Disclosure of Invention
In view of the above, the present invention provides a cerium oxide reflective insulation coating and a preparation method thereof, aiming to overcome the defects in the prior art.
In order to achieve the purpose, the technical scheme of the invention is realized as follows:
the cerium oxide reflective thermal insulation coating comprises a primer layer and a finish layer, wherein the primer layer comprises the following components in percentage by mass: 40-50% of primer cerium oxide, 15-40% of first water-based resin, 0.5-3% of first pre-dispersant, 1-8% of first auxiliary agent and 15-35% of deionized water; the finish paint layer comprises the following components in percentage by mass: 15-40% of second water-based resin, 0.5-3% of second pre-dispersant, 1-8% of second auxiliary agent, 10-35% of finish paint cerium oxide, 5-35% of infrared reflection pigment and 15-35% of deionized water.
Preferably, the water-based resin is one or more of pure acrylic emulsion, silicone acrylic resin emulsion, fluorocarbon resin emulsion or organic silicon resin emulsion.
Preferably, the first auxiliary agent and the second auxiliary agent are selected from one or more of a dispersing agent, a wetting agent, a thickening agent, a leveling agent, a defoaming agent, an anti-settling agent, an antifreezing agent, a film forming auxiliary agent and a pH regulator.
Preferably, the infrared reflection pigment is one or more of rare earth and non-rare earth high near infrared reflectivity pigments.
More preferably, the infrared reflection pigment is one or more of iron oxide, bismuth oxide, ultramarine, cerium sulfide, samarium sulfide, yttrium molybdate, lanthanum molybdate, bismuth cerate, lanthanum ferrite, nickel titanate, lanthanum yttrium oxide and yttrium blue.
Preferably, the purity of the primer cerium oxide and the purity of the finish cerium oxide are not lower than 99.99%.
The invention also provides a preparation method of the cerium oxide reflective heat insulation coating, which comprises the following steps:
(1) stirring and pre-dispersing the primer cerium oxide, deionized water and a first pre-dispersing agent, grinding by using a sand mill, and stirring and mixing the ground slurry, a first water-based resin and a first auxiliary agent at a high speed in a dispersing machine until the mixture is uniform to obtain a primer;
(2) stirring deionized water, a second pre-dispersing agent, finish paint cerium oxide and an infrared reflection pigment for pre-dispersing, grinding by using a sand mill, and stirring and mixing the ground slurry, a second water-based resin and a second auxiliary agent in a dispersing machine at a high speed until the mixture is uniform to obtain the finish paint.
Preferably, the step (1) is performed by grinding with a sand mill until the particle diameter D (90) of the primer cerium oxide is 1.0-2.0 μm, and the step (2) is performed by grinding with a sand mill until the particle diameters D (90) of the finish cerium oxide and the infrared reflection pigment in the slurry are 1.5-2.5 μm.
Compared with the prior art, the invention has the following advantages:
(1) the cerium oxide and the pigment adopted by the coating have high visible light and near infrared light reflectivity, and the coating of the coating has high solar light reflectivity, near infrared reflectivity and hemispherical emissivity, so that solar radiation can be effectively reflected and blocked, and the surface and internal temperature of a building can be reduced. Meanwhile, the pollution resistance of the coating is improved, and the sunlight reflectivity change rate after pollution is less than 6%, which is 40-50% higher than that of the common reflective heat-insulating coating.
(2) Compared with cerium oxide, the multi-color infrared reflection pigment has low reflectivity and higher price, the cerium oxide milky paint is used as the primer, the thickness of the finish paint coating can be properly reduced to reduce the cost, part of solar radiation penetrating through the finish paint is further reflected, the reflectivity is improved, and the cooling and heat insulation effects are enhanced.
(3) The top coat and the primer both contain cerium oxide, the cerium oxide is one of important antibacterial materials, the antibacterial and mildewproof effects are obvious and durable, and the mildew-proof antibacterial agent can be reduced or not added into the coating.
