CN113787724A - Automatic water pipe welding and winding equipment - Google Patents
Automatic water pipe welding and winding equipment Download PDFInfo
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- CN113787724A CN113787724A CN202111050265.9A CN202111050265A CN113787724A CN 113787724 A CN113787724 A CN 113787724A CN 202111050265 A CN202111050265 A CN 202111050265A CN 113787724 A CN113787724 A CN 113787724A
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- water pipe
- welding
- winding equipment
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- clamping
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7841—Holding or clamping means for handling purposes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7858—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
- B29C66/53—Joining single elements to tubular articles, hollow articles or bars
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/40—Arrangements for rotating packages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/33—Hollow or hose-like material
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The invention discloses automatic water pipe welding and winding equipment, which comprises a water pipe storage mechanism, a water pipe conveying mechanism, a welding mechanism, a connecting piece feeding mechanism, a pipe fitting discharging mechanism, a winding machine and a control console, wherein the water pipe storage mechanism is used for manual feeding and material caching; the automatic feeding and conveying device can automatically complete the feeding and conveying operation of the water pipe, can complete the welding operation of the water pipe and the connecting piece quickly, can perform automatic feeding and automatic winding operation on the welded pipe fitting, and completely realizes automation and intellectualization in the whole process.
Description
Technical Field
The invention relates to automatic welding and winding equipment for a water pipe.
Background
Water pipes are common in daily life and mainly play a role in bearing water flow circulation, and the water pipes are generally divided into two categories, namely PVC pipes and metal pipes; the PVC pipe has relatively low use cost and is convenient to replace, so that the PVC pipe is widely applied; such as: in the irrigation process of agriculture, forestry and animal husbandry, a large amount of water pipes are required to be paved; in the manufacturing process of the water pipe, the water pipe is influenced by material characteristics, sites, equipment, transportation and the like and generally appears in a strip state with a certain length; meanwhile, in the using process of the water pipe, due to the influence of the using environment and the influence of the spraying density of the water pipe, a connecting piece needs to be installed at a certain position of the water pipe, so that the water pipe is connected, and a spray head or a water outlet is convenient to arrange; the installation requirements of the spray heads and the like are set according to actual use conditions, and the spray heads and the like are difficult to assemble before delivery, so that the connection work of most connecting pieces and water pipes needs to be finished on site, and the connection of the water pipes at different distances and the assembly of the connecting pieces are carried out according to the requirements of the on-site use environment; however, due to the influence of the installation site environment and the limitation of conditions, the welding operation of the water pipe and the connecting piece is very inconvenient, and the mode of welding the water pipe on site obviously has great disadvantages, so that the laying efficiency of the water pipe is low, and therefore, before laying the water pipe, the welding operation of the connecting piece is required to be carried out according to the installation design requirement of the water pipe through equipment; however, the existing equipment has single function, such as the following application numbers: "CN 201810201265.6 discloses a plastics water pipe automatic welder, including horizontal base (5), vertical base (14), its characterized in that: horizontal base (5) left end face fixedly connected with horizontal step motor (23), horizontal step motor (23) rotate and are connected with horizontal Oldham coupling (22), and horizontal Oldham coupling (22) rotate and are connected with horizontal ball screw pair, and horizontal ball screw is vice to include horizontal ball screw (20) and horizontal screw nut (26), and the left and right sides of horizontal ball screw (20) is. "also as application number: "CN 201820270511.9 discloses a building engineering PVC water pipe welding interface device, including handle (1), its characterized in that: handle (1) is hollow structure, and the place ahead of handle (1) has seted up the power cord hole, the one end that the power cord hole was kept away from in handle (1) is equipped with electrical apparatus box (2), the top of electrical apparatus box (2) is equipped with temperature monitor (3), and the right side of electrical apparatus box (2) is equipped with pilot lamp (4), temperature regulating switch (5) are installed to the below of pilot lamp (4), bar groove (6) have been seted up to the bottom of electrical apparatus box (2), and the place ahead bottom of electrical apparatus box (2) is equipped with fixed orifices (7),. "also as application number: "CN 201921871616.1 discloses a water pipe welding set, including bottom plate (1), motor case (5) and lag (21), its characterized in that: the welding of the bottom right side of bottom plate (1) has support column (2), and the top of bottom plate (1) is provided with spout (3), the top of spout (3) is settled there is slide rail (4), and the top middle part of slide rail (4) is fixed with cooler bin (23), the top of cooler bin (23) is provided with second grip block (15), and the inner wall of second grip block (15) bonds and has slipmat (22),. "above-mentioned degree of automation is low, and welding efficiency is low, needs the workman to operate during the welding to the welded quality differs, and these equipment can only satisfy a small amount of water pipe welded needs simultaneously, to the agriculture and forestry animal husbandry that the water pipe laying volume is big, can not satisfy current needs, consequently urgent need research and development a section intellectuality, the problem that the current water pipe welding of water pipe welding equipment that degree of automation is high meets.
