web only by integrally moving the device and moving the device to the position to be installed of the next group of steel web after completing the positioning of one group of steel web and the bundling and pouring of the steel bars, basically does not need frequent disassembly and assembly of the positioning device by workers during the whole process, improves the construction efficiency and simultaneously lightens the work burden of the workers.
Corrugated steel web construction assistance-localization real-time device, including the walking frame that two intervals set up, its characterized in that, two walking frame back of the body one side of the back of the body is rotated and is installed flexible swing arm and flexible swing arm both ends and is equipped with the walking main unit, be equipped with drive arrangement and this drive arrangement who is connected with flexible swing arm on the walking frame and satisfy: firstly, driving the telescopic swing arm to rotate 90 degrees, and then driving the telescopic swing arm to move towards the direction close to the steel web;
two be equipped with adjusting device between the walking frame, walking frame upper end is equipped with the vice unit of walking that cooperatees and the interval sets up with steel web upper end, but relative movement between the two matched with vice units of walking, be equipped with adsorption equipment on vice unit of walking, the walking main unit.
The beneficial effects of the technical scheme are as follows:
(1) The device can quickly realize accurate alignment of the steel webs to be installed, does not need too many manual operations of workers in the alignment process, can realize alignment and adjustment of the steel webs only by integrally moving the device and moving the device to the positions of the next group of steel webs to be installed after positioning of one group of steel webs and bundling and pouring of reinforcing steel bars are finished, basically does not need the workers to frequently disassemble and assemble the positioning device in the whole process, improves the construction efficiency and also reduces the workload of the workers;
(2) After the device is used for aligning and adjusting the steel web plates (after the high-strength bolts are connected), the auxiliary positioning effect of the steel web plates to be poured to a certain degree can be realized by depending on the steel web plates on the upper top plate, the lower bottom plate and the two sides of the bridge which are subjected to concrete pouring in the subsequent steel bar bundling and concrete pouring processes, so that the steel web plates are kept stable in the subsequent construction process.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic front view of the overall structure of the present invention;
FIG. 3 is a schematic view of the walking frame according to the present invention in operation;
FIG. 4 is a schematic bottom view of a portion of the present invention;
FIG. 5 is a schematic view showing the installation position of the sub-frame according to the present invention;
FIG. 6 is an enlarged view of the structure at position A of the present invention;
FIG. 7 is a schematic view of a stop lever according to the present invention;
FIG. 8 is a schematic view of the auxiliary roller abutting against the corrugated plate according to the present invention;
FIG. 9 is a schematic view of the engagement between the traveling frame and a corrugated plate on one side according to the present invention;
FIG. 10 is a schematic view of the mounting relationship between the mounting bracket and the power wheel of the present invention;
FIG. 11 is a schematic view of the driving plate and driving rod of the present invention;
FIG. 12 is a schematic view of the present invention with the drive rod and the shaft separated;
FIG. 13 is a schematic view of a plurality of segments of the present invention in an expanded state;
FIG. 14 is a schematic view of the sub-frame of the present invention in a state extended from the traveling frame;
FIG. 15 is a schematic view of the relationship between the power wheel shaft and the one-way shaft.
Detailed Description
The foregoing and other technical matters, features and effects of the present invention will be described in detail with reference to the accompanying drawings 1 to 15.
Embodiment 1, this scheme provides a corrugated steel web construction assistance-localization real-time device, as shown in fig. 1, including the walking frame 1 that two intervals set up, the improvement part of this scheme lies in: the telescopic swing arms 4 are rotatably installed on one sides of two rows of walking frames 1 opposite to each other, walking main units are respectively arranged at two ends of each telescopic swing arm 4, walking auxiliary units matched with the steel web plates 2 are arranged at the upper ends of the walking frames 1 (the steel web plates 2 are composed of corrugated plates 30, flange plates 29 which are positioned at the tops of the corrugated plates 30 and are integrally formed with the corrugated plates, bolt holes are respectively arranged at two sides and the bottoms of the flange plates 29, the bolt holes positioned on the flange plates 29 and the bottoms of the corrugated plates 30 are used for binding subsequent steel bars, the bolt holes positioned at two sides are used for connecting and fixing two adjacent steel web plates 2), the walking auxiliary units are matched with the flange plates 29 positioned at the upper ends of the steel web plates 2, when the walking auxiliary units are initially installed, as shown in figures 1 and 2, the distance between the two rows of walking frames 1 is controlled through an adjusting device arranged between the two rows of walking frames 1, the walking auxiliary units arranged on the walking frame 1 are abutted against the side wall of the flange plate 29 at the upper end of the steel web plate 2, namely, the two walking auxiliary units arranged on the two walking frames 1 and the adjusting device arranged between the two walking frames 1 are used for positioning the two walking frames 1 between the set of steel web plates 2 which are installed (positioning of the device in the direction perpendicular to the steel web plates 2 is realized), as shown in the attached drawing 2, then, the walking main units arranged at the two ends of the telescopic swing arm 4 are respectively abutted against the upper top plate and the lower bottom plate of the bridge by adjusting the telescopic swing arm 4, so that the positioning effect of the device in the vertical direction is realized, so far, the positioning effect of the two walking frames 1 in the direction perpendicular to the steel web plates 2 and in the vertical direction is realized, and workers can control the walking main units arranged at the two ends of the telescopic swing arm 4 to move along a fixed line;
