CN113802463A - Auxiliary positioning device for corrugated steel web construction - Google Patents

Auxiliary positioning device for corrugated steel web construction Download PDF

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Publication number
CN113802463A
CN113802463A CN202111176273.8A CN202111176273A CN113802463A CN 113802463 A CN113802463 A CN 113802463A CN 202111176273 A CN202111176273 A CN 202111176273A CN 113802463 A CN113802463 A CN 113802463A
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CN
China
Prior art keywords
walking
auxiliary
steel web
frame
rigid
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CN202111176273.8A
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Chinese (zh)
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CN113802463B (en
Inventor
宁毅
刘双全
蒋保艳
王海彦
朱晓敏
黄燕
石国靖
黄慧慧
罗彦彦
陈新静
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Henan Zhongzhou Road And Bridge Construction Co ltd
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Henan Zhongzhou Road And Bridge Construction Co ltd
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Priority to CN202111176273.8A priority Critical patent/CN113802463B/en
Publication of CN113802463A publication Critical patent/CN113802463A/en
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Publication of CN113802463B publication Critical patent/CN113802463B/en
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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D21/00Methods or apparatus specially adapted for erecting or assembling bridges

Abstract

The invention relates to an auxiliary positioning device for corrugated steel web construction, which effectively solves the problems that the positioning of a steel web cannot be quickly realized when the steel web is installed and the position of the steel web cannot be conveniently adjusted in the alignment process; the technical scheme comprises the following steps: the device can realize treating the accurate counterpoint of installing the rigid web fast and need not the too much manual participation operation of workman at the counterpoint in-process, and accomplish the location of a set of rigid web and accomplish the reinforcing bar and tie up, pour the back, only need the integral motion the device and make it remove to next a set of rigid web and treat the mounted position department, can realize counterpoint, the adjustment to the rigid web, whole process need not the workman frequently to dismantle positioner basically, assemble, when having improved the efficiency of construction, workman's work burden has also been alleviateed.

Description

Auxiliary positioning device for corrugated steel web construction
Technical Field
The invention belongs to the technical field of road and bridge construction, and particularly relates to an auxiliary positioning device for corrugated steel web construction.
Background
The corrugated rigid web plate is perpendicular to the flange plates and is connected with the flange plates through brave single-sided fillet welds or double-sided fillet welds, the web plate is corrugated, local deformation of the flat web plate can be avoided, and accordingly a thinner steel plate is adopted to generate stronger bearing, namely, the material consumption is reduced, the weight of a road bridge is reduced, 20% -50% of materials are saved compared with the traditional section steel, the steel consumption can be greatly reduced under the same strength, the dead weight is reduced, and the corrugated rigid web plate is more and more applied to bridge construction;
in the process of constructing and constructing a rigid-web bridge, the installation, positioning and adjustment of the segment rigid web are the key of the whole bridge construction, namely, how to ensure that the position adjustment between the rigid web to be installed and the cast rigid web is realized in high altitude through a crane, the rigid web to be installed can realize accurate alignment with the installed rigid web (the rigid web and the cast rigid web are kept coplanar), and after the alignment is finished, a worker preliminarily fastens the rigid web to the installed rigid web through a high-strength bolt (and then finishes subsequent steel bar bundling and concrete concreting);
however, the existing device for positioning the rigid web plate is cumbersome to operate by workers, the position adjustment process of the rigid web plate to be installed can be completed by a plurality of workers working cooperatively, the alignment and adjustment processes are time-consuming and labor-consuming (requiring frequent bolt connection and fixation), and when the positioning of one group of rigid web plates is completed and the next group of rigid web plates needs to be positioned, the positioning device needs to be dismantled again and assembled and fixed at the next station to be installed, which is not favorable for the efficiency of road and bridge construction,
in view of above, this scheme provides a corrugated steel web construction assistance-localization real-time device is used for solving above-mentioned problem.
Disclosure of Invention
Aiming at the situation and overcoming the defects of the prior art, the invention provides the auxiliary positioning device for corrugated steel web construction, which can quickly realize accurate alignment of a rigid web to be installed, does not need too many manual operations during the alignment process, can realize alignment and adjustment of the rigid web only by integrally moving the device and moving the device to the position where the next group of rigid webs are to be installed after positioning of one group of rigid webs and bundling and pouring of reinforcing steel bars are completed, basically does not need frequent disassembly and assembly of workers during the whole process, improves the construction efficiency and reduces the work burden of the workers.
Corrugated steel web construction assistance-localization real-time device, including the walking frame that two intervals set up, its characterized in that, two walking frame back of the body one side of the back of the body is rotated and is installed flexible swing arm and flexible swing arm both ends and is equipped with the walking main unit, be equipped with drive arrangement and this drive arrangement who is connected with flexible swing arm on the walking frame and satisfy: firstly, driving the telescopic swing arm to rotate 90 degrees, and then driving the telescopic swing arm to move towards the direction close to the steel web;
two be equipped with adjusting device between the walking frame, walking frame upper end is equipped with the vice unit of walking that cooperatees and the interval sets up with steel web upper end, but relative movement between the two matched with vice units of walking, be equipped with adsorption equipment on vice unit of walking, the walking main unit.
