CN113753342A - Automatic packaging hardware of soap processing - Google Patents
Automatic packaging hardware of soap processing Download PDFInfo
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- CN113753342A CN113753342A CN202110974652.5A CN202110974652A CN113753342A CN 113753342 A CN113753342 A CN 113753342A CN 202110974652 A CN202110974652 A CN 202110974652A CN 113753342 A CN113753342 A CN 113753342A
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- soap
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- disc
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- 239000000344 soap Substances 0.000 title claims abstract description 296
- 238000004806 packaging method and process Methods 0.000 title claims abstract description 29
- 238000004140 cleaning Methods 0.000 claims abstract description 106
- 238000007493 shaping process Methods 0.000 claims description 41
- 210000004209 hair Anatomy 0.000 claims description 22
- 238000011084 recovery Methods 0.000 claims description 21
- 238000002955 isolation Methods 0.000 claims description 8
- 230000002146 bilateral effect Effects 0.000 claims description 7
- 230000002093 peripheral effect Effects 0.000 claims description 7
- 238000005538 encapsulation Methods 0.000 claims description 5
- 230000001360 synchronised effect Effects 0.000 claims description 4
- 208000001840 Dandruff Diseases 0.000 claims description 3
- 239000000428 dust Substances 0.000 abstract description 27
- 238000000465 moulding Methods 0.000 abstract description 4
- 239000002585 base Substances 0.000 description 50
- 230000000694 effects Effects 0.000 description 10
- 238000000034 method Methods 0.000 description 9
- 239000011259 mixed solution Substances 0.000 description 9
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 5
- 150000003839 salts Chemical class 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- 238000002156 mixing Methods 0.000 description 3
- 238000005406 washing Methods 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 238000005299 abrasion Methods 0.000 description 2
- 230000001276 controlling effect Effects 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229940095696 soap product Drugs 0.000 description 2
- 241000060350 Citronella moorei Species 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 230000002337 anti-port Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000005202 decontamination Methods 0.000 description 1
- 230000003588 decontaminative effect Effects 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000009740 moulding (composite fabrication) Methods 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000005185 salting out Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B55/00—Preserving, protecting or purifying packages or package contents in association with packaging
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
- B08B5/023—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/16—Feeding, e.g. conveying, single articles by grippers
- B65B35/18—Feeding, e.g. conveying, single articles by grippers by suction-operated grippers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/24—Feeding, e.g. conveying, single articles by endless belts or chains
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Detergent Compositions (AREA)
Abstract
The invention discloses an automatic packaging device for soap processing, which comprises a molding conveying base arranged on a packaging equipment body, wherein molded soap is sequentially carried by a double-side conveying cleaning component and a middle conveying cleaning component, the double-side conveying cleaning component and the middle conveying cleaning component alternately change the bearing positions of a contact conveying surface of the molded soap, soap scraps on the surface of the molded soap are cleaned by the double-side conveying cleaning component and the middle conveying cleaning component, and the two bearing positions jointly cover the contact conveying surface of the molded soap, so that the contact conveying surface of the molded soap is completely exposed through the alternate change of the bearing positions, the whole surface of the molded soap can be completely cleaned, and the problem that the soap scraps and dust remained on the surface of the molded soap are directly packaged to influence the soap quality and the commodity selling quality is avoided.
Description
Technical Field
The invention relates to the technical field of soap production, in particular to an automatic packaging device for soap processing.
Background
The soap is a general name of fatty acid metal salts, can be dissolved in water, has washing and decontamination effects, comprises perfumed soap, metal soap, compound soap and the like, is widely applied to clothes washing, hair washing, face shaving and the like in daily life, and is a daily article commonly applied in daily life.
The soap forming process generally includes the steps of refining, saponifying, salting out, alkali precipitation, forming, etc., wherein the forming is the last step, soap base is condensed and cut off to form soap base, then printing, drying and packaging to form finished soap for sale, but after the soap base is cut, condensed and dried, a large amount of soap crumbs are generated on the section part of the soap base, and part of dust can be adhered to the surface of the soap base when the soap base is wetted, the soap commodity formed by directly packaging the cut soap base influences the molding quality and the commodity selling quality of the soap, the prior soap packaging device generally directly packages and packs the cut soap base, lacks the cleaning procedure for the surface of the soap base before packaging, therefore, the soap scraps and dust in the package affect the quality of the soap and the public praise of the product, and therefore, an automatic packaging device for soap processing needs to be designed.
Disclosure of Invention
The invention aims to provide an automatic packaging device for soap processing, which solves the problem that the existing packaging device is lack of cleaning of soap scraps and adhered dust generated on the surface when a soap base is cut off in the soap production process, so that the soap forming quality and the commodity selling quality are influenced.
In order to solve the technical problems, the invention specifically provides the following technical scheme:
the utility model provides an automatic packaging hardware of soap processing, carries the base including the shaping that sets up on encapsulation equipment body, the shaping is carried and is set gradually on the base and is used for bearing the both sides that shaping soap contact carried face both sides position to carry the clearance and carries the clearance part with bear shaping soap contact and carry the middle part that the clearance was carried to face middle part position, just the both sides carry the clearance part with the middle part is carried clearance part tip position interconnect and synchronous motion, and by the both sides carry the clearance part with the soap bits on the shaping soap contact transport face are carried the bearing position clearance shaping soap surface to the middle part in turn.
