CN113745919A - Automatic wire color separation welding machine and processing method thereof - Google Patents
Automatic wire color separation welding machine and processing method thereof Download PDFInfo
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- CN113745919A CN113745919A CN202110929037.2A CN202110929037A CN113745919A CN 113745919 A CN113745919 A CN 113745919A CN 202110929037 A CN202110929037 A CN 202110929037A CN 113745919 A CN113745919 A CN 113745919A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
- H01R43/05—Crimping apparatus or processes with wire-insulation stripping
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Abstract
The invention discloses an automatic wire color separation welding machine and a processing method thereof, belonging to the technical field of automation equipment and comprising a bracket, wherein the left side of the bracket is provided with a conveyor belt and a conveyor belt, the conveyor belt is provided with a plurality of wire loading seats with the middle parts being transverse wire grooves, the front side of each wire groove is provided with a pneumatic wire pressing block, the rear end of each wire loading seat is provided with a pneumatic clamping mechanism, and each wire loading seat is hinged with one end of each pneumatic wire pressing block; the bracket is provided with a feeding shearing mechanism, an outer layer wire peeling mechanism, a flattening mechanism, an inner core wire peeling mechanism, a shooting color separation mechanism, a wire grabbing and positioning mechanism and an interface welding mechanism which are sequentially arranged from front to back, and is connected with a control system for coordinating management and control. The invention adopts a station progressive mode, can automatically feed, strip, separate colors and weld, realizes automation by replacing manual operation with a machine, reduces labor force and labor cost, and improves the efficiency and quality qualification rate of processing electric wires and data connectors.
Description
Technical Field
The invention belongs to the technical field of automation equipment, and relates to an automatic wire color separation welding machine and a processing method thereof.
Background
In the prior art, wire rods are widely used, one end or two ends of a plurality of wire rods need to be fixedly connected with a data connector through wire welding, such as a USB connector, a type-c connector and the like, but the inner core wires of the wire rods are multiple, and the inner core wires need to correspond to corresponding positions of the data connector according to a color sequence before welding, otherwise, the processed data wire is unqualified, and the processing of the processed data wire is further deficient as follows:
1. the traditional processing mode is adopted, the processes of outer skin stripping, inner skin stripping, color separation arrangement, welding and the like are carried out on the electric wires, the electric wires with the colors are manually taken on one side, and a soldering gun is taken on the other side to correspond to the USB connector for welding operation, so that the efficiency is extremely low, and the human cost is seriously unbalanced;
2. in another processing mode, workers stably hold the color-divided inner core wires at one time, a plurality of inner core wires simultaneously correspond to corresponding positions of the USB connector, and then tin soldering is performed, so that although repeated color and tin soldering operations are reduced, the processing efficiency is improved, but the cost of labor and labor is increased continuously, and the cost pressure of enterprises is low;
3. the two processing modes can also generate unqualified products in the processing, and the processing needs to be reworked and detected, so that the cost pressure of enterprises is further increased.
Disclosure of Invention
The invention provides an automatic wire color separation welding machine and a processing method thereof, aiming at solving the problems in the background technology, realizing automation of connection between a wire and a data connector, greatly reducing labor cost and improving production efficiency and quality qualification rate.
In order to achieve the above object, the present invention provides an automatic wire color separation welding machine, which is suitable for connecting a wire and a data connector, and comprises:
the automatic wire loading device comprises a bracket, wherein a conveying belt is arranged on the left side of the bracket, a conveying belt is arranged on the left side of the conveying belt, a plurality of wire loading seats are arranged on the conveying belt, a transverse wire slot is arranged in the middle of each wire loading seat, a pneumatic wire pressing block is arranged on the front side of each wire slot, a movable pneumatic clamping mechanism is fixedly mounted at the rear end of each wire loading seat, and each wire loading seat is hinged with one end of the pneumatic wire pressing block;
the bracket is sequentially provided with a feeding shearing mechanism, an outer layer wire peeling mechanism, a flattening mechanism, an inner core wire peeling mechanism, a shooting color separation mechanism, a wire grabbing and positioning mechanism and an interface welding mechanism which correspond to the wire loading seat from front to back; the wire-drawing machine further comprises a control system for coordinating and controlling the feeding shearing mechanism, the outer layer wire peeling mechanism, the flattening mechanism, the inner core wire peeling mechanism, the shooting color separation mechanism, the wire grabbing and positioning mechanism, the interface welding mechanism, the pneumatic wire pressing block and the pneumatic clamping mechanism.