The beneficial effects of the technical scheme are as follows:
(1) the device can quickly realize accurate alignment of the rigid web plates to be installed, does not need too many manual operations of workers in the alignment process, can realize alignment and adjustment of the rigid web plates only by integrally moving the device and moving the device to the positions of the next group of rigid web plates to be installed after positioning of one group of rigid web plates and bundling and pouring of reinforcing steel bars are finished, basically does not need frequent disassembly and assembly of the positioning device by workers in the whole process, improves the construction efficiency and also reduces the workload of the workers;
(2) after the device finishes aligning and adjusting the rigid webs (after the high-strength bolts are connected), in the subsequent reinforcing steel bar bundling and concrete pouring processes, the device can also rely on the upper top plate and the lower bottom plate of the bridge which are subjected to concrete pouring and the rigid webs on the two sides to realize the auxiliary positioning effect of the rigid webs to be poured to a certain degree, so that the rigid webs are kept stable in the subsequent construction process.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the present invention with the handle and squeegee separated;
FIG. 3 is a schematic view of the present invention in scraping therapy;
FIG. 4 is a schematic view of the arcuate plate of the present invention in a certain state during rotation;
FIG. 5 is a schematic view illustrating the dipping of scraping oil according to the present invention;
FIG. 6 is a schematic view of the scraping oil dipped from another perspective according to the present invention;
FIG. 7 is an enlarged view of the structure at A of the present invention;
FIG. 8 is a schematic structural diagram of a driving device according to the present invention;
FIG. 9 is a schematic view showing the connection between the driving plates according to the present invention;
FIG. 10 is a schematic view showing the installation relationship of the wiping frame and the infesting plate according to the present invention;
FIG. 11 is a schematic view of two infested panels of the present invention open;
FIG. 12 is a schematic view of the two infesting panels of the present invention shown opened from another perspective;
FIG. 13 is a schematic view of the two infested panels of the present invention when retracted;
FIG. 14 is a schematic view of the movable plate of the present invention in the initial position;
FIG. 15 is a schematic view of the movable plate moving outward according to the present invention.
Detailed Description
The foregoing and other technical matters, features and effects of the present invention will be described in detail with reference to the accompanying drawings 1 to 15.
Embodiment 1, this scheme provides a corrugated steel web construction assistance-localization real-time device, as shown in fig. 1, including the walking frame 1 that two intervals set up, the improvement part of this scheme lies in: the telescopic swing arms 4 are rotatably installed on one sides of two rows of walking frames 1 opposite to each other, walking main units are respectively arranged at two ends of each telescopic swing arm 4, walking auxiliary units matched with the rigid web plates are arranged at the upper ends of the walking frames 1 (the rigid web plates are composed of corrugated plates 30, flange plates 29 which are positioned at the tops of the corrugated plates 30 and integrally formed with the corrugated plates, bolt holes are respectively arranged at two sides and the bottoms of the flange plates 29, the two sides and the bottoms of the corrugated plates 30, the bolt holes positioned on the flange plates 29 and the bottoms of the corrugated plates 30 are used for bundling subsequent steel bars, the bolt holes positioned at two sides are used for connecting and fixing two adjacent rigid web plates), the walking auxiliary units are matched with the flange plates 29 positioned at the upper ends of the rigid web plates, when the walking auxiliary units are initially installed, as shown in figures 1 and 2, the distance between the two rows of walking frames 1 is controlled by an adjusting device arranged between the two rows of walking frames 1, so that the walking auxiliary units installed on the walking frames 1 are abutted against the side walls of the flange plates 29 at the upper ends of the rigid web plates, namely, the two walking frames 1 are positioned between the set of installed rigid webs (positioning of the device in the direction perpendicular to the rigid webs is realized) through the walking auxiliary units on the two walking frames 1 and the adjusting device arranged between the two walking frames 1, as shown in fig. 2, then, the walking main units installed at the two ends of the telescopic swing arm 4 are respectively abutted against the upper top plate and the lower bottom plate of the bridge through adjusting the telescopic of the telescopic swing arm 4, so that the positioning effect of the device in the vertical direction is realized, the positioning effect of the two walking frames 1 in the direction perpendicular to the rigid webs and in the vertical direction is realized, and a worker can control the walking main units installed at the two ends of the telescopic swing arm 4 to further control the device to move along a fixed line;
as shown in fig. 4, there is provided a structure of an adjusting device: the two-way screw rod 32 is installed in threaded fit with the two walking frames 1 respectively, a handle 33 is arranged in the middle of the two-way screw rod 32, a worker can adjust the distance between the two walking frames 1 by holding the handle 33 and screwing the two-way screw rod 32, and then the walking auxiliary units respectively abut against the flange plates 29 at the upper ends of the rigid web plates at two sides (the two walking frames 1 are positioned along the direction perpendicular to the rigid web plates);
when the device works, as shown in figure 1, before a rigid web plate to be installed is hoisted, a worker firstly adjusts the adjusting device and the telescopic swing arm 4 and completes the positioning of the two walking frames 1 between two rigid web plates which are installed, then the rigid web plate to be installed is hoisted to a position to be installed through the crane, namely the position of the single rigid web plate in figure 1 (the crane only hoists the rigid web plate to be installed to the position near the position to be installed), then the worker controls the adsorption device arranged on the walking sub-unit to work and adsorbs the walking frame 1 on the rigid web plate through the adsorption device (the adsorption device arranged on the walking sub-unit adsorbs the walking frame 1 on the flange plate 29 at the upper end of the rigid web plate and realizes the positioning of the walking frame 1), then the worker controls the driving device arranged on the walking frame 1 to act, so that the telescopic swing arm 4 rotates and rotates by 90 degrees, after the telescopic swing arm 4 rotates by 90 degrees (at this time, the walking frame 1 is not in contact with the upper top plate and the lower bottom plate of the bridge any more and is in a suspended state, and the walking frame 1 is positioned by the adsorption device arranged on the walking sub-unit), the telescopic swing arm 4 is driven to move towards the direction close to the rigid web plate under the action of the driving device, so that the walking main unit arranged on the telescopic swing arm 4 moves to the position in contact with the rigid web plate which is installed (at this time, the driving device stops acting), and the state of the device is as shown in fig. 8 at this time;
