CN113787231B - Inner circle slicing machine capable of guaranteeing machining verticality - Google Patents

Inner circle slicing machine capable of guaranteeing machining verticality Download PDF

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CN113787231B
CN113787231B CN202110965986.6A CN202110965986A CN113787231B CN 113787231 B CN113787231 B CN 113787231B CN 202110965986 A CN202110965986 A CN 202110965986A CN 113787231 B CN113787231 B CN 113787231B
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plate
blade
block
calibration
ring
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CN113787231A (en
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费军辉
陈华
俞波达
袁恩玲
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Ningbo Yunsheng Magnet Devices Technology Co Ltd
Ningbo Yunsheng Co Ltd
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Ningbo Yunsheng Magnet Devices Technology Co Ltd
Ningbo Yunsheng Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D79/00Methods, machines, or devices not covered elsewhere, for working metal by removal of material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q3/00Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
    • B23Q3/02Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
    • B23Q3/06Work-clamping means

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  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)

Abstract

本发明公开了一种能够保证加工垂直度的内圆切片机,包括进给系统、切割系统、安装系统和控制系统。安装系统包括粘料板、用于将产品固定于粘料板上的粘料夹具及用于固定粘料板的固定夹具组成,切割系统包括旋转驱动机构、刀架、刀片、第一刀环和第二刀环,第一刀环、第二刀环和刀片组合为刀片组件后安装在刀架上,在将刀片组件安装到刀架上之前,先对刀架采用修正装置进行修正,保证刀片安装的垂直度,进一步提高产品加工垂直度;在进行首次切割前,先采用一校准装置对固定夹具与刀片的相对位置进行校准,通过校准结果重新设定工作台的初始位置,保证整体切割过程中刀片和工作台初始位置的一致性,提高切割精度。

Figure 202110965986

The invention discloses an inner circle slicer capable of ensuring the verticality of processing, which comprises a feeding system, a cutting system, an installation system and a control system. The installation system includes a sticker board, a sticky fixture for fixing the product on the sticky board, and a fixing fixture for fixing the sticky board. The cutting system includes a rotary drive mechanism, a knife holder, a blade, a first knife ring and The second knife ring, the first knife ring, the second knife ring and the blade are assembled into a blade assembly and then installed on the knife holder. The verticality of the installation further improves the verticality of product processing; before the first cutting, a calibration device is used to calibrate the relative position of the fixture and the blade, and the initial position of the worktable is reset through the calibration result to ensure the overall cutting process. The consistency of the initial position of the middle blade and the worktable improves the cutting accuracy.

Figure 202110965986

Description

一种能够保证加工垂直度的内圆切片机An inner circle slicer capable of ensuring the verticality of processing

技术领域technical field

本发明涉及一种内圆切片机,尤其是涉及一种能够保证加工垂直度的内圆切片机。The invention relates to an inner circle slicer, in particular to an inner circle slicer capable of ensuring the verticality of processing.

背景技术Background technique

内圆切片机通常用于将厚度较大的方块形产品切割为多块厚度较小的方块形产品,主要包括进给系统、切割系统、安装系统和控制系统,进给系统由工作台、自动进给驱动机构和手动进给驱动机构组成,自动进给驱动机构包括电机和链接轴,电机通过链接轴与工作台连接,电机用于驱动链接轴带动工作台做进给运动,手动进给机构与工作连接,用于手动操作驱动工作台移动;切割系统由旋转驱动机构、刀架、第一刀环、第二刀环和圆环形的刀片组成,刀架安装在工作台上,第一刀环、第二刀环和环形的刀片分别安装在刀架上,且刀片位于第一刀环和第二刀环之间被第一刀环和第二刀环夹住,第一刀环、刀片和第二刀环之间通过螺丝连接,通过螺丝的旋紧力能够控制刀片的跳动度,旋转驱动机构用于驱动刀架转动,当刀架转动时,第一刀环、刀片和第二刀环对刀架同步转动;安装系统用于将产品安装到进给系统的工作台上,其由粘料板、用于粘取产品后将产品固定于粘料板上的粘料夹具及用于固定粘料板的固定夹具组成,固定夹具安装在工作台上;控制系统用于生成切割相关指令,并控制进给系统的电机按照对应切割指令驱动工作台做进给运动,带动工作台上的产品进入切割系统中进行切割。The internal circular slicer is usually used to cut a larger thickness square product into multiple smaller thickness square products, mainly including a feeding system, a cutting system, an installation system and a control system. The feed drive mechanism is composed of a manual feed drive mechanism. The automatic feed drive mechanism includes a motor and a link shaft. The motor is connected to the worktable through the link shaft. The motor is used to drive the link shaft to drive the worktable to perform feeding movement. The manual feed mechanism It is connected with the work and is used for manual operation to drive the table to move; the cutting system consists of a rotary drive mechanism, a knife holder, a first knife ring, a second knife ring and a circular blade. The knife holder is installed on the worktable, and the first knife The knife ring, the second knife ring and the annular blade are respectively installed on the knife holder, and the blade is located between the first knife ring and the second knife ring and is clamped by the first knife ring and the second knife ring, the first knife ring, The blade and the second knife ring are connected by screws, and the beating degree of the blade can be controlled by the tightening force of the screw. The rotary drive mechanism is used to drive the knife holder to rotate. When the knife holder rotates, the first knife ring, the blade and the second knife ring The knife ring rotates synchronously to the knife holder; the installation system is used to install the product on the worktable of the feeding system, which consists of a sticking plate, a sticking fixture for fixing the product on the sticking plate after sticking the product, and a It is composed of a fixed fixture for fixing the sticky board, and the fixed fixture is installed on the worktable; the control system is used to generate cutting related instructions, and control the motor of the feeding system to drive the worktable to perform feeding motion according to the corresponding cutting instructions, and drive the worktable on the worktable. The product enters the cutting system for cutting.

在采用切片机进行产品切割时,首先,工人通过粘料夹具将待切割的产品固定于粘料板上,然后将粘料板固定于工作台上的固定夹具中,接着手动操作手动进给机构移动工作台来调整产品位置,使产品移动至对准刀片,此时产品与刀片之间存在一定的间隙(该间隙大小保证刀口尺能进行正常检测即可),然后检测产品与刀片之间的垂直度,垂直度检测完成后,如果不合格,则调整固定夹具上的产品方位,如果合格,则使工作台复位至初始位置处,此时产品位于初始切割位置处且理论上产品的后端面与刀片的后端面齐平,在控制系统中设置料皮、进给量和其他切割相关参数,启动一个切割程序,开始切割时,工作台先向后移动料皮设定量,刀片旋转切割料皮,当料皮切割完成后,工作台按照设定的进给量周期性的向后移动,刀片周期性的切割产品。现有的检测产品垂直的方式为:通过刀口尺在产品与刀片之间存在的间隙处做上下左右的角尺,基于此确认产品与刀片之间的垂直度。由于当前粘料板与固定夹具之间采用卡槽的形式进行固定配合,两者之间不可避免具有一定的配合间隙,且卡槽内会因为加工生产清理不干净留有部分切割残余磁泥,导致装在粘料板上的产品位置出现偏差,与刀片并不垂直,后续用刀口尺进行的垂直度确认也出现偏差,以致最终产品与刀片之间的垂直偏差较大,加工垂直度不能保证。When using a slicing machine for product cutting, first, the worker fixes the product to be cut on the sticky board through the sticking fixture, then fixes the sticking board in the fixing fixture on the worktable, and then manually operates the manual feeding mechanism Move the worktable to adjust the position of the product, so that the product moves to the blade. At this time, there is a certain gap between the product and the blade (the size of the gap can ensure the normal detection of the knife edge), and then detect the gap between the product and the blade. Verticality, after the verticality test is completed, if it is not qualified, adjust the product orientation on the fixed fixture. If it is qualified, reset the worktable to the initial position. At this time, the product is located at the initial cutting position and theoretically the rear face of the product Flush with the rear end of the blade, set the skin, feed and other cutting-related parameters in the control system, start a cutting program, when starting to cut, the worktable first moves back the set amount of skin, and the blade rotates to cut the material When the skin is cut, the worktable moves backward periodically according to the set feed amount, and the blade periodically cuts the product. The existing way to detect the verticality of the product is: using a knife edge ruler to make a square measure of up, down, left and right at the gap between the product and the blade, and confirm the verticality between the product and the blade based on this. Since the current bonding plate and the fixing fixture are fixed in the form of a slot, there is inevitably a certain gap between the two, and there will be some residual magnetic mud left in the slot due to unclean processing and production. As a result, the position of the product mounted on the sticky board is deviated, and it is not perpendicular to the blade, and the subsequent perpendicularity confirmation with a knife edge ruler is also deviated, resulting in a large vertical deviation between the final product and the blade, and the machining perpendicularity cannot be guaranteed. .

