CN113787724B - Automatic welding winding equipment for water pipe - Google Patents
Automatic welding winding equipment for water pipe Download PDFInfo
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- CN113787724B CN113787724B CN202111050265.9A CN202111050265A CN113787724B CN 113787724 B CN113787724 B CN 113787724B CN 202111050265 A CN202111050265 A CN 202111050265A CN 113787724 B CN113787724 B CN 113787724B
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- water pipe
- clamping
- connecting piece
- plate
- welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7841—Holding or clamping means for handling purposes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7858—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
- B29C66/53—Joining single elements to tubular articles, hollow articles or bars
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/40—Arrangements for rotating packages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/33—Hollow or hose-like material
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The invention discloses automatic welding and winding equipment for water pipes, which comprises a water pipe storage mechanism, a water pipe conveying mechanism, a welding mechanism, a connecting piece feeding mechanism, a pipe fitting discharging mechanism, a winding machine and a control console, wherein the water pipe storage mechanism is used for manually feeding and buffering materials; the automatic feeding and conveying device can automatically complete feeding and conveying operations of the water pipe, can complete welding operations of the water pipe and the connecting piece rapidly, can automatically discharge and automatically wind the welded pipe fitting, and completely realizes automation and intellectualization in the whole process.
Description
Technical Field
The invention relates to automatic welding and winding equipment for a water pipe.
Background
Water pipes are common in daily life and mainly play a role in carrying water flow, and the water pipes are generally divided into two main types, namely a PVC pipe and a metal pipe; the PVC pipe has relatively low use cost and convenient replacement, thereby being widely applied; such as: in the irrigation process of agriculture, forestry and animal husbandry, a large number of water pipes are required to be paved; in the process of manufacturing, the water pipe is influenced by material characteristics, sites, equipment, transportation and the like and generally appears in a strip-shaped state with a certain length; meanwhile, in the use process of the water pipe, the water pipe is influenced by the use environment and the spraying density of the water pipe, and a connecting piece is required to be installed at a certain position of the water pipe, so that the water pipe is connected, and the water pipe is convenient for the setting of a spray head or a water outlet; because the installation of the spray heads and the like needs to be set according to the actual use condition, the spray heads and the like are difficult to assemble before leaving the factory, the connection work of a plurality of connecting pieces and water pipes needs to be completed on site, and the connection of the water pipes with different distances and the assembly of the connecting pieces are carried out according to the requirements of the on-site use environment; however, due to the influence of the environment and the limitation of conditions of the installation site, the welding operation of the water pipe and the connecting piece is very inconvenient, and the mode of welding the water pipe on site obviously has larger defects, so that the laying efficiency of the water pipe is lower, and the welding operation of the connecting piece is required to be carried out on the water pipe installation design requirement by equipment before the water pipe is laid; however, the existing equipment has single function, for example, the application number is: "CN201810201265.6 discloses a plastics water pipe automatic welder, including horizontal base (5), vertical base (14), its characterized in that: the horizontal base (5) left end face fixedly connected with horizontal step motor (23), horizontal step motor (23) rotate and are connected with horizontal Oldham's coupling (22), and horizontal Oldham's coupling (22) rotate and are connected with horizontal ball screw pair, and horizontal ball screw pair includes horizontal ball screw (20) and horizontal screw nut (26), and horizontal ball screw (20) left and right sides. "as another example, application number: "CN201820270511.9, disclose a building engineering PVC water pipe welding interface device, including handle (1), its characterized in that: the handle (1) is hollow structure, and the place ahead of handle (1) has seted up the power cord hole, the one end that the power cord hole was kept away from to handle (1) is equipped with electrical apparatus box (2), the top of electrical apparatus box (2) is equipped with temperature display (3), and the right side of electrical apparatus box (2) is equipped with pilot lamp (4), temperature regulating switch (5) are installed to the below of pilot lamp (4), bar groove (6) have been seted up to the bottom of electrical apparatus box (2), and the place ahead bottom of electrical apparatus box (2) is equipped with fixed orifices (7). "as another example, application number: "CN201921871616.1 discloses a water pipe welding set, including bottom plate (1), motor case (5) and lag (21), its characterized in that: the bottom right side welding of bottom plate (1) has support column (2), and the top of bottom plate (1) is provided with spout (3), slide rail (4) are settled on the top of spout (3), and the top middle part of slide rail (4) is fixed with cooling tank (23), the top of cooling tank (23) is provided with second grip block (15), and the inner wall bonding of second grip block (15) has slipmat (22). The automatic degree is low, the welding efficiency is low, workers are required to operate during welding, the welding quality is different, meanwhile, the equipment can only meet the requirements of welding a small number of water pipes, the agriculture, forestry and animal husbandry with large water pipe laying amount can not meet the existing requirements, and therefore the problems of the existing water pipe welding of the intelligent water pipe welding equipment with high automation degree are urgently required to be developed.
