CN113772613B - Surfactant preparation device - Google Patents

Surfactant preparation device Download PDF

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Publication number
CN113772613B
CN113772613B CN202111130663.1A CN202111130663A CN113772613B CN 113772613 B CN113772613 B CN 113772613B CN 202111130663 A CN202111130663 A CN 202111130663A CN 113772613 B CN113772613 B CN 113772613B
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China
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bottle
cover
box
head
fixedly installed
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CN202111130663.1A
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CN113772613A (en
Inventor
杨震
骆学军
尚波
杨杰
彭经武
王红
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Puyang Wanliang Petroleum Technology Development Co ltd
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Puyang Wanliang Petroleum Technology Development Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C7/00Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
    • B67C7/0073Sterilising, aseptic filling and closing

Abstract

The invention discloses a surfactant preparation device, which relates to the technical field of surfactant preparation and comprises a stirrer, a reaction kettle, a high-temperature sterilizer, a bottling machine and a storage cabinet, wherein a discharge hole of the stirrer is communicated with a feed inlet of the reaction kettle; has the advantages that: the sealing in the preparation process is realized through the connection of the devices, so that the influence of bacterial infection on the surface active agent in the preparation process on petroleum processing is avoided; the automatic filling process is realized in an aseptic environment by arranging the bottle filling machine, so that the labor force is saved, the preparation efficiency is improved, and the production quality is ensured; the feeding mechanism, the upper cover mechanism and the cover screwing mechanism act simultaneously under the matching action of the conveying device and the rotary table, so that continuous production is realized; the movable block is arranged to block the feed inlet, so that the material can be rapidly discharged and sealed, and excessive bubbles generated by the surfactant in the feeding process when the blocking structure is too complex are avoided.

Description

Surfactant preparation device
Technical Field
The invention relates to the technical field of surfactant preparation, in particular to a surfactant preparation device.
Background
The surfactant is a substance which is added with a small amount of substance capable of obviously changing the interface state of a solution system, has fixed hydrophilic and lipophilic groups, can be directionally arranged on the surface of the solution, and has an amphiphilic molecular structure: one end is a hydrophilic group and the other end is a hydrophobic group.
The original surfactant has poor sterilization effect when being used, and the surfactant can be infected by bacteria if being not placed properly, thereby influencing petroleum processing and bringing loss to enterprises.
Disclosure of Invention
The present invention has been made to solve the above problems, and an object of the present invention is to provide a surfactant preparing apparatus.
The invention realizes the purpose through the following technical scheme:
a surfactant preparation device comprises a stirrer, a reaction kettle, a high-temperature sterilizer, a bottle filling machine and a storage cabinet, wherein a discharge hole of the stirrer is communicated with a feed hole of the reaction kettle, a discharge hole of the reaction kettle is communicated with a feed hole of the high-temperature sterilizer, and a discharge hole of the high-temperature sterilizer is communicated with a feed hole of the bottle filling machine; the bottle filling machine comprises a bottle filling box, a bottle feeding gallery, a conveying device, a baffle, a charging mechanism, a tray, an upper cover mechanism, a screw cover mechanism, a rotary plate, a clamping groove and a bottle discharging gallery, wherein the bottle feeding gallery and the bottle discharging gallery are respectively arranged on the left side and the right side of the bottle filling box, the conveying device penetrates through the bottle feeding gallery, the bottle filling box and the bottle discharging gallery, a semicircular tray is fixedly arranged in the bottle filling box corresponding to the rear side of the conveying device, the upper surface of the tray is level with the upper surface of the conveying device in height, a baffle is fixedly arranged on the edge of the tray, a circular rotary plate coaxial with the tray is arranged above the tray, a notch for clamping a bottle is uniformly arranged on the edge of the rotary plate, a driving motor is fixedly arranged at the bottom of the bottle filling box, the driving motor is a stepping motor, and the output end of the