Preferably, the feeding and shearing mechanism comprises a limit stop arranged on the support and an induction shears arranged on the left side of the conveying belt, and one end of the wire penetrates through the induction shears, the conveying belt and the wire groove from left to right and abuts against one end of the limit stop.
Preferably, outer line peeling mechanism includes first slide, motor, first pneumatics claw and the first cylinder of skinning, first slide sets up on the support, be equipped with the motor on the first slide, the motor left side is equipped with mobilizable first pneumatics claw of skinning, pneumatics claw of skinning is connected with the motor, first slide right side is equipped with and is used for pushing away the first slide horizontal slip first cylinder, the upper and lower tip of first pneumatics claw of skinning is equipped with half arc sword for pneumatics is cut and is stinged the outer skin of electric wire and rotatory peeling off.
Preferably, the flat-bed cutting mechanism comprises an upper cutter, a lower cutting block, a second cylinder and a first fixing frame, the first fixing frame is arranged on the support, the second cylinder is arranged at one end of the first fixing frame, the upper cutter is fixedly connected below the second cylinder, the lower cutting block is arranged below the upper cutter, the lower cutting block is located below the electric wire, and the upper cutter is downward and is mutually engaged with the lower cutting block.
Preferably, interior heart yearn peeling mechanism includes that second slide, second are pneumatic skins claw and second cylinder, the second slide sets up on the support, be equipped with the installation piece on the second slide, the pneumatic claw of skinning of mobilizable second is provided with in the connection of installation piece one end, second slide right side is equipped with and is used for pushing away the second slide horizontal slip's second cylinder, the upper and lower tip of pneumatic claw of skinning is equipped with the plane sword for pneumatic surely stings the inner core skin of electric wire is peeled off.
Preferably, shoot color separation mechanism and include that second mount, CCD shoot detector and light filling lamp ring, the second mount sets up on the support, second mount one end is equipped with CCD and shoots detector and light filling lamp ring, light filling lamp ring is located CCD and shoots the detector below.
Preferably, grab line positioning mechanism and include third slide, transverse drive slide rail, longitudinal drive slide rail, pneumatic line hand and third cylinder of grabbing, the third slide sets up on the support, fixed mounting is equipped with the longitudinal drive slide rail on the third slide, install the transverse drive slide rail on the longitudinal drive slide rail, transverse slide rail one end is connected and is equipped with pneumatic line hand of grabbing, third slide rail right side is equipped with and is used for pushing away the third cylinder that pushes away third slide horizontal slip, pneumatic line hand of grabbing carries out the positioning to the interior heart yearn of electric wire, and control pneumatic tong mechanism presss from both sides the interior heart yearn that has steadily accomplished the positioning.
Preferably, interface welding mechanism is including sending storage bucket, interface transfer chain, baffle and soldering tin manipulator, be equipped with on the support and put in a plurality of data joint's send storage bucket and interface transfer chain, interface transfer chain fixed connection is in sending storage bucket, interface transfer chain rear side fixedly connected with baffle, interface transfer chain front side is equipped with the soldering tin manipulator, works as when data joint tip touches with the heart yearn and connects, the soldering tin manipulator is with electric wire and data joint soldering tin fixed connection.