as shown in fig. 4, there is provided a structure of an adjusting device: the two-way screw rod 32 is installed in threaded fit with the two walking frames 1 respectively, a handle 33 is arranged in the middle of the two-way screw rod 32, a worker can adjust the distance between the two walking frames 1 by holding the handle 33 and screwing the two-way screw rod 32, and then the walking auxiliary units respectively abut against flange plates 29 at the upper ends of the steel web plates 2 at two sides (positioning of the two walking frames 1 in the direction perpendicular to the steel web plates 2 is achieved);
when the device works, as shown in figure 1, before hoisting a steel web 2 to be installed, a worker firstly adjusts the adjusting device and the telescopic swing arm 4 and finishes the positioning of two walking frames 1 between two completely installed steel webs 2, then the steel web 2 to be installed is hoisted to a position to be installed by a crane, namely the position of the single steel web 2 in figure 1 (the crane only hoists the steel web 2 to be installed to the position near the position to be installed), then the worker controls the adsorption device arranged on the walking sub-unit to work and adsorbs the walking frame 1 to the steel web 2 by the adsorption device (the adsorption device arranged on the walking sub-unit adsorbs the walking frame 1 to a flange plate 29 at the upper end of the steel web 2 and realizes the positioning of the walking frame 1), subsequently, the worker controls the driving device arranged on the walking frame 1 to act, so that the telescopic swing arm 4 rotates and makes the telescopic swing arm rotate 90 degrees, and after the telescopic swing arm 4 rotates 90 degrees (at this time, the walking frame 1 is not in contact with the upper top plate and the lower bottom plate of the bridge any more and is in a suspended state, and the positioning of the walking frame 1 is realized through the adsorption device arranged on the walking sub-unit), the telescopic swing arm 4 is driven to move towards the direction close to the steel web 2 under the action of the driving device, so that the walking main unit arranged on the telescopic swing arm 4 moves to the position in contact with the steel web 2 which is installed (at this time, the driving device stops acting), and at this time, the state of the device is as shown in fig. 8;
note: in the process that the driving device drives the telescopic swing arm 4 to move towards the steel web 2, a worker should control the telescopic swing arm 4 to stretch and contract at the same time and enable the walking main units arranged at the two ends of the walking main units to respectively correspond to the steel web 2 which is installed and the convex positions of the steel web 2 to be installed (as shown in figure 9),
as shown in fig. 9, the worker then controls the telescopic swing arm 4 to extend and retract, and makes the walking main unit at one end correspond to the raised part of the steel web 2 to be installed, and makes the walking main unit at the other end correspond to the raised part of the steel web 2 to be installed (the crane hoists the steel web 2 to be installed to the position near the position to be installed in advance), and when the walking main unit moves to the position corresponding to the raised part of the steel web 2 under the action of the driving device, the driving device stops working, and at this time, the walking main unit is installed on the telescopic swing arm 4 and butts against the raised part of the steel web 2 to be installed, and the walking main unit at the other end also moves to the position corresponding to the raised part of the steel web 2 to be installed (the two may not be in contact yet, and when wind exists, the steel web 2 to be installed is in the air under the action of the crane, and is in a swaying state and swings), then, a worker controls the suction devices on the walking main unit corresponding to the finished installation of the steel web 2 to work and enables the walking frame 1 to be more stably sucked on the finished installation of the steel web 2 under the suction effect of the suction devices, then the steel web 2 to be installed moves towards one end of the installed steel web 2 by controlling a crane, as shown in figure 3, one end of the steel web 2 to be installed is slowly close to one side of the installed steel web 2, so that bolt holes on the two steel webs 2 correspond to each other, when the bolt holes on the two steel webs 2 are adjusted to the corresponding positions, the worker controls the suction devices on the walking main unit corresponding to the steel web 2 to be installed to work and suck the steel web 2 to be installed, and the steel web 2 to be installed and the installed steel web 2 are kept coplanar under the effect of the telescopic swing arms 4 and the suction devices at the two ends of the telescopic swing arms, as shown in the attached figure 9 (the length extending direction of the telescopic swing arm 4 is kept parallel to the steel web 2, and the steel web 2 in a hoisting state and the installed steel web 2 are kept coplanar through an adsorption device);