note: in the process that the driving device drives the telescopic swing arm 4 to move towards the position close to the rigid web, a worker should simultaneously control the telescopic swing arm 4 to stretch and contract and enable the walking main units arranged at the two ends of the walking main units to respectively correspond to the mounted rigid web and the protruding positions of the rigid web to be mounted (as shown in figure 9),
as shown in fig. 9, the worker then controls the telescopic swing arm 4 to extend and retract, and makes the walking main unit at one end correspond to the convex part of the rigid web to be installed, and makes the walking main unit at the other end correspond to the convex part of the rigid web to be installed (the crane hoists the rigid web to be installed to the position near the position to be installed in advance), and under the action of the driving device, the driving device stops working until the walking main unit moves to be in contact with the convex part of the rigid web, and at this time, the walking main unit installed on the telescopic swing arm 4 and in contact with the convex part of the rigid web to be installed, and the walking main unit at the other end also moves to be in corresponding to the convex part of the rigid web to be installed (the two may not be in contact, and when wind exists, the rigid web to be installed is in the air under the action of the crane, and may be in a swaying state and may swing), and then the worker controls the adsorption device on the walking main unit corresponding to the rigid web to be installed to work and makes the adsorption device to be installed to correspond to the rigid web to the convex part The walking frame 1 is more firmly adsorbed on the rigid web plate after the installation under the action of the suction force of the adsorption device, then the rigid web plate to be installed moves towards one end of the installed rigid web plate by controlling the crane, as shown in fig. 3, one end of the rigid web to be installed is slowly close to one side of the installed rigid web, so that the bolt holes on the two steel web plates are corresponding to each other, when the bolt holes on the two steel web plates are adjusted to the corresponding positions, the worker controls the adsorption device on the walking main unit corresponding to the rigid web plate to be installed to work and adsorb the rigid web plate to be installed, under the action of the telescopic swing arm 4 and the adsorption devices at the two ends of the telescopic swing arm, the rigid web to be installed and the installed rigid web are kept coplanar as shown in fig. 9 (the length extension direction of the telescopic swing arm 4 is kept parallel to the rigid web, and the rigid web in a hoisting state and the installed rigid web are kept coplanar through the adsorption devices);
when a worker adjusts the position of the rigid web plate to be installed through the crane (namely, in the process of aligning the bolt holes on the side walls of the two rigid web plates), if the worker encounters strong wind or airflow flow, the adsorption device corresponding to the rigid web plate to be installed can be controlled to work, the rigid web plate to be installed can be adsorbed to avoid large amplitude swing (which is not beneficial to subsequent alignment adjustment) caused by the strong wind, when the wind speed is reduced or no wind exists, the adsorption device corresponding to the rigid web plate to be installed is controlled to stop working, and the alignment process of the bolt holes of the rigid web plate is continuously started (after the adsorption device stops working, the adsorption force is not generated on the rigid web plate any more, the position of the rigid web plate to be installed can be continuously adjusted and moved through the crane, so that the position adjustment of the bolt holes on the side walls of the two rigid web plates is greatly facilitated) until the alignment of the bolt holes on the side walls of the two rigid web plates is completed, Adjusting;
then, workers can insert high-strength bolts into bolt holes in the two rigid webs and fasten the bolts to realize connection and fixation between the two rigid webs (finally, permanent fixed connection between two adjacent rigid webs is realized by welding), so that even if strong wind or airflow flows are generated in the fastening process of the workers through the high-strength bolts, the rigid webs in a hoisting state cannot swing, the efficient and stable connection and fixation of the workers to the two rigid webs are facilitated (if the rigid webs to be installed swing and swing to a large extent in the fastening process of the bolts, the installed bolts are easily broken due to the swing of the rigid webs, and serious hidden danger is caused to the life safety of the workers);
because the device symmetry sets up, promptly, control flexible swing arm 4 on two walking frame 1 and locate the walking main unit, adsorption equipment simultaneous working on the walking subelement, the workman can realize hoisting two rigid webs simultaneously and carry out accurate counterpoint to it, treat that the workman accomplishes the connection of rigid web through high strength bolt, fixed back, begin to tie up the reinforcing bar afterwards, concrete placement, treat that the concrete sets up after reaching certain intensity, then begin the installation of next group rigid web, the workman need reset the device this moment, promptly, by state recovery to as in the attached figure 1 in the figure 9, concrete process is as follows: the suction devices on the two walking main units are controlled to stop working, then the driving device drives the telescopic swing arms 4 to move towards the direction far away from the rigid web plate and adjust the telescopic swing arms to be in a vertical state from the horizontal state, then the telescopic swing arms 4 are controlled to stretch out and draw back, so that the walking main units installed at the two ends of the walking main units are abutted to the upper top plate and the lower bottom plate of the bridge again (as shown in the attached drawing 1, the suction devices on the walking auxiliary units can be controlled to stop working at the moment, the suction force is not required to be provided by the walking auxiliary units), and then workers control the walking main units to work to move under the limiting of the rigid web plate, the upper top plate and the lower bottom plate of the bridge (the whole process does not need to be operated by too much manual workers and does not need to disassemble any positioning device).
