CN113774603A - Cloth shaping is with heat evaporation device - Google Patents
Cloth shaping is with heat evaporation device Download PDFInfo
- Publication number
- CN113774603A CN113774603A CN202111148922.3A CN202111148922A CN113774603A CN 113774603 A CN113774603 A CN 113774603A CN 202111148922 A CN202111148922 A CN 202111148922A CN 113774603 A CN113774603 A CN 113774603A
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- roller
- adjusting
- air cylinder
- shaft
- cloth
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- 239000004744 fabric Substances 0.000 title claims abstract description 67
- 230000008020 evaporation Effects 0.000 title description 2
- 238000001704 evaporation Methods 0.000 title description 2
- 238000007493 shaping process Methods 0.000 title description 2
- 238000004043 dyeing Methods 0.000 claims abstract description 19
- 238000010025 steaming Methods 0.000 claims abstract description 18
- 230000005540 biological transmission Effects 0.000 claims description 32
- 238000009434 installation Methods 0.000 claims description 20
- 238000000034 method Methods 0.000 claims description 17
- 238000007789 sealing Methods 0.000 claims description 13
- 230000001276 controlling effect Effects 0.000 claims description 11
- 230000001105 regulatory effect Effects 0.000 claims description 3
- 230000008878 coupling Effects 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- 239000000975 dye Substances 0.000 description 3
- 230000000149 penetrating effect Effects 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005422 blasting Methods 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 238000009986 fabric formation Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
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Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
- D06B23/22—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for heating
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B2700/00—Treating of textile materials, e.g. bleaching, dyeing, mercerising, impregnating, washing; Fulling of fabrics
- D06B2700/36—Devices or methods for dyeing, washing or bleaching not otherwise provided for
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a thermal steaming device for cloth forming, which comprises a cloth dyeing device and an adjusting device, wherein the cloth dyeing device comprises a boiler, a bracket and an air pressure adjusting device, the bracket is arranged at the lower end of the boiler, and the air pressure adjusting device is arranged on the boiler; the adjusting device comprises an adjusting device bracket; the fixing plate is arranged on the adjusting device bracket through a threaded hole; the leveling adjusting device is arranged on the fixing plate; the leveling device is arranged on the leveling adjusting device; the stopping device is arranged on the leveling adjusting device; the control panel is mounted on the adjusting device bracket. The adjusting device designed in the invention enables the cloth to be smooth and dyed uniformly after passing through the adjusting device.
Description
Technical Field
The invention belongs to the technical field of cloth dyeing machinery, and particularly relates to a thermal steaming device for forming cloth.
Background
The textile fabric is subjected to a dyeing step in the last forming process, the fabric is subjected to hot steaming in a boiler with the prepared dye, so that the fabric is dyed into the color required by workers, the dye has strong adhesive force, and the fiber fluffing can be prevented.
However, in the prior art, after the fabric is steamed and dyed by only a boiler, the finished product of the steamed and dyed fabric cannot be ensured, and further treatment cannot be carried out.
Disclosure of Invention
In view of the limitations of the above methods, it is an object of the present invention to provide a heat steaming device for fabric formation.
The invention provides the following technical scheme:
a cloth forming thermal steaming device comprises a cloth dyeing device, wherein the cloth dyeing device comprises a boiler, a bracket and an air pressure adjusting device, the bracket is arranged at the lower end of the boiler, and the air pressure adjusting device is arranged on the boiler; the device also comprises an adjusting device, wherein the adjusting device comprises an adjusting device bracket; the fixed plate is arranged on the adjusting device bracket; the leveling adjusting device is arranged on the fixing plate; the leveling device is arranged on the leveling adjusting device; the stopping device is arranged on the leveling adjusting device; the control panel is mounted on the adjusting device bracket.
Specifically, the air pressure adjusting device comprises a first air outlet pipe, a three-way pipe, an electromagnetic valve, a voltmeter and a voltmeter support column; the first air outlet pipe is arranged on the boiler; the first air outlet pipe, the second air outlet pipe and the third air outlet pipe are all arranged on the three-way pipe; the second air outlet pipe is provided with an electromagnetic valve; the voltmeter is arranged on the air outlet pipe III; the voltmeter is installed on the boiler through a voltmeter support column.