As a preferred scheme of the invention, the bilateral conveying and cleaning component comprises two first belt conveying devices arranged on the forming and conveying base in parallel and two side plates arranged on the forming and conveying base along the vertical direction, wherein a surface cleaning unit and a bottom cleaning unit are sequentially arranged between the two side plates from top to bottom along the vertical direction;
the two first belt conveying devices are located between the two side plates and bear two sides of a contact conveying surface of the formed soap, and soap scraps on the surface of the formed soap are cleaned by the surface cleaning unit and the bottom cleaning unit together.
As a preferable scheme of the present invention, the surface cleaning unit includes a horizontal connecting plate disposed on two opposite side walls of the two side plates along a horizontal direction, and a connecting shaft disposed at the bottom of the horizontal connecting plate along a vertical direction, a first disk and a second disk having diameters decreasing in sequence are sequentially disposed on each connecting shaft along the vertical direction from top to bottom, first bristles for cleaning a surface of the formed soap are disposed on both surfaces of the first disk and the second disk, and the first bristles on the two first disks contact with each other.
As a preferable scheme of the invention, a transverse connecting plate is arranged between the two horizontal connecting plates, two groups of air holes are arranged on the lower surface of the transverse connecting plate in parallel along the direction perpendicular to the conveying direction of the first belt conveying device, the two groups of air holes are connected with an air pump together, and soap crumbs on two outer side surfaces of the formed soap perpendicular to the conveying direction of the first belt conveying device are cleaned through the two groups of air holes.
As a preferable scheme of the present invention, horizontal bases are horizontally disposed on opposite side walls of the two side plates, plate-shaped protrusions are disposed on tops of the horizontal bases corresponding to a thickness of the second disk, a plurality of spurs for cleaning soap scurf on the first bristles are disposed on surfaces of the plate-shaped protrusions and on the tops of the horizontal bases, a collection chamber is disposed in the plate-shaped protrusions and the horizontal bases, and the plate-shaped protrusions and the tops of the horizontal bases are communicated with the collection chamber.
As a preferable scheme of the present invention, a plurality of isolation protrusions are arranged on the surface of the first belt conveyor, which carries the molded soap for conveying, at equal intervals, and the molded soap is placed between two adjacent isolation protrusions of the same first belt conveyor, and the position of the molded soap is limited by the two adjacent isolation protrusions.
As a preferable mode of the present invention, the bottom cleaning unit includes a first horizontal shaft disposed between the two side plates in the horizontal direction and a third disc disposed on the first horizontal shaft in the horizontal direction, second brush hairs for cleaning soap crumbs on the molded soap contact conveying surface are disposed on the peripheral side of the third disc, and the third disc is disposed between the two first belt conveyors.
As a preferable scheme of the present invention, a bottom recovery assembly for cleaning and recovering soap crumbs on the second bristles is disposed on the forming and conveying base at a position corresponding to the third disc, the bottom recovery assembly includes a recovery box disposed on the forming and conveying base and a plurality of cross bars disposed on the top of the recovery box along a direction parallel to the axis of the first horizontal shaft, and each cross bar is provided with a plurality of sharp protrusions for cleaning soap crumbs on the second bristles to the recovery box.
As a preferred scheme of the invention, the middle conveying and cleaning component comprises a second belt conveying device which is arranged on the forming conveying base and has the same structure with the first belt conveying device and a second horizontal shaft which is arranged between the two side plates along the horizontal direction, two fourth discs which are symmetrically arranged at two sides of the second belt conveying device are arranged on the second horizontal shaft, third bristles for cleaning soap chips at two sides of the middle of the forming soap contact conveying surface are arranged at the peripheral side of each fourth disc, and a bottom recovery component for cleaning the soap chips on the third bristles is also arranged at the position, corresponding to the fourth disc, on the forming conveying base;
the second belt conveying device and the two first belt conveying devices are arranged in parallel and located between the two first belt conveying devices, and the end part of the second belt conveying device and the end part connecting part of the first belt conveying devices rotate coaxially.
As a preferable scheme of the invention, a bar-shaped connecting plate is horizontally arranged between the two side plates, two linear screws rotating in opposite directions are arranged at the bottom of the bar-shaped connecting plate and parallel to the conveying direction of the second belt conveying device, each linear screw is in threaded connection with a threaded connection seat in sliding connection with the surface of the bar-shaped connecting plate, a telescopic rod is arranged on one side of each threaded connection seat close to the forming and conveying base, a suction cup connected with an air pump is arranged at the free end of each telescopic rod, the suction cup is controlled to be close to or far away from the formed soap through the telescopic rod, and the suction cup adsorbs the formed soap to limit the formed soap to be separated from the second belt conveying device.
Compared with the prior art, the invention has the following beneficial effects:
according to the invention, the formed soap is sequentially loaded by the double-side conveying and cleaning component and the middle conveying and cleaning component, the bearing positions of the double-side conveying and cleaning component and the middle conveying and cleaning component which are contacted with the formed soap are changed alternately, soap scraps on the surface of the formed soap are cleaned by the double-side conveying and cleaning component and the middle conveying and cleaning component, and the two bearing positions cover the contact conveying surface of the formed soap together, so that the contact conveying surface of the formed soap is completely exposed through the alternate change of the bearing positions, the whole surface of the formed soap can be completely cleaned, and the problem that the soap quality and the commodity selling quality are influenced by directly packaging residual soap scraps and dust on the surface of the formed soap is avoided.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It should be apparent that the drawings in the following description are merely exemplary, and that other embodiments can be derived from the drawings provided by those of ordinary skill in the art without inventive effort.