In addition, in order to achieve the above object, the present invention further provides a wire processing method suitable for the automatic wire color separation welding machine according to any one of the above aspects, including the steps of:
feeding and shearing: acquiring that one end of an electric wire passes through an induction shearer, a conveyer belt and a wire groove to one end of a limit stop, pressing the electric wire by a pneumatic wire pressing block, and shearing the electric wire by the induction shearer when one end of the electric wire is abutted against the limit stop;
peeling an outer layer wire: the semi-arc-shaped knife at the upper end and the lower end of the first pneumatic peeling claw is used for cutting and biting the outer skin of the electric wire, the first pneumatic peeling claw is driven to rotate by a motor, and the first cylinder drives the first sliding plate to move rightwards so as to peel the outer skin of the electric wire;
a flattening step: when the inner core wire of the electric wire is positioned in the lower cutting block, the second air cylinder drives the upper cutter to move downwards so as to horizontally and neatly cut the inner core wire of the electric wire;
an inner core wire peeling step: the plane knives at the upper end and the lower end of the second pneumatic peeling claw are used for cutting and biting the inner core wire skin layer of the electric wire, and the second sliding plate is driven by the second air cylinder to move rightwards so as to peel the inner core wire skin layer of the electric wire;
shooting and color separation: when the inner core wire of the wire is positioned below the CCD photographing detector, the CCD photographing detector photographs the skin color of the inner core wire and transmits the skin color to the control system;
a line grabbing and positioning step: according to the shot skin layer color of the inner core wires and the preset color arrangement of the inner core wires, the control system controls the pneumatic wire grabbing hand to grab the inner core wires with the corresponding colors to slightly move back and forth, and controls the pneumatic clamping hand mechanism to stably clamp the inner core wires which are subjected to positioning, so that the color sequence arrangement of the inner core wires is ensured;
interface welding: the data joint is conveyed to a corresponding position from the interface conveying line by using the feeding barrel, and when the clamped inner core wire is in contact with the end part of the data joint, the soldering manipulator fixes the soldering tin of the inner core wire on the end part of the data joint;
an acquisition step: and opening the pneumatic clamping mechanism and the pneumatic wire pressing block, conveying the electric wire welded with the data connector from the back side through the conveying belt in a reverse direction, and falling downwards to obtain the welded electric wire.
Compared with the prior art, the invention has the beneficial effects that:
the invention provides an automatic wire color separation welding machine and a processing method thereof, which adopt a station progressive mode, can automatically feed, strip, separate colors and weld, realize automation by replacing manual operation with a machine, reduce labor force, reduce labor cost and improve the efficiency and quality qualification rate of wire and data joint processing.
To more clearly illustrate the structural features and effects of the present invention, the present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.
Drawings
FIG. 1 is a schematic structural view of an automatic wire color separation welding machine according to the present invention;
FIG. 2 is a schematic structural view of an outer layer wire stripping mechanism in the automatic wire color separation welding machine according to the present invention;
FIG. 3 is a schematic structural view of a flat cutting mechanism in the automatic wire color separation welding machine according to the present invention;
FIG. 4 is a schematic structural view of an inner core wire stripping mechanism in the automatic wire color separation welding machine according to the present invention;
FIG. 5 is a schematic view of a photographing color separation mechanism in the automatic wire color separation welding machine according to the present invention;
FIG. 6 is a schematic structural view of a wire-grasping positioning mechanism in the automatic wire color separation welding machine according to the present invention;
FIG. 7 is a schematic structural view of an interface welding mechanism in the automatic wire color separation welding machine according to the present invention;
FIG. 8 is a schematic diagram of a pneumatic wire pressing block closing structure in the automatic wire color separation welding machine according to the present invention;
