CN113793094B - Warehouse storage management method, device, equipment and storage medium - Google Patents
Warehouse storage management method, device, equipment and storage medium Download PDFInfo
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- CN113793094B CN113793094B CN202111016083.XA CN202111016083A CN113793094B CN 113793094 B CN113793094 B CN 113793094B CN 202111016083 A CN202111016083 A CN 202111016083A CN 113793094 B CN113793094 B CN 113793094B
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- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
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- G06Q10/087—Inventory or stock management, e.g. order filling, procurement or balancing against orders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
- B65G1/1371—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed with data records
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Abstract
The embodiment of the application discloses a warehouse storage management method, a warehouse storage management device, warehouse storage management equipment and a warehouse storage medium. The method comprises the following steps: acquiring a storage time threshold value, an article size threshold value and an article weight threshold value of each storage cabinet in a warehouse; acquiring the article size and the article weight of the articles to be stored, which correspond to the storage cabinet, and storing the articles to be stored into the storage cabinet when determining that the article size and the article weight of the articles to be stored respectively meet the article size threshold and the article weight threshold of the storage cabinet; and acquiring the storage time length of the stored articles in the storage cabinets, and removing the stored articles from the corresponding storage cabinets according to the time difference value of the storage time length and the storage time threshold value. By the technical means, the technical problems of low management efficiency and untimely delivery of the stereoscopic warehouse management method are solved.
Description
Technical Field
The embodiment of the application relates to the technical field of intelligent warehouse, in particular to a warehouse storage management method, a warehouse storage management device, warehouse storage management equipment and a warehouse storage medium.
Background
The warehousing refers to the activities of warehousing, processing in the warehouse, sorting, packaging in the warehouse, storing and delivering articles to and from various materials and related facility equipment by utilizing the warehouse. Storage is one of the important links of production and manufacture and commodity circulation, and is also an important link of logistics activities. The storage link of the existing warehouse expands the storage space based on the stereoscopic warehouse, and improves the space utilization rate.
Along with the development of artificial intelligence, a large number of intelligent devices are applied to all movable links of warehouse, but a warehouse stereoscopic warehouse only depends on the manual management of article warehouse entry and warehouse exit, so that the storage management efficiency is low. When the warehouse mode is larger, the problems of untimely warehouse outlet and the like are easy to occur due to the fact that hands are insufficient and logistics are larger.
Disclosure of Invention
The embodiment of the application provides a warehouse storage management method, a warehouse storage management device, warehouse storage management equipment and a warehouse storage medium, which can solve the technical problems of low management efficiency and untimely warehouse delivery of the stereoscopic warehouse management method.
In a first aspect, an embodiment of the present application provides a warehouse storage management method, including:
acquiring a storage time threshold, an article size threshold and an article weight threshold of each storage cabinet in a warehouse;
acquiring the article size and the article weight of the article to be stored, which correspond to the storage cabinet, and storing the article to be stored into the storage cabinet when the article size and the article weight of the article to be stored are determined to respectively meet the article size threshold and the article weight threshold of the storage cabinet;
and acquiring the storage time length of the stored articles in the storage cabinets, and removing the stored articles from the corresponding storage cabinets according to the time difference value of the storage time length and the storage time threshold.
Further, the acquiring the storage time threshold, the article size threshold and the article weight threshold of each storage cabinet in the warehouse comprises:
dividing the stereoscopic warehouse into a plurality of storage areas according to the sequence from left to right, wherein each storage area comprises a plurality of storage cabinets, and each storage cabinet corresponds to a storage time threshold value;
and determining an article size threshold and an article weight threshold of each storage cabinet in the storage area according to the structure and the bearing capacity of each storage area.
Further, the obtaining the article size and the article weight of the article to be stored corresponding to the storage cabinet includes:
according to a preset warehousing task, controlling a conveying mechanism to convey the articles to be stored to a corresponding storage cabinet;
and respectively acquiring the weight and the size of the articles to be stored by a weight sensor and an image sensor arranged on the conveying mechanism.
Further, when the determining that the size and weight of the article to be stored meet the size threshold and the weight threshold of the article in the storage cabinet respectively, storing the article to be stored in the storage cabinet includes:
comparing the article size of the articles to be stored with an article size threshold of the storage cabinet, and determining that the article size meets the article size threshold when the article size is smaller than or equal to the article size threshold;
Comparing the weight of the articles to be stored with an article weight threshold of the storage cabinet, and determining that the weight of the articles meets the article weight threshold when the weight of the articles is smaller than or equal to the article weight threshold;
when the size of the article meets the size threshold of the article and the weight of the article meets the weight threshold of the article, controlling a conveying mechanism to move the article to be stored into the storage cabinet;
and when the size of the article does not meet the article size threshold and/or the weight of the article does not meet the article weight threshold, carrying out warehousing abnormity alarm.
Further, the removing the stored item from the corresponding storage cabinet according to the time difference between the storage duration and the storage time threshold value includes:
calculating a time difference value between the storage duration and the storage time threshold, and controlling the conveying mechanism to move to the storage cabinet when the time difference value is equal to a first difference value threshold;
and when the time difference is equal to a second difference threshold, opening a cabinet door of the storage cabinet, transferring the stored articles to the conveying mechanism, and controlling the conveying mechanism to convey the stored articles out of the warehouse.
Further, before the time difference is equal to the second difference threshold, the method further comprises:
And packaging the article information of the stored articles, the cabinet outlet time and the position information of the corresponding storage cabinet into the warehouse outlet information, and sending the warehouse outlet information to the client.
Further, an environment sensor is arranged in the storage cabinet; correspondingly, the warehouse storage management method further comprises the following steps:
after the articles to be stored are stored in the corresponding storage cabinets, the storage environment parameters of the corresponding storage cabinets are collected through the environment sensors, and the storage environment parameters are compared with preset environment parameter thresholds;
and when the storage environment parameter is determined not to meet the environment parameter threshold, carrying out storage environment abnormality alarm.