Fig. 1 is a schematic structural diagram of an automatic packaging device for soap processing according to an embodiment of the present invention;
FIG. 2 is a schematic structural diagram of a portion of a double-sided transport cleaning assembly according to an embodiment of the present invention;
FIG. 3 is a schematic diagram of a portion of a central transport cleaning assembly according to an embodiment of the present invention;
FIG. 4 is an enlarged view of the portion A shown in FIG. 2 according to an embodiment of the present invention;
FIG. 5 is an enlarged view of the structure of the portion B shown in FIG. 2 according to an embodiment of the present invention;
fig. 6 is a schematic process flow diagram of a large scale soap molding process according to an embodiment of the present invention.
The reference numerals in the drawings denote the following, respectively:
1-forming a conveying base; 2-bilateral conveying and cleaning parts; 3-conveying and cleaning components in the middle;
201-a first belt conveyor; 202-side plate; 203-a surface cleaning unit; 204-bottom cleaning unit; 205-horizontal connecting plate; 206-a connecting shaft; 207-a first disc; 208-a second disc; 209-first bristles; 210-a first horizontal axis; 211-a third disc; 212-second bristles; 213-bottom recovery assembly; 214-a recovery cartridge; 215-a cross-bar; 216-sharp protrusions; 217-transverse web; 218-air holes; 219-horizontal base; 220-plate-shaped protrusions; 221-protruding thorns; 222-a collection chamber; 223-isolating bumps;
301-a second belt conveyor; 302-a second horizontal axis; 303-a fourth disc; 304-third bristles; 305-a strip-shaped connection plate; 306-a linear screw; 307-threaded connection base; 308-a telescopic rod; 309-suction cup.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1:
as shown in fig. 6, the present invention provides a large scale soap molding process, comprising the steps of,
s100, crushing the prepared raw materials, putting the crushed raw materials into a container, adding clean water according to the mass ratio of 1:2 of the raw materials to the clean water, mixing, heating the temperature in the container to 150-180 ℃, stirring and dissolving to obtain a first mixed solution;
s200, adjusting the temperature of the mixed solution to 90-110 ℃, adding a sodium hydroxide solution with the concentration of 20% -30% into the mixed solution, and mixing to obtain a second mixed solution, wherein the volume ratio of the sodium hydroxide solution to the mixed solution is 1: 110;
s300, keeping the temperature in the container at 80-90 ℃, adding salt into the second mixed solution, uniformly mixing, standing for 30-50 minutes, and layering to obtain a soap base, wherein the volume ratio of the salt to the second mixed solution is 1: 50;
s400, taking out the soap base, drying, forming, cutting to obtain a formed soap, cleaning soap scraps adhered to the surface of the formed soap in an edge-changing conveying alternate cleaning mode, and packaging the formed soap to obtain a finished soap.
In this embodiment, after the raw material is pulverized, at a temperature of 150-.
And (3) in the waiting second mixed solution, according to the volume ratio of the salt to the second mixed solution of 1: adding salt at a ratio of 50 to obtain soap base, cutting soap base, and condensing to obtain molded soap.
The formed soap is conveyed to packaging equipment to be packaged and packaged to obtain a finished soap product, and the finished soap product can be sold outwards.
Because a large amount of soap crumbs are generated on the section of the soap base after the soap base is condensed and dried, and the surface of the undried soap base is exposed in the air, a certain amount of dust can be adhered to the surface of the formed soap after the soap base is condensed and dried.
Consequently, carry the mode of carrying alternate clearance through changing the limit to the surface and clear up at the in-process of encapsulation equipment at shaping soap, especially shaping soap's contact transport face is hidden all the time at the transportation process, carries through changing the limit to carrying the contact surface this moment for contact transport face bears the weight of many times and exposes the clearance of having carried out soap bits and dust completely, has promoted shaping soap's production quality and the quality of selling goods.
In step S400, the edge-changing conveying alternate cleaning method specifically includes,
s401, sequentially carrying and conveying the formed soap, controlling the contact of the formed soap with a contact conveying surface of the formed soap in a subsection manner during conveying, uniformly distributing the contact positions of the formed soap with the subsection, and cleaning soap scraps between the surface of the formed soap and gaps of the contact positions of the subsection;
s402, controlling the contact position of the molded soap and the section to change to the gap of the current section contact position during conveying, and cleaning the contact conveying surface of the molded soap for the second time.
In S401, the molded soap is in contact with the contact conveying surface of the molded soap in a segmented bearing mode for conveying, so that the contact part of the molded soap and the segment on the contact conveying surface is hidden, and the gap between the contact positions of the segments can be cleaned.
Next, in S402, the segment contact position of the formed soap conveying contact surface is adjusted so that the segment contact position is changed to be within the gap of the segment contact position in S401 before adjustment, that is, the formed soap is in bearing contact with the cleaned position of the conveying surface, and the position which is not cleaned is exposed in the gap of the adjusted segment contact position, and cleaning can be performed at this time.
