CN113755848B - 一种热网加热器难溶垢化学清洗剂及清洗方法 - Google Patents

一种热网加热器难溶垢化学清洗剂及清洗方法 Download PDF

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CN113755848B
CN113755848B CN202111096781.5A CN202111096781A CN113755848B CN 113755848 B CN113755848 B CN 113755848B CN 202111096781 A CN202111096781 A CN 202111096781A CN 113755848 B CN113755848 B CN 113755848B
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房磊
龙国军
文慧峰
位承君
刘永兵
代寅辉
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Xian Thermal Power Research Institute Co Ltd
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Abstract

本发明公开了一种热网加热器难溶垢化学清洗剂及清洗方法,碱洗剂由质量百分比3.0%~12%的碱性清洗剂、0.1%~1.0%的生物酶、0.1%~0.5%的活性去污剂和工业水组成;酸洗剂由质量百分比6.0%~18%的酸性清洗剂、0.1%~0.5%的催化剂、0.3%~1.0%缓蚀剂、0.1%~1.0%渗透剂和工业水组成。碱洗剂中的碱性清洗剂用于软化、剥离难溶垢,生物酶用于加速反应的进行,活性去污剂用于去除基体和垢层表面油污;酸洗剂中的酸性清洗剂用于除去难溶垢,催化剂用于加速反应的进行,缓蚀剂用于控制金属基体腐蚀,渗透剂用于促进清洗液进入难溶垢内部。化学清洗工艺条件是碱洗作为清洗第一步骤,温度为常温;酸洗作为清洗第二步骤,温度为25~45℃。该化学清洗剂对热网加热器难溶垢具有良好的溶解性,同时能将金属基体腐蚀控制在安全范围内。