In a second aspect, an embodiment of the present application provides a warehouse storage management device, including:
the parameter acquisition module is configured to acquire a storage time threshold value, an article size threshold value and an article weight threshold value of each storage cabinet in the warehouse;
the storage verification module is configured to acquire the article size and the article weight of the articles to be stored, which correspond to the storage cabinets, and store the articles to be stored into the corresponding storage cabinets when the article size and the article weight of the articles to be stored are determined to respectively meet the article size threshold and the article weight threshold of the corresponding storage cabinets;
The timing cabinet-out module is configured to acquire the storage time of the articles to be stored in the storage cabinets, calculate the storage time length and remove the articles to be stored from the corresponding storage cabinets according to the time difference between the storage time length and the storage time threshold.
Further, in the parameter obtaining module, the obtaining a storage time threshold, an article size threshold and an article weight threshold of each storage cabinet in the warehouse includes:
dividing the stereoscopic warehouse into a plurality of storage areas according to the sequence from left to right, wherein each storage area comprises a plurality of storage cabinets, and each storage cabinet corresponds to a storage time threshold value;
and determining an article size threshold and an article weight threshold of each storage cabinet in the storage area according to the structure and the bearing capacity of each storage area.
Further, in the storage verification module, the obtaining the article size and the article weight of the article to be stored corresponding to the storage cabinet includes:
according to a preset warehousing task, controlling a conveying mechanism to convey the articles to be stored to a corresponding storage cabinet;
and respectively acquiring the weight and the size of the articles to be stored by a weight sensor and an image sensor arranged on the conveying mechanism.
Further, in the storage verification module, when the determining that the size and weight of the article to be stored meet the size threshold and the weight threshold of the article in the storage cabinet respectively, storing the article to be stored in the storage cabinet includes:
comparing the article size of the articles to be stored with an article size threshold of the storage cabinet, and determining that the article size meets the article size threshold when the article size is smaller than or equal to the article size threshold;
comparing the weight of the articles to be stored with an article weight threshold of the storage cabinet, and determining that the weight of the articles meets the article weight threshold when the weight of the articles is smaller than or equal to the article weight threshold;
when the size of the article meets the size threshold of the article and the weight of the article meets the weight threshold of the article, controlling a conveying mechanism to move the article to be stored into the storage cabinet;
and when the size of the article does not meet the article size threshold and/or the weight of the article does not meet the article weight threshold, carrying out warehousing abnormity alarm.
Further, in the timer cabinet module, the removing the stored article from the corresponding storage cabinet according to the time difference between the storage duration and the storage time threshold includes:
Calculating a time difference value between the storage duration and the storage time threshold, and controlling the conveying mechanism to move to the storage cabinet when the time difference value is equal to a first difference value threshold;
and when the time difference is equal to a second difference threshold, opening a cabinet door of the storage cabinet, transferring the stored articles to the conveying mechanism, and controlling the conveying mechanism to convey the stored articles out of the warehouse.
Further, the timer cabinet module further includes, before the time difference is equal to a second difference threshold:
and packaging the article information of the stored articles, the delivery time and the position information of the corresponding storage cabinet into delivery information, and sending the delivery information to a management end.
Further, an environment sensor is arranged in the storage cabinet; correspondingly, the warehouse storage management device further comprises:
the environment detection module is configured to collect storage environment parameters of the corresponding storage cabinets through the environment sensor after the articles to be stored in the corresponding storage cabinets, and compare the storage environment parameters with preset environment parameter thresholds; and when the storage environment parameter is determined not to meet the environment parameter threshold, carrying out storage environment abnormality alarm.
In a third aspect, an embodiment of the present application provides a warehouse storage management device, including:
a memory and one or more processors;
the memory is used for storing one or more programs;
the one or more programs, when executed by the one or more processors, cause the one or more processors to implement the warehouse storage management method as described in the first aspect.
In a fourth aspect, an embodiment of the present application provides a storage medium containing computer executable instructions which, when executed by a computer processor, are used to perform a warehouse storage management method as described in the first aspect.
According to the embodiment of the application, the storage time threshold value, the article size threshold value and the article weight threshold value of each storage cabinet in the warehouse are obtained; acquiring the article size and the article weight of the articles to be stored, which correspond to the storage cabinet, and storing the articles to be stored into the storage cabinet when determining that the article size and the article weight of the articles to be stored respectively meet the article size threshold and the article weight threshold of the storage cabinet; and acquiring the storage time length of the stored articles in the storage cabinets, and removing the stored articles from the corresponding storage cabinets according to the time difference value of the storage time length and the storage time threshold value. Through the technical means, whether the articles to be stored corresponding to the storage cabinet can be stored in the storage cabinet or not is verified through the article size threshold value and the article weight threshold value of the storage cabinet, so that the safety of the storage cabinet is improved, and the storage accuracy is improved. And when the storage time threshold of each storage cabinet is set so that the storage time of the stored articles in the storage cabinets reaches the storage time threshold, the cabinet door of the storage cabinet is controlled to be opened, the stored articles are moved to the conveying mechanism, and the articles are conveyed to be delivered out of the warehouse by the conveying mechanism, so that the articles are ensured to be delivered out of the warehouse in time. Through full-automatic verification storage and timing cabinet, combine conveying mechanism, realize stereoscopic warehouse's intelligent management and remote control.
Drawings
FIG. 1 is a flowchart of a warehouse storage management method according to an embodiment of the present application;
fig. 2 is a schematic structural view of a stereoscopic warehouse according to an embodiment of the present application;
FIG. 3 is a schematic view of a storage rack according to an embodiment of the present application;
fig. 4 is a schematic structural diagram of a warehouse storage management device according to a second embodiment of the present application;
fig. 5 is a schematic structural diagram of a warehouse storage management device according to a third embodiment of the present application.