Different positions of the contact conveying surface of the formed soap are exposed through the change of the contact positions in two sections, and the contact conveying surface covering the formed soap is formed by the exposed positions together, so that the contact conveying surface of the formed soap is completely cleaned, the problem that the quality of finished soap products is influenced because soap scraps and dust cannot be cleaned due to the fact that the contact conveying surface of the formed soap is hidden during bearing and conveying is solved, and the selling quality of soap commodities is also guaranteed.
In step S401 and step S402, the contact positions of the molded soap in the contact section with the conveying surface are the middle position of the contact conveying surface and the positions on both sides of the middle position of the contact conveying surface.
In the embodiment, two subsection contact positions of the formed soap are set to be in contact with the middle part and two sides of the middle part of the conveying surface, and the subsection contact positions are complemented by two changes to completely expose the conveying contact surface of the formed soap so as to clean soap crumbs and dust.
Furthermore, other sectional contact positions can be adopted, and the conveying contact surface of the formed soap can be completely exposed only after the multiple times of sectional contact positions are complemented.
In step 402, the area of the segment contact position with the formed soap during the secondary cleaning is smaller than the area of the gap of the segment contact position in step 401.
Because the contact conveying surface of the formed soap can be completely exposed by the complementation of the two subsection contact positions, and when the formed soap is contacted with the first subsection of the formed soap, the gap between the subsection contact positions is cleaned, the area after the subsection contact position is adjusted for the second time can be smaller than the subsection contact position with the formed soap for the first time, and the cover of the position which is not cleaned on the conveying contact surface is avoided.
Example 2:
as shown in fig. 1 to 5, the invention further provides an automatic packaging device for soap processing, which comprises a forming conveying base 1 arranged on a packaging device body, wherein a double-side conveying cleaning component 2 for bearing the positions of two sides of a formed soap contact conveying surface to carry out conveying cleaning and a middle conveying cleaning component 3 for bearing the position of the middle of the formed soap contact conveying surface to carry out conveying cleaning are sequentially arranged on the forming conveying base 1, the end parts of the double-side conveying cleaning component 2 and the middle conveying cleaning component 3 are mutually connected and synchronously move, and soap scraps on the surface of the formed soap are cleaned by the double-side conveying cleaning component 2 and the middle conveying cleaning component 3 which are alternately changed and the bearing positions of the formed soap contact conveying surface are cleaned.
When the soap box is used, the bilateral conveying and cleaning component 2 bears the two side positions of the contact conveying surface of the formed soap, so that soap scraps and dust on the middle position of the contact conveying surface of the formed soap are cleaned by the bilateral conveying and cleaning component 2.
Then the middle position of the formed soap is carried by the middle conveying and cleaning component 3, so that the formed soap is exposed at the positions of two sides of the middle on the contact conveying surface, and the formed soap is cleaned by the middle conveying and cleaning component 3.
Through the change that both sides were carried cleaning element 2 and middle part to carry cleaning element 3 to the shaping soap bearing contact position for the contact transport face of shaping soap exposes completely and clears up, has guaranteed the commodity quality of shaping soap after the encapsulation, has avoided the problem that has soap bits and dust to influence commodity quality after the encapsulation.
And the conveying tail end of the double-side conveying cleaning component 2 and the conveying head end of the middle conveying cleaning component 3 are connected with each other and synchronously rotate, so that the phenomenon that the formed soap slips off due to different conveying speeds during transfer to influence the normal production order is avoided.
Furthermore, the placing sequence of the double-side conveying and cleaning component 2 and the middle conveying and cleaning component 3 can be adjusted, namely the middle conveying and cleaning component 3 can also convey the formed soap to the double-side conveying and cleaning component 2, and the soap scraps and dust on the contact conveying surface and other surfaces of the formed soap can be cleaned.
The contact conveying surface of the formed soap is the contact surface for conveying the formed soap carried by the bilateral conveying and cleaning component 2 and the middle conveying and cleaning component 3.
The bilateral conveying cleaning component 2 comprises two first belt conveying devices 201 arranged on the forming conveying base 1 in parallel and two side plates 202 arranged on the forming conveying base 1 along the vertical direction, and a surface cleaning unit 203 and a bottom cleaning unit 204 are sequentially arranged between the two side plates 202 from top to bottom along the vertical direction;
the two first belt conveyors 201 are located between the two side plates 202, the two first belt conveyors 201 bear two sides of the contact conveying surface of the formed soap, and soap scraps on the surface of the formed soap are cleaned by the surface cleaning unit 203 and the bottom cleaning unit 204 together.
When the bilateral conveying cleaning component 2 is used, the two first belt conveyors 201 carry the formed soap to contact with the two sides of the conveying surface to move synchronously, so that the formed soap contacts with the middle position of the conveying surface, namely the position between the two first belt conveyors 201 is exposed.
In the process of synchronous conveying through the two first belt conveying devices 201, the surfaces of the molded soap except the contact conveying surface are cleaned through the surface cleaning unit 203, the middle position of the contact conveying surface of the molded soap is cleaned through the bottom cleaning unit 204, and soap scraps and dust on the middle position of the contact conveying surface of the molded soap and other surfaces are cleaned.