Specifically, the leveling device comprises two identical roll shaft devices which are stacked up and down, wherein the roll shaft device at the upper end is a roll shaft device I, and the roll shaft device positioned right below the roll shaft device I is a roll shaft device II;
the roller shaft device comprises a motor, a transmission shaft, a roller shaft, a cavity sealing cover, a transmission shaft mounting seat, a roller, a guide shaft support, a roller shaft mounting seat, a first bushing and a sealing cover; one end of the transmission shaft is arranged on the motor through a coupler; the other end of the transmission shaft penetrates through the transmission shaft mounting seat and is mounted at one end of the roll shaft; the cavity is arranged in the transmission shaft mounting seat; one end of the cavity is provided with a through hole, and the cavity sealing cover is arranged on the transmission shaft mounting seat; a first bearing is arranged between the other end of the transmission shaft and the transmission shaft mounting seat, and the transmission shaft mounting seat is arranged on the motor; the roller is arranged on the roller shaft; the roller shaft is provided with a guide shaft support, and the guide shaft support is positioned outside two ends of the roller; the other end of the roll shaft is arranged on the roll shaft mounting seat through an oil seal and a bearing II; bushings I are respectively arranged between the oil seal and the bearing II, and between the bearing II and the inner wall of the roll shaft mounting seat; and two ends of the roll shaft mounting seat are provided with sealing covers.
Specifically, the leveling adjusting device comprises a driven device and a driving device; the driven devices are respectively arranged at two ends of one side of the roller shaft device through the first adjusting installation seats, and are respectively arranged at two ends of the other side of the second roller shaft device through the second adjusting installation seats, and the first adjusting installation seats and the second adjusting installation seats are both arranged on the transmission shaft installation seats; the driving device is arranged on the fixing plate and is in contact with the driven device.
Specifically, the driven device comprises a support shaft, a first slide rail, a protruding part, a groove and an adjusting block; one end of the supporting shaft is respectively arranged on the first adjusting mounting seat and the second adjusting mounting seat; the other end of the support shaft is mounted on a first sliding block arranged on a first sliding rail through a support shaft mounting seat, and the first sliding rail is mounted on a fixed plate through a threaded hole; one end of the supporting shaft mounting seat, which is far away from the supporting shaft, is provided with a protruding part; the protrusion part is provided with a groove; the adjusting blocks are arranged in the grooves, and the heights of the adjusting blocks on the two sides are gradually increased along the positive direction of the x axis.
Specifically, the driving device comprises a first lead screw fixing seat, a second lead screw fixing seat, a lead screw, a moving block, a connecting plate, a roller device, a second sliding rail, a connecting rod, a second bushing and a handle; the first lead screw fixing seat and the second lead screw fixing seat are both arranged on the fixing plate; the lead screws are respectively positioned on two sides of the z axis of the fixing plate, and two ends of each lead screw are respectively installed on the first lead screw fixing seat and the second lead screw fixing seat; a moving block is arranged on the lead screw in a threaded manner; a connecting plate is arranged on the moving block; each adjusting block is contacted with a roller device, and the roller devices are arranged on a second sliding block arranged on a second sliding rail; the second sliding rails are arranged on two sides of the x axis of the fixing plate, and the lengths of the second sliding rails and the length of the lead screw are both longer than the length of the adjusting block; the roller devices positioned on the same side of the x axis are connected through a connecting rod; the connecting plate is arranged on the connecting rod through a second bushing; and handles are arranged at one ends of the screw rods penetrating through the screw rod fixing seats I.
Specifically, the roller device comprises a roller mounting seat and a roller; the gyro wheel is installed on the gyro wheel mount pad.
Specifically, the stopping device comprises a stopping hole and a pentagonal knob; the stop hole is arranged on the screw rod; the pentagonal knob is installed on the first lead screw fixing seat and is located right below the stop hole.
Specifically, the leveling adjusting device comprises a second air cylinder, a first air cylinder and a magnetic switch; the second air cylinder is arranged on the first roller shaft device and is arranged on the adjusting device bracket and the fixing plate through an air cylinder mounting seat; the first air cylinder is arranged on the second roller shaft device; magnetic switches are arranged at two ends of the cylinder.