Detailed Description
In order to make the objects, technical solutions and advantages of the present application more apparent, the following detailed description of specific embodiments of the present application is given with reference to the accompanying drawings. It is to be understood that the specific embodiments described herein are merely illustrative of the application and are not limiting thereof. It should be further noted that, for convenience of description, only some, but not all of the matters related to the present application are shown in the accompanying drawings. Before discussing exemplary embodiments in more detail, it should be mentioned that some exemplary embodiments are described as processes or methods depicted as flowcharts. Although a flowchart depicts operations (or steps) as a sequential process, many of the operations can be performed in parallel, concurrently, or at the same time. Furthermore, the order of the operations may be rearranged. The process may be terminated when its operations are completed, but may have additional steps not included in the figures. The processes may correspond to methods, functions, procedures, subroutines, and the like.
The application provides a warehouse storage management method, a warehouse storage management device, warehouse storage management equipment and a warehouse storage management medium, which aim at acquiring a storage time threshold value, an article size threshold value and an article weight threshold value of each storage cabinet in a warehouse; acquiring the article size and the article weight of the articles to be stored, which correspond to the storage cabinet, and storing the articles to be stored into the storage cabinet when determining that the article size and the article weight of the articles to be stored respectively meet the article size threshold and the article weight threshold of the storage cabinet; and acquiring the storage time length of the stored articles in the storage cabinets, and removing the stored articles from the corresponding storage cabinets according to the time difference value of the storage time length and the storage time threshold value. Compared with the traditional stereoscopic warehouse management method, the method only relies on manual management of article warehouse entry and warehouse exit, so that the storage management efficiency is low. When the warehouse mode is larger, the problems of untimely warehouse outlet and the like are easy to occur due to the fact that hands are insufficient and logistics are larger. Based on the method, the warehouse storage management method provided by the application is used for solving the technical problems of low management efficiency and untimely warehouse discharging of the existing stereoscopic warehouse management method.
Embodiment one:
fig. 1 shows a flowchart of a warehouse storage management method according to a first embodiment of the present application, where the warehouse storage management method provided in this embodiment may be implemented by a warehouse storage management device, and the warehouse storage management device may be implemented by software and/or hardware, and the warehouse storage management device may be configured by two or more physical entities, or may be configured by one physical entity. The warehouse storage management device may be an entity server or a cloud server. The cloud server calculates and controls the cloud, the cloud server is connected with the management end, a worker checks the storage state of the stereoscopic warehouse through the management end, and the worker can also send a control instruction to the cloud server through the management end, and the cloud server forwards the control instruction to equipment ends such as a conveying mechanism.
The following description will be made taking an entity server as an example of a main body for executing the warehouse storage management method. Referring to fig. 1, the warehouse storage management method specifically includes:
s110, acquiring a storage time threshold value, an article size threshold value and an article weight threshold value of each storage cabinet in the warehouse.
Wherein the storage cabinet is a cabinet for storing articles in a warehouse. The article size threshold of the storage cabinet can be understood as the maximum storage amount of the storage cabinet, and if the article exceeds the article size threshold, the article cannot be normally placed in the storage cabinet, so that the safety of the article cannot be ensured. The article weight threshold of the storage cabinet can be understood as the maximum bearing capacity of the storage cabinet, and if the article exceeds the article weight threshold, the storage cabinet cannot normally support the article, and the safety of the storage cabinet and the article cannot be ensured. The storage time threshold of a storage bin may be understood as the maximum length of time that the storage bin stores items, and if a storage item within the storage bin is at or near the storage time threshold, the storage item is moved out of the bin. The storage time threshold value of each storage cabinet can be set according to the article storage time and the article delivery time, so that when the article delivery time is close to the article delivery time, the stored articles in the storage cabinets are moved out of the cabinet, the articles are conveyed out of the warehouse, and timely delivery of the articles is ensured.
In this embodiment, the steps of obtaining the storage time threshold, the item size threshold, and the item weight threshold of the storage bin include S1101-S1102:
s1101, dividing the stereoscopic warehouse into a plurality of storage areas according to the sequence from left to right, wherein each storage area comprises a plurality of storage cabinets, and each storage cabinet corresponds to a storage time threshold value.
Fig. 2 is a schematic structural view of a stereoscopic warehouse according to an embodiment of the present application. As shown in fig. 2, a plurality of columns of storage racks 12 are provided in the stereoscopic warehouse 11, and the storage racks 12 are provided in a plurality of layers, each layer being provided with at least one storage cabinet 13. The storage cabinets 13 on the racks 12 in the stereoscopic warehouse 11 are increasingly larger in size in the order from left to right, and the item size threshold of the corresponding storage cabinets 13 is increasingly larger. The storage racks with the same storage cabinet size are divided into the same storage area, for example, a first storage rack and a second storage rack counted from the left in the stereoscopic warehouse 11 are divided into a first storage area, a third storage rack is divided into a second storage area, and a fourth storage rack is divided into a third storage area.
Further, after the stereoscopic warehouse is divided into each storage area, staff can plan articles stored in the storage cabinets of each storage area according to the structures of each storage area. After determining the articles stored in each storage cabinet, planning the task of warehousing the articles, and setting the warehousing time of the articles. And estimating the storage time of the articles in the storage cabinets according to the set storage time and the set delivery time of the articles and the transmission time of the articles in the conveying mechanism, and taking the storage time as a storage time threshold value of the corresponding storage cabinet.
S1102, determining an article size threshold and an article weight threshold of each storage cabinet in the storage area according to the structure and the bearing capacity of each storage area.