driving motor is fixedly connected with the circle center position of the rotary plate, the loading mechanism, the upper cover mechanism and the cover screwing mechanism are respectively arranged on the rear side edge of the tray from left to right, and the spacing distance among the loading mechanism, the upper cover mechanism and the cover screwing mechanism corresponds to the gap for clamping the bottle; the number of the charging machines is three, the charging mechanism comprises a first support, a first hydraulic cylinder, a charging pipe, a fixed box and a charging head, the lower end of the first support is fixedly mounted on the bottom surface of the bottle-filling box, the first hydraulic cylinder which is vertically arranged is fixedly mounted on the upper portion of the first support, the fixed box is fixedly mounted at the lower end of the first hydraulic cylinder, the charging pipe is hermetically connected to the upper surface of the fixed box, one end of the charging pipe, far away from the fixed box, extends out of the bottle-filling box and is communicated with a discharge port of the high-temperature sterilizer, and the charging pipe penetrates through the fixed box downwards and is fixedly mounted with the charging head; the charging head comprises a top head, an activity chamber, movable blocks, a tube head, a limiting plate, a reset spring, a reset chamber, a charging opening and a supporting spring, wherein the tube head is connected with the charging tube in a sealing manner, the lower end of the tube head is set to be a round head, the top head is sleeved with the top head, the limiting plate is fixedly mounted on the tube head, the position of the limiting plate corresponds to the inside of the top head, the reset chamber is arranged at the position of the limiting plate, the limiting plate moves in the reset chamber, the reset spring is arranged below the limiting plate, the upper end of the reset spring is fixedly connected with the limiting plate, the lower end of the reset spring is fixedly connected with the top head, the side surface of the lower part of the top head is set to be a conical surface, the charging opening is formed in the bottom surface of the top head, the activity chamber is arranged inside the lower part of the top head, the movable blocks are arranged in the activity chamber, and are respectively supported by the supporting spring to be spliced together to block the charging opening, the movable blocks are spliced together to form a conical groove with the upper part; the upper cover mechanism comprises a second bracket, a cover supplying plate, a sliding chute, a fixed frame, an electric push rod, a lower cover hole and a brush ring, a third hydraulic cylinder for tightly propping the plastic bottle is fixedly arranged at the lower part of the second bracket corresponding to the position of the notch for clamping the bottle, one end of the third hydraulic cylinder, which is close to the plastic bottle, is fixedly provided with a rubber block, the lower end of the second bracket is fixedly arranged at the bottom of the bottle-containing box, the second bracket is fixedly provided with the horizontal cover supplying plate, the upper surface of the cover supplying plate is provided with the sliding groove, one end of the cover plate close to the turntable is provided with a vertical lower cover hole corresponding to the position right above the notch for clamping the bottle, the middle inside the lower cover hole is fixedly provided with the brush ring, the upper surface of the cover plate is fixedly provided with the fixing frame, the upper part of the fixed frame is fixedly provided with the vertically arranged electric push rod corresponding to the position of the lower cover hole; screw capping mechanism includes third support, second pneumatic cylinder, screws up motor and rubber disc, third support lower extreme fixed mounting be in the bottle filling machine bottom, third support upper portion corresponds lower cover hole fixed mounting has vertical setting the second pneumatic cylinder, second pneumatic cylinder lower extreme fixed mounting have screw up the motor, it has to screw up fixed mounting on the output of motor the rubber disc.
Preferably: the bottle feeding gallery, the bottle loading box and the bottle discharging gallery are respectively and fixedly provided with ultraviolet disinfection lamps at the upper parts inside.
Preferably: conveyer includes support frame, transfer roller, conveyer belt and conveying motor, support frame fixed mounting advance the bottle corridor the bottling case with go out on the bottle corridor, both ends are installed through the bearing respectively about the support frame the transfer roller, the cover is established on the transfer roller the conveyer belt, the transfer roller is by fixed mounting on the support frame conveying motor drives, the border is provided with the rail respectively around the support frame.