Embodiment 2, on the basis of embodiment 1, as shown in fig. 4, a lead screw 3 is rotatably mounted on one side of each of two traveling frames 1 opposite to each other, as shown in fig. 2, each of the telescopic swing arms 4 includes a circular truncated cone 5 in threaded fit with the lead screw, and telescopic rods 6 are fixedly mounted on two axial sides of the circular truncated cone 5 (the telescopic rods 6 may be electric push rods or hydraulic rods, and the traveling main unit is mounted at one telescopic end of each telescopic rod 6, that is, one end far away from the circular truncated cone 5), as shown in fig. 10, a mounting frame 8 is fixedly mounted at one telescopic end of each telescopic rod 6, and a power wheel 9 is fixedly mounted at the central part of each mounting frame 8 (each power wheel 9 is correspondingly driven by a separate motor, which is not shown in the figure), and the power wheels 9 are abutted against an upper top plate and a lower bottom plate of a bridge and can drive the device to move when the power wheels 9 rotate;
as shown in fig. 3, the mounting frames 8 at both sides of the power wheel 9 are provided with auxiliary wheels 10 (driven wheels), the auxiliary wheels 10 are used for increasing the contact area between the device and the upper top plate and the lower bottom plate of the bridge, so that the stress is more uniform and the device is more stable in the walking process, the adsorption device is arranged on the auxiliary wheels 10, as shown in fig. 8, the width of the auxiliary wheels 10 is larger than that of the driving wheel, the contact area between the auxiliary wheels 10 and the upper top plate and the lower bottom plate of the bridge is further increased, and when the auxiliary wheels 10 are abutted against the convex parts on the side walls of the rigid web plate, the power wheel 9 is still spaced from the side walls of the rigid web plate by a certain distance (as shown in fig. 8, the device is used for adsorbing the walking frame 1 on the rigid web plate by virtue of the adsorption device arranged on the auxiliary wheels 10);
when the device moves, the telescopic swing arm 4 is in a vertical state, as shown in fig. 2, at the moment, the power wheel 9 and the auxiliary wheel 10 are abutted to the upper top plate and the lower bottom plate of the bridge, when the device performs auxiliary positioning, the telescopic swing arm 4 is in a horizontal state, as shown in fig. 8, the telescopic swing arm 4 is switched from the vertical state to the horizontal state, only the rotary motor 7 is controlled to start and drive the screw rod 3 to rotate, when the rotary motor 7 drives the circular table 5 to rotate for 90 degrees through the screw rod 3 (from the initial vertical state to the horizontal state), then the circular table 5 is driven to move towards the direction close to the rigid web plate along with the continuous rotation of the rotary motor 7, so that the side walls of the auxiliary wheels 10 installed at the two ends of the installation frame 8 are abutted to the protruding parts of the rigid web plate (as shown in fig. 8).
Embodiment 3, on the basis of embodiment 2, as shown in fig. 4 and 5, the two sides of the upper end of the walking frame 1 are respectively provided with a sub-frame 11, a walking sub-unit is arranged on the sub-frame 11, a sub-wheel 13 is rotatably arranged on the sub-frame 11, and during the moving process of the device, the sub-wheel 13 is abutted against the side wall of a flange plate 29 at the upper end of a rigid web (as shown in fig. 2), an adsorption device is arranged on the sub-wheel 13, as shown in fig. 5, one of the sub-frames 11 is in sliding fit with the upper end of the walking frame 1, and a screw 12 (as shown in fig. 9) in threaded fit with the sub-frame 11 is rotatably arranged on the walking frame 1, and initially, the movable sub-frame 11 is contracted in the walking frame 1 and only one end provided with the sub-wheel 13 is arranged outside the walking frame 1;
as shown in fig. 5, after the worker connects and fixes two adjacent rigid webs through a high-strength bolt and performs permanent welding through welding, the worker controls the suction device arranged on the auxiliary wheel 10 to stop working, controls the rotating motor 7 to drive the circular truncated cone 5 to move towards the direction away from the rigid webs and adjust the telescopic swing arm 4 in the horizontal state to be in the vertical state, then controls the telescopic swing arm 4 to stretch and contract so that the power wheel 9 and the auxiliary wheel 10 arranged on the mounting frame 8 are abutted against the upper top plate and the lower bottom plate of the bridge, controls the suction device arranged on the auxiliary wheel 13 to stop working and controls the power wheel 9 to start to drive the device to move forward for a certain distance, namely, the device moves to the position shown in fig. 14 from the position shown in fig. 1 (namely, the auxiliary wheel 10 positioned below is moved to the edge position of the lower bottom plate of the bridge, and at this time the device cannot move forward continuously), then the worker can screw the screw 12 and make the sub-frame 11 contracted on the walking frame 1 extend outward, as shown in fig. 14, make the sub-wheel 13 installed on the sub-frame 11 move forward a certain distance along the side wall of the flange plate 29 at the upper end of the rigid web plate which has been connected and fixed (preferably make the sub-wheel 13 move to the middle position of the rigid web plate), at this time, the worker controls the suction device on the sub-wheel 13 to start the work again (at this time, the suction device on the movable sub-wheel 13 sucks the rigid web plate), at this time, another sub-wheel 13 on the sub-frame 11 fixedly installed on the walking frame 1 is abutted against the side wall of the flange plate 29 at the upper end of the rigid web plate which has been installed, under the cooperation of the two sub-frames 11 and the sub-wheel 13 installed on the sub-frame 11, further assistance and strengthening positioning of the rigid web plate after completing the bolt connection and welding can be realized, so as to avoid the following steel bar bundling, In the concrete pouring process, when strong wind or strong convection weather occurs, the rigid web plates shake due to the fact that the windward area of the rigid web plates is large (because only one side of each rigid web plate is connected with the rigid web plate which finishes concrete pouring, the other end of each rigid web plate is still in an unfixed state), and connecting and fixing parts between every two adjacent rigid web plates are damaged (bolts are distorted and deformed or cracks appear at welding parts);
at this time, the two traveling frames 1 are positioned between the top plate, the bottom plate and the two rigid webs of the bridge through the corresponding telescopic swing arms 4 (the power wheels 9 and the auxiliary wheels 10 arranged at the two ends of the telescopic swing arms 4 respectively abut against the top plate and the bottom plate of the bridge) and the auxiliary frames 11 fixedly arranged with the traveling frames 1 (abut against the side walls of the rigid web flange plates 29 for completing concrete pouring), and the auxiliary frames 11 (which are auxiliary supports and reinforcing points) which extend out of the traveling frames 1 and are in contact with the rigid webs to be poured with concrete are positioned between the top plate, the bottom plate and the two rigid webs of the bridge, and the cross frames (the matched telescopic swing arms 4, the traveling frames 1 and the fixedly arranged auxiliary frames 11) are used as bodies to realize reliable positioning in the vertical direction and in the direction perpendicular to the side walls of the rigid webs.