Disclosure of Invention
The invention aims to solve the technical problem of providing the automatic water pipe welding and winding equipment which is convenient to use, simple to operate, capable of automatically completing the feeding and conveying operation of the water pipes, capable of rapidly completing the welding operation of the water pipes and the connecting pieces, capable of automatically blanking and winding the welded pipe fittings, fully realizing automation and intellectualization in the whole process, good in quality and good in consistency of the welded pipe fittings, greatly improving the welding connection efficiency between the water pipes, convenient to use the water pipes, saving the use cost, and practical and wide in use.
In order to solve the problems, the invention adopts the following technical scheme:
an automatic welding and winding device for water pipes comprises a water pipe stock mechanism, a water pipe conveying mechanism, a welding mechanism, a connecting piece feeding mechanism, a pipe fitting discharging mechanism, a winding machine and a control console, wherein the water pipe stock mechanism is used for manual feeding and material caching, the water pipe conveying mechanism is used for distributing and conveying water pipes to the welding mechanism, the welding mechanism is used for welding and fixing the water pipes and the connecting pieces, the connecting piece feeding mechanism is used for grabbing the connecting pieces to be placed on the welding mechanism, the pipe fitting discharging mechanism is used for discharging the welded water pipes, the winding machine is used for winding and storing the discharged water pipes, the control console is used for controlling the whole device to operate, the welding mechanism comprises a table top plate, a water pipe clamping mechanism, a baffle plate, a heating mechanism, a connecting piece fixing mechanism and a clamping wheel mechanism, a large bottom plate is mounted at the upper end of the table top plate, and a support plate is arranged on the large bottom plate, the water pipe clamping mechanism is installed in the backup pad, the buffer is installed to one side of backup pad, water pipe clamping mechanism includes water pipe clamping mechanism one and water pipe clamping mechanism two, the baffle is two, heating mechanism includes heating mechanism one and heating mechanism two, pinch roller mechanism includes preceding pinch roller mechanism and back pinch roller mechanism, and water pipe clamping mechanism one, water pipe clamping mechanism two, baffle, heating mechanism one, heating mechanism two, preceding pinch roller mechanism, back pinch roller mechanism symmetry subsection are in connecting piece fixed establishment's both sides.
Preferably, the water pipe material storing mechanism comprises a material rubbing platform, a movable slideway and a material distributing device.
This setting has realized the control when water pipe material loading, has realized incessant material loading operation, and the water pipe of being convenient for removes to drop to hoist mechanism on.
Preferably, the water pipe conveying mechanism comprises a lifting mechanism, a first sliding plate and a second sliding plate, a first supporting piece is arranged at the lower end of the first sliding plate, a second supporting piece is arranged on one side of the second sliding plate, the first supporting piece and the second supporting piece are multiple, a barrier strip and an air cylinder are installed at the lower end of the second sliding plate, and the barrier strip is matched with the first supporting piece.
This setting promotes two one sides removals of slide through the cylinder, has realized dividing the material of water pipe and has carried to form two water pipe transfer chains.
Preferably, the first water pipe clamping mechanism and the second water pipe clamping mechanism both comprise a first clamping block and a second clamping block.
This setting, the water pipe when will welding through water pipe clamping mechanism's effect presss from both sides tight the removal to realize the rapid weld of water pipe.
Preferably, the first heating mechanism and the second heating mechanism both comprise a heating plate, a heating pipe and a die head, and the heating pipe and the die head are fixed on the heating plate.
This setting carries out rapid heating to the die head through the heating pipe, and the effect through the die head makes water pipe and connecting piece contact jaw soften, realizes quick welded connection.