when a worker adjusts the position of the steel web 2 to be installed through a crane (namely, in the process of aligning the bolt holes on the side walls of the two steel webs 2), if strong wind or airflow flows, the worker can control the adsorption device corresponding to the steel web 2 to be installed to work and realize the adsorption of the steel web 2 to be installed so as to avoid the large-amplitude swing (which is not beneficial to the subsequent alignment adjustment) caused by the strong wind, and when the wind speed is reduced or no wind exists, the worker can control the adsorption device corresponding to the steel web 2 to be installed to stop working and continue to start the alignment process of the bolt holes of the steel web 2 (after the adsorption device stops working, the adsorption force is not generated on the steel web 2, the crane can continue to adjust and move the position of the steel web 2 to be installed, so that the position adjustment of the steel web 2 is greatly facilitated), until the alignment and the adjustment of the bolt holes on the side walls of the two steel webs 2 are completed;
then, a worker can insert and fasten the high-strength bolts into the bolt holes in the two steel web plates 2 to realize connection and fixation between the two steel web plates 2 (finally, the permanent fixed connection between the two adjacent steel web plates 2 is realized by welding), so that even if the worker fastens the high-strength bolts, the worker can generate strong wind or airflow to flow in the process of fastening the high-strength bolts, the steel web plates 2 in a hoisting state can not swing, the efficient and stable connection and fixation of the worker to the two steel web plates 2 are facilitated (if the steel web plates 2 to be installed swing and shake greatly in the process of fastening the bolts, the installed bolts are easily broken due to the swing of the steel web plates 2, and the potential safety hazard to the worker is seriously caused);
because the device symmetry sets up, namely, control flexible swing arm 4 on two walking frame 1 and locate the walking main unit, adsorption equipment simultaneous working on the walking subelement, the workman can realize hoisting two steel web 2 simultaneously and carry out accurate counterpoint to it, treat that the workman passes through the connection that high strength bolt accomplished steel web 2, fixed back, begin to tie up the reinforcing bar afterwards, concrete placement, treat that the concrete setting reaches behind the certain strength, then begin the installation of next group of steel web 2, the workman need reset the device this moment, promptly, by state recovery in figure 9 to state as in figure 1, concrete process is as follows: control the adsorption equipment stop work on two walking main units, drive flexible swing arm 4 through drive arrangement afterwards and remove towards the direction of keeping away from steel web 2 and adjust it to vertical state from being in the horizontality, control flexible swing arm 4's flexible afterwards, make the walking main unit of installing in its both ends contradict again in the bridge roof, on the lower plate (as shown in figure 1, the adsorption equipment stop work on the steerable walking subunit this moment, no longer need it to provide the adsorption affinity), workman control walking main unit work afterwards and then realize the device and remove under the spacing of steel web 2, bridge roof, lower plate (whole process need not too much manual operation of workman and need not carry out any dismantlement to this positioner).
Embodiment 2, on the basis of embodiment 1, as shown in fig. 4, a screw rod 3 is rotatably mounted on one side of each of two traveling frames 1 opposite to each other, as shown in fig. 2, each of the telescopic swing arms 4 includes a circular table 5 in threaded fit with the screw rod, and telescopic rods 6 are fixedly mounted on two axial sides of the circular table 5 (the telescopic rods 6 may be electric push rods or hydraulic rods, and the traveling main unit is mounted at one telescopic end of each of the telescopic rods 6, that is, at one end far away from the circular table 5), as shown in fig. 10, a mounting frame 8 is fixedly mounted at one telescopic end of each of the telescopic rods 6, and a power wheel 9 is fixedly mounted at a central part of each of the mounting frames 8 (each power wheel 9 is correspondingly driven by a separate motor, which is not shown in the drawing), and the power wheel 9 abuts against an upper top plate and a lower bottom plate of the bridge and can drive the apparatus to move when the power wheel 9 rotates;
as shown in fig. 3, the mounting frames 8 at both sides of the power wheel 9 are provided with auxiliary wheels 10 (driven wheels), the auxiliary wheels 10 are used for increasing the contact area between the device and the upper top plate and the lower bottom plate of the bridge, so that the stress is more uniform and the device is more stable in the walking process, the adsorption device is arranged on the auxiliary wheels 10, as shown in fig. 8, the width of the auxiliary wheels 10 is larger than that of the driving wheels, the contact area between the auxiliary wheels 10 and the upper top plate and the lower bottom plate of the bridge is further increased, and when the auxiliary wheels 10 are abutted against the convex parts on the side wall of the steel web 2, the power wheel 9 is still spaced from the side wall of the steel web 2 by a certain distance (as shown in fig. 8, the device is adsorbed on the steel web 2 by the adsorption device arranged on the auxiliary wheels 10);
when the device moves, the telescopic swing arm 4 is in a vertical state, as shown in fig. 2, at the moment, the power wheel 9 and the auxiliary wheel 10 are abutted to the top plate and the bottom plate of the bridge, when the device performs auxiliary positioning, the telescopic swing arm 4 is in a horizontal state, as shown in fig. 8, the telescopic swing arm 4 is switched from the vertical state to the horizontal state, only the rotary motor 7 is controlled to start and drive the screw rod 3 to rotate, when the rotary motor 7 drives the circular table 5 to rotate for 90 degrees through the screw rod 3 (from the initial vertical state to the horizontal state), then the circular table 5 is driven to move towards the direction close to the steel web 2 along with the continuous rotation of the rotary motor 7, so that the side walls of the auxiliary wheels 10 installed at the two ends of the installation frame 8 are abutted to the protruding parts of the steel web 2 (as shown in fig. 8).