Preferably: the stirrer comprises a stirring module, a temperature control module and a timer; the reaction kettle comprises a stirring module, a temperature control module, a degassing module and a timer; the high-temperature sterilizer comprises a temperature control module, a sterilization module and a timer; the storage cabinet comprises a temperature control module and a storage rack.
Compared with the prior art, the invention has the beneficial effects that:
1. the sealing in the preparation process is realized through the connection of the devices, so that the influence of bacterial infection on the surface active agent in the preparation process on petroleum processing is avoided;
2. the automatic filling process is realized in an aseptic environment by arranging the bottle filling machine, so that the labor force is saved, the preparation efficiency is improved, and the production quality is ensured;
3. the feeding mechanism, the upper cover mechanism and the cover screwing mechanism act simultaneously under the matching action of the conveying device and the rotary table, so that continuous production is realized;
4. the movable block is arranged to block the feed inlet, so that the material can be rapidly discharged and sealed, and excessive bubbles generated by the surfactant in the feeding process when the blocking structure is too complex are avoided.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic structural diagram of a surfactant preparation apparatus according to the present invention.
Fig. 2 is a schematic top view of a bottle filling machine of the surfactant preparation device according to the present invention.
FIG. 3 is a schematic structural view of a charging mechanism of a surfactant preparing apparatus according to the present invention.
FIG. 4 is a schematic structural diagram of a cover mechanism of a surfactant preparation apparatus according to the present invention.
FIG. 5 is a schematic structural diagram of a screw capping mechanism of a surfactant preparation apparatus according to the present invention.
FIG. 6 is a schematic perspective view of a charging head of an apparatus for preparing a surfactant according to the present invention.
FIG. 7 is a schematic view showing the internal structure of a charging head of a surfactant preparing apparatus according to the present invention.
FIG. 8 is a schematic structural diagram of a movable block of the surfactant preparation apparatus according to the present invention.
The reference numerals are illustrated below:
1. a blender; 2. a reaction kettle; 3. a high temperature sterilizer; 4. bottling machine; 5. a storage cabinet; 41. bottling; 42. a bottle feeding gallery; 43. a conveying device; 44. a baffle plate; 45. a charging mechanism; 46. a tray; 47. a cover mounting mechanism; 48. a cap screwing mechanism; 49. a turntable; 410. a card slot; 411. a bottle outlet gallery; 451. a first bracket; 452. a first hydraulic cylinder; 453. a charging tube; 454. a fixing box; 455. loading a material head; 471. a second bracket; 472. a supply cover plate; 473. a chute; 474. a fixed mount; 475. an electric push rod; 476. a lower cover hole; 477. a brush ring; 481. a third support; 482. a second hydraulic cylinder; 483. screwing down the motor; 484. a rubber disc; 4551. ejecting; 4552. an activity room; 4553. a movable block; 4554. a pipe head; 4555. a limiting plate; 4556. a return spring; 4557. a reset chamber; 4558. a feed inlet; 4559. supporting the spring.
Detailed Description
In the description of the present invention, it is to be understood that the terms "central," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientations and positional relationships indicated in the drawings, simply for convenience in describing and simplifying the description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus are not to be construed as limiting the invention, and further that the terms "first," "second," and the like are used for descriptive purposes only and are not intended to indicate or imply relative importance or to implicitly indicate the number of the indicated technical features, whereby the features defined as "first," "second," and the like may explicitly or implicitly include one or more of such features, in the description of the present invention, "a plurality" means two or more unless otherwise specified.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; the two elements may be directly connected or indirectly connected through an intermediate medium, and the two elements may be communicated with each other, and the specific meaning of the above terms in the present invention will be understood by those skilled in the art through specific situations.