Disclosure of Invention
The invention aims to solve the technical problems of providing the automatic welding and winding device for the water pipes, which is convenient to use, simple to operate, capable of automatically completing the feeding and conveying operation of the water pipes, completing the welding operation of the water pipes and the connecting piece, and performing automatic discharging and automatic winding operation on the welded pipe fittings.
In order to solve the problems, the invention adopts the following technical scheme:
the utility model provides a water pipe automatic weld winding equipment, includes water pipe stock mechanism, water pipe conveying mechanism, welding mechanism, connecting piece feed mechanism, pipe fitting unloading mechanism, coiler and control cabinet, water pipe stock mechanism is used for artifical material loading and material buffering, water pipe conveying mechanism is used for carrying out the branch material with the water pipe and carries out welded fastening with the connecting piece to welding mechanism on, connecting piece feed mechanism is used for snatching the connecting piece and places welding mechanism on, pipe fitting feed mechanism is used for carrying out the unloading with the welded water pipe, the coiler is used for carrying out the coiling with the water pipe after the unloading and accomodates, the control cabinet is used for controlling whole equipment operation, welding mechanism includes desktop board, water pipe clamping mechanism, baffle, heating mechanism, connecting piece fixed establishment and clamping mechanism, and big bottom plate is equipped with the backup pad on the big bottom plate, and water pipe clamping mechanism installs in the backup pad, the buffer is installed to one side of backup pad, water pipe clamping mechanism includes water pipe clamping mechanism one and water pipe clamping mechanism two, the baffle is two blocks, heating mechanism includes heating mechanism one and heating mechanism two, heating mechanism two clamping mechanism, clamping mechanism and two clamping mechanism, water pipe after the clamping mechanism, two clamping mechanism.
Preferably, the water pipe stock mechanism comprises a material rubbing platform, a movable slideway and a material distributing device.
This setting has realized the control when the water pipe material loading, has realized incessant material loading operation, and the water pipe of being convenient for removes to drop to elevating system.
Preferably, the water pipe conveying mechanism comprises a lifting mechanism, a first sliding plate and a second sliding plate, wherein the first sliding plate is provided with a first supporting piece at the lower end, the second sliding plate is provided with a second supporting piece at one side, the first supporting piece and the second supporting piece are multiple, the lower end of the second sliding plate is provided with a barrier strip and a cylinder, and the barrier strip is matched with the first supporting piece.
This setting promotes slide two one side through the cylinder and removes, has realized the branch material of water pipe and has carried to form two water pipe transfer chains.
Preferably, the first water pipe clamping mechanism and the second water pipe clamping mechanism comprise a clamping block I and a clamping block II.
This setting, the water pipe when will welding through the effect of water pipe clamping mechanism presss from both sides tightly the removal to realize the quick welding of water pipe.
Preferably, the first heating mechanism and the second heating mechanism comprise heating plates, heating pipes and a die head, and the heating pipes and the die head are fixed on the heating plates.
This setting carries out rapid heating through the heating pipe to the die head, makes water pipe and connecting piece contact end soften through the effect of die head, realizes quick welded connection.
Preferably, the front clamping wheel mechanism and the rear clamping wheel mechanism comprise a first connecting plate and a second connecting plate, the first connecting plate and the second connecting plate are respectively provided with a driven clamping wheel and a driving clamping wheel, and the lower end of the driving clamping wheel is connected with a direct current motor.
This setting for driven pinch roller, initiative pinch roller can accomplish lateral shifting, drive initiative pinch roller through direct current motor's effect and rotate, drive the water pipe through the rotation of initiative pinch roller and remove, realized the automatic feeding welding operation of water pipe.