Embodiment 3, on the basis of embodiment 2, as shown in fig. 4 and 5, the two sides of the upper end of the walking frame 1 are respectively provided with a sub-frame 11, a walking sub-unit is arranged on the sub-frame 11, a sub-wheel 13 is rotatably arranged on the sub-frame 11, and during the moving process of the device, the sub-wheel 13 is abutted against the side wall of a flange plate 29 at the upper end of a steel web 2 (as shown in fig. 2), an adsorption device is arranged on the sub-wheel 13, as shown in fig. 5, one of the sub-frames 11 is in sliding mounting fit with the upper end of the walking frame 1, and a screw 12 (as shown in fig. 9) in threaded fit with the sub-frame 11 is rotatably arranged on the walking frame 1, and initially, the movable sub-frame 11 is retracted into the walking frame 1, and only one end provided with the sub-wheel 13 is arranged outside the walking frame 1;
as shown in fig. 5, after the worker connects and fixes two adjacent steel webs 2 by high-strength bolts and performs permanent welding by welding, the worker controls the suction device arranged on the auxiliary wheel 10 to stop working, controls the rotating motor 7 to drive the circular truncated cone 5 to move towards the direction away from the steel webs 2 and adjust the telescopic swing arm 4 in the horizontal state to be in the vertical state, then controls the telescopic swing arm 4 to stretch and contract to enable the power wheel 9 and the auxiliary wheel 10 arranged on the mounting rack 8 to be abutted against the upper top plate and the lower bottom plate of the bridge, controls the suction device arranged on the auxiliary wheel 13 to stop working and controls the power wheel 9 to start to drive the device to move forward for a certain distance, namely, the device moves from the position in fig. 1 to the position in fig. 14 (namely, the auxiliary wheel 10 below is moved to the edge position of the lower bottom plate of the bridge, and at this time the device cannot move forward continuously), then the worker screws the screw 12 and extends the sub-frame 11 contracted from the walking frame 1 outward, as shown in fig. 14, so that the sub-wheel 13 mounted on the sub-frame 11 moves forward along the side wall of the flange plate 29 at the upper end of the steel web 2 which has been already fixedly connected (preferably, the sub-wheel 13 can move to the middle position of the steel web 2), at which time the worker controls the suction device provided on the sub-wheel 13 to start working again (at which time the suction device on the movable sub-wheel 13 sucks the steel web 2), at which time the other sub-wheel 13 on the sub-frame 11 fixedly mounted with the walking frame 1 abuts against the side wall of the flange plate 29 at the upper end of the steel web 2 which has been completely mounted, under the cooperation of the two sub-frames 11 and the sub-wheel 13 mounted on the sub-frame 11, further assistance of the steel web 2 which has been bolted and welded can be achieved, the steel web plates 2 are strengthened and positioned, so that the situation that the steel web plates 2 shake due to large windward areas of the steel web plates 2 when strong wind or strong convection weather is met in the subsequent steel bar bundling and concrete pouring processes (because only one side of each steel web plate 2 is connected with the steel web plate 2 which is poured with concrete, the other end of each steel web plate is still in an unfixed state), and the connection and fixed parts between every two adjacent steel web plates 2 are damaged (bolts are distorted and deformed or cracks appear at the welded parts);
at this time, the two traveling frames 1 are equivalent to a cross frame positioned between the upper top plate, the lower bottom plate and the two steel web plates 2 of the bridge through the corresponding telescopic swing arms 4 (the power wheels 9 and the auxiliary wheels 10 arranged at the two ends of the telescopic swing arms 4 respectively abut against the upper top plate and the lower bottom plate of the bridge) and the auxiliary frames 11 fixedly arranged with the traveling frames 1 (abut against the side walls of the flange plates 29 of the steel web plates 2 for completing concrete pouring), and the auxiliary frames 11 (which are auxiliary supports and reinforcing points) which extend out of the traveling frames 1 and contact with the steel web plates 2 to be poured with concrete are taken as bodies of the cross frames (the matched telescopic swing arms 4, the traveling frames 1 and the fixedly arranged auxiliary frames 11), so that reliable positioning in the vertical direction and the direction perpendicular to the side walls of the steel web plates 2 is realized.
Embodiment 4, on the basis of embodiment 3, the adsorption apparatus includes the electromagnet 14 that is arranged in the auxiliary wheel 10 and the auxiliary wheel 13, and the electromagnet 14 is electrically connected with an electrical circuit, and the worker controls the electromagnet 14 to be powered on (to generate electromagnetic force) or powered off (to lose electromagnetic force) by controlling the on/off of the corresponding electrical circuit, so as to realize the effects of adsorbing and positioning the steel web 2.