发明内容SUMMARY OF THE INVENTION

本发明所要解决的技术问题是提供一种能够保证加工垂直度的内圆切片机,该内圆切片机在切割过程中,可以提高产品相对于刀片的垂直度,保证产品的加工垂直度。The technical problem to be solved by the present invention is to provide an inner circle slicer capable of ensuring the processing verticality. During the cutting process, the inner circle slicer can improve the perpendicularity of the product relative to the blade and ensure the processing perpendicularity of the product.

本发明解决上述技术问题所采用的技术方案为:一种能够保证加工垂直度的内圆切片机,包括进给系统、切割系统、安装系统和控制系统,所述的安装系统用于将产品安装到所述的进给系统的工作台上,所述的安装系统包括粘料板、用于将产品固定于粘料板上的粘料夹具及用于固定粘料板的固定夹具组成,所述的固定夹具安装在工作台上,所述的粘料板具有左右对称的两个斜面以及位于两个斜面之间的一个平面,所述的平面相对于两个斜面的对称面呈左右对称,所述的粘料板的底部设置有条形限位槽,所述的粘料夹具包括底座、第一压板、滑块、安装块、调整螺钉、第一限位块、第二限位块、第一快速压紧装置,所述的第一压板固定在所述的底座上,所述的第一压板上设置有从前向后延伸的第一安装槽,所述的第一安装槽的形状和尺寸与所述的粘料板匹配,所述的第一安装槽内设置有第一限位销,当所述的粘料板安装在所述的第一安装槽内时,所述的粘料板的两个斜面与所述的第一安装槽的侧壁贴合,且所述的粘料板的平面朝上,所述的第一限位销插入所述的限位槽,所述的第一限位销用于限定所述的粘料板在所述的第一安装槽内的位置;所述的滑块通过两个轨道安装在所述的底座上,所述的安装块位于所述的滑块的左侧且固定在两个轨道上,所述的调整螺钉穿过所述的安装块和所述的滑块,当拧动所述的调整螺钉时,所述的滑块能沿所述的轨道左右移动,所述的第一限位块固定在所述的滑块右端,所述的第一限位块位于所述的第一压板的左侧,所述的第二限位块安装在所述的底座上且位于所述的第一限位块的后侧,所述的快速压紧装置安装在所述的第一压板上,用于将所述的第一安装槽内的粘料板压紧;当安装产品时,将所述的粘料板装入所述的第一安装槽内向前移动至被所述的第一限位销挡住,通过所述的快速压紧装置将所述的粘料板压紧,此时拧动所述的调整螺钉调整所述的第一限位块的位置,使产品粘接到所述的粘料板上时,左端面与所述的第一限位块贴合,后端面与所述的第二限位块贴合,且与所述的粘料板的粘接区域位于产品中部;所述的固定夹具包括固定在工作台上的安装座、第二压板和第二快速压紧装置,所述的第二压板固定在安装座上,所述的第二压板上设置有从前向后延伸的第二安装槽,所述的第二安装槽的形状和尺寸与所述的粘料板匹配,所述的第二安装槽内设置有第二限位销,当所述的粘料板安装在所述的第二安装槽内时,所述的粘料板的两个斜面与所述的第二安装槽的侧壁贴合,且所述的粘料板的平面朝上,所述的第二限位销插入所述的限位槽,此时当所述的粘料板向前移动至被所述的第二限位销挡住时,所述的第二快速压紧装置将所述的粘料板压紧,实现粘料板在所述的固定夹具上的安装。The technical solution adopted by the present invention to solve the above technical problems is: an internal circular slicer capable of ensuring the verticality of processing, including a feeding system, a cutting system, an installation system and a control system, and the installation system is used to install the product On the worktable of the feeding system, the installation system includes an adhesive plate, an adhesive clamp for fixing the product on the adhesive plate, and a fixing clamp for fixing the adhesive plate. The fixed fixture is installed on the worktable, the adhesive plate has two inclined planes symmetrical to the left and right and a plane located between the two inclined planes, and the plane is symmetrical with respect to the symmetrical planes of the two inclined planes, so The bottom of the sticking plate is provided with a bar-shaped limit groove, and the sticking fixture includes a base, a first pressure plate, a slider, a mounting block, an adjustment screw, a first limit block, a second limit block, a first limit block, and a second limit block. A quick pressing device, the first pressing plate is fixed on the base, the first pressing plate is provided with a first installation groove extending from front to back, the shape and size of the first installation groove Matching with the sticking plate, the first mounting groove is provided with a first limit pin, when the sticking plate is installed in the first mounting groove, the sticking plate The two inclined surfaces of the first installation groove are in contact with the side walls of the first installation groove, and the plane of the adhesive plate faces upwards, the first limit pin is inserted into the limit groove, and the first limit pin is inserted into the limit groove A limit pin is used to limit the position of the adhesive plate in the first installation groove; the slider is installed on the base through two rails, and the installation block is located on the base The left side of the slider is fixed on two rails, the adjustment screw passes through the installation block and the slider, when the adjustment screw is screwed, the slider can move along the The track moves left and right, the first limit block is fixed on the right end of the slider, the first limit block is located on the left side of the first pressure plate, and the second limit block The block is installed on the base and is located on the rear side of the first limit block, and the quick pressing device is installed on the first pressing plate for placing the first installation groove in the first installation groove. Press the adhesive plate; when installing the product, put the adhesive plate into the first installation slot and move forward until it is blocked by the first limit pin. The tightening device compresses the adhesive plate, and at this time, screw the adjustment screw to adjust the position of the first limit block, so that when the product is adhered to the adhesive plate, the left end surface is in contact with the adhesive plate. The first limit block is attached, the rear end surface is attached to the second limit block, and the bonding area with the adhesive plate is located in the middle of the product; The mounting seat, the second pressing plate and the second quick pressing device on the table, the second pressing plate is fixed on the mounting seat, the second pressing plate is provided with a second mounting groove extending from front to back, the The shape and size of the second installation groove match with the adhesive plate, and a second limit pin is arranged in the second installation groove. When the adhesive plate is installed in the second installation groove When inside, the two inclined surfaces of the adhesive plate are attached to the side walls of the second installation groove, and the flat surface of the adhesive plate is Face up, the second limit pin is inserted into the limit slot, at this time, when the adhesive plate moves forward to be blocked by the second limit pin, the second limit The quick pressing device compresses the adhesive plate to realize the installation of the adhesive plate on the fixing fixture.

所述的第一快速压紧装置包括第一固定座、第一压杆和第一压块,所述的第一固定座固定在所述的第一压板上,所述的第一压杆安装在所述的第一固定座上且受力能转动,所述的第一压块固定在所述的第一压杆上,当所述的第一压杆向下转动时,所述的第一压块向下移动将所述的第一安装槽内的粘料板压紧,所述的第二快速压紧装置包括第二固定座、第二压杆和第二压块,所述的第二固定座固定在所述的第二压板上,所述的第二压杆安装在所述的第二固定座上且受力能转动,所述的第二压块固定在所述的第二压杆上,当所述的第二压杆向下转动时,所述的第二压块向下移动将所述的第二安装槽内的粘料板压紧。The first quick pressing device includes a first fixing seat, a first pressing rod and a first pressing block, the first fixing seat is fixed on the first pressing plate, and the first pressing rod is installed The first pressure block is fixed on the first pressure rod on the first fixed seat and can be rotated by force. When the first pressure rod rotates downward, the first pressure block is fixed on the first pressure rod. A pressing block moves down to press the adhesive plate in the first installation groove, and the second quick pressing device includes a second fixing seat, a second pressing rod and a second pressing block. The second fixing seat is fixed on the second pressing plate, the second pressing rod is mounted on the second fixing seat and can be rotated under force, and the second pressing block is fixed on the first pressing plate. On the second pressure rod, when the second pressure rod is rotated downward, the second pressure block moves downward to press the adhesive plate in the second installation groove.