Preferably, the connecting piece fixing mechanism comprises a rotary compression cylinder, a compression rod and a template, wherein the connecting piece is placed on the template, and the compression rod is connected with the rotary compression cylinder.
This setting is convenient for fix the connecting piece of placing on the template through the effect of depression bar to be convenient for the connecting piece is connected with the water pipe.
Preferably, the connecting piece feeding mechanism comprises a cross beam, a connecting piece positioning table, a lifting machine, a vibrating disc, a conveying passage and a connecting piece clamp, wherein the lifting machine is connected with the vibrating disc, the conveying passage is fixed on the vibrating disc, and one end of the conveying passage is connected with the connecting piece positioning table.
This setting has realized the automatic feeding operation in the same time of a plurality of connecting pieces.
Preferably, the pipe fitting blanking mechanism comprises a support and a guide rail, a blanking clamp is arranged on the guide rail, a blanking channel is arranged on the support, and an arc-shaped pressing plate is arranged at the tail end of the blanking channel.
This setting is convenient for press from both sides the pipe fitting that will weld through the effect of unloading anchor clamps and get and remove, realizes automatic unloading, and the pipe fitting can not too shake when making the unloading through the effect of arc clamp plate simultaneously, also is convenient for the winder to take up the water pipe simultaneously.
Preferably, the water pipe conveying mechanism and the welding mechanism are provided with a plurality of centering mechanisms, and the centering mechanisms comprise a centering clamping plate I and a centering clamping plate II.
This setting has realized fixed and the location after the water pipe material loading for the water pipe removes the in-process can not swing, the welded connection of the water pipe of being convenient for.
Preferably, a guide tube is mounted on the table top plate, and one end of the guide tube is of a conical structure.
This setting has realized the calibration of water pipe position, and the water pipe of being convenient for removes to welding mechanism in, realizes the accurate welding of water pipe, simultaneously through the setting of toper structure, the water pipe of being convenient for passes in by the stand pipe.
The beneficial effects of the invention are as follows: the automatic pipe feeding and conveying device is convenient to use, simple to operate, capable of automatically completing feeding and conveying operations of the water pipes, capable of completing welding operations of the water pipes and the connecting pieces rapidly, capable of automatically feeding and winding the welded pipe fittings, and capable of achieving automation and intellectualization completely in the whole process, meanwhile, the welded pipe fittings are good in quality and consistency, efficiency of welding connection between the water pipes is greatly improved, use of the water pipes is facilitated, use cost is saved, and practicability and use universality are achieved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, but are not intended to limit the scope of the present invention.
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic diagram of a water pipe stock mechanism according to the present invention;
FIG. 3 is a schematic view of a water pipe conveying mechanism according to the present invention;
FIG. 4 is a schematic view of the mounting location of the front clamping wheel mechanism of the present invention;
FIG. 5 is a schematic view of a welding mechanism according to the present invention;
FIG. 6 is a schematic view of the installation position of the heating mechanism of the present invention;
FIG. 7 is a schematic view of a clamping wheel mechanism of the present invention;
FIG. 8 is a schematic view of a connector securing mechanism according to the present invention;
FIG. 9 is a structural dead-end view of the connector loading mechanism of the present invention;
FIG. 10 is a schematic view of a connector clip installation of the present invention;
FIG. 11 is a schematic view of a positioning table for connecting members according to the present invention
FIG. 12 is a schematic view of the mounting of the blanking fixture of the present invention;
FIG. 13 is a schematic view of a pipe blanking mechanism according to the present invention;
the device comprises a water pipe storage mechanism, a water pipe conveying mechanism, a welding mechanism, a connecting piece feeding mechanism, a pipe fitting blanking mechanism, a winding machine, a control console, a material rubbing platform, a movable slideway, a material distributing device, a lifting mechanism, a material distributing clamp, a sliding plate I, a sliding plate II, a supporting plate I, a blocking strip I, a cylinder 18, a front clamping wheel mechanism, a connecting plate I, a connecting plate II, a driving clamping wheel 22, a driven clamping wheel 23, a direct current motor 24, a centering clamping plate I, a centering clamping plate II, a table top 27 and a guiding pipe 28, 29, first water pipe clamping mechanism, 30, baffle plate, 31, blanking channel, 32, first heating mechanism, 33, second heating mechanism, 34, connector fixing mechanism, 35, second water pipe clamping mechanism, 36, centering mechanism, 37, rear clamping wheel mechanism, 38, cross beam, 39, connector clamp, 40, connector positioning table, 41, buffer, 42, bracket, 43, elevator, 44, vibration disk, 45, conveying channel, 46, clamping block one, 47, clamping block two, 48, big bottom plate, 49, supporting plate, 50, heating plate, 51, heating pipe, 52, die head, 53, rotary compression cylinder, 54, compression rod, 55, connector, 56, template, 57, arc-shaped pressing plate, 58, guide rail.