The invention is further described below with reference to the accompanying drawings:
as shown in fig. 1-8, a surfactant preparation apparatus comprises a stirrer 1, a reaction kettle 2, a high temperature sterilizer 3, a bottle filling machine 4 and a storage cabinet 5, wherein a discharge port of the stirrer 1 is communicated with a feed port of the reaction kettle 2, a discharge port of the reaction kettle 2 is communicated with a feed port of the high temperature sterilizer 3, and a discharge port of the high temperature sterilizer 3 is communicated with a feed port of the bottle filling machine 4; the bottle filling machine 4 comprises a bottle filling box 41, a bottle inlet gallery 42, a conveying device 43, a baffle 44, a filling mechanism 45, a tray 46, an upper cover mechanism 47, a screw cover mechanism 48, a rotary table 49, a clamping groove 410 and a bottle outlet gallery 411, wherein the left side and the right side of the bottle filling box 41 are respectively provided with the bottle inlet gallery 42 and the bottle outlet gallery 411, the conveying device 43 penetrates through the bottle inlet gallery 42, the bottle filling box 41 and the bottle outlet gallery 411, the conveying device 43 is used for conveying, the rear side of the bottle filling box 41 corresponding to the conveying device 43 is fixedly provided with a semicircular tray 46, the tray 46 is used for supporting, the upper surface of the tray 46 is level with the upper surface of the conveying device 43, the circular edge of the tray 46 is fixedly provided with a baffle used for limiting, the rotary table 49 coaxial with the tray 46 is arranged above the tray 46, the rotary table 49 is used for pushing, the edge of the rotary table 49 is uniformly provided with notches used for clamping bottles, the bottom of the bottle filling box 41 is fixedly provided with a driving motor, the driving motor is used for driving, the driving motor is a stepping motor, the output end of the driving motor is fixedly connected with the circle center position of the turntable 49, the rear side edge of the tray 46 is respectively provided with a charging mechanism 45, an upper cover mechanism 47 and a cover screwing mechanism 48 from left to right, and the spacing distance among the charging mechanism 45, the upper cover mechanism 47 and the cover screwing mechanism 48 corresponds to the gap for clamping the bottle; the number of the charging machines is three, the charging mechanism 45 comprises a first bracket 451, a first hydraulic cylinder 452, a charging pipe 453, a fixed box 454 and a charging head 455, the lower end of the first bracket 451 is fixedly installed on the bottom surface of the bottle-containing box 41, the upper part of the first bracket 451 is fixedly provided with the vertically arranged first hydraulic cylinder 452, the first hydraulic cylinder 452 is used for pressing downwards, the lower end of the first hydraulic cylinder 452 is fixedly provided with the fixed box 454, the fixed box 454 is used for over-supporting, the upper surface of the fixed box 454 is hermetically connected with the charging pipe 453, the charging pipe 453 is used for connection, one end of the charging pipe 453, which is far away from the fixed box 454, extends out of the bottle-containing box 41 and is communicated with a discharge port of the high-temperature sterilizer 3, and the charging head 455 fixedly installed by penetrating the fixed box 454 downwards; the charging head 455 comprises a top 4551, a movable chamber 4552, a movable block 4553, a tube head 4554, a limit plate 4555, a return spring 4556, a return chamber 4557, a charging port 4558 and a support spring 4559, wherein the tube head 4554 is hermetically connected with the charging tube 453, the lower end of the tube head 4554 is provided with a round head, the tube head 4554 is sleeved with the top 4551, the top 4551 is used for contacting, the limit plate 4555 is fixedly installed on the tube head 4554, the limit plate 4555 is used for limiting the movement, the return chamber 4557 is arranged in the top 4551 corresponding to the position of the limit plate 4555, the limit plate 4555 moves in the return chamber 4557, the return spring 4556 is arranged below the limit plate 4555, the return spring 4556 is used for supporting the return, the upper end of the return spring 4556 