Preferably, the front clamping wheel mechanism and the rear clamping wheel mechanism comprise a first connecting plate and a second connecting plate, the first connecting plate and the second connecting plate are both provided with a driven clamping wheel and a driving clamping wheel, and the lower end of the driving clamping wheel is connected with a direct current motor.
This setting for lateral shifting can be accomplished to driven pinch-off blades, initiative pinch-off blades, drives initiative pinch-off blades through direct current motor's effect and rotates, drives the water pipe through the rotation of initiative pinch-off blades and removes, has realized the automatic feeding welding operation of water pipe.
Preferably, the connecting piece fixing mechanism comprises a rotary pressing cylinder, a pressing rod and a template, the connecting piece is placed on the template, and the pressing rod is connected with the rotary pressing cylinder.
This setting is convenient for fix the connecting piece of placing on the template through the effect of depression bar to be convenient for be connected of connecting piece and water pipe.
Preferably, connecting piece feed mechanism includes crossbeam, connecting piece location platform, lifting machine, vibration dish, transfer passage and connecting piece anchor clamps, and the lifting machine is connected with the vibration dish, and transfer passage fixes on the vibration dish, and transfer passage's one end is connected with connecting piece location platform.
This setting has realized the automatic feeding operation in the time of a plurality of connecting pieces.
Preferably, the pipe fitting unloading mechanism comprises a support and a guide rail, an unloading clamp is mounted on the guide rail, an unloading channel is arranged on the support, and an arc-shaped pressing plate is arranged at the tail end of the unloading channel.
This setting is convenient for get welded pipe fitting clamp through the effect of unloading anchor clamps and remove, realizes automatic unloading, and the pipe fitting can not too shake when simultaneously making the unloading through the effect of arc clamp plate, and the winder of also being convenient for simultaneously is accomodate the water pipe rollup.
Preferably, all be equipped with a plurality of centering mechanisms on water pipe conveying mechanism, the welding mechanism, centering mechanism includes centering splint one and centering splint two.
This setting has realized the fixed and location behind the water pipe material loading for the in-process that the water pipe removed can not swing, the welded connection of the water pipe of being convenient for.
Preferably, the table top plate is provided with a guide pipe, and one end of the guide pipe is of a conical structure.
This setting has realized the calibration of water pipe position, and the water pipe of being convenient for removes to welding mechanism in, realizes the accurate welding of water pipe, and through the setting of toper structure, the water pipe of being convenient for passes in by the stand pipe simultaneously.
The invention has the beneficial effects that: convenient to use, easy operation, the material loading of ability automatic completion water pipe is carried the operation, can accomplish the welding operation of water pipe and connecting piece fast, can carry out automatic unloading, automatic coiling operation to the pipe fitting that welding was accomplished, whole process has realized automation, intellectuality completely, and welded pipe fitting is of high quality simultaneously, the uniformity is good, has improved welded connection's between the water pipe efficiency greatly, has been convenient for the use of water pipe, has practiced thrift use cost, has practicality and the universality of use.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, but the present invention is not limited to the scope of the present invention.