FIG. 9 is a schematic view of an opening structure of a pneumatic wire pressing block in the automatic wire color separation welding machine according to the present invention;
FIG. 10 is a schematic cross-sectional view of the wire and its structure in the automatic wire color separation welding machine of the present invention;
FIG. 11 is a schematic view of a welding structure of a wire and a data connector in the automatic wire color separation welding machine according to the present invention;
FIG. 12 is a schematic view of a conveyor belt configuration in an automatic wire color separation welding machine according to the present invention;
FIG. 13 is a flow chart of a method of manufacturing the automatic wire color separation welding machine of the present invention;
reference numerals:
1. a support; 2. a feeding and shearing mechanism; 201. a limit stop block; 202. an induction cutter; 3. an outer layer wire peeling mechanism; 301. a first slide plate; 302. a motor; 303. a first pneumatic peeling jaw; 304. a first cylinder; 4. a flattening mechanism; 401. an upper cutter; cutting 402 the lower part of the block; 403. a second cylinder; 404. a first fixing frame; 5. an inner core wire stripping mechanism; 501. a second slide plate; 502. a second pneumatic peeling jaw; 503. a second cylinder; 6. a shooting color separation mechanism; 601. a second fixing frame; 602. a CCD photographing detector; 603. a light supplement lamp ring; 7. a wire grabbing and positioning mechanism; 701. a third slide plate; 702. driving the slide rail transversely; 703. longitudinally driving the slide rail; 704. a pneumatic cable gripper; 705. a third cylinder; 8. an interface welding mechanism; 801. a feeding barrel; 802. an interface conveying line; 803. a guide plate; 804. soldering a tin manipulator; 9. a conveyor belt; 10. a conveyor belt; 11. a wire mounting seat; 12. a wire slot; 13. a pneumatic line pressing block; 14. a pneumatic gripper mechanism; 15. an electric wire; 16. an inner core wire; 17. and (4) data connectors.
Detailed Description
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used in the description of the application herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the application; the terms "including" and "having," and any variations thereof, in the description and claims of this application and the description of the above figures are intended to cover non-exclusive inclusions. The terms "first," "second," and the like in the description and claims of this application or in the above-described drawings are used for distinguishing between different objects and not for describing a particular order.
Reference herein to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the application. The appearances of the phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. It is explicitly and implicitly understood by one skilled in the art that the embodiments described herein can be combined with other embodiments.
In order to achieve the above object, an embodiment of the present invention provides an automatic wire color separation welding machine and a processing method thereof, which are shown in fig. 1-2 and fig. 9-12, and are suitable for connecting a wire with a data connector, and the machine comprises:
the automatic wire loading device comprises a bracket, wherein a conveying belt is arranged on the left side of the bracket, a conveying belt is arranged on the left side of the conveying belt, a plurality of wire loading seats are arranged on the conveying belt, a transverse wire slot is arranged in the middle of each wire loading seat, a pneumatic wire pressing block is arranged on the front side of each wire slot, a movable pneumatic clamping mechanism is fixedly mounted at the rear end of each wire loading seat, and each wire loading seat is hinged with one end of the pneumatic wire pressing block;
the bracket is sequentially provided with a feeding shearing mechanism, an outer layer wire peeling mechanism, a flattening mechanism, an inner core wire peeling mechanism, a shooting color separation mechanism, a wire grabbing and positioning mechanism and an interface welding mechanism which correspond to the wire loading seat from front to back; the wire-drawing machine further comprises a control system for coordinating and controlling the feeding shearing mechanism, the outer layer wire peeling mechanism, the flattening mechanism, the inner core wire peeling mechanism, the shooting color separation mechanism, the wire grabbing and positioning mechanism, the interface welding mechanism, the pneumatic wire pressing block and the pneumatic clamping mechanism.
Furthermore, pay-off is sheared mechanism including set up in limit stop on the support with set up in the left response clipper of conveyer belt, electric wire one end passes response clipper, conveyer belt and wire casing from a left side to the right side to the top leans on limit stop one end.