Embodiment 5, on the basis of embodiment 2, as shown in fig. 5, when the telescopic swing arm 4 is in the vertical state, the spacing holes 16 disposed at two axial sides of the circular truncated cone 5 are exactly 90 ° apart from the two spacing rods 15 slidably mounted on the walking frame 1, as shown in fig. 6, the walking frame 1 is fixed with a cylinder 19 at intervals, the spacing rods 15 are slidably mounted in the cylinder 19, a telescopic spring 20 is connected between the spacing rods 15 and the cylinder 19, as shown in fig. 7, initially, when the telescopic swing arm 4 is in the vertical state, one end of the head of the spacing rod 15 butts against the side wall of the circular truncated cone 5 under the action of the telescopic spring 20, as shown in fig. 6, the driving device includes a one-way worm 17 rotating coaxially with the lead screw (one end of the lead screw close to the rotary motor 7 is set to be stepped), when the telescopic swing arm 4 is in the state as shown in fig. 1, the rotary motor 7 starts and starts to synchronously drive the lead screw to rotate, the rotary table 5 in threaded fit with the screw is synchronously driven to rotate along with the rotation of the screw (in the process, the two limiting rods 15 are always abutted against the side walls of the rotary table 5 under the action of the telescopic spring 20), so that when the rotary table 5 rotates by 90 degrees, the two limiting blocks arranged on the side walls of the rotary table 5 just rotate to correspond to the positions of the two limiting rods 15, the limiting rods 15 are inserted into the limiting blocks under the action of the telescopic spring 20, the rotary table 5 cannot synchronously rotate along with the rotation of the screw (the two limiting rods 15 are inserted into the limiting holes 16 to position the rotary table 5 along the circumferential direction of the rotary table), and as the screw is in threaded fit with the rotary table 5 and the rotary motor 7 continues to rotate, the rotary table 5 starts to be driven to move towards the direction close to the steel web 2, so that the side walls of the auxiliary wheels 10 arranged at the two ends of the mounting rack 8 are abutted against the side walls of the steel web 2 (the steel web 2 is a convex part), as shown in fig. 9 (at this time, the rotation motor 7 stops working), by setting the rotation angle of the rotation motor 7 in advance (that is, measuring the distance between the side wall of the auxiliary wheel 10 and the side wall of the steel web 2 when the telescopic swing arm 4 rotates from the vertical state to the horizontal state in advance), when the side wall of the auxiliary wheel 10 abuts against the side wall of the steel web 2, the rotation motor 7 stops working just
In the above process, the one-way worm 17 and the lead screw satisfy: the rotation of the lead screw will not drive the one-way worm 17 to rotate (i.e. the one-way worm 17 is in a static state in the above process), so the worm wheel 18 engaged therewith will not rotate, and the worm wheel 18 will not drive the transmission device connected therewith to drive the limiting rods 15 to move, i.e. the two limiting rods 15 will not move in the above process (after the two limiting rods 15 are inserted into the limiting holes 16 under the action of the expansion spring 20).
Embodiment 6, on the basis of embodiment 5, as shown in fig. 6, the transmission device includes a sector gear 21 rotatably mounted on the walking frame 1, the sector gear 21 is matched with an intermediate gear 22 rotatably mounted on the cylinder 19, a gear system 23 meshed with the intermediate gear 22 is arranged on the outer wall of the limiting rod 15 (as shown in fig. 7, the gear system 23 is arranged inside the circumferential surface of the limiting rod 15 and does not interfere with the sliding of the limiting rod 15 in the limiting hole 16), and when the setting is started, the sector gear 21 and the intermediate gear 22 rotatably mounted on the cylinder 19 are not meshed together, as shown in fig. 6;
the worm wheel 18 drives the corresponding sector gear 21 through belt transmission, when the telescopic swing arm 4 rotates from an initial vertical state to a horizontal state, the lead screw cannot drive the one-way worm 17 to rotate and the sector gear 21 cannot rotate, so that when the telescopic swing arm 4 rotates to the horizontal state, the positions of the two limiting holes 16 just correspond to the positions of the two limiting rods 15, and the limiting rods 15 are inserted into the limiting holes 16 under the action of the telescopic spring 20 (in the process, the movement of the limiting rods 15 drives the intermediate gear 22 to idle through the matching of the gear system 23 and the intermediate gear 22);
when the telescopic swing arm 4 needs to be restored to the state shown in fig. 1 from the state shown in fig. 9, the rotating motor 7 is started and controlled to start to rotate reversely, the round table 5 in threaded fit with the rotating motor 7 is driven by the lead screw to move towards the direction away from the steel web 2 along with the reverse rotation of the rotating motor 7, meanwhile, the one-way worm 17 rotating coaxially with the lead screw starts to be driven synchronously along with the reverse rotation of the lead screw, the one-way worm 17 rotates to drive the sector gear 21 to rotate synchronously through the worm gear 18 and belt transmission, the sector gear 21 starts to be meshed with the intermediate gear 22 after rotating for a certain angle along with the rotation of the sector gear 21, and the limiting rod 15 is driven synchronously to move towards the direction compressing the telescopic spring 20 through the meshing of the intermediate gear 22 and the tooth system 23 arranged on the limiting rod 15, namely, the limiting rod 15 inserted into the limiting hole 16 also moves towards the direction away from the steel web 2 along with the action of the intermediate gear 22 during the movement of the round table 5 towards the direction away from the steel web 2 (as long as the limiting rod 15 does not move away from the reverse rotation of the limiting hole 16, the round table 5 can continue to move towards the direction away from the steel web 2 along with the direction of the driving of the steel web 2);
when the circular truncated cone 5 moves to the initial position, the sector gear 21 is just disengaged from the intermediate gear 22, and the intermediate gear 22 is just matched with the gear system 23 arranged on the limiting rod 15 to completely pull out the limiting rod 15 from the limiting hole 16, and at the moment, along with the continuous rotation of the rotating motor 7, the circular truncated cone 5 is driven by the lead screw to synchronously rotate (the circular truncated cone 5 loses circumferential positioning), so that after the circular truncated cone 5 is driven to rotate for 90 degrees, the rotating motor 7 stops working, and the telescopic swing arm 4 is restored to the vertical state (namely, the initial position state) from the horizontal state;
note: when the sector gear 21 is separated from the intermediate gear 22 and the rotating motor 7 continues to rotate to the stop state, the rotating motor 7 can drive the sector gear 21 to continue to rotate, and when the rotating motor 7 stops working again, the sector gear 21 is just driven to rotate for a whole circle (namely, the sector gear 21 is driven to rotate to the initial position), a worker can realize the switching of the device between the walking state (shown in the attached drawing 1) and the working state (shown in the attached drawing 9) only by controlling the work of the rotating motor 7 and the work of the adsorption device and enabling the two to work in cooperation, the operation process is simple and convenient, excessive manual operation of the worker is not needed, the work load of the worker is greatly reduced, and meanwhile, the construction efficiency is also improved.