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of a water pipe stock mechanism of the present invention;
FIG. 3 is a schematic structural diagram of a water pipe conveying mechanism according to the present invention;
FIG. 4 is a schematic view of the mounting position of the front clamping wheel mechanism of the present invention;
FIG. 5 is a schematic view of the welding mechanism of the present invention;
FIG. 6 is a schematic view of the installation position of the heating mechanism of the present invention;
FIG. 7 is a schematic diagram of a pinch wheel mechanism of the present invention;
FIG. 8 is a schematic structural view of a fastening mechanism for fastening a connecting member according to the present invention;
FIG. 9 is a structural death view of the connector feed mechanism of the present invention;
FIG. 10 is a schematic view of the connector clip installation of the present invention;
FIG. 11 is a schematic view of a positioning table of the connector of the present invention
FIG. 12 is a schematic view of the installation of the blanking clamp of the present invention;
FIG. 13 is a schematic structural view of a pipe blanking mechanism according to the present invention;
wherein, 1, a water pipe storage mechanism, 2, a water pipe conveying mechanism, 3, a welding mechanism, 4, a connecting piece feeding mechanism, 5, a pipe fitting discharging mechanism, 6, a winding machine, 7, a control console, 8, a material rubbing platform, 9, a movable slideway, 10, a material dividing device, 11, a lifting mechanism, 12, a discharging clamp, 13, a sliding plate I, 14, a sliding plate II, 15, a supporting piece II, 16, a supporting piece I, 17, a blocking strip, 18, an air cylinder, 19, a front clamping wheel mechanism, 20, a connecting plate I, 21, a connecting plate II, 22, a driving clamping wheel, 23, a driven clamping wheel, 24, a direct current motor, 25, a centering clamping plate I, 26, a centering clamping plate II, 27, a table board, 28, a guide pipe, 29, a water pipe clamping mechanism I, 30, a baffle, 31, a discharging channel, 32, a heating mechanism I, 33, a heating mechanism II, 34, a connecting piece fixing mechanism, 35, a water pipe clamping mechanism II, 36. the automatic centering device comprises a centering mechanism, 37 parts of a rear clamping wheel mechanism, 38 parts of a cross beam, 39 parts of a connecting piece clamp, 40 parts of a connecting piece positioning table, 41 parts of a buffer, 42 parts of a support, 43 parts of a lifter, 44 parts of a vibration disc, 45 parts of a conveying channel, 46 parts of a first clamping block, 47 parts of a second clamping block, 48 parts of a large bottom plate, 49 parts of a supporting plate, 50 parts of a heating plate, 51 parts of a heating pipe, 52 parts of a die head, 53 parts of a rotary pressing cylinder, 54 parts of a pressure rod, 55 parts of a connecting piece, 56 parts of a die plate, 57 parts of an arc-shaped pressure plate and 58 parts of a guide rail.
Detailed Description
Referring to fig. 1 to 13, an automatic water pipe welding and winding apparatus includes a water pipe storage mechanism 1, a water pipe conveying mechanism 2, a welding mechanism 3, a connector feeding mechanism 4, a pipe blanking mechanism 5, a winding machine 6 and a console 7, where the water pipe storage mechanism 1 is used for manual feeding and material buffering, the water pipe conveying mechanism 2 is used for dividing and conveying water pipes to the welding mechanism, the welding mechanism 3 is used for welding and fixing the water pipes and the connectors, the connector feeding mechanism 4 is used for grabbing the connectors and placing the connectors onto the welding mechanism, the pipe blanking mechanism 5 is used for blanking the welded water pipes, the winding machine 6 is used for winding and storing the blanked water pipes, the console 7 is used for controlling the operation of the whole apparatus, the welding mechanism 3 includes a table top plate 27, a water pipe clamping mechanism, a baffle 30, a heating mechanism, a connector fixing mechanism 34 and a clamping wheel mechanism, the upper end of the table top plate 27 is provided with a large bottom plate 48, a supporting plate 49 is arranged on the large bottom plate 48, a water pipe clamping mechanism is arranged on the supporting plate 49, a buffer 41 is arranged on one side of the supporting plate 49, air cylinders are arranged at the lower end of the large bottom plate 48 and one side of the supporting plate 49, the water pipe clamping mechanism comprises a first water pipe clamping mechanism 29 and a second water pipe clamping mechanism 35, two baffles 30 are arranged, the heating mechanism comprises a first heating mechanism 32 and a second heating mechanism 33, the clamping wheel mechanism comprises a front clamping wheel mechanism 19 and a rear clamping wheel mechanism 37, and the first water pipe clamping mechanism 29, the second water pipe clamping mechanism 35, the baffles 30, the first heating mechanism 32, the second heating mechanism 33, the front clamping wheel mechanism 19 and the rear clamping wheel mechanism 37 are symmetrically distributed on two sides of the connecting piece fixing mechanism 34.
Further, the water pipe material storing mechanism 1 comprises a material rubbing platform 8, a movable slideway 9 and a material distributing device 10, wherein the movable slideway 9 is obliquely arranged, the material distributing device 10 is arranged at the bottom of the movable slideway 9, and an air cylinder is arranged at the lower end of the material distributing device and pushes the material distributing device to do telescopic motion.
