CN113774599A - High-elasticity breathable textile material and production and preparation process thereof - Google Patents

High-elasticity breathable textile material and production and preparation process thereof Download PDF

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Publication number
CN113774599A
CN113774599A CN202111144148.9A CN202111144148A CN113774599A CN 113774599 A CN113774599 A CN 113774599A CN 202111144148 A CN202111144148 A CN 202111144148A CN 113774599 A CN113774599 A CN 113774599A
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China
Prior art keywords
cloth
textile
textile material
oil
top end
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CN202111144148.9A
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Chinese (zh)
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CN113774599B (en
Inventor
颜丽菊
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Puning Liangguang Weaving Co ltd
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Individual
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    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
    • D06B3/20—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics with means to improve the circulation of the treating material on the surface of the fabric
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
    • B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
    • B05C1/08—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
    • B05C1/0808—Details thereof, e.g. surface characteristics
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
    • B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
    • B05C1/08—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
    • B05C1/0813—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line characterised by means for supplying liquid or other fluent material to the roller
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
    • B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
    • B05C1/08—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
    • B05C1/0821—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line characterised by driving means for rollers or work
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
    • B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
    • B05C1/08—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
    • B05C1/12—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line the work being fed round the roller
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
    • B26F1/16—Perforating by tool or tools of the drill type
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • B32B37/1284—Application of adhesive
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B38/04—Punching, slitting or perforating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B38/14—Printing or colouring
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B38/16—Drying; Softening; Cleaning
    • B32B38/164—Drying
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
    • D06B15/06—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by vibrating the textile material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B38/04—Punching, slitting or perforating
    • B32B2038/047—Perforating
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
    • Y02P70/62—Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

The invention provides a high-elasticity breathable textile material and a production preparation process thereof, and relates to the technical field of textile materials, wherein the production preparation process of the high-elasticity breathable textile material comprises the following steps: s1 rewinding of textile material: rewinding the plurality of layers of textile cloth to ensure that the textile cloth made of different materials wound into a cylindrical shape extends towards one direction simultaneously; s2, bonding textile cloth: adhering and bonding the multiple layers of textile materials in the step S1, and adhering and fastening the textile cloth which is formed by winding different materials into a cylindrical shape in an interlayer manner; the production and preparation process of the high-elasticity breathable textile material carries out automatic uniform gluing and bonding, uniform dyeing, quick shaking and draining on multilayer textile cloth through full-automatic production and processing, and carries out full-unattended automatic production and processing through process steps such as automatic hole opening and the like.

Description

High-elasticity breathable textile material and production and preparation process thereof
Technical Field
The invention relates to the technical field of textile materials, in particular to a high-elasticity breathable textile material and a production and preparation process of the high-elasticity breathable textile material.
Background
The textile material refers to fiber and fiber products, and is specifically represented as fiber, yarn, fabric and composites thereof, and currently, a sandwich type textile material which is made of various different materials is used for splicing, stacking and bonding, and along with the demand of social development, the demand of people on the textile material begins to be improved, for example, the textile material which needs high elasticity and high air permeability is needed.
Currently, patent No. CN201911112602.5 discloses a high-elastic antibacterial textile material and a preparation method thereof, comprising the following steps: selecting a fabric and a base fabric, carrying out primary processing on the fabric and the base fabric, wherein the fabric is made of 95% pure cotton and 3% PPT polyester fiber, the base fabric is made of 100% nylon 20D mesh fabric, carrying out preshrinking treatment and preshaping, presetting and attaching the fabric and the base fabric, and tightly pressing and attaching TPE films on the upper surface and the lower surface of a cotton velvet layer; covering, the surface all covers the cotton velvet layer about the surface fabric of presetting, then cover the bottom cloth on the upper and lower surface on cotton velvet layer to obtain holistic elasticity knitted fabric, adopt fluorine carbon class, acrylic acid ester or the waterproof agent of fluorine-free class, carry out first stage stoving, guaranteed that the cloth has under the condition of higher elasticity, still have certain compliance, guarantee its comfort level, can effectually guarantee that the cloth has certain antibacterial property, thereby better improvement the performance of cloth, satisfy the demand that people used the cloth.
The preparation method of the high-elastic antibacterial textile material disclosed by the patent still has some defects in the actual production process, and the specific defects are as follows:
at present, during the production and preparation of high-elastic antibacterial textile material, need bond multilayer textile material with the intermediate layer formula in order to form the weaving cloth that obtains special properties, and these weaving cloth are when actually bonding, mostly through manual bonding, manual bonding need consume a large amount of manpowers, and each workman's work load is big, it is insecure that easy rubber coating is inhomogeneous to lead to bonding, and current textile material process flow is complicated, each step production efficiency of manual operation is very low, and during the trompil, artifical manual trompil is inefficient, the trompil position is not accurate.
Disclosure of Invention
Aiming at the problems in the prior art, the invention aims to provide a high-elasticity breathable textile material and a production and preparation process of the high-elasticity breathable textile material, and solves the technical problems that when the high-elasticity antibacterial textile material is produced and prepared, multiple layers of textile materials need to be bonded in a sandwich mode to form textile cloth with special performance, when the textile cloth is actually bonded, manual bonding is mostly carried out, a large amount of manpower is consumed, the workload of each worker is large, the gluing is easy to be uneven, the bonding is not firm, the process flow of the conventional textile material is complex, the production efficiency of each step of manual operation is low, when holes are formed, the manual hole forming efficiency is low, and the hole forming position is not accurate.
The technical problem to be solved by the invention is realized by adopting the following technical scheme:
a production and preparation process of a high-elasticity breathable textile material comprises the following steps:
s1 rewinding of textile material: rewinding the plurality of layers of textile cloth to ensure that the textile cloth made of different materials wound into a cylindrical shape extends towards one direction simultaneously;
s2, bonding textile cloth: bonding and adhering the multiple layers of textile materials in the step S1, extending the textile cloth which is formed by winding different materials into a cylindrical shape outwards, and gluing and adhering the bonding surfaces of the multiple layers of textile materials in the extending process to ensure that the multiple layers of textile materials are bonded and fixed in a sandwich mode;
s3, pressing after bonding: in the step S2, the multiple layers of textile cloth are pressed and fixed after being adhered and fixed in an interlayer manner, and the two pressing rollers roll and press the textile cloth from the middle of the upper direction and the lower direction, so that the adhered multiple layers of textile cloth are adhered more firmly;
s4, drying glue: step S3, the textile cloth after bonding and pressing is dried in a hot mode, the textile cloth after bonding and pressing penetrates through the glue solution drying box, and the glue solution drying box dries the textile cloth in a hot mode, so that the bonded textile materials are fastened more tightly;
s5, dyeing the textile material: in the step S4, the textile cloth droops by gravity to be vertically placed in a dyeing box, coloring liquid is stored in the dyeing box, and the textile cloth swings and colors in the dyeing box, so that the surface of the textile cloth is uniformly colored;
s6, reciprocating shaking and draining: reciprocating swing is carried out on the dyed woven cloth in the step S5, when the woven cloth is lifted from the dyeing box, more coloring liquid adsorbed on the surface of the dyed woven cloth is shaken and drained, air is blown downwards in the shaking process, and the coloring liquid on the surface of the woven cloth is blown downwards into the dyeing box by using air flow;
s7, opening holes in the textile cloth: perforating the dyed and drained textile cloth in the step S6 to uniformly form a plurality of air holes on the surface of the textile cloth;
s8, rewinding of textile cloth: and (4) winding the textile fabric with the holes in the step (S8), and winding the textile fabric through a rewinding mechanism.