Further, refer to fig. 3, outer layer line peeling mechanism includes first slide, motor, the first pneumatics claw of skinning and first cylinder, first slide sets up on the support, be equipped with the motor on the first slide, the motor left side is equipped with mobilizable first pneumatics claw of skinning, the pneumatics claw of skinning is connected with the motor, first slide right side is equipped with and is used for pushing away the first slide horizontal slip first cylinder, the upper and lower tip of the first pneumatics claw of skinning is equipped with half arc sword for the pneumatics is cut and is stinged the outer skin of electric wire and rotatory peeling off.
Further, referring to fig. 4, the flat cutting mechanism includes an upper cutter, a lower cutting block, a second cylinder and a first fixing frame, the first fixing frame is disposed on the support, the second cylinder is disposed at one end of the first fixing frame, the upper cutter is fixedly connected to the lower portion of the second cylinder, the lower cutting block is disposed below the upper cutter, the lower cutting block is disposed below the electric wire, and the upper cutter and the lower cutting block are mutually engaged.
Further, refer to fig. 5 and show, interior heart yearn peeling mechanism includes that second slide, the pneumatic claw and the second cylinder of skinning of second, the second slide sets up on the support, be equipped with the installation piece on the second slide, the pneumatic claw of skinning of mobilizable second is provided with in installation piece one end connection, second slide right side is equipped with and is used for pushing away the second slide horizontal slip's second cylinder, the upper and lower tip of the pneumatic claw of skinning is equipped with the plane sword for the pneumatic bite the inner core skin of electric wire is peeled off.
Further, as shown in fig. 6, the photographing color separation mechanism includes a second fixing frame, a CCD photographing detector and a light supplement lamp ring, the second fixing frame is disposed on the support, one end of the second fixing frame is provided with the CCD photographing detector and the light supplement lamp ring, and the light supplement lamp ring is located below the CCD photographing detector.
In this embodiment, the CCD camera detector is a lens with high resolution and low distortion, and can obtain an image with high contrast, and automatically identify the color of the inner core line, and specifically, reference may be made to the existing similar product, https:// www.keyence.com.cn/ss/products/vision/peripheral/ca-l/ca _ lhr.
Further, as shown in fig. 7, the wire grabbing and positioning mechanism comprises a third sliding plate, a transverse driving sliding rail, a longitudinal driving sliding rail, a pneumatic wire grabbing hand and a third air cylinder, the third sliding plate is arranged on the support, the longitudinal driving sliding rail is fixedly arranged on the third sliding plate, the transverse driving sliding rail is arranged on the longitudinal driving sliding rail, the pneumatic wire grabbing hand is connected to one end of the transverse sliding rail, a third air cylinder used for pushing the third sliding plate to slide left and right is arranged on the right side of the third sliding rail, the pneumatic wire grabbing hand positions the inner core wire of the electric wire and controls the pneumatic clamping hand mechanism to clamp the inner core wire which is stably positioned.
For example, in one embodiment, 3 or 4 or 5 inner core wires are arranged, when the number of the inner core wires is 3, the sequence of the colors of the inner core wires is three colors of red, yellow and gray, an arrangement sequence of the three colors is recorded in the control system in advance, the color sequence (for example, red, gray and yellow) of the current inner core wire is shot by the CCD shooting detector and sent to the control system, the control system controls the gray inner core wire of the pneumatic thread grabbing hand to move backwards towards the yellow inner core wire, and then controls the pneumatic thread clamping mechanism to clamp the adjusted inner core wires to form the three inner core wires arranged in sequence of red, yellow and gray.
Further, as shown in fig. 8, the interface welding mechanism includes a material feeding barrel, an interface conveying line, a guide plate and a soldering manipulator, the support is provided with the material feeding barrel and the interface conveying line for putting in a plurality of data connectors, the interface conveying line is fixedly connected to the material feeding barrel, the guide plate is fixedly connected to the rear side of the interface conveying line, the soldering manipulator is arranged on the front side of the interface conveying line, and when the end part of each data connector is in contact with the inner core wire, the soldering manipulator fixedly connects the electric wire with the soldering tin of the data connector.