is fixedly connected with the limit plate 4555, the lower end of the return spring 4556 is fixedly connected with the top 4551, the side of the lower part of the top 4551 is provided with a conical surface, the top 4551 is provided with the bottom 4551, the top 4551 is provided with the bottom 4558, the bottom 4551 is provided with the conical surface, the bottom 4551 is provided with the movable chamber 4552, the movable blocks 4553 are supported and spliced together by support springs 4559 to block the charging opening 4558, and the movable blocks 4553 are spliced together to form a conical groove at the upper part, so that the movable blocks can be conveniently matched with a round head at the lower end of the tube head 4554; the upper cover mechanism 47 comprises a second support 471, a cover plate 472, a sliding groove 473, a fixing frame 474, an electric push rod 475, a lower cover hole 476 and a brush ring 477, a third hydraulic cylinder for tightly pushing the plastic bottle is fixedly arranged at the position of a gap for clamping the bottle at the lower part of the second support 471, the third hydraulic cylinder is used for tightly pushing, a rubber block is fixedly arranged at one end of the third hydraulic cylinder close to the plastic bottle and used for increasing contact friction, the lower end of the second support 471 is fixedly arranged at the bottom of the bottle containing box 41, a horizontal cover plate 472 is fixedly arranged on the second support 471 and used for guiding the flow of the cover plate 472, the sliding groove 473 is arranged on the upper surface of the cover plate 472 and used for limiting movement, a vertical lower cover hole 476 is arranged at the position, which is right above the gap for clamping the bottle, at one end of the cover plate 472 close to the turntable 49, the lower cover hole 476 is used for positioning, the brush ring 477 is fixedly arranged in the middle of the lower cover hole 476, and the brush ring is used for clamping, a fixing frame 474 is fixedly arranged on the upper surface of the cover plate 472, a vertically arranged electric push rod 475 is fixedly arranged at the upper part of the fixing frame 474 corresponding to the position of the lower cover hole 476, and the electric push rod 475 is used for downwards conveying the bottle cover; the cover screwing mechanism 48 comprises a third support 481, a second hydraulic cylinder 482, a screwing motor 483 and a rubber disc 484, wherein the lower end of the third support 481 is fixedly installed at the bottom of the bottle filling machine 4, the upper part of the third support 481 is fixedly provided with the second hydraulic cylinder 482 which is vertically arranged corresponding to the position of the lower cover hole 476, the lower end of the second hydraulic cylinder 482 is fixedly provided with the screwing motor 483, the screwing motor 483 is used for driving to rotate, the output end of the screwing motor 483 is fixedly provided with the rubber disc 484, and the rubber disc 484 is used for screwing; ultraviolet disinfection lamps are fixedly arranged above the interiors of the bottle inlet gallery 42, the bottle filling box 41 and the bottle outlet gallery 411 respectively and are used for sterilization; the conveying device 43 comprises a supporting frame, a conveying roller, a conveying belt and a conveying motor, the supporting frame is fixedly arranged on the bottle inlet gallery 42, the bottle containing box 41 and the bottle outlet gallery 411, the conveying roller is arranged at the left end and the right end of the supporting frame through a bearing respectively, the conveying belt is sleeved on the conveying roller and is used for driving the conveying belt, the conveying roller is driven by the conveying motor fixedly arranged on the supporting frame, fences are arranged at the front edge and the rear edge of the supporting frame respectively, and the fences are used for limiting movement; the stirrer 1 comprises a stirring module, a temperature control module and a timer; the reaction kettle 2 comprises a stirring module, a temperature control module, a degassing module and a timer; the high-temperature sterilizer 3 comprises a temperature control module, a sterilization module and a timer; the storage cabinet 5 includes a temperature control module and a storage rack.