Illustratively, since the storage bins within the same storage area are the same size, the bin item size threshold is determined based on the height, width, and length of the storage shelves within the storage area, and based on the number of tiers of storage shelves and the number of bins set for each tier. Specifically, the width of the storage rack is the same as the depth of the storage cabinet, the height of the storage cabinet is calculated according to the height and the layer number of the storage rack and the thickness of each layer of the partition board, and the length of the storage cabinet is calculated according to the length of the storage rack and the thickness of the adjacent partition board. The height, length and depth of the storage bin are taken as the storage bin item size thresholds.
Further, according to the total bearing capacity of each storage rack of the storage area, the bearing capacity of each storage cabinet on the storage rack is correspondingly determined, and the bearing capacity is used as an article weight threshold value of the storage cabinet.
S120, acquiring the size and the weight of the articles to be stored, which correspond to the storage cabinet, and storing the articles to be stored into the storage cabinet when determining that the size and the weight of the articles to be stored respectively meet the size threshold and the weight threshold of the articles of the storage cabinet.
Wherein the articles to be stored are articles to be stored in the storage cabinet. If the object to be stored is to be stored in the corresponding storage cabinet, the object size of the object to be stored is smaller than or equal to the object size threshold value, and the object to be stored can be normally stored in the corresponding storage cabinet. In addition, the weight of the articles to be stored is smaller than or equal to the weight threshold value of the articles, and the articles to be stored can be normally supported by the corresponding storage cabinet.
In one embodiment, the step of obtaining the item size and the item weight of the item to be stored includes S1201-S1202:
and S1201, controlling a conveying mechanism to convey the articles to be stored to the corresponding storage cabinets according to a preset warehousing task.
The warehouse-in task comprises warehouse-in time, warehouse-in sequence, warehouse-in route and parameters of the storage cabinet, and the warehouse-in task is planned for the articles to be stored by staff according to the position, the size and the bearing capacity of the storage cabinet. The conveying mechanism in the stereoscopic warehouse can execute warehousing operation according to the warehousing tasks so as to convey the articles to be stored to the inlets of the corresponding storage cabinets according to the warehousing sequence, and the articles on the conveying mechanism are stored in the storage cabinets through the mechanical arm. The conveying mechanism comprises a conveyor belt and a loading platform, wherein a plurality of loading platforms are arranged on the conveyor belt and used for placing articles to be stored, and the articles to be stored are conveyed to the inlets of the corresponding storage cabinets along with the movement of the conveyor belt. The mechanical arm is arranged on the loading platform, and when the loading platform conveys the articles to be stored to the entrance of the corresponding storage cabinet, the conveyor belt stops moving, and the loading platform is parked at the entrance of the storage cabinet. And placing the articles to be stored on the loading platform into the storage cabinet through a mechanical arm on the loading platform.
S1202, acquiring the weight of the article to be stored and the size of the article through a weight sensor and an image sensor arranged on the conveying mechanism.
Illustratively, the loading platform is provided with a weight sensor and an image sensor. After the worker places the object to be stored on the loading platform of the conveyor belt, the weight of the object to be stored is collected through the weight sensor. And acquiring image information of the object to be stored by an image sensor, and determining the object size of the object to be stored based on the image information.
Further, after the articles to be stored are placed on the corresponding loading platforms, the conveyor belt is not started. And a weight sensor and an image sensor arranged on the loading platform are started to respectively acquire the weight information and the image information of the articles to be stored so as to determine the weight and the size of the articles to be stored. The loading platform is also provided with a radio frequency identification device, and the radio frequency identification device is used for acquiring the label information of the articles to be stored so as to acquire the storage cabinet parameters of the storage cabinets corresponding to the articles to be stored according to the label information. Wherein the bin parameters include a storage time threshold, an item size threshold, and an item weight threshold for the corresponding bin. And carrying out storage verification on the articles to be stored according to the sizes and the weights of the articles, starting the conveyor belt to convey the articles to be stored to the inlets of the corresponding storage cabinets after the verification is successful, moving the articles to be stored into the storage cabinets, and unloading the articles to be stored from the loading platform by staff or a mechanical arm after the verification is unsuccessful. And placing new articles to be stored on the loading platform according to the warehousing sequence, and performing a new round of storage verification.
In this embodiment, the step of storing the verification includes S1203-S1206:
s1203 compares the size of the object to be stored with the size threshold of the object in the storage cabinet, and determines that the size of the object meets the size threshold of the object when the size of the object is less than or equal to the size threshold of the object.
And S1204, comparing the weight of the articles to be stored with an article weight threshold of the storage cabinet, and determining that the weight of the articles meets the article weight threshold when the weight of the articles is smaller than or equal to the article weight threshold.
And S1205, controlling the conveying mechanism to move the articles to be stored into the storage cabinet when the size of the articles meets the size threshold of the articles and the weight of the articles meets the weight threshold of the articles.
S1206, carrying out warehouse-in abnormal alarm when the size of the article does not meet the threshold value of the size of the article and/or the weight of the article does not meet the threshold value of the weight of the article.
For example, when the item size of the item to be stored is less than the item size threshold of the corresponding storage bin, it is indicated that the item to be stored can be normally placed in the storage bin. And when the weight of the articles to be stored is smaller than the weight threshold value of the articles corresponding to the storage cabinet, the storage cabinet is indicated to be capable of normally supporting the articles to be stored. When the article size and the article weight of the articles to be stored simultaneously meet the article size threshold and the article weight threshold of the corresponding storage cabinet, the service lives of the articles to be stored and the storage cabinet are not affected. The conveyor belt is thus activated to move the articles to be stored to the entrances of the corresponding storage cabinets into which the articles to be stored are placed by the robotic arm of the loading platform. When the size of the article to be stored does not meet the article size threshold of the corresponding storage cabinet and/or the weight of the article to be stored does not meet the article weight threshold of the corresponding storage cabinet, the service lives of the article to be stored and the storage cabinet can be influenced by forcibly placing the article to be stored into the storage cabinet. Therefore, the object to be stored is unloaded from the loading platform by the mechanical arm on the loading platform, and the abnormal information of warehouse entry is sent to the management end. And reminding a worker at the management end of the storage failure and failure reason of the to-be-stored object through the storage abnormal information, so that the worker can reprogram the storage cabinet of the to-be-stored object according to the failure reason. According to the embodiment, the storage verification is used for improving the storage safety and the storage accuracy, and when the storage fails, the failure reason is sent to the staff, so that the staff can plan the storage task again, and the storage efficiency is improved.