所述的切割系统包括旋转驱动机构、刀架、刀片、第一刀环和第二刀环,所述的刀片、所述的第一刀环和所述的第二刀环为外径相等的圆环形,所述的第一刀环和所述的第二刀环的内径相等,所述的刀片的内径小于所述的第一刀环的内径,所述的刀架安装在所述的工作台上,所述的刀架的后侧具有圆环形凸台和一圈螺纹孔,且该圈螺纹孔环绕在所述的圆环形凸台周围呈均匀分布,所述的圆环形凸台的外径等于所述的第二刀环的内径,所述的旋转驱动机构用于驱动所述的刀架转动,所述的第一刀环、所述的第二刀环和所述的刀片组合为刀片组件后安装在所述的刀架上,所述的刀片组件中,所述的刀片位于所述的第一刀环和所述的第二刀环之间且三者同轴,所述的刀片被所述的第一刀环和所述的第二刀环夹住,所述的第一刀环和所述的刀片的边缘处分别均匀间隔设置有一圈通孔,所述的第二刀环的边缘处均匀间隔设置有一圈连接孔,一圈连接孔由用于连接所述的第一刀环和所述的刀片的至少4个螺纹孔以及用于连接所述的刀架的多个通孔组成,至少4个螺纹孔均匀间隔分布,所述的第一刀环和所述的刀片的通孔和所述的第二刀环的至少4个螺纹孔之间通过螺钉连接;所述的刀片组件采用如下方式安装得到:先将一底盘固定在一平台上,所述的底盘上设置有圆柱形的第一凸台和第二凸台,所述的第一凸台、所述的第二凸台和所述的底盘三者同轴,所述的第一凸台位于所述的第二凸台上方,所述的第二凸台位于所述的底盘上方,所述的第一凸台的直径等于所述的刀片的内径,所述的第二凸台的直径等于所述的第一刀环和所述的第二刀环的内径,依次将所述的第二刀环、所述的刀片和所述的第一刀环层叠到所述的底盘上,此时所述的第二刀环套设在所述的第二凸台上且被所述的底盘支撑住,所述的刀片套设在所述的第一凸台上且被所述的第二刀环支撑住,所述的第一刀环环绕在所述的第一凸台外侧且被所述的刀片支撑住,调整所述的第一刀环、所述的第二刀环和所述的刀片的位置,使所述的第一刀环的通孔、所述的第二刀环的连接孔和所述的刀片的通孔 上下一一对应对齐,将一盖板盖在所述的第一刀环上,所述的盖板的周围设置有将所述的第一刀环的所有通孔露出来的多个缺口,在所述的盖板上放上垫片,采用螺钉从上到下将所述的垫片、所述的盖板和所述的第一凸台固定在一起,此时通过多个短螺钉穿过与所述的第二刀环上的至少4个螺纹孔对齐的所述的第一刀环和所述的刀片的通孔,然后和所述的第二刀环的至少4个螺纹孔拧紧,将所述的盖板、所述的垫片和所述的底盘拆除,即得到所述的刀片组件;在将所述的刀片组件安装到所述的刀架上之前,先对所述的刀架采用修正装置进行修正,所述的修正装置包括修正板、长方体结构的修正块和合金刀片,所述的修正板与所述的粘料板结构和尺寸完全一样,所述的修正块采用产品固定在所述的粘料板上相同的方法固定在所述的修正板,所述的合金刀片固定在所述的修正块上,将所述的修正板安装在第二安装槽内移动至被所述的第二限位销挡住,并通过所述的第二快速压紧装置压紧,此时所述的合金刀片位于所述的圆环形凸台的后侧,在所述的控制系统中设定工作台的进给量,控制工作台向前移动设定进给量使所述的合金刀片从所述的圆环形凸台的后端嵌入,启动所述的旋转驱动机构驱动所述的刀架转动,所述的合金刀片对圆环形凸台的后端切割使所述的圆环形凸台的后端面为垂直于水平面,所述的刀架修正完成,此时将所述的刀片组件中的第二刀环套设在所述的圆环形凸台上使所述的刀片的前端面顶靠在所述的圆环形凸台的后端面上,转动所述的刀片组件,使所述的刀片组件上剩余的通孔与所述的刀架上的螺纹孔一一对应对齐,然后采用多个长螺钉将所述的刀片组件和所述的刀架连接起来,所述的刀片组件安装完成。该结构中,通过刀片的组装和对刀架的修正。保证刀片安装的垂直度,进一步提高产品加工垂直度。The cutting system includes a rotary drive mechanism, a knife holder, a blade, a first knife ring and a second knife ring, and the blade, the first knife ring and the second knife ring are of equal outer diameter. The inner diameter of the first knife ring and the second knife ring are equal, the inner diameter of the blade is smaller than the inner diameter of the first knife ring, and the knife holder is installed on the On the worktable, the rear side of the tool holder has an annular boss and a circle of threaded holes, and the circle of threaded holes is evenly distributed around the annular boss. The outer diameter of the boss is equal to the inner diameter of the second knife ring, the rotation driving mechanism is used to drive the knife holder to rotate, the first knife ring, the second knife ring and the After the blade is assembled into a blade assembly, it is installed on the blade holder. In the blade assembly, the blade is located between the first blade ring and the second blade ring and the three are coaxial. , the blade is clamped by the first knife ring and the second knife ring, and a circle of through holes are evenly spaced at the edges of the first knife ring and the blade, and the A circle of connecting holes is evenly spaced at the edge of the second knife ring, and a circle of connecting holes consists of at least 4 threaded holes for connecting the first knife ring and the blade and for connecting the knife The frame is composed of a plurality of through holes, at least 4 threaded holes are evenly spaced, and screws are passed between the through holes of the first knife ring and the blade and the at least 4 threaded holes of the second knife ring connection; the blade assembly is installed in the following way: first, a chassis is fixed on a platform, the chassis is provided with a cylindrical first boss and a second boss, and the first boss is , the second boss and the chassis are coaxial, the first boss is located above the second boss, the second boss is located above the chassis, so The diameter of the first boss is equal to the inner diameter of the blade, and the diameter of the second boss is equal to the inner diameter of the first knife ring and the second knife ring. The second knife ring, the blade and the first knife ring are stacked on the chassis, at this time the second knife ring is sleeved on the second boss and is surrounded by the chassis Supported, the blade is sleeved on the first boss and supported by the second knife ring, the first knife ring surrounds the outside of the first boss and is supported by the second knife ring. The blade is supported, and the positions of the first knife ring, the second knife ring and the blade are adjusted so that the through hole of the first knife ring and the hole of the second knife ring are adjusted. The connecting hole and the through hole of the blade are aligned one by one, and a cover plate is covered on the first knife ring, and all the parts of the first knife ring are arranged around the cover plate. For the multiple gaps exposed by the through holes, put a gasket on the cover plate, and use screws to fix the gasket, the cover plate and the first boss together from top to bottom. At this time, a plurality of short screws are passed through the through holes of the first knife ring and the blade that are aligned with at least 4 threaded holes on the second knife ring, and then and the second knife ring At least 4 threaded holes of the knife ring are tightened, and the The cover plate, the gasket and the chassis are removed to obtain the blade assembly; before the blade assembly is installed on the blade holder, the blade holder is The correction device is used for correction. The correction device includes a correction plate, a correction block with a cuboid structure and an alloy blade. The correction plate is exactly the same in structure and size as the sticker plate. The correction block is fixed by the product. In the same way as the sticky plate is fixed on the correction plate, the alloy blade is fixed on the correction block, and the correction plate is installed in the second installation slot and moved to the desired position. The second limit pin is blocked and pressed by the second quick pressing device. At this time, the alloy blade is located on the back side of the annular boss. In the control system Set the feed amount of the worktable, control the worktable to move forward and set the feed amount so that the alloy blade is embedded from the rear end of the annular boss, and the rotary drive mechanism is activated to drive the The tool holder rotates, the alloy blade cuts the rear end of the annular boss so that the rear end surface of the annular boss is perpendicular to the horizontal plane, the tool holder is corrected, and the The second knife ring in the blade assembly is sleeved on the annular boss, so that the front end face of the blade is pressed against the rear end face of the annular boss, and the blade is rotated assembly, align the remaining through holes on the blade assembly with the threaded holes on the tool holder one-to-one correspondence, and then use a plurality of long screws to connect the blade assembly and the tool holder, so The blade assembly described above is installed. In this structure, through the assembly of the blade and the correction of the tool holder. Ensure the verticality of the blade installation and further improve the verticality of product processing.