Further, water pipe conveying mechanism 2 includes hoist mechanism 11, slide one 13, slide two 14, hoist mechanism is including the cylinder, the lower extreme of slide one 13 is equipped with support piece one 16, and one side of slide two 14 is equipped with support piece two 15, and support piece one 16, support piece two 15 all are a plurality of, and support piece one 16, support piece two 15 form two water pipe transfer lines, and the water pipe gets into welding mechanism by the transfer line in, blend stop 17 and cylinder 18 are installed to the lower extreme of slide two 14, and blend stop 17 cooperatees with support piece one 16, and cylinder 18 promotes one side that slide two and slide one are connected and opens or be closed.
Further, the first water pipe clamping mechanism 29 and the second water pipe clamping mechanism 35 both comprise a first clamping block 46 and a second clamping block 47, and air cylinders are mounted at the bottoms of the first clamping block 46 and the second clamping block 47 and drive the first clamping block and the second clamping block to move.
Further, the first heating mechanism 32 and the second heating mechanism 33 both comprise a heating plate 50, a heating pipe 51 and a die head 52, the heating pipe 50 and the die head 52 are fixed on the heating plate 50, and the lower end of the heating plate 50 is connected with an air cylinder which drives the heating plate to move up and down.
Further, the front clamping wheel mechanism 19 and the rear clamping wheel mechanism 37 both comprise a first connecting plate 20 and a second connecting plate 21, a driven clamping wheel 22 and a driving clamping wheel 23 are mounted on the first connecting plate 20 and the second connecting plate 21, the lower end of the driving clamping wheel 23 is connected with a direct current motor 24, and air cylinders are arranged at the lower ends of the first connecting plate 20 and the second connecting plate 21 and push the first connecting plate and the second connecting plate to move.
Further, the connecting member fixing mechanism 34 includes a rotary pressing cylinder 53, a pressing rod 54 and a template 56, the connecting member 55 is placed on the template 56, the pressing rod 54 is connected with the rotary pressing cylinder 53, and the rotary pressing cylinder 53 drives the pressing rod 54 to move.
Further, connecting piece feed mechanism 4 includes crossbeam 38, connecting piece location platform 40, lifting machine 43, vibration dish 44, transfer passage 45 and connecting piece anchor clamps 39, and lifting machine 43 is connected with vibration dish 44, and transfer passage 45 fixes on vibration dish 44, and transfer passage 45's one end is connected with connecting piece location platform 40, install servo motor and cylinder on the crossbeam 38, connecting piece anchor clamps 39 are installed on the cylinder, and servo motor drive connecting piece anchor clamps prolong the crossbeam and remove, and the cylinder drives connecting piece anchor clamps and reciprocates.
Further, pipe fitting unloading mechanism 5 includes support 42, guide rail 58, install unloading anchor clamps 12 on the guide rail 58, motor drive unloading anchor clamps 12 move on guide rail 58, be equipped with the cylinder on the unloading anchor clamps, be equipped with unloading passageway 31 on the support 42, the end of unloading passageway 31 is equipped with arc clamp plate 57.
Further, all be equipped with a plurality of centering mechanisms 36 on water pipe conveying mechanism 2, the welding mechanism 3, centering mechanism 36 includes centering splint one 25 and centering splint two 26, and the cylinder is installed to centering splint one 25, the lower extreme of centering splint two 26.
Further, a guide tube 28 is installed on the table top plate 27, and an air cylinder is disposed at the lower end of the guide tube 28 and pushes the guide tube 28 to move up and down.
Further, the lifting mechanism 11 includes a cylinder therein.
The optimal scheme of the implementation of the invention is that two assembly lines (assembly line I and assembly line II) are combined and designed into a whole for use, which is beneficial to saving the use cost and uniformly managing the equipment, so that the functions of each mechanism are utilized to the maximum.