Based on the device, the invention also provides a cloth dyeing method of the thermal steaming device for forming the cloth, which comprises the following steps:
s1, firstly, manually setting a critical value on a voltmeter in a control panel, and needing to regulate and control a leveling adjusting device, wherein the regulating and leveling adjusting device has the following two modes:
d1, driving the driven device by a manual adjustment driving device, so as to drive the roller shaft device to move up and down, namely rotating the handle, driving the screw rod to rotate by the handle, driving the moving block to move along the screw rod, so as to drive the roller in the roller device to move along the adjusting block, and driving the roller shaft device to move up and down by the adjusting block due to the fact that the surface of the adjusting block, which is in contact with the roller, is an inclined surface, namely driving the first roller shaft device to move up, and driving the second roller shaft device to move down;
d2, manually controlling a control panel to open the first air cylinder and the second air cylinder, when the first air cylinder moves to a zero stroke and the second air cylinder moves to a full stroke, detecting the position of a piston by a magnetic switch at the zero stroke position on the first air cylinder, feeding back a signal to a PLC (programmable logic controller), and controlling the first air cylinder and the second air cylinder to be closed by the PLC;
s2, manually pulling the cloth to penetrate through the leveling and adjusting device, and adjusting the leveling and adjusting device to restore the original position, wherein the following two modes are adopted for the adjustment of the leveling and adjusting device to restore the original position:
d3, rotating the handle to drive the first roller shaft device to move downwards and the second roller shaft device to move upwards to clamp the cloth, and then rotating the pentagonal knob contained in the stopping device to insert the pentagonal knob into the stopping hole to play a role of stopping, leveling and adjusting the device;
d4, manually controlling a control panel to open the first air cylinder and the second air cylinder, when the first air cylinder moves to a full stroke and the second air cylinder moves to a zero stroke, detecting the position of a piston by a magnetic switch at the full stroke position of the first air cylinder, feeding back a signal to a PLC (programmable logic controller), and controlling the first air cylinder and the second air cylinder to be closed by the PLC, so that the first roller shaft device is driven to move downwards, the second roller shaft device is driven to move upwards, and cloth is clamped;
s3, starting the boiler, when the numerical value measured by the voltmeter is higher than the critical value, the PLC in the control panel controls to start the electromagnetic valve, gas is discharged through the third gas outlet pipe, when the gas pressure is recovered to the critical value, the electromagnetic valve is closed, and the above procedures are repeated until the dyeing of the cloth in the boiler is finished;
s4, manually controlling the PLC to start the motors, enabling one motor to rotate forwards and the other motor to rotate backwards;
s5, driving the roller to rotate by the motor, driving the cloth to move forward by the roller, and enabling the cloth passing through the roller to be flat and dyed uniformly;
and S6, the roller sends the cloth to the next procedure.
The invention has the beneficial effects that:
1. the adjusting device designed in the invention enables the cloth to be smooth and dyed uniformly after passing through the adjusting device;
2. the air pressure adjusting device designed by the invention can prevent the boiler from blasting vicious end;
3. the stop device designed by the invention can avoid the influence of misoperation of the active device in the leveling and adjusting device during working;
4. the automatic operation of this device is realized at the in-process that dyes the cloth, has reduced artifical consumption.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a front view of embodiment 1 of the present invention;
FIG. 2 is a right side view of an adjusting apparatus in embodiment 1 of the present invention;
FIG. 3 is a left side view of an adjusting apparatus in embodiment 1 of the present invention;
fig. 4 is an isometric view of an adjustment device in embodiment 1 of the invention;
FIG. 5 is a cross-sectional view A-A of FIG. 2;
FIG. 6 is a cross-sectional view B-B of FIG. 2;
FIG. 7 is a cross-sectional view of C-C of FIG. 1;
fig. 8 is a right side view of an adjusting apparatus in embodiment 2 of the present invention.
Labeled as: 100. a cloth dyeing device; 200. an adjustment device;
1. a boiler; 2. a support; 3. an air pressure adjusting device; 4. an adjustment device bracket; 5. a fixing plate; 6. a leveling device; 7. a leveling adjustment device; 8. a stopper device; 9. a control panel;
301. a first air outlet pipe; 302. a three-way pipe; 303. a second air outlet pipe; 304. an electromagnetic valve; 305. a third gas outlet pipe; 306. a voltmeter; 307. a voltmeter support column;
601. a motor; 602. a coupling; 603. a drive shaft; 604. a transmission shaft mounting seat; 605. a cavity; 606. a first bearing; 607. a roll shaft; 608. a roller; 609. a guide shaft support; 610. a guide shaft support; 611. oil sealing; 612. a second bearing; 613. a first bushing; 614. sealing the cover; 615. sealing the cavity;
701. adjusting the first mounting seat; 702. adjusting a second mounting seat; 703. a driven device; 704. an active device;
7031. a support shaft; 7032. a groove; 7033. an adjusting block; 7034. a first slide rail; 7035. a first sliding block; 7036. a support shaft mounting seat; 7037. a protrusion portion; 7038. tightening the screw;
7041. a second slide rail; 7042. a roller mounting seat; 7043. a second sliding block; 7044. a roller; 7045. a moving block; 7046. a lead screw; 7047. a second lead screw fixing seat; 7048. a second bushing; 7049. a connecting plate; 70410. a first lead screw fixing seat; 70411. a roller device; 70412. a handle; 70413. a connecting rod;
801. a pentagonal knob; 802. a stop hole.
Detailed Description
Example 1
As shown in fig. 1, a cloth forming thermal steaming device comprises a cloth dyeing device 100 and an adjusting device 200, wherein the cloth dyeing device 100 comprises a boiler 1, a bracket 2 and an air pressure adjusting device 3, the bracket 2 is mounted at the lower end of the boiler 1, and the air pressure adjusting device 3 is mounted on the boiler 1; adjusting device 200 includes adjusting device support 4, fixed plate 5, levels adjusting device 7, levels device 6, detent 8 and control panel 9, and fixed plate 5 passes through the screw hole and installs on adjusting device support 4, levels adjusting device 7 and installs on fixed plate 5, levels device 6 and installs level adjusting device 7 is last, and detent 8 installs level adjusting device 6 is last, and control panel 9 installs on adjusting device support 4.