当所述的刀片组件安装到所述的刀架上后,在进行首次切割前,先采用一校准装置对所述的固定夹具与所述的刀片的相对位置进行校准,所述的校准装置包括校准板、第一校准块、第二校准块、第三校准块和百分表,所述的校准板与所述的粘料板结构和尺寸完全一样,所述的第一校准块采用产品固定在所述的粘料板上相同的方法固定在所述的校准板,所述的第二校准块和所述的第三校准块分别安装在所述的校准板上,所述的第二校准块的后端面为平面,所述的第二校准块的后端面与所述的第一校准块的后端面位于同一平面,所述的第三校准块位于所述的第二校准块的后侧,所述的百分表安装在所述的第三校准块上,所述的百分表能够调整至顶住所述的第二校准块的后端面,在进行校准时,先在所述的校准装置中调整百分表,使所述的百分表向前移动顶住所述的第二校准块的后端面,将此时所述的百分表的数值归零,然后从所述的校准装置处将第二校准块拆除后,将所述的校准装置安装在所述的固定夹具处,此时所述的校准板位于所述的第二安装槽且移动至被所述的第二限位销挡住,并且被所述的第二快速压紧装置压紧,通过所述的控制系统控制所述的工作台复位至其内预设的初始位置处,此时调整所述的百分表使所述的百分表的向前移动顶住所述的刀片,读取此时百分表测的长度,该长度即为修正所述的刀架而导致所述的控制系统中预设的工作台初始位置与实际初始位置之间的偏差,在所述的控制系统中重新设定工作台初始位置,重新设定的初始位置为在预设初始位置基础上向前移动等于该长度的一段距离处的位置处,后续只要没有重新安装刀片,每次切割时只需要在所述的固定夹具处安装好产品,即可直接在所述的控制系统处设定料皮、进给量和其他切割相关参数进入切割程序。该结构中,由于刀架修正后使得刀具与控制系统中预设的工作台的初始位置之间的相对位置发生了改变,在更换或者安装刀具后,通过校准装置对工作台的初始位置进行一次性的校准,通过校准结果重新设定工作台的初始位置,保证整体切割过程中刀片和工作台初始位置的一致性,提高切割精度,由于该校准过程仅需更换刀片后进行一次性操作,校准过程简单,校准效率较高。After the blade assembly is installed on the blade holder, before the first cutting, a calibration device is used to calibrate the relative position of the fixed fixture and the blade. The calibration device includes: Calibration plate, first calibration block, second calibration block, third calibration block and dial indicator. The structure and size of the calibration plate and the adhesive plate are exactly the same, and the first calibration block is fixed by the product The same method on the adhesive board is fixed on the calibration plate, the second calibration block and the third calibration block are respectively installed on the calibration plate, the second calibration block The rear face of the block is a plane, the rear face of the second calibration block and the rear face of the first calibration block are located on the same plane, and the third calibration block is located on the rear side of the second calibration block , the dial indicator is installed on the third calibration block, and the dial indicator can be adjusted to withstand the rear surface of the second calibration block. Adjust the dial indicator in the calibration device, so that the dial indicator moves forward against the rear surface of the second calibration block, and the value of the dial indicator at this time is reset to zero, and then from the After the second calibration block is removed from the calibration device, the calibration device is installed at the fixed fixture. At this time, the calibration plate is located in the second installation groove and moved to the second installation slot. The limit pin is blocked and pressed by the second quick pressing device, and the worktable is controlled by the control system to reset to its preset initial position, and the percentage is adjusted at this time. The watch makes the forward movement of the dial indicator against the blade, and reads the length measured by the dial indicator at this time. This length is the correction of the tool holder and the preset in the control system. The deviation between the initial position of the worktable and the actual initial position, the initial position of the worktable is reset in the control system, and the initial position to be reset is to move forward on the basis of the preset initial position equal to the length of At a certain distance, as long as the blade is not re-installed in the future, it is only necessary to install the product at the fixed fixture for each cutting, and then the material skin, feed rate and Other cutting-related parameters enter the cutting program. In this structure, since the relative position between the tool and the initial position of the worktable preset in the control system is changed after the tool rest is corrected, after the tool is replaced or installed, the initial position of the worktable is checked once by the calibration device. The original position of the worktable is reset through the calibration result, to ensure the consistency of the initial position of the blade and the worktable during the overall cutting process, and to improve the cutting accuracy, because the calibration process only needs to perform a one-time operation after replacing the blade. The process is simple and the calibration efficiency is high.

与现有技术相比,本发明的优点在于通过在粘料板上设置左右对称的两个斜面以及位于两个斜面之间的一个平面,平面相对于两个斜面的对称面呈左右对称,粘料板的底部设置有条形限位槽,粘料夹具包括底座、第一压板、滑块、安装块、调整螺钉、第一限位块、第二限位块、第一快速压紧装置,第一压板固定在底座上,第一压板上设置有从前向后延伸的第一安装槽,第一安装槽的形状和尺寸与粘料板匹配,第一安装槽内设置有第一限位销,当粘料板安装在第一安装槽内时,粘料板的两个斜面与第一安装槽的侧壁贴合,且粘料板的平面朝上,第一限位销插入限位槽,第一限位销用于限定粘料板在第一安装槽内的位置;滑块通过两个轨道安装在底座上,安装块位于滑块的左侧且固定在两个轨道上,调整螺钉穿过安装块和滑块,当拧动调整螺钉时,滑块能沿轨道左右移动,第一限位块固定在滑块右端,第一限位块位于第一压板的左侧,第二限位块安装在底座上且位于第一限位块的后侧,快速压紧装置安装在第一压板上,用于将第一安装槽内的粘料板压紧;当安装产品时,将粘料板装入第一安装槽内向前移动至被第一限位销挡住,通过快速压紧装置将粘料板压紧,此时拧动调整螺钉调整第一限位块的位置,使产品粘接到粘料板上时,左端面与第一限位块贴合,后端面与第二限位块贴合,且与粘料板的粘接区域位于产品中部;固定夹具包括固定在工作台上的安装座、第二压板和第二快速压紧装置,第二压板固定在安装座上,第二压板上设置有从前向后延伸的第二安装槽,第二安装槽的形状和尺寸与粘料板匹配,第二安装槽内设置有第二限位销,当粘料板安装在第二安装槽内时,粘料板的两个斜面与第二安装槽的侧壁贴合,且粘料板的平面朝上,第二限位销插入限位槽,此时当粘料板向前移动至被第二限位销挡住时,第二快速压紧装置将粘料板压紧,实现粘料板在固定夹具上的安装,由此,通过粘料板与粘料夹具的配合使产品在粘料板上的安装位置恒定,且通过粘料板和固定夹具的配合,产品在固定夹具上的位置保持一致,由此使得产品能够垂直于与切割系统中的刀具, 由此本发明在切割过程中,可以提高产品相对于刀片的垂直度,保证产品的加工垂直度。Compared with the prior art, the advantage of the present invention lies in that by arranging two left-right symmetrical inclined planes and a plane located between the two inclined planes on the sticker plate, the plane is left-right symmetrical with respect to the symmetrical planes of the two inclined planes, and the adhesive The bottom of the material plate is provided with a strip-shaped limit groove, and the sticking fixture includes a base, a first pressure plate, a slider, a mounting block, an adjustment screw, a first limit block, a second limit block, and a first quick pressing device. The first pressing plate is fixed on the base, and the first pressing plate is provided with a first installation groove extending from front to rear, the shape and size of the first installation groove are matched with the adhesive plate, and a first limit pin is arranged in the first installation groove , when the adhesive plate is installed in the first installation groove, the two inclined surfaces of the adhesive plate are attached to the side walls of the first installation groove, and the plane of the adhesive plate faces upward, and the first limit pin is inserted into the limit groove , the first limit pin is used to limit the position of the adhesive plate in the first installation groove; the slider is installed on the base through two rails, the installation block is located on the left side of the slider and fixed on the two rails, adjust the screw Passing through the mounting block and the slider, when the adjusting screw is twisted, the slider can move left and right along the track, the first limit block is fixed on the right end of the slider, the first limit block is located on the left side of the first pressure plate, the second limit The position block is installed on the base and is located on the back side of the first limit block, and the quick pressing device is installed on the first pressing plate to press the adhesive plate in the first installation groove; The material plate is loaded into the first installation slot and moved forward until it is blocked by the first limit pin, and the adhesive plate is pressed by the quick pressing device. When it is bonded to the sticky board, the left end face is attached to the first limit block, the rear end face is attached to the second limit block, and the bonding area with the sticky board is located in the middle of the product; The mounting seat, the second pressing plate and the second quick pressing device on the table, the second pressing plate is fixed on the mounting seat, the second pressing plate is provided with a second mounting groove extending from front to back, the shape and size of the second mounting groove Matching with the adhesive plate, a second limit pin is arranged in the second installation groove. When the adhesive plate is installed in the second installation groove, the two inclined surfaces of the adhesive plate are attached to the side walls of the second installation groove. And the plane of the sticking plate is facing upwards, the second limit pin is inserted into the limit slot, at this time, when the sticking plate moves forward to be blocked by the second limit pin, the second quick pressing device compresses the sticking plate , to realize the installation of the sticky board on the fixed fixture, thus, the installation position of the product on the sticky board is constant through the cooperation of the sticky board and the sticky fixture, and through the cooperation of the sticky board and the fixed fixture, the product is The position on the fixed fixture is kept consistent, so that the product can be perpendicular to the cutter in the cutting system, so that the present invention can improve the perpendicularity of the product relative to the blade during the cutting process to ensure the perpendicularity of the product processing.