Detailed Description
Referring to figures 1-13, the automatic welding and winding device for the water pipe comprises a water pipe stock mechanism 1, a water pipe conveying mechanism 2, a welding mechanism 3, a connecting piece feeding mechanism 4, a pipe fitting discharging mechanism 5, a winding machine 6 and a control console 7, wherein the water pipe stock mechanism 1 is used for manually feeding and buffering materials, the water pipe conveying mechanism 2 is used for conveying the water pipe to the welding mechanism in a material dividing manner, the welding mechanism 3 is used for fixedly welding the water pipe and the connecting piece, the connecting piece feeding mechanism 4 is used for grabbing the connecting piece and placing the connecting piece on the welding mechanism, the pipe fitting discharging mechanism 5 is used for discharging the welded water pipe, the winding machine 6 is used for winding and accommodating the discharged water pipe, the control console 7 is used for controlling the whole device to operate, the welding mechanism 3 comprises a table top plate 27, a water pipe clamping mechanism, a baffle plate 30, a heating mechanism, a connecting piece fixing mechanism 34 and a clamping wheel mechanism, the upper end of the tabletop 27 is provided with a large bottom plate 48, the large bottom plate 48 is provided with a supporting plate 49, a water pipe clamping mechanism is arranged on the supporting plate 49, a buffer 41 is arranged on one side of the supporting plate 49, the lower end of the large bottom plate 48 and one side of the supporting plate 49 are provided with air cylinders, the water pipe clamping mechanism comprises a first water pipe clamping mechanism 29 and a second water pipe clamping mechanism 35, the baffle plate 30 is two, the heating mechanism comprises a first heating mechanism 32 and a second heating mechanism 33, the clamping mechanism comprises a front clamping wheel mechanism 19 and a rear clamping wheel mechanism 37, and the first water pipe clamping mechanism 29, the second water pipe clamping mechanism 35, the baffle plate 30, the first heating mechanism 32, the second heating mechanism 33, the front clamping wheel mechanism 19 and the rear clamping wheel mechanism 37 are symmetrically distributed on two sides of the connecting piece fixing mechanism 34.
Further, the water pipe stock mechanism 1 comprises a material rubbing platform 8, a movable slideway 9 and a material distributing device 10, wherein the movable slideway 9 is obliquely arranged, the material distributing device 10 is arranged at the bottom of the movable slideway 9, and an air cylinder is arranged at the lower end of the material distributing device and pushes the material distributing device to do telescopic motion.
Further, the water pipe conveying mechanism 2 comprises a lifting mechanism 11, a first sliding plate 13 and a second sliding plate 14, the lifting mechanism comprises an air cylinder, a first supporting piece 16 is arranged at the lower end of the first sliding plate 13, a second supporting piece 15 is arranged on one side of the second sliding plate 14, a plurality of first supporting pieces 16 and a plurality of second supporting pieces 15 are arranged, the first supporting piece 16 and the second supporting piece 15 form two water pipe conveying lines, the water pipes enter the welding mechanism through the conveying lines, a barrier strip 17 and an air cylinder 18 are arranged at the lower end of the second sliding plate 14, the barrier strip 17 is matched with the first supporting piece 16, and the air cylinder 18 pushes one side, connected with the first sliding plate, of the second sliding plate to open or close.
Further, the first water pipe clamping mechanism 29 and the second water pipe clamping mechanism 35 both comprise a first clamping block 46 and a second clamping block 47, and air cylinders are arranged at the bottoms of the first clamping block 46 and the second clamping block 47 and drive the first clamping block and the second clamping block to move.