Specifically, the air pressure adjusting device 3 comprises a first air outlet pipe 301, a three-way pipe 302, a second air outlet pipe 303, an electromagnetic valve 304, a third air outlet pipe 305, a voltmeter 306 and a voltmeter support column 307; the first air outlet pipe 301 is installed on the boiler 1, the first air outlet pipe 301, the second air outlet pipe 303 and the third air outlet pipe 305 are all installed on the three-way pipe 302, the second air outlet pipe 303 is provided with the electromagnetic valve 304, the voltmeter 306 is installed on the third air outlet pipe 305, and the voltmeter 306 is installed on the boiler 1 through the voltmeter supporting column 307.
The working principle of the air pressure adjusting device 3 is as follows: the air pressure adjusting device 3 is designed for avoiding the explosion of the boiler 1 caused by the increase of the air pressure in the boiler 1 when the air pressure in the boiler 1 changes due to the fact that the air temperature in the boiler 1 is always increased; the gas in the boiler 1 is transmitted to the second outlet pipe 303 through the first outlet pipe 301, and then transmitted to the voltmeter 306 from the second outlet pipe 303, and the voltmeter 306 is electrically connected with the control panel 9, so that the numerical value measured by the voltmeter 306 appears on the control panel 9. Manually setting a critical value on the control panel 9, when the value measured by the voltmeter 306 is higher than the critical value, the PLC controller in the control panel 9 controls to open the electromagnetic valve 304, discharge gas through the gas outlet pipe three 305, and when the gas pressure is restored to the critical value, close the electromagnetic valve 304.
Specifically, please refer to fig. 5, the leveling device 6 includes two identical roller devices stacked up and down, the roller device at the upper end is a first roller device 616, and the roller device directly below the first roller device 616 is a second roller device 617.
The roller shaft device comprises a motor 601, a coupling 602, a transmission shaft 603, a transmission shaft mounting seat 604, a cavity 605, a bearing I606, a roller shaft 607, a roller 608, a guide shaft mounting seat 609, a roller shaft mounting seat 610, an oil seal 611, a bearing II 612, a bushing I613, a sealing cover 614 and a cavity sealing cover 615; one end of a transmission shaft 603 is mounted on the motor 601 through a coupling 602; the other end of the transmission shaft 603 penetrates through a transmission shaft mounting seat 604 and is mounted at one end of a roller shaft 607 through a threaded hole, a cavity 605 is formed in the transmission shaft mounting seat 604 and is used for placing a coupler 602, a through hole is formed in one end of the cavity 605, a cavity sealing cover 615 is mounted on the transmission shaft mounting seat 604 through a threaded hole, the cavity sealing cover 615 is located right above the cavity 605 and is convenient for mounting and dismounting the coupler 602, a bearing 606 is mounted between the other end of the transmission shaft 603 and the transmission shaft mounting seat 604, the transmission shaft mounting seat 604 is mounted on the motor 601, and the transmission shaft mounting seat 604 and the motor 601 are in interference fit; roller 608 is mounted on roller shaft 607; the roller shaft 607 is provided with a guide shaft support 609, the guide shaft support 609 is positioned outside the two ends of the roller 608, and the guide shaft support 609 is a workpiece which can support and fix the roller shaft 607 and can bear load; the other end of the roller shaft 607 is mounted on the roller shaft mounting seat 610 through an oil seal 611 and a second bearing 612, and in order to enable the roller shaft 607 to rotate stably in the roller shaft mounting seat 610, a first bushing 613 is mounted between the oil seal 611 and the second bearing 612, between the second bearing 612 and the inner wall of the roller shaft mounting seat 610; caps 614 are mounted to both ends of the roller shaft mount 610 through screw holes.
Referring to fig. 2, 3, 4 and 6, the leveling adjustment device 7 includes a first adjustment mounting seat 701, a second adjustment mounting seat 702, a driven device 703 and a driving device 704; the driven devices 703 are respectively installed at two ends of one side of the first roll shaft device 616 through a first adjusting installation seat 701, the driven devices 703 are respectively installed at two ends of the other side of the second roll shaft device 617 through a second adjusting installation seat 702, and the first adjusting installation seat 701 and the second adjusting installation seat 702 are both installed on the transmission shaft installation seat 604 through threaded holes; the driving device 704 is mounted on the fixed plate 5, and the driving device 704 contacts with the driven device 703.