The steps of preparing the surfactant by using the device of the invention are as follows:
s1: weighing the materials, dissolving 3 parts of sodium laureth sulfate, 3 parts of sodium laureth sulfate and 2 parts of sodium chloride in 300 parts of distilled water to form a mixed solution A, placing the mixed solution A into a reaction kettle 2, and then heating and stirring the mixed solution A for 30-50 minutes at the heating temperature of 70-90 ℃;
s2: dissolving 5 parts of sulfur and 5 parts of lauryl alcohol in 0.4 part of distilled liquor to form a mixed solution B, placing the mixed solution B into a stirrer 1, heating and stirring the mixed solution B for 20-40 minutes, keeping the heating temperature at 20-40 ℃, standing for 10-20 minutes after stirring is finished, and keeping the temperature of the mixed solution B at 25-35 ℃;
s3: placing the mixed solution B into a reaction kettle 2, heating and stirring the mixed solution A and the mixed solution B for 20-40 minutes, keeping the heating temperature at 20-40 ℃, and forming a mixed solution C after stirring;
s4: putting 5 parts of glycerol, 0.2 part of amino acid and 0.3 part of fatty acid into a reaction kettle 2, stirring for 30-50 minutes, and standing for 20-30 minutes after stirring to form a mixed solution D;
s5: controlling the temperature in the reaction kettle 2 to be kept at 15-25 ℃, degassing the mixed solution D for 5-7 minutes, and discharging air in the mixed solution;
s6: the degassed mixed solution D is immediately sent into a high-temperature sterilizer 3 after being discharged out of the reaction kettle 2, sterilized for 10 to 15 minutes at the temperature of between 120 and 130 ℃, and then filled into a clean and sterile plastic bottle under the sterile filling condition in a bottle filling machine 4 after the sterilization is finished, so as to obtain the surfactant;
s7: and cooling the filled and capped surfactant to the final temperature of 38-40 ℃, and then storing the filled and capped surfactant in a storage cabinet 5 at the temperature of 15-20 ℃.
Wherein, during filling, an external power supply is electrified, the plastic bottle is put into the bottle inlet gallery 42 and is conveyed by the conveying device 43, the plastic bottle is sterilized by the ultraviolet disinfection lamp, so that a sterile space is formed in the bottle loading box 41, the plastic bottle is conveyed by the conveying device 43, the baffle 44 is limited, when the plastic bottle moves to the turntable 49, the plastic bottle is clamped into the gap on the turntable 49 and rotates along with the turntable 49, when the plastic bottle moves to the position of the loading mechanism 45, the first hydraulic cylinder 452 is started to extend to push the top 4551 to be propped against the bottle mouth of the plastic bottle, the return spring 4556 is pressed, the top 4551 and the pipe head 4554 move relatively, the lower end of the pipe head 4554 props up the movable block 4553, the supporting spring 4559 is compressed, surfactant is fed into the plastic bottle from the feeding port 4558 and sequentially rotates for three times through the turntable 49 to fill the plastic bottle, meanwhile, the external mechanism pushes a bottle cap to slide from the chute 473 to the lower cover hole 476 and is clamped by the brush ring 477, when the plastic bottle moves to the position right below the lower cover hole 476, the electric push rod 475 is started to extend to cover the bottle cap on the plastic bottle, then the plastic bottle covered with the bottle cap moves to the position of the cap screwing mechanism 48, the second hydraulic cylinder 482 is started to extend to press the rubber disc 484 on the bottle cap, the third hydraulic cylinder is started to extend to push the plastic bottle tightly, the screwing motor 483 is started to drive the rubber disc 484 to rotate, then the bottle cap can be screwed, and when the filled and sealed plastic bottle rotates to the conveying device 43 again, the plastic bottle is driven by the conveying device 43 to be conveyed out from the bottle outlet gallery 411.
The stirrer 1, the reaction kettle 2, the autoclave 3, the storage cabinet 5, the first hydraulic cylinder 452, the electric push rod 475, the second hydraulic cylinder 482 and the third hydraulic cylinder are all common standard parts or parts known to those skilled in the art, and the structure and the distance thereof are known to those skilled in the art through technical manuals or through routine experimental methods, so that they are not described herein too much.
While there have been shown and described what are at present considered to be the fundamental principles of the invention, the essential features and advantages thereof, it will be understood by those skilled in the art that the invention is not limited to the embodiments described above, which are merely illustrative of the principles of the invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the invention, which is further defined in the appended claims.