As a preferred technical solution of the present invention, the process for producing and preparing a high elastic breathable textile material described in the above steps S1-S8 is specifically completed by matching a production and preparation device for a high elastic breathable textile material, the production and preparation device for a high elastic breathable textile material includes a bottom workbench and a glue spreader frame disposed at the top end of the bottom workbench, the bottom workbench is horizontally disposed, the left side of the top end of the bottom workbench is fixedly provided with a plurality of glue spreading legs, the middle part of the top end of each glue spreading leg is rotatably connected with a plurality of bobbins, the bobbin at the topmost end is wound with a first adhesive cloth, the bobbin at the middle part is wound with a textile fabric, and the bobbin at the bottommost end is wound with a second adhesive cloth;
a gluing supporting leg is fixedly mounted at the top end of the bottom workbench, a gluing roller frame is fixedly mounted at the top end of the gluing supporting leg, and two gluing rollers are rotatably connected to the gluing roller frame;
the top end of the bottom workbench is fixedly provided with a pressing mechanism, and the middle part of the pressing mechanism is rotatably connected with two pressing rollers;
a glue solution drying box is fixedly installed at the top end of the bottom workbench, and a dyeing box is fixedly arranged at the right end of the glue solution drying box; a cloth shaking mechanism is fixedly installed above the dyeing box, supporting rollers are respectively arranged on the left side and the right side of the dyeing box, a hole opening mechanism is fixedly arranged on the right side of each supporting roller, and a rewinding mechanism is arranged on the right side of each hole opening mechanism;
the textile fabric, the second adhesive cloth and the right end of the first adhesive cloth penetrate through the glue spreader rack, one glue spreader extends between the first adhesive cloth and the textile fabric, and the other glue spreader extends between the textile fabric and the second adhesive cloth;
the textile material, the second is pasted cloth and first is pasted cloth and is stretched into in hold-down mechanism after passing in the glue spreader frame, compress tightly the laminating with textile material through two hold-down rollers with textile material, the cloth is pasted to the second and first is pasted the cloth and is formed textile material, textile material passes through glue solution stoving case and dries and get into the dyeing case, support the textile material through the backing roll at both ends about the dyeing case, and carry out the trompil with textile material through trompil mechanism, then through rolling up the mechanism with textile material convolutes into the tube-shape back.
As a preferred technical scheme of the invention, the glue spreader frame comprises a third crank, a third servo motor, a lifting cross frame and a lifting slideway, wherein the third servo motor is fixedly installed at the top end of the glue spreader frame, the third servo motor extends forwards out of an output shaft, and the third crank is fixedly installed at the top end of the output shaft of the third servo motor;
two run-through lifting slide ways are arranged in the middle of the gluing roller frame, each gluing roller is connected in the corresponding lifting slide way through rotation, a lifting transverse frame is symmetrically connected with the front side and the rear side of the gluing roller frame in a sliding mode, and the top end of the lifting transverse frame is connected to the corresponding third crank through sliding connection.
As a preferred technical scheme of the invention, each glue spreader comprises an oil storage cavity, oil storage partition plates, an oil nozzle, an oil sleeve, an oil injection cavity and an oil inlet cavity channel, wherein the oil sleeve is of a cylindrical structure, the middle part of the oil sleeve is provided with the oil inlet cavity channel of a round hole structure, the outer ring of the oil sleeve is fixedly provided with a steel wire sleeve of the cylindrical structure, a plurality of oil storage partition plates are fixedly arranged between the steel wire sleeve and the oil sleeve at equal intervals, the oil storage cavity is isolated between every two adjacent oil storage partition plates, the outer circumferential surface of the oil sleeve is fixedly provided with the oil nozzle extending into each oil storage cavity, and the inner wall of the oil inlet cavity channel is fixedly provided with a plurality of oil injection cavities communicated with the oil nozzle at equal intervals;
rotate and connect in each at rubber coating roller frame middle part one end wherein is connected with defeated oil pipe, two defeated oil pipe top is connected in the fuel feeding pump jointly, fuel feeding pump fixed mounting is on rubber coating roller frame top.
As a preferred technical scheme of the invention, the steel wire sleeve is in a cylindrical structure formed by weaving a plurality of steel wires in a rhombic net shape, and a cylindrical sponge sleeve is sleeved on the outer circumferential surface of the steel wire sleeve.
As a preferred technical scheme of the invention, the hole opening mechanism comprises a cloth bottom plate arranged below the textile material, the top surface of the cloth bottom plate is a plane, bottom plate supporting legs are fixedly arranged at the bottom end of the cloth bottom plate, and the bottom plate supporting legs are vertically and fixedly arranged in the dyeing box;
the cloth bottom plate is characterized in that a supporting rack is fixedly mounted on the right side of the top end of the cloth bottom plate, a push rod rack is fixedly mounted on the top end of the supporting rack, a first electric push rod is fixedly mounted on the top end of the push rod rack, a push rod extends downwards from the first electric push rod, the bottom end of the push rod of the first electric push rod is fixedly mounted on a lifting base, and a plurality of hole drilling drills standing upright on the lifting base are fixedly mounted at equal intervals at the bottom end of the lifting base;
sliding fixture blocks are symmetrically arranged on the left side and the right side of the push rod rack, the sliding fixture block on each side is obliquely fixed, the sliding fixture block obliquely fixed on each side is connected with a lifting slide rod through a sliding way, a return tension spring is fixedly arranged at the top end of the sliding fixture block and the side wall of the lifting slide rod, a pressing plate is fixedly arranged at the bottom end of the lifting slide rod, the pressing plate is a plane, and a plurality of clamping teeth with diamond structures are fixedly arranged at the bottom end of each clamping tooth;
as a preferred technical scheme of the present invention, the trepanning drill includes support shaft rods vertically fixed at the bottom end of the lifting base, each support shaft rod is configured as a cylindrical rod, an outer circumferential surface of each support shaft rod is rotatably connected with a reciprocating rotary shaft cylinder, a lifting groove with a circular hole structure is formed at the top end of the reciprocating rotary shaft cylinder, the lifting groove of the reciprocating rotary shaft cylinder is slidably connected to the outer circumferential surface of the support shaft rod, a recessed S-shaped slideway is formed in the inner wall of the reciprocating rotary shaft cylinder, a raised pin rod is fixedly arranged on the outer circumferential surface of the support shaft rod, the pin rod is slidably connected in the S-shaped slideway, and a circular chopping tooth is formed on the bottom end surface of the reciprocating rotary shaft cylinder and close to the outer circumferential surface of the reciprocating rotary shaft cylinder.