Example 7, on the basis of example 4, as shown in fig. 10, the auxiliary wheel 10 includes a rotating shaft 24 rotatably mounted at both ends of the mounting frame 8, and a plurality of segments 25 are slidably mounted on the rotating shaft 24 along a radial direction thereof, the electromagnet 14 is disposed in the segment 25, when the segments 25 are gathered together, the diameter of the auxiliary wheel 10 is the same as that of the power wheel 9, when a worker controls the telescopic swing arm 4 to move toward the direction close to the steel web 2, before the side wall of the auxiliary wheel 10 does not collide with the side wall of the steel web 2, the worker controls the plurality of segments 25 gathered together to expand outward, that is, the state in fig. 5 is switched to the state in fig. 10, and finally, as shown in fig. 9, the expansion of the segments 25 constituting the auxiliary wheel 10 is performed in order to increase the area of the side wall of the steel web 2 covered when the auxiliary wheel 10 contacts with the side wall of the steel web 2, because the auxiliary wheel 10 is composed of the plurality of electromagnets 25 and the segments 25 are provided with the electromagnet 14, when the area of the side wall of the auxiliary wheel 10 contacting with the steel web 2 is increased, the area of the side wall of the electromagnet is increased, which is helpful for increasing the stability of the attraction of the steel web 2 (when the attraction of the steel web 2);
as shown in fig. 10, the sector 25, the outer arc surface of the power wheel 9 and the outer arc surface of the secondary wheel 13 are covered with a layer of rubber pad 26, so that the device has a certain degree of elasticity in the walking process (in the walking process of the upper top plate and the lower bottom plate of the bridge, the passing can be completed by extruding the rubber pad 26 when encountering uneven pouring surfaces, thereby avoiding damaging the telescopic rod 6), and the covered rubber pad 26 also plays a certain role in protecting the electromagnet 14 arranged in the sector 25.
In embodiment 8 and embodiment 7, as shown in fig. 11, a driving plate 27 (the driving plate 27 and the rotating shaft 24 are coaxially and alternately arranged) which is coaxially arranged with the rotating shaft 24 is rotatably mounted on the mounting frame 8, as shown in fig. 13, a driving rod 28 which is rotatably mounted with the driving plate 27 is arranged on the driving plate 27 in an alternate surrounding manner, and the other end of the driving rod 28 is rotatably mounted with the sector 25, so that when a worker drives the driving plate 27 to rotate through a transmission device, the driving rod 28 can drive the plurality of sectors 25 to synchronously expand towards a direction away from the center of the driving plate 27 or gather towards a direction close to the center of the driving plate 27.