When the water pipe conveying device works, a water pipe is placed on a material rubbing platform of a water pipe storage mechanism, the water pipe slides down from a movable slide way to fall on a material distributing device through a manual or mechanical arm, a cylinder of the material distributing device drives the material distributing device to move down, so that the water pipe falls on a lifting mechanism of a water pipe conveying mechanism, then the cylinder of the lifting mechanism drives the water pipe to move up, the water pipe moves up to the top end and then rolls or slides onto a first sliding plate, at the moment, the falling directions of the water pipe are two, and the first water pipe moves to a first supporting piece through the upper end of a second sliding plate; the other is that the air cylinder pushes one side of the sliding plate II to rise, and the water pipe directly falls onto the supporting piece II through the sliding plate I; when the water pipe moves to the first supporting piece or the second supporting piece, part of the water pipe falls into a centering mechanism on the water pipe conveying mechanism and a centering clamp plate I and a centering clamp plate II of the front clamping wheel mechanism, and a driving clamping wheel and a driven clamping wheel are arranged between the first clamping plate I and the centering clamp plate II, and then the first clamping plate I and the centering clamp plate II, the driving clamping wheel and the driven clamping wheel finish tightening operation through the action of the air cylinder to clamp the water pipe; meanwhile, the connecting piece enters the connecting piece positioning table through the hoister, the vibration disc and the conveying channel, the connecting piece clamp grabs the connecting piece on the connecting piece positioning table and then places the connecting piece on a template of the connecting piece fixing mechanism, then the compressing cylinder is rotated to drive the compression rod to move, and the connecting piece is fixed through the compression rod; then the heating mechanism (the first heating mechanism and the second heating mechanism) rises under the action of the air cylinder, then the large bottom plates and the support plates on the two sides of the connecting piece fixing mechanism move towards the connecting piece fixing mechanism successively under the action of the air cylinder, so that the two ends of the connecting piece, the ports of the two water pipes and the mold head are sleeved with the ports of the two water pipes, the ports connected with the connecting piece and the water pipes are softened through the mold head, when the heating reaches a certain time, the large bottom plates and the support plates actuate the water pipe clamping mechanism and the heating mechanism to move back, then the heating mechanism moves down and resets under the action of the air cylinder, then the air cylinder pushes the large bottom plates, the support plates and the water pipe clamping mechanism (the first water pipe clamping mechanism and the second water pipe clamping mechanism) to move towards the connecting piece fixing mechanism again, so that the softened ends of the two water pipes are connected with the two ends of the connecting piece (the pipe diameter of the connecting piece end is usually larger than the pipe diameter of the water pipe, after the certain time, big bottom plate, the backup pad drives water pipe clamping mechanism and resets, pinch roller mechanism, centering mechanism reset afterwards is the state of opening, rotatory compressing cylinder drives the depression bar afterwards and resets, the water pipe part at connecting piece both ends is cliied to the unloading anchor clamps of pipe fitting unloading mechanism at last, the unloading anchor clamps move along the guide rail and drive the pipe fitting lapse, when the front end water pipe treats that to weld one end and passes through the baffle, unloading anchor clamps stop to move, at this in-process coiler is in operating condition, the coiler is with the winding of the pipe fitting that welds up.
The upper end is described as a working process of the invention, and the arrangement mode of the water pipe (also the first water pipe) close to one side of the blanking mechanism is generally manual, but can be realized through the steps.
All the air cylinders of the invention work through program control, thus controlling the water pipe stock mechanism, the water pipe conveying mechanism, the welding mechanism, the connecting piece feeding mechanism, the pipe fitting blanking mechanism and the winding machine to work.
The assembly line is provided with two water pipe welding channels, and can synchronously complete the welding and assembly of a plurality of water pipes.
The vibrating disk of the invention is a single-jet vibrating disk, a double-jet vibrating disk and a Y-jet vibrating disk,
the above is only a specific embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that are not thought of through the inventive work should be included in the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope defined by the claims.
Claims (10)
1. The utility model provides a water pipe automatic weld winding apparatus which characterized in that: the water pipe welding device comprises a water pipe storage mechanism, a water pipe conveying mechanism, a welding mechanism, a connecting piece feeding mechanism, a pipe fitting discharging mechanism, a winding machine and a control console, wherein the water pipe storage mechanism is used for manual feeding and material caching, the water pipe conveying mechanism is used for dividing and conveying water pipes to the welding mechanism, the welding mechanism is used for welding and fixing the water pipes and the connecting pieces, the connecting piece feeding mechanism is used for grabbing the connecting pieces to be placed on the welding mechanism, the pipe fitting discharging mechanism is used for discharging the welded water pipes, the winding machine is used for winding and accommodating the discharged water pipes, the control console is used for controlling the whole device to run, the welding mechanism comprises a desktop plate, a water pipe clamping mechanism, a baffle plate, a heating mechanism, a connecting piece fixing mechanism and a clamping wheel mechanism, a large bottom plate is installed at the upper end of the desktop plate, a support plate is arranged on the large bottom plate, and the water pipe clamping mechanism is installed on the support plate, the buffer is installed to one side of backup pad, water pipe clamping mechanism includes water pipe clamping mechanism one and water pipe clamping mechanism two, the baffle is two, heating mechanism includes heating mechanism one and heating mechanism two, pinch roller mechanism includes preceding pinch roller mechanism and back pinch roller mechanism, and water pipe clamping mechanism one, water pipe clamping mechanism two, baffle, heating mechanism one, heating mechanism two, preceding pinch roller mechanism, back pinch roller mechanism symmetry subsection are in connecting piece fixed establishment's both sides.
