CN113783065A - Automatic insert machine of commutator - Google Patents
Automatic insert machine of commutator Download PDFInfo
- Publication number
- CN113783065A CN113783065A CN202111019005.5A CN202111019005A CN113783065A CN 113783065 A CN113783065 A CN 113783065A CN 202111019005 A CN202111019005 A CN 202111019005A CN 113783065 A CN113783065 A CN 113783065A
- Authority
- CN
- China
- Prior art keywords
- mica
- fixed mounting
- base
- commutator
- plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000010445 mica Substances 0.000 claims abstract description 106
- 229910052618 mica group Inorganic materials 0.000 claims abstract description 106
- 239000004033 plastic Substances 0.000 claims abstract description 12
- 229920003023 plastic Polymers 0.000 claims abstract description 12
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 9
- 229910052802 copper Inorganic materials 0.000 claims abstract description 9
- 239000010949 copper Substances 0.000 claims abstract description 9
- 238000009434 installation Methods 0.000 claims description 9
- 239000011230 binding agent Substances 0.000 abstract description 9
- 238000000034 method Methods 0.000 description 4
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/06—Manufacture of commutators
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Basic Packing Technique (AREA)
Abstract
The invention discloses an automatic commutator inserting machine, which relates to the field of commutator inserting machines and comprises a base, wherein a supporting plate is fixedly arranged on the base, a first mica sheet inserting mechanism group and a second mica sheet inserting mechanism group are fixedly arranged on the base, a supporting frame is fixedly arranged at the top of the base, a plastic inserting core body is fixedly arranged at the top of the supporting frame, and a rubber band binding device is fixedly arranged on the base. According to the mica sheet taking device, the arrangement of structures such as the rubber band binder enables mica sheets to be firstly sent into the first mica inserting machine mechanism group from the copper sheet feeder, then the mica sheets are sent into the second mica inserting machine mechanism group, then the mica sheets are sent into the plastic inserting core body, and finally the mica sheets are sent into the rubber band binder to be stored and bound, so that the mica sheets can be fixed together through the binding rubber band after the equipment takes the mica sheets, and the function of collecting the mica sheets together is achieved.
Description
Technical Field
The invention relates to the technical field of a sheet inserting machine, in particular to an automatic sheet inserting machine of a commutator.
Background
The commutator of a motor, commonly called as a commutator, is a current reversing device which is formed by a commutator bar, a mica plate, a V-shaped insulating ring, a pressing ring and a fastener on a direct current motor rotor, is a component which can enable the motor to continuously rotate on a direct current permanent magnet series excited motor, and comprises a mechanical commutator, a semi-plastic commutator and a full-plastic commutator.
The patent with publication number CN202534925U discloses a full-automatic commutator mica sheet inserting machine, which has the advantages of full-process computer automatic control, simple and convenient operation, high production efficiency, high product qualification rate, low production cost and the like, but the mica sheet in the patent is not provided with a collecting structure after being taken, manual collection by hands is needed, and the labor and the trouble are wasted, so that the commutator mica sheet inserting machine is needed to meet the requirements of people.
Disclosure of Invention
The invention aims to provide an automatic sheet inserting machine for a commutator, which aims to solve the problem that manual collection is needed for final collection in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides an automatic insert machine of commutator, includes the base, fixed mounting has the backup pad on the base, fixed mounting has first mica insert machine mechanism group and second mica insert machine mechanism group on the base, the top fixed mounting of base has the support frame, and the top fixed mounting of support frame has the inserted plastics core, fixed mounting has the rubber band to bind the ware on the base.
Preferably, the first mica inserting mechanism group comprises a first mica inserting piece device and a second mica inserting piece device, and the second mica inserting mechanism group comprises a third mica inserting piece device and a fourth mica inserting piece device.
Preferably, the first mica sheet inserting device, the second mica sheet inserting device, the third mica sheet inserting device and the fourth mica sheet inserting device respectively comprise a mounting seat, a supporting vertical plate and a mounting bottom plate, a driving cylinder is fixedly mounted on the mounting seat, a telescopic cylinder is fixedly mounted on one side of the mounting seat, a connecting shaft is fixedly mounted on the mounting seat, and a clamp is fixedly mounted on the connecting shaft.