Further, the first heating mechanism 32 and the second heating mechanism 33 each include a heating plate 50, a heating pipe 51 and a die head 52, the heating pipe 50 and the die head 52 are fixed on the heating plate 50, the lower end of the heating plate 50 is connected with an air cylinder, and the air cylinder drives the heating plate to move up and down.
Further, the front clamping wheel mechanism 19 and the rear clamping wheel mechanism 37 comprise a first connecting plate 20 and a second connecting plate 21, the first connecting plate 20 and the second connecting plate 21 are respectively provided with a driven clamping wheel 22 and a driving clamping wheel 23, the lower ends of the driving clamping wheels 23 are connected with a direct current motor 24, the lower ends of the first connecting plate 20 and the second connecting plate 21 are respectively provided with an air cylinder, and the air cylinders push the first connecting plate and the second connecting plate to move.
Further, the connecting piece fixing mechanism 34 includes a rotary compressing cylinder 53, a compression rod 54 and a template 56, the connecting piece 55 is placed on the template 56, the compression rod 54 is connected with the rotary compressing cylinder 53, and the rotary compressing cylinder 53 drives the compression rod 54 to move.
Further, the connector feeding mechanism 4 comprises a cross beam 38, a connector positioning table 40, a lifting machine 43, a vibrating disc 44, a conveying channel 45 and a connector clamp 39, the lifting machine 43 is connected with the vibrating disc 44, the conveying channel 45 is fixed on the vibrating disc 44, one end of the conveying channel 45 is connected with the connector positioning table 40, a servo motor and an air cylinder are mounted on the cross beam 38, the connector clamp 39 is mounted on the air cylinder, the servo motor drives the connector clamp to move along the cross beam, and the air cylinder drives the connector clamp to move up and down.
Further, the pipe fitting blanking mechanism 5 comprises a support 42 and a guide rail 58, the guide rail 58 is provided with a blanking clamp 12, the motor drives the blanking clamp 12 to move on the guide rail 58, an air cylinder is arranged on the blanking clamp, the support 42 is provided with a blanking channel 31, and the tail end of the blanking channel 31 is provided with an arc-shaped pressing plate 57.
Further, the water pipe conveying mechanism 2 and the welding mechanism 3 are provided with a plurality of centering mechanisms 36, the centering mechanisms 36 comprise a centering clamping plate I25 and a centering clamping plate II 26, and air cylinders are arranged at the lower ends of the centering clamping plate I25 and the centering clamping plate II 26.
Further, a guiding tube 28 is installed on the table board 27, and an air cylinder is arranged at the lower end of the guiding tube 28, and pushes the guiding tube 28 to move up and down.
Further, the lifting mechanism 11 includes an air cylinder.
The optimal scheme of the invention is that two assembly lines (the first assembly line and the second assembly line) are combined and designed into a whole for use, thereby being beneficial to saving the use cost and uniformly managing the equipment and enabling the functions of all mechanisms to be utilized to the maximum.
When the automatic water pipe feeding device works, a water pipe is placed on a material rubbing platform of a water pipe storage mechanism, a water pipe is slid up and down from a movable slideway to fall on a material distributing device through a manual or mechanical arm, a cylinder of the material distributing device drives the material distributing device to move down, so that the water pipe falls on a lifting mechanism of a water pipe conveying mechanism, then the cylinder of the lifting mechanism drives the water pipe to move up, the water pipe rolls or slides onto a first sliding plate after moving up to the top end, at the moment, the water pipe falls in two directions, and one water pipe moves onto a first supporting piece through the upper end of the second sliding plate; the other is that the air cylinder pushes one side of the second sliding plate to rise, and the water pipe directly falls onto the second supporting piece from the first sliding plate; when the water pipe moves to the first support piece or the second support piece, part of the water pipe falls into a first centering clamp plate and a second centering clamp plate of the water pipe conveying mechanism, between a driving clamping wheel and a driven clamping wheel of the front clamping wheel mechanism, then the first clamping plate and the second centering clamp plate, the driving clamping wheel and the driven clamping wheel complete tightening operation through the action of an air cylinder to clamp the water pipe, then the direct current motor drives the driving clamping wheel to rotate, the driving clamping wheel drives the water pipe to pass through a guide pipe and the first water pipe clamping mechanism to a baffle plate (at the moment, the baffle plate is pushed upwards by the pushing action of the air cylinder, the moving water pipe stops moving under the blocking action of the baffle plate, and a sensor is also arranged on the baffle plate), and then the water pipe clamping mechanism is acted by the air