2. The automatic water pipe welding and winding equipment according to claim 1, wherein the automatic water pipe welding and winding equipment comprises: the water pipe material storing mechanism comprises a material rubbing platform, a movable slideway and a material distributing device; the water pipe conveying mechanism comprises a lifting mechanism, a first sliding plate and a second sliding plate, a first supporting piece is arranged at the lower end of the first sliding plate, a second supporting piece is arranged on one side of the second sliding plate, the first supporting piece and the second supporting piece are multiple, a blocking strip and an air cylinder are installed at the lower end of the second sliding plate, and the blocking strip is matched with the first supporting piece.
3. The automatic water pipe welding and winding equipment according to claim 1, wherein the automatic water pipe welding and winding equipment comprises: the first water pipe clamping mechanism and the second water pipe clamping mechanism both comprise a first clamping block and a second clamping block.
4. The automatic water pipe welding and winding equipment according to claim 1, wherein the automatic water pipe welding and winding equipment comprises: the heating mechanism I and the heating mechanism II comprise heating plates, heating pipes and die heads, and the heating pipes and the die heads are fixed on the heating plates.
5. The automatic water pipe welding and winding equipment according to claim 1, wherein the automatic water pipe welding and winding equipment comprises: the front clamping wheel mechanism and the rear clamping wheel mechanism comprise a first connecting plate and a second connecting plate, driven clamping wheels and driving clamping wheels are mounted on the first connecting plate and the second connecting plate, and the lower ends of the driving clamping wheels are connected with direct current motors.
6. The automatic water pipe welding and winding equipment according to claim 1, wherein the automatic water pipe welding and winding equipment comprises: the connecting piece fixing mechanism comprises a rotary pressing cylinder, a pressing rod and a template, the connecting piece is placed on the template, and the pressing rod is connected with the rotary pressing cylinder.
7. The automatic water pipe welding and winding equipment according to claim 1, wherein the automatic water pipe welding and winding equipment comprises: the connecting piece feeding mechanism comprises a cross beam, a connecting piece positioning table, a lifting machine, a vibration disc, a conveying channel and a connecting piece clamp, the lifting machine is connected with the vibration disc, the conveying channel is fixed on the vibration disc, and one end of the conveying channel is connected with the connecting piece positioning table.
8. The automatic water pipe welding and winding equipment according to claim 1, wherein the automatic water pipe welding and winding equipment comprises: the pipe fitting unloading mechanism comprises a support and a guide rail, an unloading clamp is mounted on the guide rail, an unloading channel is arranged on the support, and an arc-shaped pressing plate is arranged at the tail end of the unloading channel.
9. The automatic water pipe welding and winding equipment according to claim 1, wherein the automatic water pipe welding and winding equipment comprises: all be equipped with a plurality of centering mechanisms on water pipe conveying mechanism, the welding mechanism, centering mechanism is including centering splint one and centering splint two.
10. The automatic water pipe welding and winding equipment according to claim 1, wherein the automatic water pipe welding and winding equipment comprises: the desktop plate is provided with a guide pipe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111050265.9A CN113787724B (en) | 2021-09-08 | 2021-09-08 | Automatic welding winding equipment for water pipe |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111050265.9A CN113787724B (en) | 2021-09-08 | 2021-09-08 | Automatic welding winding equipment for water pipe |
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| CN113787724A true CN113787724A (en) | 2021-12-14 |
| CN113787724B CN113787724B (en) | 2023-07-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111050265.9A Active CN113787724B (en) | 2021-09-08 | 2021-09-08 | Automatic welding winding equipment for water pipe |
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| CN (1) | CN113787724B (en) |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN113787724B (en) | 2023-07-25 |
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