Preferably, the supporting vertical plate is provided with a transverse supporting plate in a sliding manner, the supporting vertical plate is provided with a cross rod in a sliding manner, and the top of the supporting vertical plate is fixedly provided with a top plate.
Preferably, the mounting base plate is fixedly mounted at the top of the base, the connecting plate is fixedly mounted at the top of the mounting base plate, the cylindrical plate is fixedly mounted at the top of the connecting plate, the mounting upright post is fixedly mounted at the top of the cylindrical plate, and the output tray is fixedly mounted at the top of the mounting upright post.
Preferably, one side of the base is provided with a fixing frame, and the top of the fixing frame is fixedly provided with a copper sheet feeder.
The invention has the beneficial effects that:
according to the mica sheet taking and taking device, the rubber band binder and other structures are arranged, so that the mica sheets can be fixed together by binding the rubber band after the device takes the mica sheets, and the function of collecting the mica sheets together is achieved.
According to the mica sheet stacking and binding device, the mica sheets are firstly conveyed into the first mica sheet inserting mechanism group from the copper sheet feeder, then the mica sheets are conveyed into the second mica sheet inserting mechanism group, then the mica sheets are conveyed into the plastic inserting core, and finally the mica sheets are conveyed into the rubber band binder to be stored and bound, so that the copper bars and the mica sheets are leveled, a rubber ring is conveniently sleeved at the later stage, the later-stage insertion is further ensured to be reliable, and the collection of the mica sheets is completed.
Drawings
Fig. 1 is a schematic top view of an automatic wafer inserting machine for a commutator according to the present invention;
FIG. 2 is a schematic view of a partial structure of an automatic wafer inserting machine for a commutator according to the present invention;
fig. 3 is a schematic perspective view of an output tray and other structures of an automatic commutator segment inserter according to the present invention.
In the figure: 1. a base; 2. a support plate; 3. a first mica blade inserter; 4. a second mica blade inserter; 5. a third mica sheet inserting device; 6. a fourth mica sheet inserting device; 7. a copper sheet feeder; 8. inserting a plastic core; 9. a fixed mount; 10. a support frame; 11. a first mica chip inserting mechanism group; 12. a first mica chip inserting mechanism group; 13. a rubber band binder; 14. a mounting seat; 15. an active cylinder; 16. a telescopic cylinder; 17. a connecting shaft; 18. a clamp; 19. supporting a vertical plate; 20. a top plate; 21. a cross bar; 22. a transverse supporting plate; 23. mounting a bottom plate; 24. a connecting plate; 25. a cylindrical plate; 26. mounting the upright post; 27. and an output tray.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1-3, an automatic commutator sheet inserting machine comprises a base 1, a support plate 2 is fixedly arranged on the base 1, a first mica sheet inserting mechanism group 11 and a second mica sheet inserting mechanism group 12 are fixedly arranged on the base 1, a support frame 10 is fixedly arranged on the top of the base 1, a plastic inserting core 8 is fixedly arranged on the top of the support frame 10, a rubber band binder 13 is fixedly arranged on the base 1, and a plastic inserting core 8 is fixedly arranged on the top of the support frame 10. in the working process of the sheet inserting machine, mica sheets are firstly fed into the first mica sheet inserting mechanism group 11 from a copper sheet feeder 7, then are fed into the second mica sheet inserting mechanism group 12, then are fed into the plastic inserting core 8, and finally are fed into the rubber band binder 13 to complete the storage and binding, wherein the mica sheets firstly enter the first mica sheet inserting mechanism 3, then the mica sheets enter a second mica sheet inserting mechanism 4 and then enter a fourth mica sheet inserting mechanism 6 through a third mica sheet inserting mechanism 5, and the transportation of the mica sheets is completed.
In the invention, a first mica sheet inserting mechanism group 11 comprises a first mica sheet inserting device 3 and a second mica sheet inserting device 4, a second mica sheet inserting mechanism group 12 comprises a third mica sheet inserting device 5 and a fourth mica sheet inserting device 6, mica sheets firstly enter the first mica sheet inserting mechanism 3, then enter the second mica sheet inserting mechanism 4, and further enter the fourth mica sheet inserting mechanism 6 through the third mica sheet inserting mechanism 5, and the transportation of the mica sheets is completed.