Embodiment 9, on the basis of embodiment 8, as shown in fig. 11, the transmission device includes a toothed belt wheel set 31 connected to two driving plates 27, a one-way shaft 34 driven by a power wheel 9 is disposed on the mounting frame 8, the one-way shaft 34 and the two driving plates 27 are connected by the toothed belt wheel set 31, the one-way shaft 34 driven by the power wheel 9 is disposed on the mounting frame 8, as shown in fig. 15, the mounting and matching structure of the one-way shaft 34 and the power wheel 9 is shown, when the power wheel 9 rotates clockwise (the device travels forward), the rotation of the power wheel 9 cannot drive the one-way shaft 34 to rotate, and when the device moves forward, the auxiliary wheels 10 mounted at two ends of the mounting frame 8 also rotate clockwise synchronously, as shown in fig. 11, when the auxiliary wheels 10 rotate clockwise, the driving plates 27 are driven to rotate synchronously with the auxiliary wheels, and the rotation speed of the driving plate 27 is the same as that of the rotating shaft 24, because a torsion spring is arranged between the driving plate 27 and the rotating shaft 24 (the torsion spring is not shown in the figure, one end of the torsion spring is fixed on the inner wall of the rotating shaft 24, the other end of the torsion spring is fixed on the driving plate 27, and the torsion spring is arranged coaxially with the rotating shaft 24 and the driving plate 27), when the rotating shaft 24 rotates, the driving plate 27 is synchronously driven to rotate, at this time, the driving plate 27 and the rotating shaft 24 do not generate relative rotation, but the driving plate 27 is synchronously driven to rotate along with the rotation of the rotating shaft 24 under the action of the torsion spring (the elastic force of the torsion spring can overcome the reaction force generated by driving the toothed belt wheel set 31 to rotate in the process that the driving plate 27 rotates along with the rotating shaft 24), and the one-way shaft 34 is synchronously driven to rotate along the clockwise direction as shown in figure 15 through the toothed belt wheel set 31 along with the rotation of the driving plate 27, the rotating speed of the one-way shaft 34 is the same as that of the power wheel 9 (the normal operation of the power wheel 9 is not hindered);
before the telescopic swing arm 4 is switched from the vertical state to the horizontal state, namely, in the process of switching from the state shown in figure 1 to the state shown in figure 9, as shown in fig. 15, the worker may synchronously control the power wheel 9 to reversely rotate by an angle (the angle is satisfied: after the driving plate 27 rotates by the angle, the plurality of segments 25 can be expanded outward to the maximum) and accompanying the reverse rotation of the power wheel 9 (the power wheel 9 shaft rotates in the counterclockwise direction), the one-way shaft 34 is driven to rotate counterclockwise synchronously, the toothed belt wheel in the toothed belt wheel set 31 is sleeved on the one-way shaft 34, the one-way shaft 34 drives the set of toothed pulleys 31 in the counterclockwise direction as viewed in figure 15, further, the driving plate 27 is driven to rotate relative to the rotating shaft 24 (preferably, a brake for locking the two rotating shafts 24 is arranged on the mounting bracket 8, that is, the rotating shaft 24 is clasped by the brake, so that when the toothed belt wheel set 31 drives the driving plate 27 to rotate, the rotating shaft 24 is in a braked state, that is, the rotating shaft 24 cannot rotate, the brake is the prior art, such as a disc brake, a drum brake, etc., and is mostly applied to the field of automobile wheel braking, since the structure of the prior art is not described in detail here, a person skilled in the art can obtain the brake according to the prior art and in combination with the present solution), the rotation of the driving plate 27 is accompanied by a plurality of driving rods 28 to drive a plurality of sector blocks 25 which are installed to slide radially along the rotating shaft 24 to expand outwards and switch from the state shown in fig. 5 to the state shown in fig. 11, and at this time, the torsion spring arranged between the rotating shaft 24 and the driving plate 27 is in a compressed energy storage state (the motor for driving the power wheel 9 is a motor with a band-type brake self-locking function);
when the sector blocks 25 need to be reset (the process should be carried out and completed before the telescopic swing arm 4 is not restored to the vertical state), the worker only needs to control the power wheel 9 to rotate reversely, namely, to rotate clockwise as shown in fig. 15 (at this time, the brake should keep the state of braking the rotating shaft 24), and along with the clockwise rotation of the power wheel 9, the drive plate 27 will rotate clockwise as shown in fig. 15 under the action of the torsion spring, so that the sector blocks 25 are gathered together again after the drive plate 27 rotates reversely by a corresponding angle, namely, as shown in fig. 5 (at this time, the diameter of the auxiliary wheel 10 is kept the same as that of the power wheel 9), and then the worker controls the brake to release the brake on the rotating shaft 24, and during the subsequent clockwise rotation process of the power wheel 9 as shown in fig. 15, namely, the process of forward walking of the rotating shaft 24 is carried out.
The above description is only for the purpose of illustrating the present invention, and it should be understood that the present invention is not limited to the above embodiments, and various modifications conforming to the spirit of the present invention are within the scope of the present invention.

Claims (6)

1. Corrugated steel web construction assistance-localization real-time device, including walking frame (1) that two intervals set up, its characterized in that, two walking frame (1) mutually the back of the body one side of the body is rotated and is installed flexible swing arm (4) and flexible swing arm (4) both ends and is equipped with the walking main unit, be equipped with drive arrangement and this drive arrangement that are connected with flexible swing arm (4) on walking frame (1) and satisfy: firstly, the telescopic swing arm (4) is driven to rotate 90 degrees, and then the telescopic swing arm is driven to move towards the direction close to the steel web (2);
an adjusting device is arranged between the two walking frames (1), walking auxiliary units which are matched with the upper end of the steel web (2) and are arranged at intervals are arranged at the upper end of each walking frame (1), the two matched walking auxiliary units can move relatively, and adsorption devices are arranged on the walking auxiliary units and the walking main units;
a screw rod (3) is rotatably mounted on one side, opposite to each other, of each of the two walking frames (1), the telescopic swing arm (4) comprises a circular table (5) in threaded fit with the screw rod, telescopic rods (6) are fixedly mounted on two axial sides of the circular table (5), and the screw rod (3) is connected with a rotating motor (7);
the walking main unit comprises a mounting frame (8) arranged at the telescopic end of the telescopic rod (6), a power wheel (9) is arranged at the center of the mounting frame (8), auxiliary wheels (10) are respectively arranged at the two ends of the mounting frame (8), and an adsorption device is arranged on the auxiliary wheels (10);
the walking frame (1) is provided with a limiting rod (15) in elastic connection with the screw rod (3) in a sliding mode along the extending direction of the screw rod, two axial sides of the circular truncated cone (5) are provided with limiting holes (16) corresponding to the limiting rod (15), the driving device comprises a one-way worm (17) which rotates coaxially with the screw rod, two sides of the one-way worm (17) are respectively meshed with a worm wheel (18), and the worm wheels (18) drive the limiting rod (15) through a transmission device;
the transmission device comprises a sector gear (21) which is rotatably arranged on the walking frame (1), the sector gear (21) is matched with an intermediate gear (22), tooth systems (23) which are meshed with the intermediate gear (22) are uniformly distributed on one axial side of the limiting rod (15) along the length extending direction of the limiting rod, and the sector gear (21) is driven by a worm wheel (18) corresponding to the sector gear;
the sector gear (21) and the intermediate gear (22) are matched to meet the following requirements: when the round table (5) moves to the initial position, the limiting rod (15) is driven to be just pulled out of the limiting hole (16).