(4) The invention selects the environment-friendly near-infrared reflection pigment, does not contain toxic and harmful heavy metals, prepares the environment-friendly coating, can be used as the coating of buildings, oil tank trucks, industrial storage tanks, containers, outdoor electrical cabinets and the like, and can also be used as the home decoration coating.
Detailed Description
Unless defined otherwise, technical terms used in the following examples have the same meanings as commonly understood by one of ordinary skill in the art to which the present invention belongs. The test reagents used in the following examples, unless otherwise specified, are all conventional biochemical reagents; the experimental methods are conventional methods unless otherwise specified.
The material types and routes used in the examples were:
cerium oxide: 4N cerium oxide purchased from northern rare earths;
iron oxide yellow pigment: model 311, purchased from shanghai shenhong pigments, inc;
iron oxide red pigment: type Y101 purchased from shanghai shenhong pigments, inc;
iron oxide green pigment: model 5605 purchased from shanghai shenhong pigments, inc;
aqueous pure acrylic emulsion: 896 type emulsion purchased from Jinan Itanium chemical technology Co., Ltd;
pre-dispersing agent: LOPON885 dispersant purchased from BK Giulini, Germany;
the auxiliary agent comprises a dispersing agent, a wetting agent, a defoaming agent, a multifunctional auxiliary agent, a film forming auxiliary agent and an anti-settling agent, wherein the dispersing agent is purchased by Germany BK Giulini company with the model of LOPON885, the wetting agent is purchased by Germany BYK company with the model of BYK-341, the defoaming agent is purchased by Germany Cognis company with the model of Foamaster 50, the multifunctional auxiliary agent is purchased by French SYNTHRO company with the model of STAB 25B, the film forming auxiliary agent is purchased by Germany Cognis company with the model of EFC 200, and the anti-settling agent is purchased by Nipeng chemical industry Limited company in Nippon city with the model of hydroxyethyl cellulose.
The invention will be described in detail with reference to the following examples.
Example 1
The preparation method of the primer comprises the following steps:
200g of deionized water, 8g of pre-dispersant and 400g of cerium oxide are stirred for pre-dispersion, and ground for 15 minutes by a sand mill until the cerium oxide D (90) in the slurry is 1.2 mu m. And (2) stirring and mixing the slurry with 300g of aqueous pure acrylic emulsion, 8g of dispersing agent, 5g of wetting agent, 5.5g of defoaming agent, 1.5g of multifunctional additive, 30g of film-forming additive and 3g of anti-settling agent in a dispersing machine at a high speed, controlling the linear speed at 8m/s, stirring for 35 minutes, adding 2.5g of pH regulator, and stirring for 5 minutes to obtain the cerium oxide reflective heat-insulating coating primer.
The preparation method of the finish paint comprises the following steps:
200g of deionized water, 6g of pre-dispersing agent, 100g of iron oxide yellow pigment and 300g of cerium oxide are stirred for pre-dispersing, and are ground for 10 minutes by a sand mill until the particle size D (90) of the pigment in the slurry is 1.8 mu m. And (2) stirring and mixing the yellow slurry, 300g of aqueous pure acrylic emulsion, 8g of dispersing agent, 5g of wetting agent, 5.5g of defoaming agent, 1.5g of multifunctional additive, 30g of film-forming additive and 3g of anti-settling agent in a dispersing machine at a high speed, controlling the linear speed at 8m/s, stirring for 35 minutes, adding 2.5g of pH regulator, and stirring for 5 minutes to obtain the yellow reflective heat-insulating coating finish paint A.
The test sample is firstly sprayed with a layer of primer with the thickness of 0.1 mm-0.15 mm, and then is sprayed with a layer of finish paint A with the thickness of 0.05 mm-0.1 mm after being dried. The test of each property was carried out according to the methods described in JG/T235-2014 reflective and insulating coatings for buildings and GB/T25261-2018 reflective and insulating coatings for buildings, and the results are shown in Table 1.
The test specimens were separately sprayed with a layer of topcoat A having a thickness of 0.15mm to 0.25mm as comparative example 1.