The reciprocating rotation shaft barrel is characterized in that a yielding chip storage groove is formed in the middle of the bottom end of the reciprocating rotation shaft barrel, exhaust holes are formed in the middle of the yielding chip storage groove, a second exhaust hole which is communicated with the supporting shaft rod is formed in the middle of the supporting shaft rod, a fourth air pump is fixedly mounted at the top end of the lifting base and is used for providing air sources for the second exhaust holes through oil pipelines.
The textile fabric is arranged in the middle layer, the first adhesive cloth is bonded on the top layer of the textile fabric, the second adhesive cloth is bonded on the top layer of the textile fabric, and the textile fabric is made of cotton cloth; the first adhesive cloth and the second adhesive cloth are non-woven fabrics with diamond mesh surfaces.
Compared with the prior art, the invention at least comprises the following beneficial effects:
the production and preparation process of the high-elasticity breathable textile material carries out the process steps of automatic uniform gluing and bonding, uniform dyeing, quick shaking and draining, automatic hole opening and the like on a plurality of layers of textile cloth to carry out the unattended automatic production and processing in the whole process through the whole-process automatic production and processing, and the process steps are matched with the device provided by the invention, so that the number of workers in an enterprise production line can be effectively reduced, and the working labor amount of each worker can be reduced.
The gluing roller frame is arranged at the position of the binding surfaces of two adjacent layers of textile cloth through the gluing roller, the gluing roller is dragged to rotate in the forward moving process of the textile cloth, the binding surfaces of the adjacent textile cloth are glued by rolling the gluing roller on the textile cloth, so that the bonding firmness of the textile cloth is improved, each gluing roller sprays glue in the oil storage cavity through the oil nozzle, the glue solution is remained in the oil storage cavity, the glue solution is immersed in the sponge sleeve on the surface of the steel wire sleeve by gravity through the rotation of the gluing roller, the glue solution in the oil storage cavity is uniformly adsorbed by the siphon characteristic of the sponge sleeve, and the gluing roller uniformly glues the surface of the textile cloth,
the invention utilizes the adsorption of the sponge sleeve to arrange the oil nozzle in the sponge sleeve, so that glue solution sprayed by the oil nozzle cannot uniformly drip in the textile fabric, and the effectiveness of the glue nozzle in adhering to the surface of the textile fabric can be effectively realized.
The glue spreader reciprocates and shakes through the reciprocating lifting of the lifting transverse frame, so that when the glue spreader rises upwards, the outer circular surface of the glue spreader is in rolling contact with the surface of the first adhesive cloth on the topmost layer, the glue spreader rotates along one direction, the outer circular surface of the glue spreader is in rolling contact with the surface of the second adhesive cloth on the bottommost layer when the glue spreader descends downwards in a reciprocating mode, the glue spreader rotates along the other direction, glue liquid swings in the oil storage cavity in a reciprocating mode through the reciprocating lifting of the glue spreader in a matched mode, the precipitation of the glue liquid in the oil storage cavity can be effectively reduced, the certain activity of the glue liquid in the oil storage cavity is kept all the time, the adsorption uniformity of the sponge textile sleeve is effectively improved, and the gluing uniformity of the gluing surface of the adhesive cloth is effectively improved.
The punching mechanism provided by the invention can be used for controlling a plurality of punching drills to synchronously and reciprocally descend downwards through the lifting base, the punching drills can be used for punching holes on the woven cloth on the top surface of the cloth base plate below once when descending downwards, wherein the woven cloth can intermittently move on the top surface of the cloth base plate through intermittent rewinding of the rewinding mechanism, when the woven cloth intermittently stops on the top surface of the cloth base plate, the lifting base descends downwards, the pressing plates on the two sides are used for pressing and fixing the woven cloth on the two sides of the punching drills, so that the punching drills can more accurately and stably punch holes on the surface of the woven cloth, and the woven cloth can not slide on the top surface of the cloth base plate in the punching process.
In the reciprocating lifting process of the lifting base, the sliding fixture blocks obliquely fixed on two sides are in sliding connection with the lifting slide bar, so that the pressing plates on two sides compress textile cloth in the downward falling process of the lifting base, and the textile cloth is gradually pulled towards two sides along with the downward movement of the lifting base through the sliding of the sliding fixture blocks obliquely fixed on two sides and the lifting slide bar, so that the top surface of the textile cloth is pulled to be flat, the accurate opening of the opening drill is facilitated, the pulling flatness of the textile cloth is effectively improved, and the pulling flatness of the textile cloth in the opening process of the opening drill is effectively avoided.
Wherein, the hole drilling machine leads the reciprocating rotary shaft cylinder to rotate in a reciprocating way in the lifting process by lifting and sliding the reciprocating rotary shaft cylinder on the supporting shaft rod and guiding the reciprocating rotary shaft cylinder through the S-shaped slide way on the inner wall of the reciprocating rotary shaft cylinder, when the reciprocating rotary shaft cylinder rotates in a reciprocating way, the cutting teeth on the bottom surface of the reciprocating rotary shaft cylinder carry out rotary cutting on the surface of the textile cloth to ensure that the surface of the textile cloth is expanded into a plurality of round holes, the bottom surface of the reciprocating rotary shaft cylinder is provided with a second exhaust hole through the middle part of the abdication chip storage groove on the bottom surface, the second exhaust hole exhausts air downwards, blowing the textile cloth scraps stuck on the bottom surface of the reciprocating rotary shaft cylinder to discharge the scraps from the abdication scrap storage groove, thereby effectual improvement is to the clearance of the chip groove of stepping down, and the piece of avoiding the trompil in-process is stifled at reciprocating rotation shaft section of thick bamboo bottom surface, influences reciprocating rotation shaft section of thick bamboo's cutting.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a flow chart of the process steps of the process for producing a highly elastic breathable textile material of the present invention;
FIG. 2 is a schematic front view of the apparatus for producing highly elastic and breathable textile material of the present invention;
FIG. 3 is a front view of the hole opening mechanism of the present invention;
FIG. 4 is an enlarged view of a portion of FIG. 3 in accordance with the teachings of the present invention;
FIG. 5 is an enlarged partial cross-sectional view taken at D of FIG. 3 in accordance with the teachings of the present invention;
FIG. 6 is an enlarged view of a portion of FIG. 2 taken at B in the present specification;
FIG. 7 is an enlarged view of a portion of FIG. 6 taken at C in the present specification;
FIG. 8 is an enlarged, fragmentary, schematic view of the applicator roll of FIG. 2 of the present specification;
FIG. 9 is a schematic cross-sectional front view of a glue roll according to the present invention for applying glue between a textile fabric and a woven fabric;
in the figure: 1. a bottom support leg; 2. a bottom work table; 3. a bobbin; 4. weaving cloth; 5. gluing supporting legs; 6. a glue spreading roller frame; 7. glue spreading roller; 701. a third crank; 702. a third servo motor; 703. a lifting cross frame; 704. a lifting slideway; 705. an oil supply pump; 706. an oil delivery pipe; 707. a sponge sleeve; 708. a steel wire sleeve; 709. an oil storage chamber; 710. an oil storage partition plate; 711. an oil jet; 712. an oil sleeve; 713. an oil injection cavity; 714. an oil inlet cavity channel; 8. a hold-down mechanism; 801. a support frame; 802. a compression spring; 803. a spring slot; 804. an elastic slider; 9. a pressure roller; 10. a glue solution drying box; 11. weaving cloth; 12. a cloth shaking mechanism; 1201. a second servo motor; 1202. fixing the sliding block; 1203. a spring hole; 1204. a compression spring; 1205. lifting the sliding rod; 1206. a first pasting roller; 1207. a first air nozzle; 1208. a second pasting roller; 1209. a second air nozzle; 1210. a second electric push rod; 1211. a third support bar; 1212. a second air pump; 1213. a second balance spring; 1214. an elastic swing link; 1215. a first balance spring; 1216. fixing a limit plate; 1217. fixing the supporting rod; 1218. a third scrap shoveling edge; 14. a hole opening mechanism; 1401. a first electric push rod; 1402. a support frame; 1403. a push rod frame; 1404. a lifting base; 1405. a return tension spring; 1406. lifting the sliding rod; 1407. sliding the clamping block; 1408. a compression plate; 1409. grasping the teeth; 1411. a cloth bottom plate; 1412. floor legs, 1413, support shaft; 1414. rotating the shaft cylinder in a reciprocating manner; 1415. a pin rod; 1416. an S-shaped slideway; 1417. cutting teeth; 1418. a lifting groove; 1419. a yielding chip storage groove; 1420. a second vent hole; 1421. a support roller; 15. a rewinding mechanism; 16. a dyeing box; 17. a first adhesive patch; 18. and a second adhesive cloth.