The invention provides an automatic wire color separation welding machine and a processing method thereof, which adopt a station progressive mode, can automatically feed, strip, separate colors and weld, realize automation by replacing manual operation with a machine, reduce labor force, reduce labor cost and improve the efficiency and quality qualification rate of wire and data joint processing.
In addition, referring to fig. 13, in order to achieve the above object, the present invention further provides a wire processing method suitable for the automatic wire color separation welding machine according to any one of the above aspects, the method comprising the steps of:
s1: acquiring that one end of an electric wire passes through an induction shearer, a conveyer belt and a wire groove to one end of a limit stop, pressing the electric wire by a pneumatic wire pressing block, and shearing the electric wire by the induction shearer when one end of the electric wire is abutted against the limit stop;
s2: the semi-arc-shaped knife at the upper end and the lower end of the first pneumatic peeling claw is used for cutting and biting the outer skin of the electric wire, the first pneumatic peeling claw is driven to rotate by a motor, and the first cylinder drives the first sliding plate to move rightwards so as to peel the outer skin of the electric wire;
s3: when the inner core wire of the electric wire is positioned in the lower cutting block, the second air cylinder drives the upper cutter to move downwards so as to horizontally and neatly cut the inner core wire of the electric wire;
s4: the plane knives at the upper end and the lower end of the second pneumatic peeling claw are used for cutting and biting the inner core wire skin layer of the electric wire, and the second sliding plate is driven by the second air cylinder to move rightwards so as to peel the inner core wire skin layer of the electric wire;
s5: when the inner core wire of the wire is positioned below the CCD photographing detector, the CCD photographing detector photographs the skin color of the inner core wire and transmits the skin color to the control system;
s6: according to the shot skin layer color of the inner core wires and the preset color arrangement of the inner core wires, the control system controls the pneumatic wire grabbing hand to grab the inner core wires with the corresponding colors to slightly move back and forth, and controls the pneumatic clamping hand mechanism to stably clamp the inner core wires which are subjected to positioning, so that the color sequence arrangement of the inner core wires is ensured;
s7: the data joint is conveyed to a corresponding position from the interface conveying line by using the feeding barrel, and when the clamped inner core wire is in contact with the end part of the data joint, the soldering manipulator fixes the soldering tin of the inner core wire on the end part of the data joint;
s8: and opening the pneumatic clamping mechanism and the pneumatic wire pressing block, conveying the electric wire welded with the data connector from the back side through the conveying belt in a reverse direction, and falling downwards to obtain the welded electric wire.
The technical principle of the present invention has been described above with reference to specific embodiments, which are merely preferred embodiments of the present invention. The protection scope of the present invention is not limited to the above embodiments, and all technical solutions belonging to the idea of the present invention belong to the protection scope of the present invention. Other embodiments of the invention will occur to those skilled in the art without the exercise of inventive faculty, and such will fall within the scope of the invention.
Claims (9)
1. The utility model provides an automatic colour separation welding machine of electric wire, is applicable to being connected of electric wire and data connector, its characterized in that includes:
the automatic wire loading device comprises a bracket, wherein a conveying belt is arranged on the left side of the bracket, a conveying belt is arranged on the left side of the conveying belt, a plurality of wire loading seats are arranged on the conveying belt, a transverse wire slot is arranged in the middle of each wire loading seat, a pneumatic wire pressing block is arranged on the front side of each wire slot, a movable pneumatic clamping mechanism is fixedly mounted at the rear end of each wire loading seat, and each wire loading seat is hinged with one end of the pneumatic wire pressing block;
the bracket is sequentially provided with a feeding shearing mechanism, an outer layer wire peeling mechanism, a flattening mechanism, an inner core wire peeling mechanism, a shooting color separation mechanism, a wire grabbing and positioning mechanism and an interface welding mechanism which correspond to the wire loading seat from front to back; the wire-drawing machine further comprises a control system for coordinating and controlling the feeding shearing mechanism, the outer layer wire peeling mechanism, the flattening mechanism, the inner core wire peeling mechanism, the shooting color separation mechanism, the wire grabbing and positioning mechanism, the interface welding mechanism, the pneumatic wire pressing block and the pneumatic clamping mechanism.