Example 2
The primer was prepared as in example 1.
The preparation method of the finish paint comprises the following steps:
300g of deionized water, 6g of pre-dispersing agent, 80g of iron oxide red pigment and 320g of cerium oxide are stirred for pre-dispersing, and are ground for 10 minutes by a sand mill until the particle size D (90) of the pigment in the slurry is 1.5 mu m. And (3) stirring and mixing the red slurry, 300g of water-based pure acrylic emulsion, 8g of dispersing agent, 5g of wetting agent, 5.5g of defoaming agent, 1.5g of multifunctional additive, 30g of film-forming additive and 3g of anti-settling agent in a dispersing machine at a high speed, controlling the linear speed at 8m/s, stirring for 35 minutes, adding 2.5g of pH regulator, and stirring for 5 minutes to obtain the brick red reflective heat-insulating coating finish B.
The test sample is firstly sprayed with a layer of primer with the thickness of 0.1 mm-0.15 mm, and then is sprayed with a layer of finish paint B with the thickness of 0.05 mm-0.1 mm after being dried. The test of each property was carried out according to the methods described in JG/T235-2014 reflective and insulating coatings for buildings and GB/T25261-2018 reflective and insulating coatings for buildings, and the results are shown in Table 1.
The test specimen was separately sprayed with a layer of topcoat B having a thickness of 0.15mm to 0.25mm as comparative example 2.
Example 3
The primer was prepared as in example 1.
The preparation method of the finish paint comprises the following steps:
300g of deionized water, 6g of pre-dispersing agent, 60g of iron oxide green pigment and 240g of cerium oxide are stirred for pre-dispersing, and are ground for 10 minutes by a sand mill until the particle size D (90) of the pigment in the slurry is 1.3 mu m. And (2) stirring and mixing the green slurry, 300g of aqueous pure acrylic emulsion, 8g of dispersing agent, 5g of wetting agent, 5.5g of defoaming agent, 1.5g of multifunctional additive, 30g of film-forming additive and 3g of anti-settling agent in a dispersing machine at a high speed, controlling the linear speed at 8m/s, stirring for 35 minutes, adding 2.5g of pH regulator, and stirring for 5 minutes to obtain the green reflective heat-insulating coating finish paint 3.
The test sample is firstly sprayed with a layer of primer with the thickness of 0.1 mm-0.15 mm, and then is sprayed with a layer of finish C with the thickness of 0.05 mm-0.1 mm after being dried. The test of each property was carried out according to the methods described in JG/T235-2014 reflective and insulating coatings for buildings and GB/T25261-2018 reflective and insulating coatings for buildings, and the results are shown in Table 1.
The test specimens were sprayed alone with a layer of topcoat C having a thickness of 0.15mm to 0.25mm as comparative example 3.
TABLE 1 reflective thermal insulating coating prepared in examples 1 to 3 and performance index of comparative examples 1 to 3
As can be seen from Table 1, the cerium oxide primer is not used in the comparative examples 1 to 3, and compared with the examples 1 to 3, the reflectivity is low and the heat insulation temperature difference is smaller, so that the cerium oxide primer can reflect the solar radiation penetrating through the surface coating, and the heat insulation and temperature reduction performance of the coating is further improved. The double-layer colorful reflective heat-insulation coating is rich and various in color, adjustable, higher in reflectivity of infrared bands than commercially available colorful building coatings, and excellent in heat-insulation and cooling performances.
The cerium oxide base coat double-layer reflective heat-insulation coating prepared by the invention has excellent weather resistance and stain resistance, has no phenomena of cracking, discoloration and the like after artificial weathering, reduces the solar reflectance by less than 2 percent, reduces the solar reflectance change rate after pollution by less than 6 percent, has long service life and obvious heat insulation and cooling effects.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and should not be taken as limiting the invention, so that any modifications, equivalents, improvements and the like, which are within the spirit and principle of the present invention, should be included in the scope of the present invention.