Embodiment 4, on the basis of embodiment 3, the adsorption device includes the electromagnet 14 that is arranged in the auxiliary wheel 10 and the auxiliary wheel 13, and the electromagnet 14 is electrically connected with an electrical circuit, and the worker controls the electromagnet 14 to be powered on (to generate electromagnetic force) or powered off (to lose electromagnetic force) by controlling the on/off of the corresponding electrical circuit, so as to realize the effects of adsorbing and positioning the rigid web.
Embodiment 5, on the basis of embodiment 2, as shown in fig. 5, when the telescopic swing arm 4 is in the vertical state, the spacing holes 16 disposed at two axial sides of the circular truncated cone 5 are exactly 90 ° apart from the two spacing rods 15 slidably mounted on the walking frame 1, as shown in fig. 6, the walking frame 1 is fixed with a cylinder 19 at intervals, the spacing rods 15 are slidably mounted in the cylinder 19, a telescopic spring 20 is connected between the spacing rods 15 and the cylinder 19, as shown in fig. 7, initially, when the telescopic swing arm 4 is in the vertical state, one end of the head of the spacing rod 15 butts against the side wall of the circular truncated cone 5 under the action of the telescopic spring 20, as shown in fig. 6, the driving device includes a one-way worm 17 rotating coaxially with the lead screw (one end of the lead screw close to the rotary motor 7 is set to be stepped), when the telescopic swing arm 4 is in the state as shown in fig. 1, the rotary motor 7 starts and starts to synchronously drive the lead screw to rotate, the circular table 5 in threaded fit with the screw is synchronously driven to rotate along with the rotation of the screw (in the process, the two limiting rods 15 are always abutted against the side walls of the circular table 5 under the action of the telescopic spring 20), so that when the circular table 5 rotates for 90 degrees, the two limiting blocks arranged on the side walls of the circular table 5 just rotate to correspond to the positions of the two limiting rods 15, the limiting rods 15 are inserted into the limiting blocks under the action of the telescopic spring 20, the circular table 5 cannot synchronously rotate along with the rotation of the screw (the two limiting rods 15 are inserted into the limiting holes 16 to realize the circumferential positioning of the circular table 5), and as the screw is in threaded fit with the circular table 5 and the rotating motor 7 continues to rotate, the circular table 5 is driven to move towards the direction close to the rigid web plate, so that the side walls of the auxiliary wheels 10 arranged at the two ends of the mounting rack 8 are abutted against the side walls of the rigid web plate (the rigid web plate is a convex part), as shown in fig. 9 (at this time, the rotation motor 7 stops working), by setting the rotation angle of the rotation motor 7 in advance (that is, measuring the distance between the side wall of the auxiliary wheel 10 and the side wall of the rigid web when the telescopic swing arm 4 rotates from the vertical state to the horizontal state in advance), when the side wall of the auxiliary wheel 10 abuts against the side wall of the rigid web, the rotation motor 7 stops working just
In the above process, the one-way worm 17 and the lead screw satisfy: the rotation of the lead screw will not drive the one-way worm 17 to rotate (i.e. the one-way worm 17 is in a static state in the above process), so the worm wheel 18 engaged therewith will not rotate, and the worm wheel 18 will not drive the transmission device connected therewith to drive the two position-limiting rods 15 to move, i.e. the two position-limiting rods 15 will not move in the above process (after the two position-limiting rods 15 are inserted into the position-limiting holes 16 under the action of the expansion springs 20).