2. The automatic wire color separation welding machine according to claim 1, wherein the feeding and shearing mechanism comprises a limit stop arranged on the support and an induction cutter arranged on the left side of the conveying belt, and one end of the wire penetrates through the induction cutter, the conveying belt and the wire groove from left to right and abuts against one end of the limit stop.
3. The automatic wire color separation welding machine according to claim 1, wherein the outer layer wire peeling mechanism comprises a first sliding plate, a motor, a first pneumatic peeling claw and a first air cylinder, the first sliding plate is arranged on the support, the motor is arranged on the first sliding plate, the first movable pneumatic peeling claw is arranged on the left side of the motor and connected with the motor, the first air cylinder used for pushing the first sliding plate to slide left and right is arranged on the right side of the first sliding plate, and semi-arc-shaped knives are arranged at the upper end and the lower end of the first pneumatic peeling claw and used for pneumatically cutting and biting the outer layer skin of the wire and rotationally peeling the outer layer skin.
4. The automatic wire color separation welding machine according to claim 1, wherein the flat cutting mechanism comprises an upper cutter, a lower cutter, a second cylinder and a first fixing frame, the first fixing frame is arranged on a support, the second cylinder is arranged at one end of the first fixing frame, the upper cutter is fixedly connected below the second cylinder, the lower cutter is arranged below the upper cutter, the lower cutter is positioned below the wire, and the upper cutter moves downwards to be mutually engaged with the lower cutter.
5. The automatic wire color separation welding machine according to claim 1, wherein the inner core wire peeling mechanism comprises a second sliding plate, a second pneumatic peeling claw and a second cylinder, the second sliding plate is arranged on the support, an installation block is arranged on the second sliding plate, one end of the installation block is connected with the second movable pneumatic peeling claw, the second cylinder used for pushing the second sliding plate to slide left and right is arranged on the right side of the second sliding plate, and the upper end portion and the lower end portion of the pneumatic peeling claw are provided with plane knives used for pneumatically cutting and biting an inner core skin of the wire and peeling off the inner core skin.
6. The automatic wire color separation welding machine according to claim 1, wherein the shooting color separation mechanism comprises a second fixing frame, a CCD shooting detector and a light supplement lamp ring, the second fixing frame is arranged on the support, the CCD shooting detector and the light supplement lamp ring are arranged at one end of the second fixing frame, and the light supplement lamp ring is located below the CCD shooting detector.
7. The automatic wire color separation welding machine according to claim 1, wherein the wire grabbing and positioning mechanism comprises a third sliding plate, a transverse driving sliding rail, a longitudinal driving sliding rail, a pneumatic wire grabbing hand and a third air cylinder, the third sliding plate is arranged on the support, the longitudinal driving sliding rail is fixedly arranged on the third sliding plate, the transverse driving sliding rail is arranged on the longitudinal driving sliding rail, one end of the transverse sliding rail is connected with the pneumatic wire grabbing hand, the third air cylinder used for pushing the third sliding plate to slide left and right is arranged on the right side of the third sliding rail, the pneumatic wire grabbing hand is used for positioning an inner core wire of the wire, and the pneumatic wire grabbing mechanism is controlled to clamp the inner core wire which is positioned stably.