附图说明Description of drawings

图1为本发明的能够保证加工垂直度的内圆切片机的粘料板和粘料夹具的装配图;Fig. 1 is the assembly drawing of the sticking plate and sticking fixture of the inner circle slicer capable of guaranteeing processing verticality of the present invention;

图2为本发明的能够保证加工垂直度的内圆切片机的粘料板和粘料夹具的分解图;Fig. 2 is the exploded view of the sticking plate and sticking fixture of the inner circle slicer capable of guaranteeing processing verticality of the present invention;

图3为本发明的能够保证加工垂直度的内圆切片机的粘料板和固定夹具及切割系统的装配图;Fig. 3 is the assembly drawing of the sticking plate, the fixing fixture and the cutting system of the inner circle slicer capable of guaranteeing the processing verticality of the present invention;

图4为本发明的能够保证加工垂直度的内圆切片机的修正装置的工作状态图;Fig. 4 is the working state diagram of the correction device of the inner circle slicer capable of guaranteeing the machining verticality of the present invention;

图5为本发明的能够保证加工垂直度的内圆切片机的刀具组件安装分解图;5 is an exploded view of the installation of the cutter assembly of the inner circle slicer capable of guaranteeing the machining verticality of the present invention;

图6为本发明的能够保证加工垂直度的内圆切片机的校准装置的结构图;Fig. 6 is the structure diagram of the calibration device of the inner circle slicer capable of guaranteeing the machining verticality of the present invention;

图7为本发明的能够保证加工垂直度的内圆切片机的校准装置的工作状态图。FIG. 7 is a working state diagram of the calibration device of the internal circular slicer capable of ensuring the verticality of processing according to the present invention.

具体实施方式Detailed ways

以下结合附图实施例对本发明作进一步详细描述。The present invention will be further described in detail below with reference to the embodiments of the accompanying drawings.

实施例一:如图1~图3所示,一种能够保证加工垂直度的内圆切片机,包括进给系统、切割系统、安装系统和控制系统,安装系统用于将产品安装到进给系统的工作台上,安装系统包括粘料板1、用于将产品固定于粘料板1上的粘料夹具及用于固定粘料板1的固定夹具组成,固定夹具安装在工作台上,粘料板1具有左右对称的两个斜面2-1以及位于两个斜面2-1之间的一个平面2-2,平面2-2相对于两个斜面2-1的对称面呈左右对称,粘料板1的底部设置有条形限位槽3,粘料夹具包括底座4、第一压板5、滑块6、安装块7、调整螺钉8、第一限位块9、第二限位块10、第一快速压紧装置,第一压板5固定在底座4上,第一压板5上设置有从前向后延伸的第一安装槽11,第一安装槽11的形状和尺寸与粘料板1匹配,第一安装槽11内设置有第一限位销12,当粘料板1安装在第一安装槽11内时,粘料板1的两个斜面2-1与第一安装槽11的侧壁贴合,且粘料板1的平面2-2朝上,第一限位销12插入条形限位槽3,第一限位销12用于限定粘料板1在第一安装槽11内的位置;滑块6通过两个轨道13安装在底座4上,安装块7位于滑块6的左侧且固定在两个轨道13上,调整螺钉8穿过安装块7和滑块6,当拧动调整螺钉8时,滑块6能沿轨道13左右移动,第一限位块9固定在滑块6右端,第一限位块9位于第一压板5的左侧,第二限位块10安装在底座4上且位于第一限位块9的后侧,快速压紧装置安装在第一压板5上,用于将第一安装槽11内的粘料板1压紧;当安装产品时,将粘料板1装入第一安装槽11内向前移动至被第一限位销12挡住,通过快速压紧装置将粘料板1压紧,此时拧动调整螺钉8调整第一限位块9的位置,使产品A粘接到粘料板1上时,左端面与第一限位块9贴合,后端面与第二限位块10贴合,且与粘料板1的粘接区域位于产品中部;固定夹具包括固定在工作台上的安装座14、第二压板15和第二快速压紧装置,第二压板15固定在安装座14上,第二压板15上设置有从前向后延伸的第二安装槽16,第二安装槽16的形状和尺寸与粘料板1匹配,第二安装槽16内设置有第二限位销,当粘料板1安装在第二安装槽16内时,粘料板1的两个斜面2-1与第二安装槽16的侧壁贴合,且粘料板1的平面2-2朝上,第二限位销插入条形限位槽3,此时当粘料板1向前移动至被第二限位销挡住时,第二快速压紧装置将粘料板1压紧,实现粘料板1在固定夹具上的安装。Embodiment 1: As shown in Figures 1 to 3, an internal circular slicer capable of ensuring the verticality of processing includes a feeding system, a cutting system, an installation system and a control system, and the installation system is used to install the product into the feeding system. On the workbench of the system, the installation system consists of a sticky board 1, a sticky fixture for fixing the product on the sticky board 1, and a fixing fixture for fixing the sticky board 1. The fixture is installed on the workbench. The adhesive board 1 has two inclined planes 2-1 that are symmetrical on the left and right and a plane 2-2 located between the two inclined planes 2-1. The plane 2-2 is symmetrical with respect to the symmetrical planes of the two inclined planes 2-1. The bottom of the sticking plate 1 is provided with a strip limit groove 3, and the sticking fixture includes a base 4, a first pressure plate 5, a slider 6, a mounting block 7, an adjustment screw 8, a first limit block 9, and a second limit Block 10, the first quick pressing device, the first pressing plate 5 is fixed on the base 4, the first pressing plate 5 is provided with a first installation groove 11 extending from front to back, the shape and size of the first installation groove 11 are related to the adhesive material The board 1 is matched, and the first limit pin 12 is arranged in the first installation groove 11. When the adhesive board 1 is installed in the first installation groove 11, the two inclined surfaces 2-1 of the adhesive board 1 are connected to the first installation groove. The side wall of 11 is attached, and the plane 2-2 of the adhesive sheet 1 is facing upward, the first limit pin 12 is inserted into the strip limit groove 3, and the first limit pin 12 is used to limit the adhesive sheet 1 to the first position. The position in the installation groove 11; the slider 6 is installed on the base 4 through the two rails 13, the installation block 7 is located on the left side of the slider 6 and is fixed on the two rails 13, and the adjustment screw 8 passes through the installation block 7 and the slider. Block 6, when the adjusting screw 8 is twisted, the slider 6 can move left and right along the track 13, the first limit block 9 is fixed on the right end of the slider 6, the first limit block 9 is located on the left side of the first pressure plate 5, The second limit block 10 is installed on the base 4 and is located on the rear side of the first limit block 9 , and the quick pressing device is installed on the first pressing plate 5 for pressing the adhesive plate 1 in the first installation groove 11 . ; When installing the product, put the adhesive plate 1 into the first installation slot 11 and move forward until it is blocked by the first limit pin 12, press the adhesive plate 1 by the quick pressing device, and then turn the adjustment screw. 8. Adjust the position of the first limit block 9 so that when the product A is adhered to the adhesive plate 1, the left end face is fitted with the first limit block 9, the rear end face is fitted with the second limit block 10, and is The bonding area of the adhesive plate 1 is located in the middle of the product; the fixing fixture includes a mounting seat 14 fixed on the worktable, a second pressing plate 15 and a second quick pressing device, the second pressing plate 15 is fixed on the mounting seat 14, the second The pressing plate 15 is provided with a second installation groove 16 extending from the front to the rear. The shape and size of the second installation groove 16 are matched with the adhesive plate 1. A second limit pin is arranged in the second installation groove 16. 1 When installed in the second installation groove 16, the two inclined surfaces 2-1 of the adhesive plate 1 are attached to the side walls of the second installation groove 16, and the plane 2-2 of the adhesive plate 1 faces upward, and the second limit is The position pin is inserted into the bar-shaped limit slot 3. At this time, when the adhesive plate 1 moves forward and is blocked by the second limit pin, the second quick pressing device compresses the adhesive plate 1, so that the adhesive plate 1 is in mounting on the fixture Pack.