The surface cleaning unit 203 comprises horizontal connecting plates 205 arranged on two opposite side walls of the two side plates 202 along the horizontal direction and connecting shafts 206 arranged at the bottoms of the horizontal connecting plates 205 along the vertical direction, a first disc 207 and a second disc 208 with the diameters decreasing in sequence are arranged on each connecting shaft 206 along the vertical direction from top to bottom, first bristles 209 used for cleaning the surface of the formed soap are arranged on the surfaces of the first disc 207 and the second disc 208, and the first bristles 209 on the two first discs 207 are in contact with each other.
When the surface cleaning unit 203 is used for cleaning, the two connecting shafts 206 are driven to rotate to drive the first circular disc 207 and the second circular disc 208 to synchronously rotate, so that the first bristles 209 on the first circular disc 207 and the second circular disc 208 clean the surface of the formed soap in transportation, wherein the horizontal height of the first circular disc 207 is larger than that of the formed soap, and the peripheral side of the second circular disc 208 completely covers two outer surfaces, parallel to the side plate 202, of the formed soap, so that other surfaces, except for the contact conveying surface, of the formed soap are cleaned.
The first bristles 209 on the two first disks 207 clean the top of the formed soap and two outer surfaces perpendicular to the side plate 202, and the first bristles 209 on the two second disks 208 clean the two outer surfaces parallel to the side plate 202 on the formed soap, so that soap crumbs and dust on other surfaces of the formed soap except for the surface contacting with the conveying surface are cleaned.
The soap scraps and dust can be cleaned on the surface of the formed soap at the same time through the synchronous rotation of the first disc 207 and the second disc 208, and the cleaning efficiency is higher.
The first bristles 209 on the two first disks 207 on the two horizontal connecting plates 205 are in contact with each other to completely cover the surface of the formed soap, and the first bristles 209 on each first disk 207 cover half of the area of the surface of the formed soap, so that soap crumbs and dust on the surface of the formed soap are cleaned simultaneously, the surface of the formed soap in transportation is continuously cleaned, and the cleaning efficiency is high.
Secondly, the moving direction of the first brush 209 contacting with the surface of the formed soap along the conveying direction of the formed soap is opposite to the conveying direction of the formed soap, so that the first brush 209 has better cleaning effect on the surface of the formed soap.
A transverse connecting plate 217 is arranged between the two horizontal connecting plates 205, two groups of air holes 218 are arranged on the lower surface of the transverse connecting plate 217 in parallel along the direction perpendicular to the conveying direction of the first belt conveying device 201, the two groups of air holes 218 are connected with an air pump together, and soap crumbs on two outer side surfaces of the formed soap perpendicular to the conveying direction of the first belt conveying device are cleaned through the two groups of air holes 218.
Considering that when the first brush hairs 209 are used to clean the outer surface of the formed soap perpendicular to the side plate 202, the first brush hairs 2098 need to be bent greatly, which may cause abrasion and scratch on the surface of the formed soap, and may cause a large resistance to the transportation of the formed soap, which may cause the formed soap to slide off the first belt conveyer 201,
Therefore, through the two groups of air holes 218 arranged on the transverse connecting plate 217, the air pump sprays air flow through the air holes 218 to clean two outer surfaces, perpendicular to the side plate 202, of the formed soap, and the problems that the formed soap slides to the outside of the first belt conveying device 201 due to abrasion and scratch of the first bristles 209 on the formed surface and blockage of conveying of the formed soap are avoided.
The opposite side walls of the two side plates 202 are provided with horizontal bases 219 along the horizontal direction, plate-shaped protrusions 220 are arranged on the tops of the horizontal bases 219 corresponding to the thickness of the second disc 208, a plurality of spurs 221 used for cleaning soap chips on the first bristles 209 are arranged on the surfaces of the plate-shaped protrusions 220 and the tops of the horizontal bases 219, a collection chamber 222 is arranged in the plate-shaped protrusions 220 and the horizontal bases 219 together, and the tops of the plate-shaped protrusions 220 and the horizontal bases 219 are communicated with the collection chamber 222.
Considering that the soap flakes have a relatively high viscosity, a part of the soap flakes and dust can adhere to the first bristles 209 when the first bristles 209 are used for cleaning the surface of the formed soap, and the cleaning effect of the first bristles 209 on the formed soap is affected after long-term work.
Therefore, the thorns 221 and the first bristles 209 are in contact, soap chips and dust adhered to the first bristles 209 are scraped off through the thorns 221, and the soap chips and the dust fall into the collecting chamber 222 to be collected, so that the problem that the soap chips and the dust adhered to the first bristles 209 affect the cleaning effect on the surface of the formed soap is solved, the cleaned soap chips are partially collected to be recycled, the resource utilization rate is improved, and the resource waste is reduced.
Bear the setting of bur 221 through the horizontal base 219 and the setting of platelike arch 220 that set up, and set up collection chamber 222 in inside and retrieve the soap scurf and the dust of clearance, resource utilization has been improved, and the platelike arch 220's that sets up height is the same with the thickness of second disc 208, make the first brush hair 209 that sets up in second disc 208 week side can be cleaned by the bur 221 of platelike arch 220 side, further promoted the clearance effect to first brush hair 209, guaranteed the clearance effect of first brush hair 209 to the shaping soap.
A plurality of isolating bulges 223 are arranged on the surface of the first belt conveyer 201, which bears the formed soap for conveying, at equal intervals, the formed soap is placed between two adjacent isolating bulges 223 of the same first belt conveyer, and the positions of the formed soap are limited by the two adjacent isolating bulges 223.