S130, acquiring the storage time length of the stored articles in the storage cabinets, and removing the stored articles from the corresponding storage cabinets according to the time difference value of the storage time length and the storage time threshold.
The storage time of the stored articles refers to the time when the stored articles are stored in the storage cabinet from the storage of the stored articles in the storage cabinet. For example, a deposit time node for storing the item is determined when the item is stored in the storage cabinet, and a storage time length for storing the item is determined according to a time difference between the current time node and the deposit time node. Or starting to count through a timer when the stored articles are stored in the storage cabinet, and accumulating the storage duration of the stored articles.
Further, when the storage duration approaches the storage time threshold, the stored article is moved from the storage cabinet to the conveying mechanism, and the article is conveyed out of the warehouse by the conveying mechanism. In this embodiment, the step of removing the stored item from the corresponding storage bin includes S1301-S1304:
s1301, calculating a time difference value between the storage duration and a storage time threshold, and controlling the conveying mechanism to move to the storage cabinet when the time difference value is equal to a first difference value threshold.
For example, to save energy, the conveyor belt is only started during the warehouse entry operation and the warehouse exit operation, and is stopped at other times. The articles stored in the storage cabinet are hardly taken out of the warehouse immediately after being put in the warehouse, so that the conveyor belt is generally stopped before taking out the warehouse. The conveyor belt needs a certain time from starting to moving the loading platform to the entrance of the corresponding storage cabinet, if the conveyor belt is started after the time of leaving the cabinet for storing the articles is reached, the time of leaving the warehouse for storing the articles is delayed, and the efficiency of leaving the warehouse is affected. And when the time difference between the storage time length of the stored articles and the storage time threshold value is equal to the first difference threshold value, starting the conveyor belt, and moving the loading platform to the entrance of the storage cabinet corresponding to the stored articles through the conveyor belt. The first difference threshold is understood to be the maximum time period required for the loading platform of the conveyor to move to the entrance of the storage cabinet. And starting the conveyor belt at a time node with the time difference equal to the first difference threshold value, so as to ensure that the loading platform of the conveyor belt can move to the inlet of the corresponding storage cabinet in time.
And S1304, opening a cabinet door of the storage cabinet when the time difference value is equal to a second difference value threshold value, transferring the stored articles to the conveying mechanism, and controlling the conveying mechanism to convey the stored articles out of the warehouse.
For example, since a certain time is also required for transferring the stored items from the storage cabinet to the loading platform, the cabinet door of the storage cabinet is opened when the time difference between the storage time period of the stored items and the storage time threshold value is equal to the second difference threshold value. The stored items are grasped from the storage bin by a robotic arm of a loading platform parked at the entrance of the storage bin and placed onto the loading platform. Wherein the second difference threshold is understood to be the maximum length of time required for the stored item to be transferred from the storage bin to the loading platform. And taking out the stored articles from the storage cabinet at the time node with the time difference equal to the second difference threshold value, so that the stored articles can be discharged from the cabinet before the cabinet discharging time, and the warehouse discharging efficiency is improved. It should be noted that, if the storage cabinet is not provided with a cabinet door, the step of controlling the opening of the cabinet door is omitted.
In this embodiment, in order to facilitate the personnel at the management end to monitor and manage the delivery of the articles, when the articles are stored and ready for delivery, the article information of the stored articles, the delivery time and the position information of the corresponding storage cabinet are packaged into delivery information, and the delivery information is sent to the management end. Wherein the item information includes an item size and an item weight of the stored item. The cabinet-out time of the stored articles is the time for transferring the stored articles to the loading platform, and is calculated in advance according to the warehouse-out time and the warehouse-in time. The positional information of the storage cabinet for storing the articles refers to the position of the storage cabinet in the stereoscopic warehouse. Fig. 3 is a schematic structural view of a storage rack according to an embodiment of the present application. As shown in fig. 3, it is assumed that the storage rack 12 is the second column of storage racks of the first storage area in the stereoscopic warehouse. The storage cabinet a is located at a second position of a fourth tier of the second column of storage shelves of the first storage area. A three-dimensional electronic map can be constructed according to the storage frames of the stereoscopic warehouse, the three-dimensional electronic map of each storage frame in the stereoscopic warehouse is shown in fig. 3, and the three-dimensional electronic map can be checked in a rotating mode. When the storage cabinet stores articles, the storage cabinet in the three-dimensional electronic graph is marked red, and when the storage cabinet does not store articles, the storage cabinet in the three-dimensional electronic graph is marked green. The staff can not only check the ex-warehouse information of the stored articles through the management end and monitor the ex-warehouse condition of the stored articles, but also check the storage state of each storage cabinet according to the three-dimensional electronic diagram of the stereoscopic warehouse so as to plan the warehouse-in task of the articles.
In one embodiment, to increase the service life of the stored articles in the storage cabinet, an environmental sensor is installed in the storage cabinet, and the storage environment of the stored articles is monitored according to environmental parameters collected by the environmental sensor. Illustratively, after the articles to be stored in the corresponding storage cabinets are stored, the storage environment parameters of the corresponding storage cabinets are collected through the environment sensors, and the storage environment parameters are compared with preset environment parameter thresholds. And when the storage environment parameters are determined not to meet the environment parameter threshold, carrying out storage environment abnormality alarm. The storage environment parameters comprise environment temperature and environment humidity, the environment parameter threshold value refers to the environment temperature and environment humidity which can be tolerated by the stored articles, and when the storage environment parameters of the stored articles exceed the environment parameter threshold value, the service life of the stored articles is reduced. Therefore, when the storage environment parameter is detected to be larger than the environment parameter threshold, the environment abnormality information is sent to the management end, and the staff at the management end is reminded of the storage environment abnormality and abnormality reason of the storage objects. So that the staff can adjust the storage environment of the stored articles in time or change the storage cabinet for storing the articles, and the safety of the stored articles is ensured.