Detailed Description
In order to make the technical means, the creation features, the achievement purposes and the effects of the invention easy to understand, the invention is further described below by combining with the specific drawings, and it is to be noted that the embodiments and the features in the embodiments can be combined with each other in the application without conflict.
Example 1
Please refer to fig. 1-9, which are schematic overall structural diagrams of a high-elastic breathable textile material and a manufacturing process thereof;
a production and preparation process of a high-elasticity breathable textile material is characterized by comprising the following steps:
s1 rewinding of textile material: rewinding the plurality of layers of textile cloth to ensure that the textile cloth made of different materials wound into a cylindrical shape extends towards one direction simultaneously;
s2, bonding textile cloth: adhering and bonding the multiple layers of textile materials in the step S1, and adhering and fastening the textile cloth which is formed by winding different materials into a cylindrical shape in an interlayer manner;
s3, pressing after bonding: in the step S2, the multiple layers of textile cloth are pressed and fixed after being adhered and fixed in an interlayer manner, and the two pressing rollers roll and press the textile cloth from the middle of the upper direction and the lower direction, so that the adhered multiple layers of textile cloth are adhered more firmly;
s4, drying glue: the textile cloth bonded and compressed in the step S3 is thermally dried, and the textile cloth bonded and compressed passes through the glue solution drying box 10, so that the glue solution drying box 10 thermally dries the textile cloth, and the bonded textile material is more firmly fixed;
s5, dyeing the textile material: in the step S4, the textile cloth droops by gravity to be vertically placed in a dyeing box, coloring liquid is stored in the dyeing box, and the textile cloth swings and colors in the dyeing box, so that the surface of the textile cloth is uniformly colored;
s6, reciprocating shaking and draining: reciprocating swing is carried out on the dyed woven cloth in the step S5, when the woven cloth is lifted from the dyeing box, more coloring liquid adsorbed on the surface of the dyed woven cloth is shaken and drained, air is blown downwards in the shaking process, and the coloring liquid on the surface of the woven cloth is blown downwards into the dyeing box by using air flow;
s7, opening holes in the textile cloth: perforating the dyed and drained textile cloth in the step S6 to uniformly form a plurality of air holes on the surface of the textile cloth;
s8, rewinding of textile cloth: and (4) winding the textile fabric with the holes in the step (S8), and winding the textile fabric through a rewinding mechanism.
The production and preparation process of the high-elasticity breathable textile material in the steps S1-S8 is completed by matching a production and preparation device of the high-elasticity breathable textile material, the production and preparation device of the high-elasticity breathable textile material comprises a bottom workbench 2 and a glue coating roller frame 6 arranged at the top end of the bottom workbench 2, the bottom workbench 2 is horizontally placed, a plurality of bottom supporting legs 1 are fixedly arranged at the bottom end of the bottom workbench 2 at equal intervals, a plurality of glue coating supporting legs 5 are fixedly arranged on the left side of the top end of the bottom workbench 2, the middle part of the top end of each glue coating supporting leg 5 is rotatably connected with a plurality of winding frames 3, a first adhesive cloth 17 is wound on the winding frame 3 at the topmost end, a textile cloth 4 is wound on the winding frame 3 at the middle part, and a second adhesive cloth 18 is wound on the winding frame 3 at the bottommost end;
a gluing leg 5 is fixedly arranged at the top end of the bottom workbench 2, a gluing roller frame 6 is fixedly arranged at the top end of the gluing leg 5, and two gluing rollers 7 are rotatably connected to the gluing roller frame 6;
a pressing mechanism 8 is fixedly arranged at the top end of the bottom workbench 2, and the middle part of the pressing mechanism 8 is rotatably connected with two pressing rollers 9;
a glue solution drying box 10 is fixedly arranged at the top end of the bottom workbench 2, and a dyeing box 16 is fixedly arranged at the right end of the glue solution drying box 10; a cloth shaking mechanism 12 is fixedly installed above the dyeing box 16, supporting rollers 13 are respectively arranged on the left side and the right side of the dyeing box 16, a hole opening mechanism 14 is fixedly arranged on the right side of each supporting roller 13, and a rewinding mechanism 15 is arranged on the right side of each hole opening mechanism 14;
wherein the textile fabric 4, the second adhesive fabric 18 and the right end of the first adhesive fabric 17 all penetrate through the glue spreader frame 6, one glue spreader 7 extends between the first adhesive fabric 17 and the textile fabric 4, and the other glue spreader 7 extends between the textile fabric 4 and the second adhesive fabric 18;
the textile material 4, the second adhesive cloth 18 and the first adhesive cloth 17 penetrate through the glue spreader frame 6 and then extend into the pressing mechanism 8, the textile material 4, the second adhesive cloth 18 and the first adhesive cloth 17 are pressed and attached through the two pressing rollers 9 to form a textile material, the textile material is dried through the glue solution drying box 10 and enters the dyeing box 16, the textile material is supported through the supporting rollers 13 at the left end and the right end of the dyeing box 16, the textile material is perforated through the perforating mechanism 14, and then the textile material is wound into a cylindrical shape through the rewinding mechanism 15.