Considering that the first brush 209 contacts with the surface of the formed soap to cause a certain obstruction to the transportation of the formed soap, which may cause the formed soap to be separated from the first belt conveyer 201, the isolation protrusion 223 is disposed on the first belt conveyer 201 on the contact surface with the formed soap, and the position of the formed soap is limited by the two adjacent isolation protrusions 223, thereby avoiding the problem that the formed soap is separated from the first belt conveyer 201 under the contact of the first brush 209.
The bottom cleaning unit 203 comprises a first horizontal shaft 210 arranged between the two side plates 202 along the horizontal direction and a third circular disc 211 arranged on the first horizontal shaft 210 along the horizontal direction, second bristles 212 for cleaning soap crumbs on a contact conveying surface of the formed soap are arranged on the peripheral side of the third circular disc 211, and the third circular disc 211 is arranged between the two first belt conveyors 201.
When the bottom cleaning unit 203 is used, the first horizontal shaft 210 is driven to drive the third disc 211 to rotate, the third disc 211 drives the second bristles 212 on the peripheral side to clean the middle position of the formed soap contact conveying surface, and soap crumbs and dust on the formed soap contact conveying surface are cleaned through the contact motion of the second bristles 212 and the formed soap.
Further, the moving direction of the second brush bristles 212 contacting with the formed soap is opposite to the conveying direction of the formed soap, so that the second brush bristles 212 have better cleaning effect on the contact conveying surface of the formed soap.
A bottom recovery component 213 for cleaning and recovering soap crumbs on the second bristles 212 is arranged on the forming and conveying base 1 corresponding to the third circular disc 211, the bottom recovery component 213 comprises a recovery box 214 arranged on the forming and conveying base 1 and a plurality of cross rods 215 arranged at the top of the recovery box 214 along the direction parallel to the axis of the first horizontal shaft 210, and each cross rod 215 is provided with a plurality of sharp protrusions 216 for cleaning soap crumbs on the second bristles 212 to the recovery box 214.
Through the bottom recovery subassembly 213 that sets up, when third disc 211 rotates, the second brush hair 212 is the bending deformation of flourishing on horizontal pole 215, and through sharp form protruding 216 to the inside clearance of combing of second brush hair 212, make the soap bits and dust etc. of adhesion on second brush hair 212 drop to retrieving and 214 in through the clearance of sharp form protruding 216, avoided the problem that the more soap bits of second brush hair 212 at the in-process adhesion of clearance shaping soap and dust influence the clearance effect, secondly can carry out recycle to part soap bits, the waste of resource has been reduced.
The middle conveying and cleaning component 3 comprises a second belt conveying device 301 which is arranged on the forming conveying base 1 and has the same structure with the first belt conveying device 201 and a second horizontal shaft 302 which is arranged between the two side plates 202 along the horizontal direction, two fourth disks 303 which are symmetrically arranged at two sides of the second belt conveying device 301 are arranged on the second horizontal shaft 302, third bristles 304 for cleaning soap crumbs at two sides of the middle of a forming soap contact conveying surface are arranged at the peripheral side of each fourth disk 303, and a bottom recovery component 213 for cleaning the soap crumbs on the third bristles 304 is also arranged at the position, corresponding to the fourth disk 303, on the forming conveying base 1;
the second belt conveyor 301 is parallel to the two first belt conveyors 201 and is located between the two first belt conveyors 201, and the joint of the end of the second belt conveyor 301 and the end of the first belt conveyor 201 rotates coaxially.
When the middle conveying and cleaning component 3 is used, the second belt conveying device 301 is in bearing contact with and conveys the middle position of the formed soap contact conveying surface, so that two sides of the middle position of the formed soap contact conveying surface are exposed.
Rotate through drive second horizontal axis 302 and drive two fourth discs 303 simultaneously and rotate, two fourth discs 303 drive the third brush hair 304 of week side and last middle part both sides position contact with the contact conveying face of shaping soap, the clearance to soap bits and dust is accomplished through the contact and the motion of third brush hair 304 and shaping soap contact conveying face middle part both sides position, retrieve the subassembly 213 through the bottom that sets up on shaping conveying base 1 simultaneously and collect the soap bits that adhere on third brush hair 304, the waste to the resource has been reduced, the problem of the cleaning effect of the more soap bits of adhesion and dust influence to shaping soap when having avoided third brush hair 304 to use for a long time has been avoided simultaneously.
Drive third brush hair 304 simultaneously through two third discs 303 and clear up the position of face middle part both sides is carried in the contact of shaping soap, improved the cleaning efficiency to shaping soap surface, and the position outside middle part position and the middle part on the face is carried in the contact of shaping soap, the clearance is all accomplished to the both sides of middle part position and middle part position promptly, accomplishes the clearance to whole shaping soap surface soap bits of soap and dust, has improved the production quality and the commodity quality of shaping soap.
Further, the moving direction of the third bristles 304 contacting the formed soap should be opposite to the transportation direction of the formed soap, so that the cleaning effect of the third bristles 304 on the formed soap is further improved.