cylinder to clamp the water pipe; meanwhile, the connecting piece enters the connecting piece positioning table through the lifting machine, the vibration disc and the conveying channel, the connecting piece clamp grabs the connecting piece from the connecting piece positioning table and then places the connecting piece on a template of the connecting piece fixing mechanism, and then the pressing cylinder is rotated to drive the pressing rod to move, so that the connecting piece is fixed through the pressing rod; then the heating mechanism (heating mechanism I, heating mechanism II) rises through the effect of cylinder, then big bottom plate, the backup pad of connecting piece fixed establishment both sides is through the effect of cylinder to connecting piece fixed establishment direction removal in succession, make connecting piece both ends, the port and the cover of two water pipes are on the die head, soften connecting piece and water piping connection's port through the die head, when heating reaches certain time, big bottom plate, the backup pad is moved water pipe clamping mechanism, heating mechanism and is moved back, then the heating mechanism moves down through the effect of cylinder and resets, then the cylinder promotes big bottom plate again, the backup pad, water pipe clamping mechanism (water pipe clamping mechanism I, water pipe clamping mechanism II) moves to connecting piece fixed establishment direction, make the soft end of two water pipes be connected with the both ends of connecting piece (the pipe diameter of connecting piece end is usually greater than the pipe end pipe diameter), after reaching certain time, big bottom plate, the backup pad drives water pipe clamping mechanism and resets, then clamp wheel mechanism, centering mechanism resets and is in the open state, afterwards rotatory compression cylinder drives the depression bar and resets, finally the water pipe part at both ends of connecting piece, the unloading clamp is held down, the water pipe clamp is moved down along the guide rail and is waited to move the pipe clamp and is moved, when the end is in the welding machine is in the welding state, when the end is in the winding machine, the winding machine is in the state.
The upper end of the water pipe is provided with a working flow of the invention, and the water pipe (also a first water pipe) which is usually arranged near one side of the blanking mechanism is manually arranged, but the water pipe can be realized through the steps.
All the cylinders of the invention work through program control, thereby controlling the work of the water pipe stock mechanism, the water pipe conveying mechanism, the welding mechanism, the connecting piece feeding mechanism, the pipe fitting blanking mechanism and the winding machine.
The assembly line is provided with two water pipe welding channels, so that the welding and assembly of a plurality of water pipes can be synchronously completed.
The vibration disk of the invention is a single-spray vibration disk, a double-spray vibration disk and a Y-spray vibration disk,
the above is merely a specific embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that do not undergo the inventive work should be covered in the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope defined by the claims.
Claims (3)
1. The utility model provides a water pipe automatic weld winding equipment, includes water pipe stock mechanism, water pipe conveying mechanism, welding mechanism, connecting piece feed mechanism, pipe fitting unloading mechanism, coiler and control cabinet, water pipe stock mechanism is used for artifical material loading and material buffering, water pipe conveying mechanism is used for carrying out the water pipe and divides the material to carry to welding mechanism on, welding mechanism is used for carrying out welded fastening with water pipe and connecting piece, connecting piece feed mechanism is used for snatching the connecting piece and places welding mechanism on, pipe fitting unloading mechanism is used for carrying out the unloading with the welded water pipe, the coiler is used for taking in the water pipe after the unloading is convoluteed, the control cabinet is used for controlling whole equipment operation, welding mechanism includes the desktop board, water pipe clamping mechanism, baffle, heating mechanism, connecting piece fixed establishment and pinch roller mechanism, the baffle is two, big bottom plate is installed to the upper end of desktop board, is equipped with the backup pad on the big bottom plate, and water pipe clamping mechanism installs in the backup pad, buffer, its characterized in that is installed to one side of backup pad. The lower end of the large bottom plate and one side of the supporting plate are provided with air cylinders, the water pipe clamping mechanism comprises a first water pipe clamping mechanism and a second water pipe clamping mechanism, the first water pipe clamping mechanism and the second water pipe clamping mechanism comprise a first clamping block and a second clamping block, the air cylinders are arranged at the bottoms of the first clamping block and the second clamping block, and the air cylinders drive the first clamping block and the second clamping block to move; the heating mechanism comprises a first heating mechanism and a second heating mechanism, the clamping wheel mechanism comprises a front clamping wheel mechanism and a rear clamping wheel mechanism, and the first water pipe clamping mechanism, the second water pipe clamping mechanism, the baffle plate, the first heating mechanism, the second heating mechanism, the front clamping wheel mechanism and the rear clamping wheel mechanism are symmetrically distributed on two sides of the connecting piece fixing mechanism;