According to the mica film inserting device, the first mica film inserting device 3, the second mica film inserting device 4, the third mica film inserting device 5 and the fourth mica film inserting device 6 respectively comprise an installation seat 14, a supporting vertical plate 19 and an installation bottom plate 23, a driving air cylinder 15 is fixedly installed on the installation seat 14, a telescopic air cylinder 16 is fixedly installed on one side of the installation seat 14, a connecting shaft 17 is fixedly installed on the installation seat 14, a clamp 18 is fixedly installed on the connecting shaft 17, the clamp 18 is used for taking mica films, the connecting shaft 17 is used for supporting the clamp 18, the installation seat 14 is used for supporting the driving air cylinder 15, and the installation stability of the driving air cylinder 15 is guaranteed.
According to the invention, a transverse supporting plate 22 is slidably mounted on a supporting vertical plate 19, a cross rod 21 is slidably mounted on the supporting vertical plate 19, a top plate 20 is fixedly mounted at the top of the supporting vertical plate 19, the supporting vertical plate 19 is used for supporting the cross rod 21, so that the cross rod 21 can stably slide up and down, and meanwhile, the transverse supporting plate 22 is used for ensuring the stability of the whole structure.
In the invention, the mounting bottom plate 23 is fixedly mounted at the top of the base 1, the connecting plate 24 is fixedly mounted at the top of the mounting bottom plate 23, the cylindrical plate 25 is fixedly mounted at the top of the connecting plate 24, the mounting upright post 26 is fixedly mounted at the top of the cylindrical plate 25, the output disc 27 is fixedly mounted at the top of the mounting upright post 26, the mounting bottom plate 23 and the connecting plate 24 are used for supporting the cylindrical plate 25 and the mounting upright post 26, the mounting stability of the mounting upright post 26 is ensured, and meanwhile, the output disc 27 is used for outputting mica sheets, thereby facilitating the taking of the mica sheets.
According to the invention, the rubber band binder 13 is fixedly arranged on the chassis 1, and the mica sheets are sent into the rubber band binder 13 to be stored and bound, so that the copper bars and the mica sheets are leveled, a rubber ring is conveniently sleeved at the later stage, and the later-stage insertion is further ensured to be reliable.
The working principle of the invention is as follows:
in the working process of the sheet inserting machine, mica sheets are firstly fed into a first mica sheet inserting machine mechanism group 11 from a copper sheet feeding device 7, in the feeding process, only one piece of mica can be fed every time through U-shaped photoelectric detection on the sheet inserting machine, the feeding stability is ensured, then the mica sheets are fed into a second mica sheet inserting machine mechanism group 12, then the mica sheets are fed into a plastic inserting core body 8, and finally the mica sheets are fed into a rubber band binding device 13 to be stored and bound, wherein the mica sheets firstly enter a first mica sheet inserting mechanism 3 and then enter a second mica sheet inserting mechanism 4, and then enter a fourth mica sheet inserting mechanism 6 through a third mica sheet inserting mechanism 5 to finish the transportation of the mica sheets.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (6)
1. The utility model provides an automatic insert machine of commutator, includes base (1), its characterized in that: fixed mounting has backup pad (2) on base (1), fixed mounting has first mica inserting mechanism group (11) and second mica inserting mechanism group (12) on base (1), the top fixed mounting of base (1) has support frame (10), and the top fixed mounting of support frame (10) has the plastics core (8) of inserting, fixed mounting has rubber band to bind ware (13) on base (1).
2. The automatic wafer inserting machine for the commutator of claim 1, wherein: the first mica inserting sheet mechanism group (11) comprises a first mica inserting sheet device (3) and a second mica inserting sheet device (4), and the second mica inserting sheet mechanism group (12) comprises a third mica inserting sheet device (5) and a fourth mica inserting sheet device (6).