Description

一种热网加热器难溶垢化学清洗剂及清洗方法
技术领域
本发明属于电力行业化学清洗技术领域,具体涉及一种热网加热器难溶垢化学清洗剂及清洗方法。
背景技术
热网加热器作为电力行业的主要换热器之一,其内部污垢的积累使换热器内部通道截面变小甚至堵塞,造成冷却水流量不足和压力降低,引发停机、停产,甚至引发鼓疱、裂纹、爆管等安全事故。
化学清洗作为常规电力热网加热器、锅炉等系统的清洁方法,具有工艺成熟、易于操作、清洁效果好等优点,是用于热网加热器结垢的首选方法。因热网加热器循环水水质普遍较差,长期运行后,内部会形成固体析出、微粒积聚、基体腐蚀、生物沉积、化学反应等多种机理共同作用的污垢,一般清洗剂很难清除,称之为难溶垢,这就对清洗介质的溶垢能力有更强的要求;其次,为避免清洗过程中发生超出范围的金属材质点蚀、奥氏体钢晶间腐蚀、应力腐蚀和密封面电偶腐蚀,对清洗介质和腐蚀控制提出了更高的要求。
发明内容
本发明的目的在于提供一种热网加热器难溶垢化学清洗剂及清洗方法,该清洗剂对热网加热器难溶垢具有良好的溶解性,同时能将金属基体腐蚀控制在设计可接受范围和安全范围内,完全抑制点蚀、晶间腐蚀、应力腐蚀和电偶腐蚀等金属基体局部腐蚀的发生。
为了达到上述目的,本发明采用如下技术方案:
一种热网加热器难溶垢化学清洗剂,包括碱洗剂和酸洗剂,碱洗剂由质量百分比3.0%~12%的碱性清洗剂、0.1%~1.0%的生物酶、0.1%~0.5%的活性去污剂和工业水组成;酸洗剂由质量百分比6.0%~18%的酸性清洗剂、0.1%~0.5%的催化剂、0.3%~1.0%的缓蚀剂、0.1%~1.0%的渗透剂和工业水组成;
所述的碱洗剂中的碱性清洗剂作为关键组分用于软化、剥离热网加热器难溶垢,由氢氧化钠、氢氧化钾、次氯酸钠、碳酸钠混合组成,按质量百分比氢氧化钠为70%~90%、氢氧化钾为5%~25%、次氯酸钠为1.0%~3.0%、碳酸钠为1.0%~2.0%;
所述的碱洗剂中的生物酶通过瞬间向反应物提供质子或者从反应物接受质子从而稳定过渡态,进而加速反应的进行,所述生物酶由果胶酶、蓝莓、溶菌酶、过氧化氢酶的一种或一种以上组成;
所述的酸洗剂中的酸性清洗剂作为关键组分用于除去热网加热器难溶垢,由氨基磺酸、柠檬酸、乙二胺四乙酸混合组成,按质量百分比氨基磺酸为60%~80%、柠檬酸为5%~20%、乙二胺四乙酸为5%~20%;
所述的酸洗剂中的催化剂将难溶垢的活化性能降低,促进清洗介质进入结垢产物内部,所述催化剂由乙醛、抗坏血酸钠、苯胺、酪氨酸、氯化亚锡、乙醇中的一种或一种以上组成,同时催化剂的加入也能降低酸性清洗剂的质量百分比。
所述的碱洗剂中的活性去污剂用于去除基体和垢层表面油污,并增加垢层的表面电势,使介质加速润湿垢层增加反应速度,由TO-90、AEO-7、净洗剂209、脂肪酸甲酯乙氧基化物FMEE、渗透剂JFC中的一种或一种以上组成。
所述的酸洗剂中的缓蚀剂用于控制热网加热器换热管金属基体腐蚀,由二巯基苯丙噻唑、高碳醇类、甲基苯并三唑、羟基乙叉二膦酸、聚丙烯酸、六次甲基四胺、乙二醇丁醚、十二烷基苯磺酸钠化合物中的一种或一种以上组成。
所述的酸洗剂中的渗透剂用于降低难溶垢和金属表面的张力,促进清洗剂进入难溶垢内部,由脂肪醇聚氧乙烯醚,三乙醇胺,磷酸三钠,油酸皂,单乙醇胺,碳酸氢钠,柠檬酸的一种或一种以上组成。
所述的碱洗剂和酸洗剂中的工业水分别用于稀释、溶解碱洗剂和酸洗剂组分,使用自来水、去离子水、冷却水、地下水或河水。
所述的一种热网加热器难溶垢化学清洗剂的清洗方法,采用碱洗剂碱洗作为清洗第一步骤,清洗温度为常温;采用酸洗剂酸洗作为清洗第二步骤,清洗温度为25~45℃。
本发明提供的技术方案具有如下有益效果:
1、本发明提供了一种热网加热器难溶垢化学清洗剂,该清洗剂对热网加热器难溶垢具有良好的溶解性;在清洗条件下对碳钢、铁素体钢和奥氏体不锈钢没有点腐蚀,对加载极限应力的奥氏体不锈钢无晶间腐蚀和应力腐蚀;在清洗条件下,对所有金属的腐蚀速率控制在设计可接受范围和安全范围内,满足相关电力行业标准的要求。