Be provided with bar connecting plate 305 along the horizontal direction between two curb plates 202, the bottom of bar connecting plate 305 is on a parallel with second belt conveyor 301's direction of delivery is provided with two antiport's sharp screw rod 306, equal threaded connection has threaded connection seat 307 with bar connecting plate 305 surface sliding connection on every sharp screw rod 306, one side that is close to shaping transport base 1 on every threaded connection seat 307 all is provided with telescopic link 308, the free end of every telescopic link 308 all is provided with the sucking disc 309 of being connected with the air pump, and be close to or keep away from shaping soap through telescopic link 308 control sucking disc 309, and adsorb shaping soap restriction shaping soap and second belt conveyor 301 break away from the contact by sucking disc 309.
Considering that the second belt conveying device 301 is conveyed in the middle of the formed soap bearing surface, the bearing surface of the formed soap is unbalanced in stress, and the two ends of the formed soap are not bearing, so that the problem that the formed soap is unstable in transportation and is separated from the second belt conveying device 301 due to shaking is easily caused.
The screw thread connecting seat 307 and the formed soap are driven to move synchronously by the arranged linear screw 306, the telescopic rod 308 extends to enable the suction cup 309 to be close to the surface of the corresponding formed soap, the air pump exhausts air to enable the suction cup 309 to adsorb the surface of the formed soap, the suction cup 309 limits the position of the formed soap on the second belt conveying device 301, the problem that the formed soap is not balanced in stress and is separated from the second belt conveying device 301 is avoided, when the formed soap is conveyed to a designated area, the suction cup 309 is separated from the formed soap, and the suction cup 309 is driven by the telescopic rod 308 to be far away from the formed soap.
Next, the positions of the molded soaps transported at equal intervals by the second belt conveyor 301 can be regulated by the plurality of screw-threaded connection seats 307, the expansion link 308, and the suction cup 308 arranged at equal intervals.
And through setting up two opposite linear screw 306 of direction of motion, a plurality of sucking discs 309 on a linear screw 306 restrict the position of shaping soap on second belt conveyor 301 in proper order, another linear screw 306 drives a plurality of threaded connection seats 307 and resets and move to the receiving end of second belt conveyor 301, through two linear screw 306 to threaded connection seat 307 and sucking disc 309 reciprocating adjustment of position, make sucking discs 309 on two linear screw 306 can last in turn restrict the position of shaping soap, guarantee the transportation stability of shaping soap on second belt conveyor 301.
In this embodiment, the first belt conveyer 201 and the second belt conveyer 301 are the same, only named differently, and are both the existing belt conveyers, and only the width of the belt needs to be adjusted according to the width of the soap.
Second, the telescoping rod 308 is also an existing, commercially available device.
The above embodiments are only exemplary embodiments of the present application, and are not intended to limit the present application, and the protection scope of the present application is defined by the claims. Various modifications and equivalents may be made by those skilled in the art within the spirit and scope of the present application and such modifications and equivalents should also be considered to be within the scope of the present application.
Claims (10)
1. The utility model provides an automatic packaging hardware of soap processing which characterized in that: base (1) is carried including setting up the shaping on the encapsulation equipment body, the shaping is carried and is set gradually on base (1) and is used for bearing the weight of shaping soap contact and carry the both sides of carrying the face both sides position and carry the transport clearance part (2) and bear the weight of the middle part of shaping soap contact and carry the face middle part position and carry the middle part transport clearance part (3) of carrying the clearance, just the both sides carry clearance part (2) with the middle part is carried clearance part (3) tip position interconnect and synchronous motion, and by the both sides carry clearance part (2) with the middle part carry the position of bearing the weight of clearance part (3) alternate change and shaping soap contact transport face and clear up the soap bits on shaping soap surface.
2. The automatic packaging device of claim 1, wherein: the bilateral conveying cleaning component (2) comprises two first belt conveying devices (201) which are arranged on the forming conveying base (1) in parallel and two side plates (202) which are arranged on the forming conveying base (1) along the vertical direction, and a surface cleaning unit (203) and a bottom cleaning unit (204) are sequentially arranged between the two side plates (202) along the vertical direction from top to bottom;
the two first belt conveying devices (201) are located between the two side plates (202), the two first belt conveying devices (201) bear two sides of a contact conveying surface of the formed soap, and soap scraps on the surface of the formed soap are cleaned by the surface cleaning unit (203) and the bottom cleaning unit (204) together.
3. The automatic packaging device of claim 2, wherein: surface cleaning unit (203) includes and sets up two along the horizontal direction horizontally connect board (205) on the relative two lateral walls of curb plate (202) and sets up along vertical direction connecting axle (206) of horizontally connect board (205) bottom, every along vertical direction from last first disc (207) and the second disc (208) that reduce in proper order of diameter size that have set gradually down on connecting axle (206), first disc (207) with the surface of second disc (208) all is provided with first brush hair (209) that are used for cleaning shaping soap surface, and is located two on first disc (207) first brush hair (209) contact each other.
4. The automatic packaging device of claim 3, wherein: two be provided with transverse connection board (217) between horizontal connection board (205), the lower surface of transverse connection board (217) is along the perpendicular to first belt conveyor (201) direction of delivery parallel arrangement has two sets of gas pockets (218), and two sets of gas pocket (218) are connected with the air pump jointly, and through two sets of perpendicular to on the clearance shaping soap of gas pocket (218) the soap bits on two outside surfaces of first belt conveyor direction of delivery.