8. The automatic wire color separation welding machine according to claim 1, wherein the interface welding mechanism comprises a feeding barrel, an interface conveying line, a guide plate and a soldering manipulator, the feeding barrel and the interface conveying line for putting a plurality of data connectors are arranged on the support, the interface conveying line is fixedly connected to the feeding barrel, the guide plate is fixedly connected to the rear side of the interface conveying line, the soldering manipulator is arranged on the front side of the interface conveying line, and when the end portion of each data connector is in contact with the inner core wire, the soldering manipulator fixedly connects the wire with the soldering tin of the data connector.
9. A wire processing method suitable for an automatic wire color separation welding machine according to any one of claims 1 to 8, comprising the steps of:
feeding and shearing: acquiring that one end of an electric wire passes through an induction shearer, a conveyer belt and a wire groove to one end of a limit stop, pressing the electric wire by a pneumatic wire pressing block, and shearing the electric wire by the induction shearer when one end of the electric wire is abutted against the limit stop;
peeling an outer layer wire: the semi-arc-shaped knife at the upper end and the lower end of the first pneumatic peeling claw is used for cutting and biting the outer skin of the electric wire, the first pneumatic peeling claw is driven to rotate by a motor, and the first cylinder drives the first sliding plate to move rightwards so as to peel the outer skin of the electric wire;
a flattening step: when the inner core wire of the electric wire is positioned in the lower cutting block, the second air cylinder drives the upper cutter to move downwards so as to horizontally and neatly cut the inner core wire of the electric wire;
an inner core wire peeling step: the plane knives at the upper end and the lower end of the second pneumatic peeling claw are used for cutting and biting the inner core wire skin layer of the electric wire, and the second sliding plate is driven by the second air cylinder to move rightwards so as to peel the inner core wire skin layer of the electric wire;
shooting and color separation: when the inner core wire of the wire is positioned below the CCD photographing detector, the CCD photographing detector photographs the skin color of the inner core wire and transmits the skin color to the control system;
a line grabbing and positioning step: according to the shot skin layer color of the inner core wires and the preset color arrangement of the inner core wires, the control system controls the pneumatic wire grabbing hand to grab the inner core wires with the corresponding colors to slightly move back and forth, and controls the pneumatic clamping hand mechanism to stably clamp the inner core wires which are subjected to positioning, so that the color sequence arrangement of the inner core wires is ensured;
interface welding: the data joint is conveyed to a corresponding position from the interface conveying line by using the feeding barrel, and when the clamped inner core wire is in contact with the end part of the data joint, the soldering manipulator fixes the soldering tin of the inner core wire on the end part of the data joint;
an acquisition step: and opening the pneumatic clamping mechanism and the pneumatic wire pressing block, conveying the electric wire welded with the data connector from the back side through the conveying belt in a reverse direction, and falling downwards to obtain the welded electric wire.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110929037.2A CN113745919A (en) | 2021-08-13 | 2021-08-13 | Automatic wire color separation welding machine and processing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110929037.2A CN113745919A (en) | 2021-08-13 | 2021-08-13 | Automatic wire color separation welding machine and processing method thereof |
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| Publication Number | Publication Date |
|---|---|
| CN113745919A true CN113745919A (en) | 2021-12-03 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110929037.2A Withdrawn CN113745919A (en) | 2021-08-13 | 2021-08-13 | Automatic wire color separation welding machine and processing method thereof |
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| CN (1) | CN113745919A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115555776A (en) * | 2022-12-08 | 2023-01-03 | 苏州迪宏人工智能科技有限公司 | Core wire welding device and core wire welding method of cable connector |
-
2021
- 2021-08-13 CN CN202110929037.2A patent/CN113745919A/en not_active Withdrawn
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115555776A (en) * | 2022-12-08 | 2023-01-03 | 苏州迪宏人工智能科技有限公司 | Core wire welding device and core wire welding method of cable connector |
| CN115555776B (en) * | 2022-12-08 | 2023-03-14 | 苏州迪宏人工智能科技有限公司 | Core wire welding device and core wire welding method of cable connector |
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Application publication date: 20211203 |
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| WW01 | Invention patent application withdrawn after publication |