2. The auxiliary positioning device for corrugated steel web construction according to claim 1, wherein the auxiliary frames (11) are respectively arranged on two sides of the upper end of the walking frame (1), the walking auxiliary units are arranged on the auxiliary frames (11), one auxiliary frame (11) is slidably arranged on the walking frame (1) and is in threaded fit with a screw (12) rotatably arranged on the walking frame (1), the walking auxiliary unit comprises a plurality of auxiliary wheels (13) rotatably arranged on the auxiliary frames (11), and the adsorption device is arranged on the auxiliary wheels (13).
3. The auxiliary positioning device for corrugated steel web construction according to claim 2, wherein the adsorption device comprises electromagnets (14) arranged in the auxiliary wheel (10) and the auxiliary wheel (13), and the electromagnets (14) are electrically connected with an electrical loop.
4. The auxiliary positioning device for corrugated steel web construction according to claim 3, wherein the auxiliary wheel (10) comprises a rotating shaft (24) rotatably mounted at two ends of the mounting frame (8), a plurality of fan-shaped blocks (25) are slidably mounted on the rotating shaft (24) along the radial direction of the rotating shaft, the electromagnet (14) is arranged in each fan-shaped block (25), and rubber pads (26) are respectively arranged on the outer arc surfaces of the fan-shaped blocks (25), the power wheel (9) and the auxiliary wheel (13).
5. The auxiliary positioning device for corrugated steel web construction according to claim 4, wherein a driving plate (27) coaxially arranged with the rotating shaft (24) is rotatably mounted on the mounting frame (8), and driving rods (28) rotatably mounted with the driving plate (27) are arranged on the driving plate (27) in an encircling manner at intervals, the other end of each driving rod (28) is rotatably mounted with the corresponding sector (25), when the driving plate (27) rotates, a plurality of sectors (25) can be driven to move radially along the rotating shaft (24), and the driving plate (27) is connected with a transmission device.
6. The auxiliary positioning device for corrugated steel web construction according to claim 5, wherein the transmission device comprises a toothed belt wheel set (31) connected with two driving plates (27), the mounting frame (8) is provided with a one-way shaft (34) driven by the power wheel (9), the one-way shaft (34) is connected with the two driving plates (27) through the toothed belt wheel set (31), and a torsion spring is arranged between the driving plates (27) and the rotating shaft (24).
CN202111176273.8A 2021-10-09 2021-10-09 Auxiliary positioning device for corrugated steel web construction Active CN113802463B (en)

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Application Number Priority Date Filing Date Title
CN202111176273.8A CN113802463B (en) 2021-10-09 2021-10-09 Auxiliary positioning device for corrugated steel web construction

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Application Number Priority Date Filing Date Title
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CN113802463B true CN113802463B (en) 2023-03-24

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Family Cites Families (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN203495467U (en) * 2013-08-23 2014-03-26 邢台路桥千山桥梁构件有限责任公司 Positioning mechanism for assembling corrugated web plate
CN105040591B (en) * 2015-06-05 2017-03-01 上海外经集团控股有限公司 A kind of positioner of Wavelike steel webplate and its localization method
CN106012793B (en) * 2016-07-07 2019-04-02 上海外经集团控股有限公司 A kind of location structure and method of Wavelike steel webplate
CN106285021B (en) * 2016-08-26 2019-03-26 上海建工集团股份有限公司 A kind of the Wavelike steel webplate positioning device and its application method of slip
CN206267541U (en) * 2016-08-26 2017-06-20 上海建工集团股份有限公司 A kind of Wavelike steel webplate positioner of slip
CN110747744B (en) * 2019-09-27 2021-07-13 中交二航局第四工程有限公司 Positioning method of corrugated steel web and bidirectional adjusting and positioning device adopted by same
CN212000657U (en) * 2020-04-01 2020-11-24 西安公路研究院 Long-span corrugated steel web horizontal positioning device
CN111576239B (en) * 2020-06-04 2021-07-02 李睿 Auxiliary positioning device of steel web for road and bridge construction
CN212761847U (en) * 2020-06-08 2021-03-23 中交隧道工程局有限公司 Traveling device for automatically welding corrugated steel web plate of bridge cantilever casting section

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