Referring to fig. 2 and 6, the driven device 703 includes a support shaft 7031, a support shaft mount 7036, a first slider 7035, a first slide rail 7034, a protrusion 7037, a set screw 7038, an adjustment block 7033, and a groove 7032; one end of a support shaft 7031 is respectively installed on the first adjusting installation seat 701 and the second adjusting installation seat 702 in a threaded manner, the other end of the support shaft 7031 is installed on a first sliding block 7035 arranged on a first sliding rail 7034 through a support shaft installation seat 7036, and the first sliding rail 7034 is installed on the fixing plate 5 through a threaded hole; one end of the supporting shaft mounting seat 7036, which is far away from the supporting shaft 7031, is provided with a protruding portion 7037, the protruding portion 7037 is provided with a groove 7032, the adjusting block 7033 is mounted in the groove 7032 through a set screw 7038 fixed to two ends of the protruding portion 7037, and the heights of the adjusting blocks 7033 on two sides are gradually increased along the positive direction of the x axis.
Please refer to fig. 3 and 4, the driving device 704 includes a first lead screw fixing seat 70410, a second lead screw fixing seat 7047, a lead screw 7046, a moving block 7045, a roller device 70411, a connecting rod 70413, a second sliding block 7043, a second sliding rail 7041, a connecting plate 7049, a second bushing 7048, and a handle 70412; the first lead screw fixing seat 70410 and the second lead screw fixing seat 7047 are both mounted on the fixing plate 5, the lead screws 7046 are respectively located on two sides of the z axis of the fixing plate 5, and two ends of each lead screw 7046 are respectively mounted on the first lead screw fixing seat 70410 and the second lead screw fixing seat 7047 through bearings; a moving block 7045 is arranged on the lead screw 7046 in a threaded manner; a connecting plate 7049 is arranged on the moving block 7045; each of the adjustment blocks 7033 is in contact with the roller device 70411; the roller devices 70411 are all arranged on a second sliding block 7043 arranged on a second sliding rail 7041; the second sliding rail 7041 is installed on two sides of the x axis of the fixing plate 5, and the lengths of the second sliding rail 7041 and the lead screw 7046 are both longer than the length of the adjusting block 7033; the roller devices 70411 on the same side of the x axis are connected through a connecting rod 70413, the connecting plate 7049 is mounted on the connecting rod 70413 through a second bushing 7048, and the connecting plate 7049 is in interference fit with the second bushing 7048; and one end of the lead screw 7046 penetrating through the first lead screw fixing seat 70410 is provided with a handle 70412.
Referring back to fig. 3, the roller device 70411 includes a roller mount 7042 and a roller 7044, and the roller 7044 is mounted on the roller mount 7042 via a bearing and a retainer ring.
Referring to fig. 7, the stopping device 8 includes a stopping hole 802 and a pentagonal knob 801, the stopping hole 802 is disposed on the lead screw 7046, and the stopping hole 802 is a threaded hole; the pentagonal knob 801 is installed on the first lead screw fixing seat 70410 in a threaded mode, and the pentagonal knob 801 is located right below the stop hole 802. When the driving device 704 drives the driven device 703 to move, the driving device 704 needs to be stopped, so as to prevent the driving device 704 from being mistakenly operated to influence the operation during operation, and when the driving device 704 is stopped, a worker only needs to rotate the pentagonal knob 801 to reach the stopping hole 802 to stop the lead screw 7046 from rotating.
Control panel 9 communicatively couples solenoid valve 304, voltmeter 306, and motor 601.
The control panel 9 contains a PLC controller, the PLC controller can program a numerical control system, the PLC is used as a central control system, program input and operation control of the whole machine are achieved through a touch screen, and automation of the whole processing process is achieved. The control system can be used as a system for connecting each execution element to move according to a logic track, and the execution elements are controlled to operate according to the required operation steps through programming.
Based on the device, the embodiment 1 of the invention also provides a cloth dyeing method of the thermal steaming device for forming the cloth, which comprises the following steps:
firstly, a critical value on a voltmeter 306 is manually set in a control panel 9, a leveling adjusting device 7 needs to be regulated and controlled, a manual adjusting driving device 704 drives a driven device 703 so as to drive a roller shaft device to move up and down, namely a handle 70412 is rotated, a handle 70412 drives a lead screw 7046 to rotate, a moving block 7045 is driven to move along the lead screw 7046 so as to drive a roller 7044 in a roller device 70411 to move along an adjusting block 7033, and the adjusting block 7033 drives the roller shaft device to move up and down, namely a first roller shaft device 616 is driven to move up, and a second roller shaft device 617 is driven to move down;
step two, manually pulling the cloth to pass through the leveling and adjusting device 7, adjusting the leveling and adjusting device 7 to return to the original position, namely rotating the handle 70412 to drive the first roller shaft device 616 to move downwards, drive the second roller shaft device 617 to move upwards to clamp the cloth, and then rotating the pentagonal knob 801 contained in the stopping device 8 to insert the pentagonal knob 801 into the stopping hole 802 to play a role of stopping the leveling and adjusting device 7;
step three, the boiler 1 is started, when the numerical value measured by the voltmeter 306 is higher than the critical value, the PLC in the control panel 9 controls to start the electromagnetic valve 304, gas is discharged through the third gas outlet pipe 305, when the gas pressure is recovered to the critical value, the electromagnetic valve 304 is closed, and the above procedures are repeatedly carried out until the dyeing of the cloth in the boiler 1 is completed;
step four, manually controlling the PLC to start the motors 601, enabling one motor 601 to rotate forwards, and enabling the other motor 601 to rotate backwards;
step five, the motor 601 drives the roller 608 to rotate, the roller 608 drives the cloth to move forward, and the cloth passing through the roller 608 becomes flat and is dyed uniformly;
step six, the roller 608 sends the cloth to the next process.