Embodiment 6, on the basis of embodiment 5, as shown in fig. 6, the transmission device includes a sector gear 21 rotatably mounted on the walking frame 1, the sector gear 21 is matched with an intermediate gear 22 rotatably mounted on the cylinder 19, a gear system 23 meshed with the intermediate gear 22 is arranged on the outer wall of the limiting rod 15 (as shown in fig. 7, the gear system 23 is arranged inside the circumferential surface of the limiting rod 15 and does not interfere with the sliding of the limiting rod 15 in the limiting hole 16), and when the setting is started, the sector gear 21 and the intermediate gear 22 rotatably mounted on the cylinder 19 are not meshed together, as shown in fig. 6;
the worm wheel 18 drives the corresponding sector gear 21 through belt transmission, when the telescopic swing arm 4 rotates from an initial vertical state to a horizontal state, the lead screw cannot drive the one-way worm 17 to rotate and the sector gear 21 cannot rotate, so that when the telescopic swing arm 4 rotates to the horizontal state, the positions of the two limiting holes 16 just correspond to the positions of the two limiting rods 15, and the limiting rods 15 are inserted into the limiting holes 16 under the action of the telescopic spring 20 (in the process, the movement of the limiting rods 15 drives the intermediate gear 22 to idle through the matching of the gear system 23 and the intermediate gear 22);
when the telescopic swing arm 4 needs to be restored to the state shown in fig. 1 from the state shown in fig. 9, the rotating motor 7 is started and controlled to start reverse rotation, the round platform 5 in threaded fit with the rotating motor 7 is driven by the lead screw to move in the direction away from the rigid web plate along with the reverse rotation of the rotating motor 7, meanwhile, the one-way worm 17 rotating coaxially with the lead screw starts to be driven synchronously along with the reverse rotation of the lead screw, the one-way worm 17 rotates to drive the sector gear 21 to rotate synchronously through the worm gear 18 and the belt transmission, the sector gear 21 starts to be meshed with the intermediate gear 22 after rotating for a certain angle along with the rotation of the sector gear, and the limiting rod 15 is driven synchronously to move in the direction compressing the telescopic spring 20 through the meshing of the intermediate gear 22 and the tooth system 23 arranged on the limiting rod 15, namely, the round platform 5 moves in the direction away from the rigid web plate, the limiting rod 15 inserted into the limiting hole 16 synchronously moves towards the direction away from the rigid web plate under the action of the intermediate gear 22 (as long as the limiting rod 15 is not withdrawn from the limiting hole 16, the circular truncated cone 5 can be driven to continuously move towards the direction away from the rigid web plate along with the reverse rotation of the screw rod);
when the circular truncated cone 5 moves to the initial position, the sector gear 21 is just disengaged from the intermediate gear 22, and the intermediate gear 22 is just matched with the gear system 23 arranged on the limiting rod 15 to completely pull out the limiting rod 15 from the limiting hole 16, and at the moment, along with the continuous rotation of the rotating motor 7, the circular truncated cone 5 is driven by the lead screw to synchronously rotate (the circular truncated cone 5 loses circumferential positioning), so that after the circular truncated cone 5 is driven to rotate for 90 degrees, the rotating motor 7 stops working, and the telescopic swing arm 4 is restored to the vertical state (namely, the initial position state) from the horizontal state;
note: when the sector gear 21 is separated from the intermediate gear 22 and the rotating motor 7 continues to rotate to the stop process, the rotating motor 7 can drive the sector gear 21 to continue to rotate, and when the rotating motor 7 stops working again, the sector gear 21 is just driven to rotate for a whole circle (namely, the sector gear 21 is driven to rotate to the initial position), a worker can realize the switching of the device between the walking state (shown in the attached drawing 1) and the working state (shown in the attached drawing 9) only by controlling the work of the rotating motor 7 and the work of the adsorption device and enabling the two to work in cooperation, the operation process is simple and convenient, too much manual operation of the worker is not needed, the work load of the worker is greatly reduced, and meanwhile, the construction efficiency is also improved.
Embodiment 7, on the basis of embodiment 4, as shown in fig. 10, the auxiliary wheel 10 includes a rotating shaft 24 rotatably mounted at both ends of the mounting frame 8, and a plurality of segments 25 are slidably mounted on the rotating shaft 24 along a radial direction thereof, the electromagnet 14 is disposed in the segments 25, when the segments 25 are gathered together, the diameter of the auxiliary wheel 10 is the same as that of the power wheel 9, when the worker controls the telescopic swing arm 4 to move toward the direction close to the rigid web, before the side wall of the auxiliary wheel 10 does not collide with the side wall of the rigid web, the worker controls the plurality of segments 25 gathered together to expand outwards, that is, the state in fig. 5 is switched to the state in fig. 10, and when the worker finally works, as shown in fig. 9, the expanding of the segments 25 constituting the auxiliary wheel 10 is performed to enlarge the area of the side wall of the rigid web covered when the auxiliary wheel 10 contacts with the side wall of the web, because the auxiliary wheel 10 is composed of a plurality of segments 25 and the electromagnets 14 are arranged in the segments 25, the area covered by the auxiliary wheel 10 when the auxiliary wheel is in contact with the side wall of the rigid web is increased, which is helpful for improving the stability of the attraction of the rigid web when the electromagnets 14 are electrified to generate electromagnetic force (the larger the area of the plurality of segments 25 forming the auxiliary wheel 10 is, the higher the stability of the attraction of the rigid web is, which is equivalent to a contact from point contact to surface contact with a rotating ring);
as shown in fig. 10, the sector 25, the outer arc surface of the power wheel 9 and the outer arc surface of the secondary wheel 13 are covered with a layer of rubber pad 26, so that the device has a certain degree of elasticity in the walking process (in the walking process of the upper top plate and the lower bottom plate of the bridge, the passing can be completed by extruding the rubber pad 26 when encountering uneven pouring surfaces, thereby avoiding damaging the telescopic rod 6), and the covered rubber pad 26 also plays a certain role in protecting the electromagnet 14 arranged in the sector 25.