Claims (4)

1. The utility model provides a surfactant preparation facilities, includes mixer (1), reation kettle (2), pasteurization ware (3), bottle filling machine (4) and storage cabinet (5), its characterized in that: the discharge hole of the stirrer (1) is communicated with the feed hole of the reaction kettle (2), the discharge hole of the reaction kettle (2) is communicated with the feed hole of the high-temperature sterilizer (3), and the discharge hole of the high-temperature sterilizer (3) is communicated with the feed hole of the bottle filling machine (4); the bottle filling machine (4) comprises a bottle filling box (41), a bottle inlet gallery (42), a conveying device (43), a baffle plate (44), a charging mechanism (45), a tray (46), an upper cover mechanism (47), a screw cover mechanism (48), a rotary disc (49), a clamping groove (410) and a bottle outlet gallery (411), wherein the left side and the right side of the bottle filling box (41) are respectively provided with the bottle inlet gallery (42) and the bottle outlet gallery (411), the bottle inlet gallery (42), the bottle filling box (41) and the bottle outlet gallery (411) are internally provided with the conveying device (43), the bottle filling box (41) is internally provided with a semicircular tray (46) corresponding to the rear side of the conveying device (43), the upper surface of the tray (46) is level with the upper surface of the conveying device (43), the circular edge of the tray (46) is fixedly provided with a baffle edge, and the circular rotary disc (49) coaxial with the tray (46) is arranged above the tray (46), notches for clamping bottles are uniformly formed in the edge of the rotary table (49), a driving motor is fixedly installed at the bottom of the bottle containing box (41), the driving motor is a stepping motor, the output end of the driving motor is fixedly connected with the position of the circle center of the rotary table (49), the loading mechanism (45), the upper cover mechanism (47) and the cover screwing mechanism (48) are respectively arranged on the rear side edge of the tray (46) from left to right, and the spacing distances among the loading mechanism (45), the upper cover mechanism (47) and the cover screwing mechanism (48) correspond to the notches for clamping the bottles; the number of the filling machines is three, the filling mechanism (45) comprises a first bracket (451), a first hydraulic cylinder (452), a filling pipe (453), a fixing box (454) and a filling head (455), the lower end of the first bracket (451) is fixedly installed on the bottom surface of the bottle filling box (41), the first hydraulic cylinder (452) which is vertically arranged is fixedly installed on the upper portion of the first bracket (451), the fixing box (454) is fixedly installed on the lower end of the first hydraulic cylinder (452), the filling pipe (453) is hermetically connected to the upper surface of the fixing box (454), one end, away from the fixing box (454), of the filling pipe (453) extends out of the bottle filling box (41) to be communicated with a discharge port of the high-temperature sterilizer (3), and the filling head (455) is fixedly installed on the fixing box (454) in a downward mode; the charging head (455) comprises a top head (4551), a movable chamber (4552), a movable block (4553), a tube head (4554), a limiting plate (4555), a return spring (4556), a return chamber (4557), a charging port (4558) and a supporting spring (4559), wherein the tube head (4554) is in sealing connection with the charging tube (453), the lower end of the tube head (4554) is set to be a round head, the top head (4551) is sleeved on the tube head (4554), the tube head (4554) is fixedly provided with the limiting plate (4555), the top head (4551) is internally provided with the return chamber (4557) corresponding to the position of the limiting plate (4555), the limiting plate (4555) moves in the return chamber (4557), the return spring (4556) is arranged below the limiting plate (4555), the upper end of the return spring (4556) is fixedly connected with the limiting plate (4555), and the lower end of the return spring (4556) is fixedly connected with the top head (4551), the side surface of the lower part of the top head (4551) is a conical surface, a charging opening (4558) is formed in the bottom surface of the top head (4551), a movable chamber (4552) is arranged inside the lower part of the top head (4551), 3 movable blocks (4553) are