The production and preparation process of the high-elasticity breathable textile material carries out the process steps of automatic uniform gluing and bonding, uniform dyeing, quick shaking and draining, automatic hole opening and the like on a plurality of layers of textile cloth to carry out the unattended automatic production and processing in the whole process through the whole-process automatic production and processing, and the process steps are matched with the device provided by the invention, so that the number of workers in an enterprise production line can be effectively reduced, and the working labor amount of each worker can be reduced.
The pressing mechanism 8 comprises two supporting frames 801, compression springs 802, spring grooves 803 and elastic sliding blocks 804, the two supporting frames 801 are vertically fixed at the top end of the bottom workbench 2, the two supporting frames 801 are arranged at the top end of the workbench 2 and located at the front side and the rear side of the textile material, the middle of each supporting frame 801 is provided with two spring grooves 803, each spring groove 803 is in sliding connection with the elastic sliding block 804, and each pressing roller 9 is rotatably connected in the corresponding elastic sliding block 804;
the pressing rollers 9 of the invention are elastically supported by the compression springs 802, so that the two pressing rollers 9 clamp the textile fabric towards the middle.
The rewinding mechanism 15 includes a rewinding drum 1502, a cloth blocking frame 1503, a supporting frame 1504, a transmission chain 1505, a transmission chain wheel 1506, a first servo motor 1507, a first shifting wheel 1508 and a first grooved wheel 1509, the supporting frame 1504 is vertically fixed at the top end of the bottom workbench 2, the top end of the supporting frame 1504 is rotatably connected with the rewinding drum 1502, the cloth blocking frame 1503 is fixedly installed at two ends of the rewinding drum 1502, the transmission chain 1505 is arranged at one end of the rewinding drum 1502, the transmission chain wheel 1506 is arranged at one end of the inner ring of the transmission chain 1505, the first grooved wheel 1509 is fixedly installed at one end of the transmission chain wheel 1506, the first shifting wheel 1508 is engaged and connected with the first shifting wheel 1508, the first shifting wheel 1508 is fixed at the top end of the output shaft of the first servo motor 1507, and the first servo motor 1507 is fixedly installed at the top end of the bottom workbench 2.
In the invention, the rewinding roller 1502 is driven to rotate by the engagement of the first dial wheel 1508 and the first sheave 1509, so that the rewinding roller 1502 is driven to rotate intermittently.
The glue spreader frame 6 comprises a third crank 701, a third servo motor 702, a lifting cross frame 703 and a lifting slideway 704, the third servo motor 702 is fixedly installed at the top end of the glue spreader frame 6, the third servo motor 702 extends forwards out of an output shaft, and the third crank 701 is fixedly installed at the top end of the output shaft of the third servo motor 702;
two through lifting slide ways 704 are arranged in the middle of the glue spreader frame 6, each glue spreader 7 is connected in the corresponding lifting slide way 704 through rotation, the front side and the rear side of the glue spreader frame 6 are symmetrically and slidably connected with lifting transverse frames 703, and the top ends of the lifting transverse frames 703 on each side are connected on corresponding third cranks 701 through sliding. The glue spreader 7 is driven to reciprocate up and down and shake by reciprocating up and down of the up-down cross frame 703.
Each glue spreader 7 comprises an oil storage cavity 709, oil storage partition plates 710, an oil nozzle 711, an oil sleeve 712, an oil injection cavity 713 and an oil inlet cavity channel 714, the oil sleeve 712 is of a cylindrical structure, the middle part of the oil sleeve 712 is provided with the oil inlet cavity channel 714 of a round hole structure, the outer ring of the oil sleeve 712 is fixedly provided with the steel wire sleeve 708 of the cylindrical structure, a plurality of oil storage partition plates 710 are fixedly arranged between the steel wire sleeve 708 and the oil sleeve 712 at equal intervals, the oil storage cavity 709 is isolated between every two adjacent oil storage partition plates 710, the outer circular surface of the oil sleeve 712 is fixedly provided with the oil nozzle 711 extending into each oil storage cavity 709, and the inner wall of the oil inlet cavity channel 714 is fixedly provided with a plurality of oil injection cavities 713 communicated with the oil nozzle 711 at equal intervals;
each glue spreader 7 rotatably connected to the middle of the glue spreader frame 6 is connected with an oil delivery pipe 706 at one end thereof, the top ends of the two oil delivery pipes 706 are connected with an oil supply pump 705 together, and the oil supply pump 705 is fixedly installed at the top end of the glue spreader frame 6, so that glue can be supplied to each oil nozzle 711 through the oil supply pump 705.
The steel wire sleeve 708 is a cylinder structure woven by a plurality of steel wires in a rhombic net shape, and a cylindrical sponge sleeve 707 is sleeved on the outer circular surface of the steel wire sleeve 708.
The glue spreader 7 frame is arranged at the position of the binding surfaces of the two adjacent layers of textile cloth through the glue spreader 7, the textile cloth can drag the glue spreader 7 to rotate in the forward moving process, the binding surfaces of the adjacent textile cloth are coated with glue by rolling the glue spreader 7 on the textile cloth, so that the bonding firmness of the textile cloth is improved, each glue spreader 7 sprays glue in the oil storage cavity 709 through the oil nozzle 711, glue solution remains in the oil storage cavity 709, the glue solution penetrates through the steel wire sleeve 708 into the sponge sleeve 707 on the surface of the steel wire sleeve 708 through the rotation of the glue spreader 7 by utilizing the gravity, the glue solution in the oil storage cavity 709 is uniformly adsorbed by utilizing the siphon characteristic of the sponge sleeve 707, and the glue spreader 7 uniformly coats the surface of the textile cloth.
According to the invention, the oil spray nozzle 711 is arranged in the sponge sleeve by utilizing the adsorption of the sponge sleeve 707, so that glue solution sprayed by the oil spray nozzle 711 cannot uniformly drip in the textile fabric, and the effectiveness of the glue spray nozzle in adhering to the surface of the textile fabric can be effectively realized.
According to the invention, the glue spreader 7 is reciprocated, lifted and shaken by the lifting cross frame 703, so that when the glue spreader 7 is lifted upwards, the outer circular surface of the glue spreader 7 is in rolling contact with the surface of the topmost first adhesive cloth 17, the glue spreader 7 is rotated along one direction, when the glue spreader 7 is lowered downwards and reciprocally, the outer circular surface of the glue spreader 7 is in rolling contact with the surface of the bottommost second adhesive cloth 18, the glue spreader 7 is rotated along the other direction, and the glue solution is swung reciprocally in the oil storage cavity 709 by the reciprocating lifting of the glue spreader 7 in cooperation with the reciprocating rotation of the glue spreader 7, so that the precipitation of the glue solution in the oil storage cavity 709 can be effectively reduced, the glue solution can be kept in a certain activity in the oil storage cavity 709 all the time, the adsorption uniformity of the sponge sleeve 707 is effectively improved, and the gluing uniformity of the bonding surface of the sponge cloth is effectively improved.