In summary, according to the warehouse storage management method provided by the embodiment of the application, the storage time threshold value, the article size threshold value and the article weight threshold value of each storage cabinet in the warehouse are obtained; acquiring the article size and the article weight of the articles to be stored, which correspond to the storage cabinet, and storing the articles to be stored into the storage cabinet when determining that the article size and the article weight of the articles to be stored respectively meet the article size threshold and the article weight threshold of the storage cabinet; and acquiring the storage time length of the stored articles in the storage cabinets, and removing the stored articles from the corresponding storage cabinets according to the time difference value of the storage time length and the storage time threshold value. Through the technical means, whether the articles to be stored corresponding to the storage cabinet can be stored in the storage cabinet or not is verified through the article size threshold value and the article weight threshold value of the storage cabinet, so that the safety of the storage cabinet is improved, and the storage accuracy is improved. And when the storage time threshold of each storage cabinet is set so that the storage time of the stored articles in the storage cabinets reaches the storage time threshold, the cabinet door of the storage cabinet is controlled to be opened, the stored articles are moved to the conveying mechanism, and the articles are conveyed to be delivered out of the warehouse by the conveying mechanism, so that the articles are ensured to be delivered out of the warehouse in time. Through full-automatic verification storage and timing cabinet, combine conveying mechanism, realize stereoscopic warehouse's intelligent management and remote control.
Embodiment two:
on the basis of the above embodiment, fig. 4 is a schematic structural diagram of a warehouse storage management device according to a second embodiment of the present application. Referring to fig. 4, the warehouse storage management device provided in this embodiment specifically includes: a parameter acquisition module 21, a storage verification module 22 and a timing out cabinet module 23.
The parameter acquisition module is configured to acquire a storage time threshold value, an article size threshold value and an article weight threshold value of each storage cabinet in the warehouse;
the storage verification module is configured to acquire the article size and the article weight of the articles to be stored, which correspond to the storage cabinets, and store the articles to be stored into the corresponding storage cabinets when determining that the article size and the article weight of the articles to be stored respectively meet the article size threshold and the article weight threshold of the corresponding storage cabinets;
the timing cabinet-out module is configured to acquire the storage time of the articles to be stored in the storage cabinet, calculate the storage time length and remove the articles to be stored from the corresponding storage cabinet according to the time difference between the storage time length and the storage time threshold.
On the basis of the above embodiment, the parameter obtaining module obtains a storage time threshold, an article size threshold and an article weight threshold of each storage cabinet in the warehouse, including:
Dividing the stereoscopic warehouse into a plurality of storage areas according to the sequence from left to right, wherein each storage area comprises a plurality of storage cabinets, and each storage cabinet corresponds to a storage time threshold value;
and determining the article size threshold and the article weight threshold of each storage cabinet in the storage area according to the structure and the bearing capacity of each storage area.
On the basis of the above embodiment, in the storage verification module, obtaining the article size and the article weight of the articles to be stored corresponding to the storage cabinet includes:
according to a preset warehousing task, controlling a conveying mechanism to convey the articles to be stored to a corresponding storage cabinet;
the weight sensor and the image sensor arranged by the conveying mechanism respectively acquire the weight and the size of the articles to be stored.
On the basis of the above embodiment, in the storage verification module, when determining that the article size and the article weight of the article to be stored respectively meet the article size threshold and the article weight threshold of the storage cabinet, storing the article to be stored in the storage cabinet includes:
comparing the size of the article to be stored with the size threshold of the article in the storage cabinet, and determining that the size of the article meets the size threshold of the article when the size of the article is smaller than or equal to the size threshold of the article;
Comparing the weight of the articles to be stored with an article weight threshold of the storage cabinet, and determining that the weight of the articles meets the article weight threshold when the weight of the articles is smaller than or equal to the article weight threshold;
when the size of the article meets the size threshold of the article and the weight of the article meets the weight threshold of the article, controlling the conveying mechanism to move the article to be stored into the storage cabinet;
and when the size of the article does not meet the article size threshold and/or the weight of the article does not meet the article weight threshold, carrying out warehousing abnormity alarm.
On the basis of the above embodiment, in the timer cabinet module, removing the stored article from the corresponding storage cabinet according to the time difference between the storage duration and the storage time threshold value includes:
calculating a time difference value between the storage duration and a storage time threshold value, and controlling the conveying mechanism to move to the storage cabinet when the time difference value is equal to a first difference value threshold value;
and when the time difference is equal to the second difference threshold, opening a cabinet door of the storage cabinet, transferring the stored articles to the conveying mechanism, and controlling the conveying mechanism to convey the stored articles out of the warehouse.
On the basis of the foregoing embodiment, the timer cabinet module further includes, before the time difference is equal to the second difference threshold:
Determining the cabinet-out time of the stored articles according to the current time point and the time difference value;
and packing the article information for storing the articles, the time for leaving the cabinet and the position information of the corresponding storage cabinet into information for leaving the warehouse, and sending the information for leaving the warehouse to the management end.
On the basis of the embodiment, an environment sensor is arranged in the storage cabinet; correspondingly, the warehouse storage management device further comprises:
the environment detection module is configured to collect storage environment parameters of the corresponding storage cabinets through the environment sensors after articles to be stored in the storage cabinets are stored in the corresponding storage cabinets, and compare the storage environment parameters with preset environment parameter thresholds; and when the storage environment parameters are determined not to meet the environment parameter threshold, carrying out storage environment abnormality alarm.