Example 2
Example 2 the levelling device 7 is different from example 1 and has no stop device 8, but the other devices and mounting positions are the same.
As shown in fig. 8, the leveling adjustment device 7 includes a first air cylinder 705, a magnetic switch 708, a second air cylinder 706, and an air cylinder mounting block 707.
The second air cylinder 706 is mounted on the first roller shaft device 616, the second air cylinder 706 is mounted on the adjusting device bracket 4 and the fixing plate 5 through an air cylinder mounting seat 707, and the initial state of the second air cylinder 706 is a zero-stroke state; the first cylinder 705 is installed on the second roller shaft device 617, the magnetic switches 708 are installed at two ends of the first cylinder 705, and the initial state of the first cylinder 705 is a full stroke state.
The control panel 9 is communicatively coupled with the solenoid valve 304, the voltmeter 306, the motor 601, the first air cylinder 705, the magnetic switch 708 and the second air cylinder 706.
The control panel 9 contains a PLC controller, the PLC controller can program a numerical control system, the PLC is used as a central control system, program input and operation control of the whole machine are achieved through a touch screen, and automation of the whole processing process is achieved. The control system can be used as a system for connecting each execution element to move according to a logic track, and the execution elements are controlled to operate according to the required operation steps through programming.
Based on the above device, embodiment 2 of the present invention further provides a cloth dyeing method using the thermal steaming device for forming a cloth, including the following steps:
firstly, manually setting a critical value on a voltmeter 306 in a control panel 9, needing to regulate and control a leveling adjustment device 7, manually controlling the control panel 9 to start a first air cylinder 705 and a second air cylinder 706, when the first air cylinder 705 moves to a zero stroke and the second air cylinder 706 moves to a full stroke, a magnetic switch 708 at the zero stroke position on the first air cylinder 705 detects the position of a piston, feeding back a signal to a PLC (programmable logic controller), and controlling to close the first air cylinder 705 and the second air cylinder 706 by the PLC, wherein at the moment, under the driving of the first air cylinder 705 and the second air cylinder 706, the first roller device 616 moves upwards, and the second roller device 617 moves downwards;
step two, manually pulling the cloth to pass through the leveling and adjusting device 7, and adjusting the leveling and adjusting device 7 to recover the original position, namely manually controlling the control panel 9 to start the first air cylinder 705 and the second air cylinder 706, when the first air cylinder 705 moves to the full stroke and the second air cylinder 706 moves to the zero stroke, the magnetic switch 708 at the full stroke on the first air cylinder 705 detects the position of the piston and feeds back a signal to the PLC controller, and the PLC controller controls to close the first air cylinder 705 and the second air cylinder 706, so that the first roller shaft device 616 is driven to move downwards, the second roller shaft device 617 is driven to move upwards, and the cloth is clamped;
step three, the boiler 1 is started, when the numerical value measured by the voltmeter 306 is higher than the critical value, the PLC in the control panel 9 controls to start the electromagnetic valve 304, gas is discharged through the third gas outlet pipe 305, when the gas pressure is recovered to the critical value, the electromagnetic valve 304 is closed, and the above procedures are repeatedly carried out until the dyeing of the cloth in the boiler 1 is completed;
step four, manually controlling the PLC to start the motors 601, enabling one motor 601 to rotate forwards, and enabling the other motor 601 to rotate backwards;
step five, the motor 601 drives the roller 608 to rotate, the roller 608 drives the cloth to move forward, and the cloth passing through the roller 608 becomes flat and is dyed uniformly;
step six, the roller 608 sends the cloth to the next process.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. A thermal steaming device for cloth forming comprises a cloth dyeing device (100), wherein the cloth dyeing device (100) comprises a boiler (1), a bracket (2) and an air pressure adjusting device (3), the bracket (2) is arranged at the lower end of the boiler (1),
characterized in that an air pressure adjusting device (3) is arranged on the boiler (1),
the thermal steaming device also comprises an adjusting device (200);
the adjusting device (200) comprises
An adjusting device bracket (4);
a fixing plate (5) mounted on the adjusting device bracket (4);
the leveling adjusting device (7) is arranged on the fixing plate (5);
the leveling device (6) is arranged on the leveling adjusting device (7);
a stop device (8) mounted on the leveling device (6);
and the control panel (9) is arranged on the adjusting device bracket (4).