本实施例中,第一快速压紧装置包括第一固定座17、第一压杆18和第一压块19,第一固定座17固定在第一压板5上,第一压杆18安装在第一固定座17上且受力能转动,第一压块19固定在第一压杆18上,当第一压杆18向下转动时,第一压块19向下移动将第一安装槽11内的粘料板1压紧,第二快速压紧装置包括第二固定座20、第二压杆21和第二压块22,第二固定座20固定在第二压板15上,第二压杆21安装在第二固定座20上且受力能转动,第二压块22固定在第二压杆21上,当第二压杆21向下转动时,第二压块22向下移动将第二安装槽16内的粘料板1压紧。In this embodiment, the first quick pressing device includes a first fixing seat 17 , a first pressing rod 18 and a first pressing block 19 . The first fixing seat 17 is fixed on the first pressing plate 5 , and the first pressing rod 18 is installed on the first pressing plate 5 . On the first fixing seat 17 and can be rotated by force, the first pressing block 19 is fixed on the first pressing rod 18. When the first pressing rod 18 rotates downward, the first pressing block 19 moves downward to remove the first mounting groove. The adhesive plate 1 in 11 is pressed, and the second quick pressing device includes a second fixing seat 20, a second pressing rod 21 and a second pressing block 22. The second fixing seat 20 is fixed on the second pressing plate 15, and the second pressing The pressure rod 21 is installed on the second fixed seat 20 and can be rotated under force, and the second pressure block 22 is fixed on the second pressure rod 21. When the second pressure rod 21 rotates downward, the second pressure block 22 moves downward. Press the adhesive plate 1 in the second installation groove 16 tightly.

如图4和图5所示,本实施例中,切割系统包括旋转驱动机构、刀架23、刀片24、第一刀环25和第二刀环26,刀片24、第一刀环25和第二刀环26为外径相等的圆环形,第一刀环25和第二刀环26的内径相等,刀片24的内径小于第一刀环25的内径,刀架23安装在工作台上,刀架23的后侧具有圆环形凸台27和一圈螺纹孔,且该圈螺纹孔环绕在圆环形凸台27周围呈均匀分布,圆环形凸台27的外径等于第二刀环26的内径,旋转驱动机构用于驱动刀架23转动,第一刀环25、第二刀环26和刀片24组合为刀片组件后安装在刀架23上,刀片组件中,刀片24位于第一刀环25和第二刀环26之间且三者同轴,刀片24被第一刀环25和第二刀环26夹住,第一刀环25和刀片24的边缘处分别均匀间隔设置有一圈通孔,第二刀环26的边缘处均匀间隔设置有一圈连接孔,一圈连接孔由用于连接第一刀环25和刀片24的至少4个螺纹孔以及用于连接刀架23的多个通孔组成,至少4个螺纹孔均匀间隔分布,第一刀环25和刀片24的通孔和第二刀环26的至少4个螺纹孔之间通过螺钉连接;刀片组件采用如下方式安装得到:先将一底盘28固定在一平台上,底盘28上设置有圆柱形的第一凸台29和第二凸台30,第一凸台29、第二凸台30和底盘28三者同轴,第一凸台29位于第二凸台30上方,第二凸台30位于底盘28上方,第一凸台29的直径等于刀片24的内径,第二凸台30的直径等于第一刀环25和第二刀环26的内径,依次将第二刀环26、刀片24和第一刀环25层叠到底盘28上,此时第二刀环26套设在第二凸台30上且被底盘28支撑住,刀片24套设在第一凸台29上且被第二刀环26支撑住,第一刀环25环绕在第一凸台29外侧且被刀片24支撑住,调整第一刀环25、第二刀环26和刀片24的位置,使第一刀环25的通孔、第二刀环26的连接孔和刀片24的通孔上下一一对应对齐,将一盖板31盖在第一刀环25上,盖板31的周围设置有将第一刀环25上的所有通孔露出来的多个缺口,在盖板31上放上垫片32,采用紧固螺钉33从上到下将垫片32、盖板31和第一凸台29固定在一起,此时通过多个短螺钉34穿过与第二刀环26上的至少4个螺纹孔对齐的第一刀环25和刀片24的通孔,然后和第二刀环26的至少4个螺纹孔拧紧,将盖板31、垫片32和底盘28拆除,即得到刀片组件;在将刀片组件安装到刀架23上之前,先对刀架23采用修正装置进行修正,修正装置包括修正板35、长方体结构的修正块36-1和合金刀片36-2,修正板35与粘料板1结构和尺寸完全一样,修正块36-1采用产品固定在粘料板1上相同的方法固定在修正板35,合金刀片36-2固定在修正块36-1上,将修正板35安装在第二安装槽16内移动至被第二限位销挡住,并通过第二快速压紧装置压紧,此时合金刀片36-2位于圆环形凸台27的后侧,在控制系统中设定工作台的进给量,控制工作台向前移动设定进给量使合金刀片36-2从圆环形凸台27的后端嵌入,启动旋转驱动机构驱动刀架23转动,合金刀片36-2对圆环形凸台27的后端切割使圆环形凸台27的后端面为垂直于水平面,刀架23修正完成,此时将刀片组件中的第二刀环26套设在圆环形凸台27上使刀片24的前端面顶靠在圆环形凸台27的后端面上,转动刀片组件,使刀片组件上剩余的通孔与刀架23上的螺纹孔一一对应对齐,然后采用多个长螺钉将刀片组件和刀架23连接起来,刀片组件安装完成。As shown in FIGS. 4 and 5 , in this embodiment, the cutting system includes a rotary drive mechanism, a knife holder 23 , a blade 24 , a first knife ring 25 and a second knife ring 26 , the blade 24 , the first knife ring 25 and the second knife ring 26 The second knife rings 26 are circular rings with equal outer diameters, the inner diameters of the first knife ring 25 and the second knife ring 26 are equal, the inner diameter of the blade 24 is smaller than the inner diameter of the first knife ring 25, and the tool holder 23 is installed on the workbench, The rear side of the tool holder 23 has an annular boss 27 and a circle of threaded holes, and the circle of threaded holes is evenly distributed around the annular boss 27, and the outer diameter of the annular boss 27 is equal to the second knife The inner diameter of the ring 26, the rotary drive mechanism is used to drive the blade holder 23 to rotate, the first blade ring 25, the second blade ring 26 and the blade 24 are assembled into a blade assembly and then mounted on the blade holder 23. In the blade assembly, the blade 24 is located in the first blade assembly. Between the first knife ring 25 and the second knife ring 26 and the three are coaxial, the blade 24 is clamped by the first knife ring 25 and the second knife ring 26, and the edges of the first knife ring 25 and the blade 24 are evenly spaced respectively There is a circle of through holes, and a circle of connecting holes are evenly spaced at the edge of the second knife ring 26, and one circle of the connecting holes consists of at least four threaded holes for connecting the first knife ring 25 and the blade 24 and for connecting the knife holder 23. It is composed of a plurality of through holes, at least 4 threaded holes are evenly spaced, and the through holes of the first knife ring 25 and the blade 24 and the at least 4 threaded holes of the second knife ring 26 are connected by screws; Installation: First, a chassis 28 is fixed on a platform, and the chassis 28 is provided with a cylindrical first boss 29 and a second boss 30, the first boss 29, the second boss 30 and the chassis 28. Coaxial, the first boss 29 is located above the second boss 30, the second boss 30 is located above the chassis 28, the diameter of the first boss 29 is equal to the inner diameter of the blade 24, and the diameter of the second boss 30 is equal to the first blade The inner diameter of the ring 25 and the second knife ring 26, the second knife ring 26, the blade 24 and the first knife ring 25 are stacked on the chassis 28 in sequence, and the second knife ring 26 is sleeved on the second boss 30 at this time. Supported by the chassis 28, the blade 24 is sleeved on the first boss 29 and supported by the second knife ring 26, the first knife ring 25 surrounds the outside of the first boss 29 and is supported by the blade 24, adjust the first The positions of the knife ring 25, the second knife ring 26 and the blade 24 are aligned so that the through holes of the first knife ring 25, the connecting holes of the second knife ring 26 and the through holes of the blade 24 are aligned one by one, and a cover plate 31 Cover on the first knife ring 25, around the cover plate 31 are provided with a plurality of notches exposing all the through holes on the first knife ring 25, put the gasket 32 on the cover plate 31, and use the fastening screws 33 The washer 32 , the cover plate 31 and the first boss 29 are fixed together from top to bottom, and at this time a plurality of short screws 34 are passed through the first knife aligned with the at least 4 threaded holes on the second knife ring 26 The through holes of the ring 25 and the blade 24 are then screwed with at least 4 threaded holes of the second blade ring 26, and the cover plate 31, the gasket 32 and the chassis 28 are removed to obtain the blade assembly; after installing the blade assembly to the blade holder Before 23 is installed, first pick the tool holder 23 The correction device is used for correction. The correction device includes a correction plate 35, a correction block 36-1 with a cuboid structure and an alloy blade 36-2. The correction plate 35 is exactly the same in structure and size as the adhesive plate 1. The correction block 36-1 is fixed by the product Fix the correction plate 35 on the adhesive plate 1 in the same way, fix the alloy blade 36-2 on the correction block 36-1, install the correction plate 35 in the second installation groove 16 and move it until it is blocked by the second limit pin , and is pressed by the second quick pressing device. At this time, the alloy blade 36-2 is located on the rear side of the annular boss 27. The alloy blade 36-2 is inserted from the rear end of the annular boss 27 at a given feed rate, the rotary drive mechanism is activated to drive the tool holder 23 to rotate, and the alloy blade 36-2 cuts the rear end of the annular boss 27 to make a circular The rear end surface of the annular boss 27 is perpendicular to the horizontal plane, and the correction of the tool holder 23 is completed. At this time, the second knife ring 26 in the blade assembly is sleeved on the annular boss 27 so that the front end surface of the blade 24 is abutted against. On the rear end surface of the annular boss 27, rotate the blade assembly to align the remaining through holes on the blade assembly with the threaded holes on the tool holder 23 in one-to-one correspondence, and then use a plurality of long screws to connect the blade assembly and the tool holder 23 Up, the blade assembly is installed.