In summary, the warehouse storage management device provided by the embodiment of the application obtains the storage time threshold, the article size threshold and the article weight threshold of each storage cabinet in the warehouse; acquiring the article size and the article weight of the articles to be stored, which correspond to the storage cabinet, and storing the articles to be stored into the storage cabinet when determining that the article size and the article weight of the articles to be stored respectively meet the article size threshold and the article weight threshold of the storage cabinet; and acquiring the storage time length of the stored articles in the storage cabinets, and removing the stored articles from the corresponding storage cabinets according to the time difference value of the storage time length and the storage time threshold value. Through the technical means, whether the articles to be stored corresponding to the storage cabinet can be stored in the storage cabinet or not is verified through the article size threshold value and the article weight threshold value of the storage cabinet, so that the safety of the storage cabinet is improved, and the storage accuracy is improved. And when the storage time threshold of each storage cabinet is set so that the storage time of the stored articles in the storage cabinets reaches the storage time threshold, the cabinet door of the storage cabinet is controlled to be opened, the stored articles are moved to the conveying mechanism, and the articles are conveyed to be delivered out of the warehouse by the conveying mechanism, so that the articles are ensured to be delivered out of the warehouse in time. Through full-automatic verification storage and timing cabinet, combine conveying mechanism, realize stereoscopic warehouse's intelligent management and remote control.
The warehouse storage management device provided by the second embodiment of the application can be used for executing the warehouse storage management method provided by the first embodiment, and has corresponding functions and beneficial effects.
Embodiment III:
an embodiment of the present application provides a warehouse storage management device, referring to fig. 5, including: processor 31, memory 32, communication module 33, input device 34 and output device 35. The number of processors in the warehouse storage management device may be one or more and the number of memories in the warehouse storage management device may be one or more. The processor, memory, communication module, input device and output device of the warehouse storage management device may be connected by a bus or other means.
The memory 32 is used as a computer readable storage medium for storing software programs, computer executable programs and modules, and program instructions/modules corresponding to the warehouse storage management method according to any embodiment of the present application (e.g., the parameter acquisition module 21, the storage verification module 22 and the timer counter module 23 in the warehouse storage management device). The memory may mainly include a memory program area and a memory data area, wherein the memory program area may store an operating system, at least one application program required for a function; the storage data area may store data created according to the use of the device, etc. In addition, the memory may include high-speed random access memory, and may also include non-volatile memory, such as at least one magnetic disk storage device, flash memory device, or other non-volatile solid-state storage device. In some examples, the memory may further include memory remotely located with respect to the processor, the remote memory being connectable to the device through a network. Examples of such networks include, but are not limited to, the internet, intranets, local area networks, mobile communication networks, and combinations thereof.
The communication module 33 is used for data transmission.
The processor 31 executes various functional applications of the apparatus and data processing by running software programs, instructions and modules stored in the memory, i.e., implements the warehouse storage management method described above.
The input means 34 may be used to receive entered numeric or character information and to generate key signal inputs related to user settings and function control of the device. The output means 35 may comprise a display device such as a display screen.
The warehouse storage management device provided by the above embodiment can be used for executing the warehouse storage management method provided by the above embodiment, and has corresponding functions and beneficial effects.
Embodiment four:
the embodiments of the present application also provide a storage medium containing computer-executable instructions, which when executed by a computer processor, are for performing a warehouse storage management method comprising: acquiring a storage time threshold value, an article size threshold value and an article weight threshold value of each storage cabinet in a warehouse; acquiring the article size and the article weight of the articles to be stored, which correspond to the storage cabinet, and storing the articles to be stored into the storage cabinet when determining that the article size and the article weight of the articles to be stored respectively meet the article size threshold and the article weight threshold of the storage cabinet; and acquiring the storage time length of the stored articles in the storage cabinets, and removing the stored articles from the corresponding storage cabinets according to the time difference value of the storage time length and the storage time threshold value.
Storage media-any of various types of memory devices or storage devices. The term "storage medium" is intended to include: mounting media such as CD-ROM, floppy disk or tape devices; computer system memory or random access memory such as DRAM, DDR RAM, SRAM, EDO RAM, lanbas (Rambus) RAM, etc.; nonvolatile memory such as flash memory, magnetic media (e.g., hard disk or optical storage); registers or other similar types of memory elements, etc. The storage medium may also include other types of memory or combinations thereof. In addition, the storage medium may be located in a first computer system in which the program is executed, or may be located in a second, different computer system connected to the first computer system through a network such as the internet. The second computer system may provide program instructions to the first computer for execution. The term "storage medium" may include two or more storage media residing in different locations (e.g., in different computer systems connected by a network). The storage medium may store program instructions (e.g., embodied as a computer program) executable by one or more processors.
Of course, the storage medium containing the computer executable instructions provided in the embodiments of the present application is not limited to the warehouse storage management method described above, and may also perform the related operations in the warehouse storage management method provided in any embodiment of the present application.
The warehouse storage management device, the equipment and the storage medium provided in the above embodiments may execute the warehouse storage management method provided in any embodiment of the present application, and technical details not described in detail in the above embodiments may refer to the warehouse storage management method provided in any embodiment of the present application.
The foregoing description is only of the preferred embodiments of the application and the technical principles employed. The present application is not limited to the specific embodiments described herein, but is capable of numerous modifications, rearrangements and substitutions as will now become apparent to those skilled in the art without departing from the scope of the application. Therefore, while the application has been described in connection with the above embodiments, the application is not limited to the embodiments, but may be embodied in many other equivalent forms without departing from the spirit of the application, the scope of which is set forth in the following claims.