2. Cloth forming steamer as claimed in claim 1, characterized in that the air pressure adjusting device (3) comprises
The first air outlet pipe (301) is arranged on the boiler (1);
the three-way pipe (302), the first air outlet pipe (301), the second air outlet pipe (303) and the third air outlet pipe (305) are all arranged on the three-way pipe (302);
the electromagnetic valve (304) is arranged on the second air outlet pipe (303);
the voltmeter (306) is arranged on the outlet pipe III (305);
a voltmeter support column (307), and the voltmeter (306) is installed on the boiler (1) through the voltmeter support column (307).
3. The cloth forming steaming device according to claim 1, wherein the leveling device (6) comprises two identical roller devices which are stacked up and down, the roller device at the upper end is a roller device I (616), and the roller device right below the roller device I (616) is a roller device II (617);
the roll shaft device comprises
A motor (601);
one end of the transmission shaft (603) is mounted on the motor (601) through a coupler (602);
the other end of the transmission shaft (603) penetrates through the transmission shaft mounting seat (604) and is mounted at one end of the roller shaft (607);
a cavity (605), the cavity (605) being disposed within the drive shaft mount (604);
the cavity sealing cover (615), one end of the cavity (605) is a through hole, and the cavity sealing cover (615) is installed on the transmission shaft installation seat (604);
a first bearing (606) is arranged between the other end of the transmission shaft (603) and the transmission shaft mounting seat (604), and the transmission shaft mounting seat (604) is arranged on the motor (601);
a roller (608) mounted on the roller shaft (607);
a guide shaft support (609), wherein the guide shaft support (609) is arranged on the roller shaft (607), and the guide shaft support (609) is positioned outside the two ends of the roller (608);
the other end of the roller shaft (607) is mounted on the roller shaft mounting seat (610) through an oil seal (611) and a second bearing (612);
the first bushing (613) is arranged between the oil seal (611) and the second bearing (612), and between the second bearing (612) and the inner wall of the roll shaft mounting seat (610);
and a seal cover (614), wherein the seal cover (614) is arranged at two ends of the roller shaft mounting seat (610).
4. A cloth forming steaming device according to claim 3, wherein the leveling device (7) comprises
The driven devices (703) are respectively installed at two ends of one side of the first roll shaft device (616) through the first adjusting installation seats (701), the driven devices (703) are respectively installed at two ends of the other side of the second roll shaft device (617) through the second adjusting installation seats (702), and the first adjusting installation seats (701) and the second adjusting installation seats (702) are both installed on the transmission shaft installation seats (604);
and the driving device (704) is installed on the fixing plate (5), and the driving device (704) is in contact with the driven device (703).
5. A cloth forming steaming device as claimed in claim 4, wherein the driven means (703) comprises
One end of the support shaft (7031) is respectively arranged on the first adjusting mounting seat (701) and the second adjusting mounting seat (702);
the other end of the support shaft (7031) is mounted on a first sliding block (7035) arranged on the first sliding rail (7034) through a support shaft mounting seat (7036), and the first sliding rail (7034) is mounted on the fixing plate (5) through a threaded hole;
the protrusion part (7037) is arranged at one end, away from the support shaft (7031), of the support shaft mounting seat (7036);
a groove (7032), wherein the protrusion (7037) is provided with a groove (7032);
the adjusting blocks (7033) are arranged in the grooves (7032), and the heights of the adjusting blocks (7033) on the two sides are gradually increased along the positive direction of the x axis.
6. A cloth forming steaming device as claimed in claim 5, wherein the active means (704) comprises
The first lead screw fixing seat (70410) and the second lead screw fixing seat (7047) are both arranged on the fixing plate (5);
the lead screws (7046) are respectively positioned on two sides of the z axis of the fixing plate (5), and two ends of each lead screw (7046) are respectively installed on the first lead screw fixing seat (70410) and the second lead screw fixing seat (7047);
the moving block (7045) is mounted on the lead screw (7046) in a threaded mode, and the moving block (7045) is mounted on the lead screw (7046) in a threaded mode;
the connecting plate (7049) is arranged on the moving block (7045);
each adjusting block (7033) is in contact with the roller device (70411), and the roller devices (70411) are mounted on a second sliding block (7043) arranged on a second sliding rail (7041);
the second sliding rail (7041) is mounted on two sides of the x axis of the fixing plate (5), and the lengths of the second sliding rail (7041) and the lead screw (7046) are both longer than the length of the adjusting block (7033);
the connecting rods (70413) are used for connecting the roller devices (70411) positioned on the same side of the x axis through the connecting rods (70413);
the connecting plate (7049) is arranged on the connecting rod (70413) through the second bushing (7048);
the handle (70412), handle (70412) are all installed to the one end that lead screw (7046) passed lead screw fixing base (70410).