In embodiment 8 and embodiment 7, as shown in fig. 11, a driving plate 27 (the driving plate 27 and the rotating shaft 24 are coaxially and alternately arranged) which is coaxially arranged with the rotating shaft 24 is rotatably mounted on the mounting frame 8, as shown in fig. 13, a driving rod 28 which is rotatably mounted with the driving plate 27 is arranged on the driving plate 27 in an alternate surrounding manner, and the other end of the driving rod 28 is rotatably mounted with the sector 25, so that when a worker drives the driving plate 27 to rotate through a transmission device, the driving rod 28 can drive the plurality of sectors 25 to synchronously expand towards a direction away from the center of the driving plate 27 or gather towards a direction close to the center of the driving plate 27.
Embodiment 9, on the basis of embodiment 8, as shown in fig. 11, the transmission device includes a toothed belt wheel set 31 connected to two driving plates 27, a one-way shaft 34 driven by a power wheel 9 is disposed on the mounting frame 8, the one-way shaft 34 and the two driving plates 27 are connected by the toothed belt wheel set 31, the one-way shaft 34 driven by the power wheel 9 is disposed on the mounting frame 8, as shown in fig. 15, the mounting and matching structure of the one-way shaft 34 and the power wheel 9 is shown, when the power wheel 9 rotates clockwise (the device travels forward), the rotation of the power wheel 9 cannot drive the one-way shaft 34 to rotate, and when the device moves forward, the auxiliary wheels 10 mounted at two ends of the mounting frame 8 also rotate clockwise synchronously, as shown in fig. 11, when the auxiliary wheels 10 rotate clockwise, the driving plates 27 are driven to rotate synchronously with the auxiliary wheels, and the rotation speed of the driving plate 27 is the same as that of the rotation shaft 24, since a torsion spring (not shown in the figure, one end of the torsion spring is fixed on the inner wall of the rotation shaft 24, the other end is fixed on the driving plate 27, and the torsion spring is arranged coaxially with the rotation shaft 24 and the driving plate 27) is provided between the driving plate 27 and the rotation shaft 24, when the rotating shaft 24 rotates, the driving plate 27 is synchronously driven to rotate, at the moment, the relative rotation between the driving plate 27 and the rotating shaft 24 is not generated, but synchronously drives the driving plate 27 to rotate along with the rotation of the rotating shaft 24 under the action of the torsion spring (the elastic force of the torsion spring can overcome the reaction force generated by driving the toothed belt wheel set 31 to rotate in the process that the driving plate 27 rotates along with the rotating shaft 24), and synchronously drives the one-way shaft 34 to rotate along the clockwise direction as shown in figure 15 through the toothed belt wheel set 31 along with the rotation of the driving plate 27, and the rotating speed of the one-way shaft 34 is the same as that of the power wheel 9 (the normal operation of the power wheel 9 is not hindered);
before the telescopic swing arm 4 is switched from the vertical state to the horizontal state, that is, during the switching from the state shown in fig. 1 to the state shown in fig. 9, as shown in fig. 15, a worker can synchronously control the power wheel 9 to rotate reversely by a certain angle (the angle is satisfied: after the driving plate 27 rotates by the angle, the fan-shaped blocks 25 can be expanded outwards to the maximum extent) and along with the reverse rotation of the power wheel 9 (the power wheel 9 rotates along the counterclockwise direction), the one-way shaft 34 is synchronously driven to rotate along the counterclockwise direction, the toothed belt wheel in the toothed belt wheel set 31 is sleeved on the one-way shaft 34, the one-way shaft 34 drives the toothed belt wheel set 31 to rotate along the counterclockwise direction shown in fig. 15, and further drives the driving plate 27 to rotate relative to the rotating shaft 24 (preferably, a brake for locking the two rotating shafts 24 can be arranged on the mounting bracket 8, that is, the rotating shaft 24 is held tightly by the brake, so that when the driving plate 27 is driven by the cog belt wheel set 31 to rotate, the rotating shaft 24 is in a braked state, that is, the rotating shaft 24 cannot rotate, the brake is the prior art, such as a disc brake, a drum brake, etc., and is mostly applied to the field of automobile wheel braking, since the structure of the prior art is not described in detail herein, those skilled in the art can obtain the invention based on the prior art and in combination with the present solution), the rotation of the driving plate 27 is accompanied by the rotation of the driving rods 28 to drive the plurality of segments 25, which are slidably mounted along the radial direction of the rotating shaft 24, to expand outward and switch from the state shown in fig. 5 to the state shown in fig. 11, at which time the torsion spring disposed between the rotating shaft 24 and the driving plate 27 is in a compressed energy storage state (the motor for driving the power wheel 9 to operate is a motor with a band-type brake self-locking function);
when the sector blocks 25 need to be reset (the process should be carried out and completed before the telescopic swing arm 4 is not restored to the vertical state), the worker only needs to control the power wheel 9 to rotate reversely, i.e. in a clockwise direction as shown in fig. 15, in which the brake should maintain the braking condition of the shaft 24, with a clockwise rotation of the power wheel 9, the drive plate 27 will rotate in a clockwise direction as viewed in figure 15 under the influence of the torsion spring, so that the driver plate 27 is reversed by a corresponding angle to bring the segments 25 together again, i.e., as in the state of fig. 5 (in which the diameter of the auxiliary wheel 10 is kept the same as that of the power wheel 9), and then the worker controls the brake to release the brake of the rotating shaft 24, during the subsequent clockwise rotation of the power wheel 9 as shown in fig. 15, the rotation shaft 24 is moving forward.