Claims (8)
1. A warehouse storage management method, comprising:
acquiring a storage time threshold, an article size threshold and an article weight threshold of each storage cabinet in a warehouse;
acquiring the article size and the article weight of the article to be stored, which correspond to the storage cabinet, and storing the article to be stored into the storage cabinet when the article size and the article weight of the article to be stored are determined to respectively meet the article size threshold and the article weight threshold of the storage cabinet;
acquiring the storage time length of the stored articles in the storage cabinets, and removing the stored articles from the corresponding storage cabinets according to the time difference value of the storage time length and the storage time threshold; wherein, include: calculating a time difference value between the storage duration and the storage time threshold, and controlling the conveying mechanism to move to the storage cabinet when the time difference value is equal to a first difference value threshold; when the time difference value is equal to a second difference value threshold value, opening a cabinet door of the storage cabinet, transferring the stored articles to the conveying mechanism, and controlling the conveying mechanism to convey the stored articles out of the warehouse, so that the stored articles can be ensured to be discharged out of the cabinet before the cabinet discharging time;
An environment sensor is arranged in the storage cabinet; after the articles to be stored are stored in the corresponding storage cabinets, the storage environment parameters of the corresponding storage cabinets are collected through the environment sensors, and the storage environment parameters are compared with preset environment parameter thresholds; and when the storage environment parameter is determined not to meet the environment parameter threshold, carrying out storage environment abnormality alarm.
2. The method of claim 1, wherein the acquiring a shelf time threshold, an item size threshold, and an item weight threshold for each bin in the warehouse comprises:
dividing the stereoscopic warehouse into a plurality of storage areas according to the sequence from left to right, wherein each storage area comprises a plurality of storage cabinets, and each storage cabinet corresponds to a storage time threshold value;
and determining an article size threshold and an article weight threshold of each storage cabinet in the storage area according to the structure and the bearing capacity of each storage area.
3. The method of claim 1, wherein the obtaining the article size and the article weight of the article to be stored corresponding to the storage bin comprises:
according to a preset warehousing task, controlling a conveying mechanism to convey the articles to be stored to a corresponding storage cabinet;
And respectively acquiring the weight and the size of the articles to be stored by a weight sensor and an image sensor arranged on the conveying mechanism.
4. The method of claim 1, wherein the determining that the item size and the item weight of the item to be stored meet the item size threshold and the item weight threshold, respectively, of the storage bin comprises:
comparing the article size of the articles to be stored with an article size threshold of the storage cabinet, and determining that the article size meets the article size threshold when the article size is smaller than or equal to the article size threshold;
comparing the weight of the articles to be stored with an article weight threshold of the storage cabinet, and determining that the weight of the articles meets the article weight threshold when the weight of the articles is smaller than or equal to the article weight threshold;
when the size of the article meets the size threshold of the article and the weight of the article meets the weight threshold of the article, controlling a conveying mechanism to move the article to be stored into the storage cabinet;
and when the size of the article does not meet the article size threshold and/or the weight of the article does not meet the article weight threshold, carrying out warehousing abnormity alarm.
5. The method of claim 4, further comprising, before the time difference is equal to a second difference threshold:
determining the cabinet-out time of the stored articles according to the current time point and the time difference value;
and packaging the article information of the stored articles, the time for leaving the cabinet and the position information of the corresponding storage cabinet into information for leaving the warehouse, and sending the information for leaving the warehouse to a management end.
6. A warehouse storage management device, comprising:
the parameter acquisition module is configured to acquire a storage time threshold value, an article size threshold value and an article weight threshold value of each storage cabinet in the warehouse;
the storage verification module is configured to acquire the article size and the article weight of the articles to be stored, which correspond to the storage cabinets, and store the articles to be stored into the corresponding storage cabinets when the article size and the article weight of the articles to be stored are determined to respectively meet the article size threshold and the article weight threshold of the corresponding storage cabinets;
the timing cabinet-out module is configured to acquire the storage time of the articles to be stored in the storage cabinet, calculate the storage time length and remove the stored articles from the corresponding storage cabinet according to the time difference between the storage time length and the storage time threshold; wherein, include: calculating a time difference value between the storage duration and the storage time threshold, and controlling the conveying mechanism to move to the storage cabinet when the time difference value is equal to a first difference value threshold; when the time difference value is equal to a second difference value threshold value, opening a cabinet door of the storage cabinet, transferring the stored articles to the conveying mechanism, and controlling the conveying mechanism to convey the stored articles out of the warehouse, so that the stored articles can be ensured to be discharged out of the cabinet before the cabinet discharging time;
An environment sensor is arranged in the storage cabinet; the environment detection module is configured to collect storage environment parameters of the corresponding storage cabinets through the environment sensor after the articles to be stored are stored in the corresponding storage cabinets, and compare the storage environment parameters with preset environment parameter thresholds; and when the storage environment parameter is determined not to meet the environment parameter threshold, carrying out storage environment abnormality alarm.
7. A warehouse storage management device, comprising:
a memory and one or more processors;
the memory is used for storing one or more programs;
the one or more programs, when executed by the one or more processors, cause the one or more processors to implement the warehouse storage management method of any of claims 1-5.
8. A storage medium containing computer executable instructions which, when executed by a computer processor, are for performing the warehouse storage management method as claimed in any one of claims 1-5.
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| CN107539694A (en) * | 2017-09-13 | 2018-01-05 | 成都九十度工业产品设计有限公司 | A kind of building delivery system multifunctional drop-off box |
| CN109784793A (en) * | 2017-11-10 | 2019-05-21 | 菜鸟智能物流控股有限公司 | Warehousing method, device, equipment and machine readable medium |
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| CN103679418A (en) * | 2013-11-20 | 2014-03-26 | 苏州得尔达国际物流有限公司 | Nonstandard size cargo warehouse location matching management system |
| CN107539694A (en) * | 2017-09-13 | 2018-01-05 | 成都九十度工业产品设计有限公司 | A kind of building delivery system multifunctional drop-off box |
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