7. Cloth forming steamer arrangement as claimed in claim 6, characterized in that the roller means (70411) comprises
A roller mount (7042);
and the roller (7044) is arranged on the roller mounting seat (7042).
8. A cloth forming steaming device according to claim 6, wherein the stop means (8) comprises
A stop hole (802) provided on the lead screw (7046);
and the pentagonal knob (801) is installed on the first lead screw fixing seat (70410), and the pentagonal knob (801) is positioned right below the stop hole (802).
9. A cloth forming steaming device according to claim 3, wherein the leveling device (7) comprises
The second air cylinder (706) is installed on the first roller shaft device (616), and the second air cylinder (706) is installed on the adjusting device bracket (4) and the fixing plate (5) through an air cylinder installation seat (707);
a first cylinder (705) mounted on the second roller device (617);
the magnetic switch (708) is arranged at two ends of the first air cylinder (705).
10. A cloth dyeing method using the heat steaming device for forming cloth according to any one of claims 1 to 9, characterized by comprising the steps of:
s1, firstly, manually setting a critical value on a voltmeter (306) in a control panel (9), and needing to regulate and control the leveling adjusting device (7), wherein the regulating and leveling adjusting device (7) has the following two modes:
d1, the manual adjustment driving device (704) drives the driven device (703) to drive the roller shaft device to move up and down, namely, the handle (70412) is rotated, the handle (70412) drives the lead screw (7046) to rotate, and drives the moving block (7045) to move along the lead screw (7046), so that the roller (7044) in the roller device (70411) is driven to move along the adjusting block (7033), and the adjusting block (7033) drives the roller shaft device to move up and down, namely, the first roller shaft device (616) is driven to move up, and the second roller shaft device (617) is driven to move down as the adjusting block (7033) is in contact with the roller (7044);
d2, a manual control panel (9) starts a first air cylinder (705) and a second air cylinder (706), when the first air cylinder (705) moves to a zero stroke and the second air cylinder (706) moves to a full stroke, a magnetic switch (708) at the zero stroke position on the first air cylinder (705) detects the position of a piston, a feedback signal is sent to a PLC controller, the PLC controller controls the first air cylinder (705) and the second air cylinder (706) to be closed, at the moment, under the driving of the first air cylinder (705) and the second air cylinder (706), a first roller shaft device (616) moves upwards, and a second roller shaft device (617) moves downwards;
s2, manually pulling the cloth to penetrate through the leveling and adjusting device (7), and adjusting the leveling and adjusting device (7) to restore the original position, wherein the leveling and adjusting device (7) restores the original position by the following two modes:
d3, rotating a handle (70412) to drive the first roller shaft device (616) to move downwards, drive the second roller shaft device (617) to move upwards to clamp the cloth, and then rotating a pentagonal knob (801) contained in a stopping device (8) to insert the pentagonal knob (801) into a stopping hole (802) to play a role of stopping the leveling adjusting device (7);
d4, a manual control panel (9) starts a first air cylinder (705) and a second air cylinder (706), when the first air cylinder (705) moves to a full stroke and the second air cylinder (706) moves to a zero stroke, a magnetic switch (708) at the full stroke position of the first air cylinder (705) detects the position of a piston, a signal is fed back to a PLC (programmable logic controller), and the PLC controls the first air cylinder (705) and the second air cylinder (706) to be closed, so that the first roller shaft device (616) is driven to move downwards, the second roller shaft device (617) is driven to move upwards, and cloth is clamped;
s3, starting the boiler (1), when the value measured by the voltmeter (306) is higher than the critical value, the PLC in the control panel (9) controls to start the electromagnetic valve (304), gas is discharged through the third air outlet pipe (305), when the air pressure is recovered to the critical value, the electromagnetic valve (304) is closed, and the above procedures are repeated until the cloth dyeing in the boiler (1) is completed;
s4, manually controlling the PLC to start the motors (601), enabling one motor (601) to rotate positively and the other motor (601) to rotate negatively;
s5, a motor (601) drives a roller (608) to rotate, the roller (608) drives the cloth to move forwards, and the cloth passing through the roller (608) becomes flat and is dyed uniformly;
s6, the roller (608) sends the cloth to the next procedure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111148922.3A CN113774603A (en) | 2021-09-28 | 2021-09-28 | Cloth shaping is with heat evaporation device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111148922.3A CN113774603A (en) | 2021-09-28 | 2021-09-28 | Cloth shaping is with heat evaporation device |
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| Publication Number | Publication Date |
|---|---|
| CN113774603A true CN113774603A (en) | 2021-12-10 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111148922.3A Pending CN113774603A (en) | 2021-09-28 | 2021-09-28 | Cloth shaping is with heat evaporation device |
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| CN (1) | CN113774603A (en) |
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