The above description is only for the purpose of illustrating the present invention, and it should be understood that the present invention is not limited to the above embodiments, and various modifications conforming to the spirit of the present invention are within the scope of the present invention.

Claims (9)

1. Corrugated steel web construction assistance-localization real-time device, including walking frame (1) that two intervals set up, its characterized in that, two walking frame (1) mutually the back of the body one side of the body is rotated and is installed flexible swing arm (4) and flexible swing arm (4) both ends and is equipped with the walking main unit, be equipped with drive arrangement and this drive arrangement that are connected with flexible swing arm (4) on walking frame (1) and satisfy: firstly, the telescopic swing arm (4) is driven to rotate 90 degrees, and then the telescopic swing arm is driven to move towards the direction close to the steel web (2);
two be equipped with adjusting device between walking frame (1), walking frame (1) upper end is equipped with the vice unit of walking that cooperatees and the interval sets up with steel web (2) upper end, but relative movement between the vice unit of two matched with walks, be equipped with adsorption equipment on walking vice unit, the walking main unit.
2. The auxiliary positioning device for corrugated steel web construction according to claim 1, wherein a lead screw (3) is rotatably mounted on one side of each of the two walking frames (1) opposite to each other, the telescopic swing arm (4) comprises a circular truncated cone (5) in threaded fit with the lead screw, telescopic rods (6) are fixedly mounted on two axial sides of the circular truncated cone (5), and the lead screw (3) is connected with a rotating motor (7);
the walking main unit comprises a mounting frame (8) mounted at one telescopic end of a telescopic rod (6) and a power wheel (9) mounted at the center of the mounting frame (8), and auxiliary wheels (10) and adsorption devices are arranged at two ends of the mounting frame (8) and are arranged on the auxiliary wheels (10).
3. The auxiliary positioning device for corrugated steel web construction according to claim 2, wherein the auxiliary frames (11) are respectively arranged on two sides of the upper end of the walking frame (1), the walking auxiliary units are arranged on the auxiliary frames (11), one auxiliary frame (11) is slidably arranged on the walking frame (1) and is in threaded fit with a screw (12) rotatably arranged on the walking frame (1), the walking auxiliary unit comprises a plurality of auxiliary wheels (13) rotatably arranged on the auxiliary frames (11), and the adsorption device is arranged on the auxiliary wheels (13).
4. The auxiliary positioning device for corrugated steel web construction according to claim 3, wherein the adsorption device comprises electromagnets (14) arranged in the auxiliary wheel (10) and the auxiliary wheel (13), and the electromagnets (14) are electrically connected with an electrical loop.
5. The auxiliary positioning device for corrugated steel web construction according to claim 2, wherein a limiting rod (15) elastically connected with the walking frame (1) is slidably mounted on the walking frame along the extending direction of the screw rod (3), limiting holes (16) corresponding to the limiting rod (15) are formed in two axial sides of the circular truncated cone (5), the driving device comprises a one-way worm (17) coaxially rotating with the screw rod, worm wheels (18) are respectively meshed with two sides of the one-way worm (17), and the worm wheels (18) drive the limiting rod (15) through a transmission device.
6. The auxiliary positioning device for corrugated steel web construction according to claim 5, wherein the transmission device comprises a sector gear (21) rotatably mounted on the walking frame (1), the sector gear (21) is matched with an intermediate gear (22), one axial side of the limiting rod (15) is uniformly provided with tooth systems (23) meshed with the intermediate gear (22) along the length extension direction, and the sector gear (21) is driven by a worm gear (18) corresponding to the sector gear;
the sector gear (21) and the intermediate gear (22) are matched to meet the following requirements: when the round table (5) moves to the initial position, the limiting rod (15) is driven to be just pulled out of the limiting hole (16).
7. The auxiliary positioning device for corrugated steel web construction according to claim 4, wherein the auxiliary wheel (10) comprises a rotating shaft (24) rotatably mounted at two ends of the mounting frame (8), a plurality of fan-shaped blocks (25) are slidably mounted on the rotating shaft (24) along the radial direction of the rotating shaft, the electromagnet (14) is arranged in each fan-shaped block (25), and rubber pads (26) are respectively arranged on the outer arc surfaces of the fan-shaped blocks (25), the power wheel (9) and the auxiliary wheel (13).
8. The auxiliary positioning device for corrugated steel web construction according to claim 7, wherein a driving plate (27) coaxially arranged with the rotating shaft (24) is rotatably mounted on the mounting frame (8), and driving rods (28) rotatably mounted with the driving plate (27) are arranged on the driving plate (27) in an encircling manner at intervals, the other end of each driving rod (28) is rotatably mounted with the corresponding segment (25), when the driving plate (27) rotates, a plurality of segments (25) can be driven to move radially along the rotating shaft (24), and the driving plate (27) is connected with a transmission device.
9. The auxiliary positioning device for corrugated steel web construction according to claim 8, wherein the transmission device comprises a toothed belt wheel set (31) connected with two driving plates (27), a one-way shaft (34) driven by a power wheel (9) is arranged on the mounting frame (8), the one-way shaft (34) and the two driving plates (27) are connected through the toothed belt wheel set (31), and a torsion spring is arranged between the driving plates (27) and the rotating shaft (24).
CN202111176273.8A 2021-10-09 2021-10-09 Auxiliary positioning device for corrugated steel web construction Active CN113802463B (en)

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