2、一般加热器的结垢物为碳酸盐垢和硅垢,用一般清洗剂就可清洗干净,但含难溶垢的热网加热器,清洗剂对难溶垢不溶解不易清洗,本发明热网加热器难溶垢化学清洗剂中的碱洗剂便是将难溶垢软化、剥离,促进酸洗剂进入结垢产物内部,同时生物酶、活性去污剂、催化剂的加入也能降低酸性清洗剂的质量百分比。
具体实施方式
下面结合具体实施例对本发明作进一步详细说明。
实施例1:
本实施例一种热网加热器难溶垢化学清洗剂,包括碱洗剂和酸洗剂;
碱洗剂按质量百分比3.0%的碱性清洗剂、0.2%的果胶酶、0.1%的蓝酶+过氧化氢酶、0.1%的脂肪酸甲酯乙氧基化物FMEE+渗透剂JFC和自来水组成。
酸洗剂按质量百分比6.0%的酸性清洗剂、0.3%的酪氨酸催化剂、0.3%的甲基苯并三唑化合物缓蚀剂、0.5%的三乙醇胺+磷酸三钠渗透剂和自来水组成。
其中,碱洗剂中的碱性清洗剂由下列质量百分比的物质组成:氢氧化钠占70%、氢氧化钾占25%、次氯酸钠占3.0%、碳酸钠占2.0%
酸洗剂中的酸性清洗剂由下列质量百分比的物质组成:氨基磺酸占60%、柠檬酸占20%、乙二胺四乙酸占20%。
取300mL本实施例的清洗剂,清洗TP316热网加热器管结难溶垢的备品管样,常温密闭条件下,碱洗8小时,冲洗干净后,升温至25℃,密闭条件下,酸洗24小时,清洗结束后,TP316管难溶垢的除垢率为86.5%。20号钢和TP316腐蚀指示片没有点腐蚀,腐蚀速率分别为0.18g/(m2·h)、0.031g/(m2·h),TP316腐蚀指示片和加载应力试样在500倍金相显微镜下观察不到晶间腐蚀和应力腐蚀的情况。
实施例2:
碱洗剂按质量百分比8.0%的碱性清洗剂、0.1%的果胶酶+溶菌酶+过氧化氢酶、0.1%的AEO-7+净洗剂209+渗透剂JFC和自来水组成。
酸洗剂按质量百分比12.0%的酸性清洗剂、0.3%的抗坏血酸钠+苯胺催化剂、0.4%的羟基乙叉二膦酸+聚丙烯酸+十二烷基苯磺酸钠缓蚀剂、0.3%的油酸皂+单乙醇胺+碳酸氢钠渗透剂和地下水组成。
其中,碱洗剂中的碱性清洗剂由下列质量百分比的物质组成:氢氧化钠占80%、氢氧化钾17%、次氯酸钠2.0%、碳酸钠1.0%
酸洗剂中的酸性清洗剂由下列质量百分比的物质组成:氨基磺酸占70%、柠檬酸15%、乙二胺四乙酸15%。
取300mL本实施例的清洗剂,清洗TP316热网加热器管结难溶垢的备品管样,常温密闭条件下,碱洗8小时,冲洗干净后,升温至35℃,密闭条件下,酸洗24小时,清洗结束后,TP316管难溶垢的除垢率为91.8%。20号钢和TP316腐蚀指示片没有点腐蚀,腐蚀速率分别为0.17g/(m2·h)、0.040g/(m2·h),TP316腐蚀指示片和加载应力试样在500倍金相显微镜下观察不到晶间腐蚀和应力腐蚀的情况。
实施例3:
碱洗剂按质量百分比12.0%的碱性清洗剂、0.1%的蓝酶+溶菌酶+过氧化氢酶、0.1%的AEO-7+净洗剂209+脂肪酸甲酯乙氧基化物FMEE+渗透剂JFC和自来水组成。
酸洗剂按质量百分比18.0%的酸性清洗剂、0.3%的抗坏血酸钠+酪氨酸+氯化亚锡+乙醇催化剂、0.3%的羟基乙叉二膦酸+聚丙烯酸+甲基苯并三唑化合物缓蚀剂、0.5%的单乙醇胺+碳酸氢钠+三乙醇胺+磷酸三钠渗透剂和去离子水组成。
其中,碱洗剂中的碱性清洗剂由下列质量百分比的物质组成:氢氧化钠占90%、氢氧化钾5%、次氯酸钠3.0%、碳酸钠2.0%
酸洗剂中的酸性清洗剂由下列质量百分比的物质组成:氨基磺酸占80%、柠檬酸10%、乙二胺四乙酸占10%。
取300mL本实施例的清洗剂,清洗TP316热网加热器管结难溶垢的备品管样,常温密闭条件下,碱洗8小时,冲洗干净后,升温至45℃,密闭条件下,酸洗24小时,清洗结束后,TP316管难溶垢的除垢率为94.7%。20号钢和TP316腐蚀指示片没有点腐蚀,腐蚀速率分别为0.43g/(m2·h)、0.034g/(m2·h),TP316腐蚀指示片和加载应力试样在500倍金相显微镜下观察不到晶间腐蚀和应力腐蚀的情况。