the water pipe stock mechanism comprises a material rubbing platform, a movable slideway and a material distributing device, wherein the movable slideway is obliquely arranged, the material distributing device is arranged at the bottom of the movable slideway, the lower end of the material distributing device is provided with a cylinder, and the cylinder pushes the material distributing device to do telescopic motion; the water pipe conveying mechanism comprises a lifting mechanism, a first sliding plate and a second sliding plate, wherein a first supporting piece is arranged at the lower end of the first sliding plate, a second supporting piece is arranged at one side of the second sliding plate, the first supporting piece and the second supporting piece are multiple, two water pipe conveying lines are formed by the first supporting piece and the second supporting piece, water pipes enter the welding mechanism from the conveying lines, a barrier strip and a cylinder are arranged at the lower end of the second sliding plate, the barrier strip is matched with the first supporting piece, and the cylinder pushes one side connected with the first sliding plate to open or close;
the front clamping wheel mechanism and the rear clamping wheel mechanism comprise a first connecting plate and a second connecting plate, the first connecting plate and the second connecting plate are respectively provided with a driven clamping wheel and a driving clamping wheel, the lower ends of the driving clamping wheels are connected with a direct current motor, the lower ends of the first connecting plate and the second connecting plate are respectively provided with an air cylinder, and the air cylinders push the first connecting plate and the second connecting plate to move;
the connecting piece fixing mechanism comprises a rotary compression cylinder, a compression rod and a template, wherein the connecting piece is placed on the template, the compression rod is connected with the rotary compression cylinder, and the rotary compression cylinder drives the compression rod to move;
the connecting piece feeding mechanism comprises a cross beam, a connecting piece positioning table, a lifting machine, a vibrating disc, a conveying channel and a connecting piece clamp, wherein the lifting machine is connected with the vibrating disc, the conveying channel is fixed on the vibrating disc, one end of the conveying channel is connected with the connecting piece positioning table, a servo motor and an air cylinder are arranged on the cross beam, the connecting piece clamp is arranged on the air cylinder, the servo motor drives the connecting piece clamp to move along the cross beam, and the air cylinder drives the connecting piece clamp to move up and down;
the water pipe conveying mechanism and the welding mechanism are provided with a plurality of centering mechanisms, each centering mechanism comprises a centering clamping plate I and a centering clamping plate II, and the lower ends of the centering clamping plates I and II are provided with air cylinders;
the table top plate is provided with a guide pipe, the lower end of the guide pipe is provided with an air cylinder, and the air cylinder pushes the guide pipe to move up and down.
2. An automatic welding and winding device for water pipes according to claim 1, characterized in that: the first heating mechanism and the second heating mechanism comprise heating plates, heating pipes and a die head, the heating pipes and the die head are fixed on the heating plates, the lower ends of the heating plates are connected with air cylinders, and the air cylinders drive the heating plates to move up and down.
3. An automatic welding and winding device for water pipes according to claim 1, characterized in that: the pipe fitting blanking mechanism comprises a support and a guide rail, a blanking clamp is mounted on the guide rail, a motor drives the blanking clamp to move on the guide rail, an air cylinder is arranged on the blanking clamp, a blanking channel is arranged on the support, and an arc-shaped pressing plate is arranged at the tail end of the blanking channel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111050265.9A CN113787724B (en) | 2021-09-08 | 2021-09-08 | Automatic welding winding equipment for water pipe |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111050265.9A CN113787724B (en) | 2021-09-08 | 2021-09-08 | Automatic welding winding equipment for water pipe |
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| CN113787724A CN113787724A (en) | 2021-12-14 |
| CN113787724B true CN113787724B (en) | 2023-07-25 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202111050265.9A Active CN113787724B (en) | 2021-09-08 | 2021-09-08 | Automatic welding winding equipment for water pipe |
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| CN113787724A (en) | 2021-12-14 |
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