arranged in the movable chamber (4552), the movable blocks (4553) are respectively supported by the supporting springs (4559) to be spliced together to block the charging opening (4558), and the movable blocks (4553) are spliced together to form a conical groove with the upper part; the upper cover mechanism (47) comprises a second bracket (471), a cover supplying plate (472), a sliding groove (473), a fixing frame (474), an electric push rod (475), a lower cover hole (476) and a hairbrush ring (477), a third hydraulic cylinder for tightly pushing the plastic bottle is fixedly installed at the position, corresponding to the position of the gap for clamping the bottle, of the lower portion of the second bracket (471), a rubber block is fixedly installed at one end, close to the plastic bottle, of the third hydraulic cylinder, the lower end of the second bracket (471) is fixedly installed at the bottom of the bottle containing box (41), the horizontal cover supplying plate (472) is fixedly installed on the second bracket (471), the sliding groove (473) is arranged on the upper surface of the cover supplying plate (472), the position, close to one end of the rotating disc (49), of the cover supplying plate (472), corresponding to the position right above the gap for clamping the bottle, the vertical lower cover hole (476) is formed in the middle of the inner portion of the lower cover hole (476), and the hairbrush ring (477) is fixedly installed in the middle portion of the lower cover hole (476), the fixing frame (474) is fixedly installed on the upper surface of the cover plate (472), and the electric push rod (475) which is vertically arranged is fixedly installed at the upper part of the fixing frame (474) corresponding to the position of the lower cover hole (476); screw up and cover mechanism (48) and include third support (481), second hydraulic cylinder (482), screw up motor (483) and rubber disc (484), third support (481) lower extreme fixed mounting be in bottle filling machine (4) bottom, third support (481) upper portion corresponds lower cover hole (476) fixed mounting has vertical setting second hydraulic cylinder (482), second hydraulic cylinder (482) lower extreme fixed mounting have screw up motor (483), fixed mounting is gone up at the output of screwing up motor (483) rubber disc (484).
2. The surfactant preparation apparatus according to claim 1, wherein: the bottle feeding gallery (42), the bottle loading box (41) and the bottle discharging gallery (411) are respectively and fixedly provided with ultraviolet disinfection lamps at the upper part inside.
3. The surfactant preparation apparatus according to claim 1, wherein: conveyer (43) are including support frame, transfer roller, conveyer belt and conveying motor, support frame fixed mounting in advance bottle corridor (42) dress bottle case (41) with go out on bottle corridor (411), both ends are installed through the bearing respectively about the support frame the transfer roller, the cover is established on the transfer roller the conveyer belt, the transfer roller is by fixed mounting on the support frame conveying motor drives, the border is provided with the rail respectively around the support frame.
4. The surfactant preparation apparatus according to claim 1, wherein: the stirrer (1) comprises a stirring module, a temperature control module and a timer; the reaction kettle (2) comprises a stirring module, a temperature control module, a degassing module and a timer; the high-temperature sterilizer (3) comprises a temperature control module, a sterilization module and a timer; the storage cabinet (5) comprises a temperature control module and a storage rack.
CN202111130663.1A 2021-09-26 2021-09-26 Surfactant preparation device Active CN113772613B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3927489A1 (en) * 1989-08-21 1991-02-28 Alfill Getraenketechnik DEVICE FOR FILLING CONTAINERS
DE69937227T2 (en) * 1999-04-29 2008-07-10 Simonazzi S.P.A. Apparatus and method for the continuous sterilization of bottled beverages
CN105668494A (en) * 2016-03-13 2016-06-15 万潇熠 Slide ultraviolet sterilization pharmacy production line
CN109378440B (en) * 2018-10-31 2021-07-09 南通索创电子科技有限公司 Lithium battery feeding mechanism
CN210795734U (en) * 2019-10-22 2020-06-19 东阿县御膳堂阿胶制品有限公司 Compound drink liquid filling machine of donkey-hide gelatin
CN113072024A (en) * 2021-03-25 2021-07-06 常熟市星海制药有限公司 Automatic bottling equipment

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