5. The automatic packaging device of claim 3, wherein: two be provided with horizontal base (219) along the horizontal direction on the lateral wall that curb plate (202) is relative, the top of horizontal base (219) corresponds the thickness of second disc (208) is provided with platelike arch (220), platelike arch (220) surface with the top of horizontal base (219) all along being provided with a plurality of spurs (221) that are used for clearing up the soap scurf on first brush hair (209), platelike arch (220) with be provided with collection cavity (222) jointly in horizontal base (219), just platelike arch (220) with the top of horizontal base (219) all with collect cavity (222) intercommunication.
6. The automatic packaging device of claim 4, wherein: a plurality of isolation bulges (223) are arranged on the surface, which bears the formed soap on the first belt conveying device (201) and conveys the formed soap, at equal intervals, the formed soap is placed between every two adjacent isolation bulges (223) of the first belt conveying device, and the positions of the formed soap are limited by the adjacent isolation bulges (223).
7. The automatic packaging device of claim 6, wherein: bottom clearance unit (203) include and set up two along the horizontal direction first horizontal axis (210) and set up along the horizontal direction between curb plate (202) third disc (211) on first horizontal axis (210), the week side of third disc (211) is provided with second brush hair (212) that are used for clearing up the shaping soap contact conveying face on the soap bits, just third disc (211) sets up two between first belt conveyors (201).
8. The automatic packaging device of claim 7, wherein: the position that corresponds on shaping transport base (1) third disc (211) is provided with and is used for the clearance to retrieve bottom recovery subassembly (213) of soap bits on second brush hair (212), bottom recovery subassembly (213) are including setting up recovery box (214) and a plurality of edge on shaping transport base (1) are in the direction of first horizontal axis (210) axis sets up horizontal pole (215) at recovery box (214) top, every all be provided with a plurality ofly on horizontal pole (215) and be used for the clearance soap bits on second brush hair (212) extremely sharp form protruding (216) in recovery box (214).
9. The automatic packaging device of claim 8, wherein: the middle conveying and cleaning component (3) comprises a second belt conveying device (301) which is arranged on the forming conveying base (1) and has the same structure with the first belt conveying device (201) and a second horizontal shaft (302) which is arranged between the two side plates (202) along the horizontal direction, two fourth discs (303) which are symmetrically arranged at two sides of the second belt conveying device (301) are arranged on the second horizontal shaft (302), third brush bristles (304) used for cleaning soap scraps at positions at two sides of the middle of a forming soap contact conveying surface are arranged at the peripheral side of each fourth disc (303), and a bottom recovery component (213) used for cleaning the soap scraps on the third brush bristles (304) is also arranged at a position, corresponding to the fourth disc (303), on the forming conveying base (1);
the second belt conveying device (301) and the two first belt conveying devices (201) are arranged in parallel and located between the two first belt conveying devices (201), and the end part of the second belt conveying device (301) is coaxially rotated with the end part connecting part of the first belt conveying devices (201).
10. The automatic packaging device of claim 9, wherein: a strip-shaped connecting plate (305) is arranged between the two side plates (202) along the horizontal direction, two straight screw rods (306) which rotate in opposite directions are arranged at the bottom of the strip-shaped connecting plate (305) in parallel to the conveying direction of the second belt conveying device (301), a plurality of threaded connecting seats (307) which are in sliding connection with the surface of the strip-shaped connecting plate (305) are in threaded connection with each straight screw rod (306) at equal intervals, an expansion rod (308) is arranged on one side, close to the forming conveying base (1), of each threaded connecting seat (307), a suction cup (309) connected with an air pump is arranged at the free end of each expansion rod (308), the suction cup (309) is controlled to be close to or far away from the formed soap through the telescopic rod (308), and the suction cup (309) sucks the formed soap to limit the formed soap to be separated from the second belt conveying device (301).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110974652.5A CN113753342B (en) | 2021-08-24 | 2021-08-24 | Automatic packaging hardware of soap processing |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110974652.5A CN113753342B (en) | 2021-08-24 | 2021-08-24 | Automatic packaging hardware of soap processing |
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| CN113753342A true CN113753342A (en) | 2021-12-07 |
| CN113753342B CN113753342B (en) | 2023-03-07 |
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| Application Number | Title | Priority Date | Filing Date |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115353937A (en) * | 2022-08-18 | 2022-11-18 | 安徽华谊日新科技有限公司 | Forming process and packaging device for mass daily soap |
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| CN213735792U (en) * | 2020-11-27 | 2021-07-20 | 安徽华谊日新科技有限公司 | Soap packagine machine feed conveyor |
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| JP2000093912A (en) * | 1998-09-18 | 2000-04-04 | Sapporo Breweries Ltd | Cleaning method and device |
| CN106733999A (en) * | 2017-01-13 | 2017-05-31 | 苏州天蔚创通自动化设备有限公司 | A kind of crisp disk automatic rinser |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115353937A (en) * | 2022-08-18 | 2022-11-18 | 安徽华谊日新科技有限公司 | Forming process and packaging device for mass daily soap |
| CN115353937B (en) * | 2022-08-18 | 2023-10-13 | 安徽华谊日新科技有限公司 | Forming process of large-batch daily soap and packaging device thereof |
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|---|---|
| CN113753342B (en) | 2023-03-07 |
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