The perforating mechanism 14 comprises a cloth bottom plate 1411 arranged below the textile material, the top surface of the cloth bottom plate 1411 is a plane, bottom plate legs 1412 are fixedly arranged at the bottom end of the cloth bottom plate 1411, and the bottom plate legs 1412 are vertically and fixedly arranged in the dyeing box 16;
a support frame 1402 is fixedly installed on the right side of the top end of the cloth bottom plate 1411, a push rod frame 1403 is fixedly installed on the top end of the support frame 1402, a first electric push rod 1401 is fixedly installed on the top end of the push rod frame 1403, a push rod extends downwards from the first electric push rod 1401, the bottom end of the push rod of the first electric push rod 1401 is fixedly installed on a lifting base 1404, and a plurality of hole drilling drills 1410 which are vertically arranged on the lifting base 1404 are fixedly installed at equal intervals at the bottom end of the lifting base 1404;
the left side and the right side of the push rod frame 1403 are symmetrically provided with sliding fixture blocks 1407, the sliding fixture blocks 1407 on each side are obliquely fixed, the sliding fixture blocks 1407 obliquely fixed on each side are connected with the lifting slide rod 1406 in a sliding mode, the top end of each sliding fixture block 1407 and the side wall of the lifting slide rod 1406 are fixedly provided with return tension springs 1405, the bottom end of the lifting slide rod 1406 is fixedly provided with a pressing plate 1408, the pressing plate 1408 is a plane, and the bottom end of each grasping tooth 1409 is fixedly provided with a plurality of grasping teeth 1409 with diamond structures.
The trepanning drill 1410 comprises a supporting shaft 1413 vertically fixed at the bottom end of the lifting base 1404, each supporting shaft 1413 is arranged to be a cylindrical rod, the outer circular surface of each supporting shaft 1413 is rotatably connected with a reciprocating rotary shaft cylinder 1414, the reciprocating rotary shaft cylinder 1414 is of a cylindrical structure, a lifting groove 1418 of a circular hole structure is formed in the top end of the reciprocating rotary shaft cylinder 1414, the lifting groove 1418 of the reciprocating rotary shaft cylinder 1414 is connected to the outer circular surface of the supporting shaft 1413 through sliding, a sunken S-shaped slideway 1416 is formed in the inner wall of the reciprocating rotary shaft cylinder 1414, a convex pin 1415 is fixedly arranged on the outer circular surface of the supporting shaft 1413, the pin 1415 is connected to the S-shaped slideway 1416 through sliding, and a circular chopping tooth 1417 is formed on the bottom end surface of the reciprocating rotary shaft cylinder 1414 and close to the outer circular surface of the reciprocating rotary shaft cylinder 1414.
Reciprocating rotation axle section of thick bamboo 1414 bottom middle part has been seted up and has been stepped down and store up chip groove 1419, and exhaust hole 1420 has been seted up in the middle part of the chip groove 1419 that steps down, and second exhaust hole 1421 that link up is seted up in the middle part of supporting shaft 1413, and lifting pedestal 1404 top fixed mounting has fourth air pump 1422, and fourth air pump 1422 is for providing the air supply for each second exhaust hole 1421 through oil pipeline.
The punching mechanism 14 of the invention is lifted and lowered downwards in a reciprocating manner through the lifting base 1404, a plurality of punching drills are controlled to fall downwards in a reciprocating manner at the same time, each time the punching drill falls downwards, punching is carried out on the woven cloth on the top surface of the cloth base plate 1411 below, wherein the woven cloth intermittently moves on the top surface of the cloth base plate 1411 through intermittent rewinding of the rewinding mechanism 15, when the woven cloth stops intermittently on the top surface of the cloth base plate 1411, the lifting base 1404 falls downwards, the woven cloth on two sides of the punching drill is pressed and fixed by the pressing plates 1408 on two sides, so that the punching drill is more accurate and stable when punching is carried out on the surface of the woven cloth, and the woven cloth is prevented from sliding on the top surface of the cloth base plate 1411 in the punching process.
In the reciprocating lifting process of the lifting base 1404, the sliding fixture blocks 1407 obliquely fixed on two sides are in sliding connection with the lifting slide rod 1406, so that the pressing plates 1408 on two sides compress textile cloth in the downward falling process of the lifting base 1404, and the sliding fixture blocks 1407 obliquely fixed with the lifting slide rod 1406 enable the pressing plates 1408 to gradually pull the textile cloth towards two sides along with the downward movement of the lifting base 1404 in the pressing process of the textile cloth, so that the top surface of the textile cloth is pulled flatly, accurate tapping of the tapping drill is facilitated, the pulling flatness of the textile cloth is effectively improved, and the pulling flatness of the tapping drill on the textile cloth in the tapping process is effectively avoided.
Wherein, the hole drilling machine of the invention leads the reciprocating rotary shaft cylinder 1414 to slide on the supporting shaft 1413 in a lifting way by the reciprocating rotary shaft cylinder 1414 and leads the reciprocating rotary shaft cylinder 1414 to rotate in a reciprocating way by the S-shaped slideway 1416 on the inner wall of the reciprocating rotary shaft cylinder 1414, when the reciprocating rotary shaft cylinder 1414 rotates in a reciprocating way, the chopping tooth 1417 on the bottom surface of the reciprocating rotary shaft cylinder 1414 performs rotary cutting on the surface of the textile cloth, so that the surface of the textile cloth is expanded into a plurality of round holes, the bottom surface of the reciprocating rotary shaft cylinder 1414 passes through the middle part of the abdication chip storage groove 1419 on the bottom surface and is provided with a second exhaust hole 1420, the textile cloth scraps stuck on the bottom surface of the reciprocating rotary shaft cylinder 1414 are exhausted downwards through the second exhaust hole 1420, the scraps are blown out from the abdication chip storage groove 1419, thereby effectively improving the cleaning of the abdication chip storage groove 1419 and avoiding the scraps in the process of tapping from blocking the bottom surface of the reciprocating rotary shaft cylinder 1414, affecting the cutting of the reciprocating rotating shaft 1414.
Example 2
With continued reference to fig. 1-9, a high elastic breathable textile material is shown, which is similar to example 1 above, and which is not further described herein, except for the following specific differences:
a high-elastic breathable textile material comprises a textile fabric 4, a first adhesive cloth 17 and a second adhesive cloth 18, wherein the textile fabric 4 is arranged in a middle layer, the first adhesive cloth 17 is bonded on the top layer of the textile fabric 4, the second adhesive cloth 18 is bonded on the top layer of the textile fabric 4, and the textile fabric 4 is made of cotton cloth; the first adhesive patch 17 and the second adhesive patch 18 are both nonwoven fabrics with diamond-shaped mesh surfaces.
The cloth shaking mechanism 12 comprises a third support rod 1211 vertically fixed at the top end of the dyeing box 16, a second electric push rod 1210 is fixedly installed in the middle of the third support rod 1211, a push rod extends leftwards from the second electric push rod 1210, and the top end of the push rod of the second electric push rod 1210 is rotatably connected with a second pasting roller 1208;
a fixed slide block 1202 is fixedly installed on the left side of the top end of the dyeing box 16, a spring hole 1203 is formed in the right end of the fixed slide block 1202, a compression spring 1204 is installed in the spring hole 1203, a lifting slide bar 1205 is connected in the spring hole 1203 in a sliding mode, and a first pasting roller 1206 is connected to the right end of the lifting slide bar 1205 in a rotating mode; the colored textile material passes between the first applicator roller 1206 and the second applicator roller 1208.