如图6和图7所示,本实施例中,当刀片组件安装到刀架23上后,在进行首次切割前,先采用一校准装置对固定夹具与刀片24的相对位置进行校准,校准装置包括校准板37、第一校准块38、第二校准块39、第三校准块40和百分表41,校准板37与粘料板1结构和尺寸完全一样,第一校准块38采用产品固定在粘料板1上相同的方法固定在校准板37,第二校准块39和第三校准块40分别安装在校准板37上,第二校准块39的后端面为平面,第二校准块39的后端面与第一校准块38的后端面位于同一平面,第三校准块40位于第二校准块39的后侧,百分表41安装在第三校准块40上,百分表41能够调整至顶住第二校准块39的后端面,在进行校准时,先在校准装置中调整百分表41,使百分表41向前移动顶住第二校准块39的后端面,将此时百分表41的数值归零,然后从校准装置处将第二校准块39拆除后,将校准装置安装在固定夹具处,此时校准板37位于第二安装槽16且移动至被第二限位销挡住,并且被第二快速压紧装置压紧,通过控制系统控制工作台复位至其内当前预设的初始位置处,此时调整百分表41使百分表41的向前移动顶住刀片24,读取此时百分表41测的长度,该长度即为修正刀架23而导致控制系统中预设的工作台初始位置与实际初始位置之间的偏差,在控制系统中重新设定工作台初始位置,重新设定的初始位置为在预设初始位置基础上向前移动等于该长度的一段距离处的位置处,后续只要没有重新安装刀片24,每次切割时只需要在固定夹具处安装好产品,即可直接在控制系统处设定料皮、进给量和其他切割相关参数进入切割程序。As shown in FIGS. 6 and 7 , in this embodiment, after the blade assembly is installed on the blade holder 23, before the first cutting, a calibration device is used to calibrate the relative position of the fixing fixture and the blade 24. The calibration device It includes a calibration plate 37, a first calibration block 38, a second calibration block 39, a third calibration block 40 and a dial indicator 41. The calibration plate 37 has exactly the same structure and size as the adhesive plate 1, and the first calibration block 38 is fixed by a product The adhesive plate 1 is fixed on the calibration plate 37 in the same way. The second calibration block 39 and the third calibration block 40 are respectively installed on the calibration plate 37. The rear end surface of the second calibration block 39 is flat, and the second calibration block 39 The rear end face of the first calibration block 38 is in the same plane as the rear end face of the first calibration block 38, the third calibration block 40 is located at the rear side of the second calibration block 39, the dial indicator 41 is installed on the third calibration block 40, and the dial indicator 41 can be adjusted To stand against the rear face of the second calibration block 39, when calibrating, first adjust the dial indicator 41 in the calibration device, so that the dial indicator 41 moves forward against the rear face of the second calibration block 39, The value of the dial indicator 41 is reset to zero, then the second calibration block 39 is removed from the calibration device, and the calibration device is installed at the fixing fixture. At this time, the calibration plate 37 is located in the second installation slot 16 and moved to the second limit. The position pin is blocked and pressed by the second quick pressing device, and the worktable is controlled by the control system to reset to the current preset initial position. At this time, the dial indicator 41 is adjusted to move the dial indicator 41 forward. Hold the blade 24, read the length measured by the dial indicator 41 at this time, this length is the deviation between the preset initial position of the table in the control system and the actual initial position caused by the correction of the tool holder 23, and re-run in the control system. Set the initial position of the worktable, and the reset initial position is a position that moves forward a distance equal to the length on the basis of the preset initial position. As long as the blade 24 is not reinstalled in the future, it only needs to be After installing the product at the fixed fixture, you can directly set the skin, feed and other cutting-related parameters at the control system to enter the cutting program.

Claims (2)