3. The automatic wafer inserting machine for the commutator of claim 2, wherein: first mica inserted sheet ware (3), second mica inserted sheet ware (4), third mica inserted sheet ware (5) and fourth mica inserted sheet ware (6) all include mount pad (14), support riser (19) and mounting plate (23), and fixed mounting has initiative cylinder (15) on mount pad (14), one side fixed mounting of mount pad (14) has telescopic cylinder (16), fixed mounting has connecting axle (17) on mount pad (14), and fixed mounting has anchor clamps (18) on connecting axle (17).
4. The automatic wafer inserting machine for the commutator of claim 3, wherein: the supporting vertical plate (19) is provided with a transverse supporting plate (22) in a sliding mode, the supporting vertical plate (19) is provided with a cross rod (21) in a sliding mode, and the top of the supporting vertical plate (19) is fixedly provided with a top plate (20).
5. The automatic wafer inserting machine for the commutator of claim 3, wherein: mounting plate (23) fixed mounting has connecting plate (24) at the top of base (1), and the top fixed mounting of mounting plate (23) has cylindrical plate (25), and the top fixed mounting of cylindrical plate (25) has installation stand (26), and the top fixed mounting of installation stand (26) has output tray (27).
6. The automatic wafer inserting machine for the commutator of claim 1, wherein: one side of the base (1) is provided with a fixed frame (9), and the top of the fixed frame (9) is fixedly provided with a copper sheet feeder (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111019005.5A CN113783065A (en) | 2021-09-01 | 2021-09-01 | Automatic insert machine of commutator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111019005.5A CN113783065A (en) | 2021-09-01 | 2021-09-01 | Automatic insert machine of commutator |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113783065A true CN113783065A (en) | 2021-12-10 |
Family
ID=78840597
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111019005.5A Pending CN113783065A (en) | 2021-09-01 | 2021-09-01 | Automatic insert machine of commutator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113783065A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117013337A (en) * | 2023-05-22 | 2023-11-07 | 中核检修有限公司 | Motor commutator detects equipment |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2482375A1 (en) * | 1980-05-09 | 1981-11-13 | Lorette Manufacture Vilebrequi | METHOD AND MEANS FOR MANUFACTURING FRONT COLLECTORS OF ELECTRIC MOTORS |
| CN108448364A (en) * | 2018-05-04 | 2018-08-24 | 宁波奉化求知机械有限公司 | A kind of commutator arranging machine |
| CN209344503U (en) * | 2019-03-30 | 2019-09-03 | 温州市智头换向器有限公司 | A kind of automatic arranging machine set rubber coil apparatus of commutator |
| CN209389405U (en) * | 2019-01-25 | 2019-09-13 | 浙江安瑞电器有限公司 | A kind of Hooked reverser |
| CN111129906A (en) * | 2019-12-19 | 2020-05-08 | 安徽青壹讯网络科技有限公司 | Automatic inserting equipment for commutator for motor |
| CN111342317A (en) * | 2020-04-04 | 2020-06-26 | 利达机电有限公司 | Full-automatic commutator production equipment |
-
2021
- 2021-09-01 CN CN202111019005.5A patent/CN113783065A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2482375A1 (en) * | 1980-05-09 | 1981-11-13 | Lorette Manufacture Vilebrequi | METHOD AND MEANS FOR MANUFACTURING FRONT COLLECTORS OF ELECTRIC MOTORS |
| CN108448364A (en) * | 2018-05-04 | 2018-08-24 | 宁波奉化求知机械有限公司 | A kind of commutator arranging machine |
| CN209389405U (en) * | 2019-01-25 | 2019-09-13 | 浙江安瑞电器有限公司 | A kind of Hooked reverser |
| CN209344503U (en) * | 2019-03-30 | 2019-09-03 | 温州市智头换向器有限公司 | A kind of automatic arranging machine set rubber coil apparatus of commutator |
| CN111129906A (en) * | 2019-12-19 | 2020-05-08 | 安徽青壹讯网络科技有限公司 | Automatic inserting equipment for commutator for motor |
| CN111342317A (en) * | 2020-04-04 | 2020-06-26 | 利达机电有限公司 | Full-automatic commutator production equipment |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117013337A (en) * | 2023-05-22 | 2023-11-07 | 中核检修有限公司 | Motor commutator detects equipment |
| CN117013337B (en) * | 2023-05-22 | 2024-03-22 | 中核检修有限公司 | Motor commutator detects equipment |
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