A row of first air nozzles 1207 is fixedly installed at the bottom end of the fixed slider 1202, a second air nozzle 1209 is fixedly installed at the left side of the third support rod 1211, a second air pump 1212 is arranged on the second air nozzle 1209 to provide an air source, and the second air pump 1212 is fixedly installed on the third support rod 1211;
the top end of the fixed sliding block 1202 is fixedly provided with an oil supply pump 1201, and the oil supply pump 1201 is connected with the first air nozzle 1207 and provides an air source for the first air nozzle 1207.
The bottom ends of the first pasting roller 1206 and the second pasting roller 1208 are respectively fixedly provided with a fixed support 1217, the bottom end of the fixed support 1217 is hinged with an elastic swing link 1214, the bottom end of the fixed support 1217 on each side is provided with a fixed limit plate 1216, the elastic swing link 1214 is fixedly provided with a first balance spring 1215 on the fixed limit plate 1216, and the other side of the elastic swing link 1214 and the middle part of the fixed support 1217 are fixedly provided with a second balance spring 1213.
A V-shaped third scraping edge 1218 is secured to the bottom end of the resilient pendulum 1214 on each side of the textile material.
Wherein, the cloth shaking mechanism 12 of the invention is arranged above the dyeing box 16, uses the reciprocating pushing of the second electric push rod 1210 to shake the dyed textile cloth in a reciprocating way, the first pasting roller 1206 clamps the textile cloth by the clamping of the first pasting roller 1206 and the second pasting roller 1208, the first pasting roller 1206 uses the internal compression spring 802 to lead the first pasting roller 1206 to realize reciprocating sliding along with the reciprocating movement of the second pasting roller 1208, the textile cloth is pressed by the first pasting roller 1206, the textile cloth can not be woken up indefinitely when shaking, thereby improving the effective shaking control of the dyed textile cloth, avoiding the textile cloth from floating randomly, and the redundant dyeing liquid attached on the dyed textile cloth surface is shaken off rapidly by pushing the dyed textile cloth in a reciprocating way, thereby leading the dyeing cloth surface to be dyed uniformly, and the second air nozzle 1209 and the first air nozzle 1207 below are matched with the downward air, accelerate the unnecessary colouring liquid of dyeing cloth surface adhesion and drip downwards, the stoving speed that utilizes wind-force can accelerate the dyeing cloth, wherein, through second air nozzle 1209 and first air nozzle 1207 to the mouth gas down, the reciprocal slip of cylinder 1206 and second sticking cylinder 1208 is pasted to the cooperation first, make second air nozzle 1209 and first air nozzle 1207 at the mouth gas in-process down, weaving cloth is reciprocal to shake, the simulation air current is at weaving cloth surface reciprocating swing, thereby improve weaving cloth's installation fastness effectively.
In the process of reciprocating shaking of the textile cloth by the first pasting roller 1206 and the second pasting roller 1208, the lower third scraping blade 1218 is used for scraping off the redundant solidified solid coloring liquid on the surface of the dyed textile cloth, so that in the process of scraping off the non-solidified solid coloring liquid on the surface of the textile cloth by the second air nozzle 1209 and the first air nozzle 1207 when the second air nozzle 1209 and the first air nozzle 1207 are in a downward nozzle gas, the removal of the redundant coloring liquid on the surface of the textile cloth can be effectively improved by the third scraping blade 1218, and the dyeing uniformity of the textile cloth is effectively improved.
The elastic swing link 1214 and the fixed support rod 1217 of the invention are elastically supported by the second balance spring 1213 and the first balance spring 1215, so that the elastic support of the second balance spring 1213 and the first balance spring 1215 is realized, the elastic swing link 1214 is more tightly attached to the surface of the woven cloth, and the fixed limit plate 1216 is arranged at the top end of the fixed support rod 1217, so that the elastic swing link 1214 is limited by the fixed limit plate 1216, and the limit swing link 1214 is effectively prevented from being pushed upwards by the woven cloth to cause the excessive swing of the elastic swing link 1214.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (8)

1. A production and preparation process of a high-elasticity breathable textile material is characterized by comprising the following steps:
s1 rewinding of textile material: rewinding the plurality of layers of textile cloth to ensure that the textile cloth made of different materials wound into a cylindrical shape extends towards one direction simultaneously;
s2, bonding textile cloth: bonding and adhering the multiple layers of textile materials in the step S1, extending the textile cloth which is formed by winding different materials into a cylindrical shape outwards, and gluing and adhering the bonding surfaces of the multiple layers of textile materials in the extending process to ensure that the multiple layers of textile materials are bonded and fixed in a sandwich mode;
s3, pressing after bonding: in the step S2, the multiple layers of textile cloth are pressed and fixed after being adhered and fixed in an interlayer manner, and the two pressing rollers roll and press the textile cloth from the middle of the upper direction and the lower direction, so that the adhered multiple layers of textile cloth are adhered more firmly;
s4, drying glue: step S3, the textile cloth after bonding and pressing is dried in a hot mode, the textile cloth after bonding and pressing penetrates through the glue solution drying box, and the glue solution drying box dries the textile cloth in a hot mode, so that the bonded textile materials are fastened more tightly;
s5, dyeing the textile material: in the step S4, the textile cloth droops by gravity to be vertically placed in a dyeing box, coloring liquid is stored in the dyeing box, and the textile cloth swings and colors in the dyeing box, so that the surface of the textile cloth is uniformly colored;
s6, reciprocating shaking and draining: reciprocating swing is carried out on the dyed woven cloth in the step S5, when the woven cloth is lifted from the dyeing box, more coloring liquid adsorbed on the surface of the dyed woven cloth is shaken and drained, air is blown downwards in the shaking process, and the coloring liquid on the surface of the woven cloth is blown downwards into the dyeing box by using air flow;
s7, opening holes in the textile cloth: perforating the dyed and drained textile cloth in the step S6 to uniformly form a plurality of air holes on the surface of the textile cloth;
s8, rewinding of textile cloth: and (4) winding the textile fabric with the holes in the step (S8), and winding the textile fabric through a rewinding mechanism.