Claims (3)

1.一种热网加热器难溶垢化学清洗剂,其特征在于:包括碱洗剂和酸洗剂,碱洗剂由质量百分比3.0%~12%的碱性清洗剂、0.1%~1.0%的生物酶、0.1%~0.5%的活性去污剂和工业水组成;酸洗剂由质量百分比6.0%~18%的酸性清洗剂、0.1%~0.5%的催化剂、0.3%~1.0%的缓蚀剂、0.1%~1.0%的渗透剂和工业水组成;
所述的碱洗剂中的碱性清洗剂作为关键组分用于软化、剥离热网加热器难溶垢,由氢氧化钠、氢氧化钾、次氯酸钠、碳酸钠混合组成,按质量百分比氢氧化钠为70%~90%、氢氧化钾为5%~25%、次氯酸钠为1.0%~3.0%、碳酸钠为1.0%~2.0%;
所述的碱洗剂中的生物酶通过瞬间向反应物提供质子或者从反应物接受质子从而稳定过渡态,进而加速反应的进行,所述生物酶由果胶酶、蓝莓、溶菌酶、过氧化氢酶的一种或多种组成;
所述的酸洗剂中的酸性清洗剂作为关键组分用于除去热网加热器难溶垢,由氨基磺酸、柠檬酸、乙二胺四乙酸混合组成,按质量百分比氨基磺酸为60%~80%、柠檬酸为5%~20%、乙二胺四乙酸为5%~20%;
所述的酸洗剂中的催化剂将难溶垢的活化性能降低,促进清洗介质进入结垢产物内部,所述催化剂由乙醛、抗坏血酸钠、苯胺、酪氨酸、氯化亚锡、乙醇中的一种或多种组成,同时催化剂的加入也能降低酸性清洗剂的质量百分比;
所述的碱洗剂中的活性去污剂用于去除基体和垢层表面油污,并增加垢层的表面电势,使介质加速润湿垢层增加反应速度,由TO-90、AEO-7、净洗剂209、脂肪酸甲酯乙氧基化物FMEE、渗透剂JFC中的一种或多种组成;
所述的酸洗剂中的缓蚀剂用于控制热网加热器换热管金属基体腐蚀,由二巯基苯丙噻唑、高碳醇类、甲基苯并三唑、羟基乙叉二膦酸、聚丙烯酸、六次甲基四胺、十二烷基苯磺酸钠化合物中的一种或多种组成;
所述的酸洗剂中的渗透剂用于降低难溶垢和金属表面的张力,促进清洗剂进入难溶垢内部,由脂肪醇聚氧乙烯醚,三乙醇胺,磷酸三钠,油酸皂,单乙醇胺,碳酸氢钠,柠檬酸的一种或多种组成。
2.根据权利要求1所述的一种热网加热器难溶垢化学清洗剂,其特征在于:所述的碱洗剂和酸洗剂中的工业水分别用于稀释、溶解碱洗剂和酸洗剂组分,使用自来水、去离子水、冷却水、地下水或河水。
3.权利要求1至2任一项所述的一种热网加热器难溶垢化学清洗剂的清洗方法,其特征在于:采用碱洗剂碱洗作为清洗第一步骤,清洗温度为常温;采用酸洗剂酸洗作为清洗第二步骤,清洗温度为25~45℃。
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