1. An inner circle slicing machine capable of guaranteeing processing verticality comprises a feeding system, a cutting system, an installation system and a control system, wherein the installation system is used for installing a product on a workbench of the feeding system, the installation system comprises a material sticking plate, a material sticking clamp used for fixing the product on the material sticking plate and a fixing clamp used for fixing the material sticking plate, and the fixing clamp is installed on the workbench and is characterized in that the material sticking plate is provided with two inclined planes which are bilaterally symmetrical and a plane positioned between the two inclined planes, the plane is bilaterally symmetrical relative to the symmetrical plane of the two inclined planes, a strip-shaped limiting groove is arranged at the bottom of the material sticking plate, the material sticking clamp comprises a base, a first pressing plate, a sliding block, an installation block, an adjusting screw, a first limiting block, a second limiting block and a first quick pressing device, the first pressing plate is fixed on the base, a first mounting groove extending from front to back is formed in the first pressing plate, the shape and the size of the first mounting groove are matched with those of the bonding plate, a first limiting pin is arranged in the first mounting groove, when the bonding plate is mounted in the first mounting groove, two inclined surfaces of the bonding plate are attached to the side wall of the first mounting groove, the plane of the bonding plate faces upwards, the first limiting pin is inserted into the limiting groove, and the first limiting pin is used for limiting the position of the bonding plate in the first mounting groove; the slide block is installed on the base through two rails, the installation block is positioned on the left side of the slide block and fixed on the two rails, the adjusting screw penetrates through the installation block and the slide block, when the adjusting screw is screwed, the slide block can move left and right along the rails, the first limit block is fixed at the right end of the slide block, the first limit block is positioned on the left side of the first pressure plate, the second limit block is installed on the base and positioned on the rear side of the first limit block, and the rapid pressing device is installed on the first pressure plate and used for pressing the adhesive plate in the first installation groove; when a product is installed, the sticky material plate is installed in the first installation groove and moves forwards until the sticky material plate is blocked by the first limiting pin, the sticky material plate is pressed tightly through the quick pressing device, the adjusting screw is screwed to adjust the position of the first limiting block at the moment, when the product is adhered to the sticky material plate, the left end face is attached to the first limiting block, the rear end face is attached to the second limiting block, and the adhesion area of the left end face and the adhesion area of the second limiting block is located in the middle of the product; the fixing clamp comprises a mounting seat fixed on the workbench, a second pressing plate and a second quick pressing device, the second pressing plate is fixed on the mounting seat and is provided with a second mounting groove extending from front to back, the shape and the size of the second mounting groove are matched with those of the material sticking plate, a second limiting pin is arranged in the second mounting groove, when the material sticking plate is arranged in the second mounting groove, two inclined planes of the material sticking plate are attached to the side wall of the second mounting groove, the plane of the material sticking plate faces upwards, the second limiting pin is inserted into the limiting groove, when the material sticking plate moves forwards to be blocked by the second limiting pin, the second quick pressing device presses the material sticking plate tightly to realize the installation of the material sticking plate on the fixing clamp;
the cutting system comprises a rotary driving mechanism, a tool rest, a blade, a first tool ring and a second tool ring, wherein the blade, the first tool ring and the second tool ring are in a circular ring shape with equal outer diameters, the inner diameters of the first tool ring and the second tool ring are equal, the inner diameter of the blade is smaller than the inner diameter of the first tool ring, the tool rest is installed on the workbench, a circular ring-shaped boss and a circle of threaded holes are formed in the rear side of the tool rest and are uniformly distributed around the circular ring-shaped boss in a surrounding mode, the outer diameter of the circular ring-shaped boss is equal to the inner diameter of the second tool ring, the rotary driving mechanism is used for driving the tool rest to rotate, the first tool ring, the second tool ring and the blade of the blade assembly are installed on the tool rest after being combined into the blade assembly, and in the tool rest, the blade is positioned between the first cutter ring and the second cutter ring and is coaxial with the first cutter ring and the second cutter ring, the blade is clamped by the first cutter ring and the second cutter ring, a circle of through holes are uniformly arranged at the edges of the first cutter ring and the blade at intervals respectively, a circle of connecting holes are uniformly arranged at the edge of the second cutter ring at intervals, the circle of connecting holes consists of at least 4 threaded holes for connecting the first cutter ring and the blade and a plurality of through holes for connecting the cutter frame, at least 4 threaded holes are uniformly distributed at intervals, and the through holes of the first cutter ring and the blade are connected with at least 4 threaded holes of the second cutter ring through screws;
the blade assembly is installed in the following mode: firstly, fixing a chassis on a platform, wherein the chassis is provided with a first cylindrical boss and a second cylindrical boss, the first boss, the second boss and the chassis are coaxial, the first boss is positioned above the second boss, the second boss is positioned above the chassis, the diameter of the first boss is equal to the inner diameter of the blade, the diameter of the second boss is equal to the inner diameters of the first cutter ring and the second cutter ring, the blade and the first cutter ring are sequentially laminated on the chassis, the second cutter ring is sleeved on the second boss and supported by the chassis, the blade is sleeved on the first boss and supported by the second cutter ring, and the first cutter ring surrounds the outer side of the first boss and is supported by the blade, adjusting the positions of the first cutter ring, the second cutter ring and the blade to enable the through holes of the first cutter ring, the connecting holes of the second cutter ring and the through holes of the blade to be vertically aligned in a one-to-one correspondence manner, covering a cover plate on the first cutter ring, a plurality of gaps for exposing all the through holes of the first cutter ring are arranged around the cover plate, placing a gasket on the cover plate, fixing the gasket, the cover plate and the first boss together from top to bottom by using screws, and then passing a plurality of short screws through the through holes of the first cutter ring and the blade which are aligned with at least 4 threaded holes on the second cutter ring, then the blade assembly is screwed with at least 4 threaded holes of the second cutter ring, and the cover plate, the gasket and the bottom plate are removed, so that the blade assembly is obtained;
before the blade assembly is installed on the blade holder, the blade holder is corrected by a correction device, the correction device comprises a correction plate, a correction block with a cuboid structure and an alloy blade, the correction plate and the material bonding plate have the same structure and size, the correction block is fixed on the correction plate by the same method of fixing the product on the material bonding plate, the alloy blade is fixed on the correction block, the correction plate is installed in a second installation groove and moved to be blocked by a second limiting pin and is pressed by a second quick pressing device, the alloy blade is positioned at the rear side of the circular boss, the feeding amount of a workbench is set in the control system, the workbench is controlled to move forwards to set the feeding amount to enable the alloy blade to be embedded into the rear end of the circular boss, starting the rotary driving mechanism to drive the tool rest to rotate, cutting the rear end of the circular boss by the alloy blade to enable the rear end face of the circular boss to be vertical to the horizontal plane, finishing the correction of the tool rest, sleeving a second blade ring in the blade assembly on the circular boss to enable the front end face of the blade to be abutted against the rear end face of the circular boss, rotating the blade assembly to enable the residual through holes in the blade assembly to be aligned with the threaded holes in the tool rest in a one-to-one correspondence mode, then connecting the blade assembly with the tool rest by adopting a plurality of long screws, and finishing the installation of the blade assembly;
after the blade assembly is installed on the tool rest and before the blade assembly is cut for the first time, a calibration device is adopted to calibrate the relative position of the fixing clamp and the blade, the calibration device comprises a calibration plate, a first calibration block, a second calibration block, a third calibration block and a dial indicator, the calibration plate and the adhesive plate have the same structure and size, the first calibration block is fixed on the calibration plate by adopting the same method of fixing a product on the adhesive plate, the second calibration block and the third calibration block are respectively installed on the calibration plate, the rear end face of the second calibration block is a plane, the rear end face of the second calibration block and the rear end face of the first calibration block are positioned on the same plane, the third calibration block is positioned at the rear side of the second calibration block, and the dial indicator is installed on the third calibration block, the dial indicator can be adjusted to abut against the rear end face of the second calibration block, when calibration is carried out, the dial indicator is adjusted in the calibration device firstly, the dial indicator is enabled to move forwards to abut against the rear end face of the second calibration block, the numerical value of the dial indicator is zeroed, then the second calibration block is detached from the calibration device, the calibration device is installed at the fixing clamp, the calibration plate is located at the second installation groove and moves to be blocked by the second limiting pin and is pressed by the second quick pressing device, the workbench is controlled to reset to the preset initial position in the workbench through the control system, the dial indicator is adjusted to enable the dial indicator to move forwards to abut against the blade, the length measured by the dial indicator at the moment is read, and the length is the length which is used for correcting the tool rest to cause the preset initial position and the initial position of the workbench in the control system And resetting the initial position of the workbench in the control system according to the deviation between the actual initial positions, wherein the reset initial position is a position which is moved forward by a distance equal to the length on the basis of the preset initial position, and the peel, the feed amount and other cutting related parameters can be directly set in the control system to enter a cutting program only by installing a product at the fixed clamp during each cutting as long as a blade is not installed again.
2. The inside diameter slicer capable of ensuring processing verticality according to claim 1, wherein the first rapid pressing device comprises a first fixing seat, a first pressing rod and a first pressing block, the first fixing seat is fixed on the first pressing plate, the first pressing rod is installed on the first fixing seat and can be rotated under stress, the first pressing block is fixed on the first pressing rod, when the first pressing rod rotates downwards, the first pressing block moves downwards to press the adhesive plate in the first mounting groove, the second rapid pressing device comprises a second fixing seat, a second pressing rod and a second pressing block, the second fixing seat is fixed on the second pressing plate, the second pressing rod is installed on the second fixing seat and can be rotated under stress, and the second pressing block is fixed on the second pressing rod, when the second pressure lever rotates downwards, the second pressure block moves downwards to press the adhesive plate in the second mounting groove.
CN202110965986.6A 2021-08-23 2021-08-23 Inner circle slicing machine capable of guaranteeing machining verticality Active CN113787231B (en)

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