2. The process of claim 1, wherein the steps S1-S8 are performed by a device for manufacturing a highly elastic breathable textile material, the device includes a bottom table and a glue roller frame disposed on a top end of the bottom table, the bottom table is disposed horizontally, a plurality of glue legs are fixedly disposed on a left side of a top end of the bottom table, a plurality of bobbins are rotatably connected to a middle portion of a top end of each glue leg, a first adhesive cloth is wound on the bobbin at a topmost end, a textile cloth is wound on the bobbin at a middle portion, and a second adhesive cloth is wound on the bobbin at a lowest end;
a gluing supporting leg is fixedly mounted at the top end of the bottom workbench, a gluing roller frame is fixedly mounted at the top end of the gluing supporting leg, and two gluing rollers are rotatably connected to the gluing roller frame;
the top end of the bottom workbench is fixedly provided with a pressing mechanism, and the middle part of the pressing mechanism is rotatably connected with two pressing rollers;
a glue solution drying box is fixedly installed at the top end of the bottom workbench, and a dyeing box is fixedly arranged at the right end of the glue solution drying box; a cloth shaking mechanism is fixedly installed above the dyeing box, supporting rollers are respectively arranged on the left side and the right side of the dyeing box, a hole opening mechanism is fixedly arranged on the right side of each supporting roller, and a rewinding mechanism is arranged on the right side of each hole opening mechanism;
the textile fabric, the second adhesive cloth and the right end of the first adhesive cloth penetrate through the glue spreader rack, one glue spreader extends between the first adhesive cloth and the textile fabric, and the other glue spreader extends between the textile fabric and the second adhesive cloth;
the textile material, the second is pasted cloth and first is pasted cloth and is stretched into in hold-down mechanism after passing in the glue spreader frame, compress tightly the laminating with textile material through two hold-down rollers with textile material, the cloth is pasted to the second and first is pasted the cloth and is formed textile material, textile material passes through glue solution stoving case and dries and get into the dyeing case, support the textile material through the backing roll at both ends about the dyeing case, and carry out the trompil with textile material through trompil mechanism, then through rolling up the mechanism with textile material convolutes into the tube-shape back.
3. The production and preparation process of the high-elasticity breathable textile material according to claim 2, wherein the gluing roller frame comprises a third crank, a third servo motor, a lifting cross frame and a lifting slide way, the third servo motor is fixedly mounted at the top end of the gluing roller frame, the third servo motor extends forwards out of an output shaft, and the third crank is fixedly mounted at the top end of the output shaft of the third servo motor;
two run-through lifting slide ways are arranged in the middle of the gluing roller frame, each gluing roller is connected in the corresponding lifting slide way through rotation, a lifting transverse frame is symmetrically connected with the front side and the rear side of the gluing roller frame in a sliding mode, and the top end of the lifting transverse frame is connected to the corresponding third crank through sliding connection.
4. The production and preparation process of the high-elasticity breathable textile material according to claim 2, wherein each glue spreader comprises an oil storage cavity, an oil storage partition plate, an oil nozzle, an oil sleeve, an oil injection cavity and an oil inlet cavity channel, the oil sleeve is of a cylindrical structure, the oil inlet cavity channel of a circular hole structure is formed in the middle of the oil sleeve, a steel wire sleeve of the cylindrical structure is fixedly installed on the outer ring of the oil sleeve, a plurality of oil storage partition plates are fixedly installed between the steel wire sleeve and the oil sleeve at equal intervals, the oil storage cavity is isolated between every two adjacent oil storage partition plates, the oil nozzle extending into each oil storage cavity is fixedly arranged on the outer circumferential surface of the oil sleeve, and a plurality of oil injection cavities communicated with the oil nozzle are fixedly arranged on the inner wall of the oil inlet cavity channel at equal intervals;
rotate and connect in each at rubber coating roller frame middle part one end wherein is connected with defeated oil pipe, two defeated oil pipe top is connected in the fuel feeding pump jointly, fuel feeding pump fixed mounting is on rubber coating roller frame top.
5. The production and preparation process of the high-elasticity breathable textile material according to claim 4, wherein the steel wire sleeve is a cylindrical structure formed by weaving a plurality of steel wires in a rhombic net shape, and a cylindrical sponge sleeve is sleeved on the outer circumferential surface of the steel wire sleeve.
6. The production and preparation process of the high-elasticity breathable textile material, according to claim 2, characterized in that the perforating mechanism comprises a cloth bottom plate arranged below the textile material, the top surface of the cloth bottom plate is a plane, bottom plate legs are fixedly arranged at the bottom end of the cloth bottom plate, and the bottom plate legs are vertically and fixedly arranged in the dyeing box;
the cloth bottom plate is characterized in that a supporting rack is fixedly mounted on the right side of the top end of the cloth bottom plate, a push rod rack is fixedly mounted on the top end of the supporting rack, a first electric push rod is fixedly mounted on the top end of the push rod rack, a push rod extends downwards from the first electric push rod, the bottom end of the push rod of the first electric push rod is fixedly mounted on a lifting base, and a plurality of hole drilling drills standing upright on the lifting base are fixedly mounted at equal intervals at the bottom end of the lifting base;
the novel lifting fixture is characterized in that sliding fixture blocks are symmetrically arranged on the left side and the right side of the push rod rack, the sliding fixture blocks on each side are fixed in an inclined mode, each side is fixed in an inclined mode, the sliding fixture blocks are connected with the lifting slide rod in a sliding mode, return tension springs are fixedly mounted at the top end of each sliding fixture block and the side wall of the lifting slide rod, a pressing plate is fixedly mounted at the bottom end of the lifting slide rod, the pressing plate is a plane, and grasping teeth of a plurality of diamond structures are fixedly arranged at the bottom end of each grasping tooth.
7. The production and preparation process of the high-elasticity breathable textile material, according to claim 6, characterized in that the hole drill comprises support shaft rods vertically fixed at the bottom end of a lifting base, each support shaft rod is set to be a cylindrical rod, the outer circular surface of each support shaft rod is rotatably connected with a reciprocating rotary shaft cylinder, the top end of the reciprocating rotary shaft cylinder is provided with a lifting groove with a circular hole structure, the lifting groove of the reciprocating rotary shaft cylinder is connected to the outer circular surface of the support shaft rod in a sliding manner, the inner wall of the reciprocating rotary shaft cylinder is provided with a concave S-shaped slide way, the outer circular surface of the support shaft rod is fixedly provided with a convex pin rod, the pin rod is connected to the S-shaped slide way in a sliding manner, and the bottom end surface of the reciprocating rotary shaft cylinder and the outer circular surface of the reciprocating rotary shaft cylinder are provided with a ring cutting tooth.
The reciprocating rotation shaft barrel is characterized in that a yielding chip storage groove is formed in the middle of the bottom end of the reciprocating rotation shaft barrel, exhaust holes are formed in the middle of the yielding chip storage groove, a second exhaust hole which is communicated with the supporting shaft rod is formed in the middle of the supporting shaft rod, a fourth air pump is fixedly mounted at the top end of the lifting base and is used for providing air sources for the second exhaust holes through oil pipelines.
8. The high-elasticity breathable textile material is characterized by comprising textile cloth, first adhesive cloth and second adhesive cloth, wherein the textile cloth is arranged in the middle layer, the first adhesive cloth is bonded on the top layer of the textile cloth, the second adhesive cloth is bonded on the top layer of the textile cloth, and the textile cloth is cotton cloth; the first adhesive cloth and the second adhesive cloth are non-woven fabrics with diamond mesh surfaces.
CN202111144148.9A 2021-09-28 2021-09-28 High-elastic breathable textile material and production and preparation process thereof Active CN113774599B (en)

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