CN113733682A - Sweat-absorbing heat-insulating fabric and manufacturing process thereof - Google Patents

Sweat-absorbing heat-insulating fabric and manufacturing process thereof Download PDF

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Publication number
CN113733682A
CN113733682A CN202110994033.2A CN202110994033A CN113733682A CN 113733682 A CN113733682 A CN 113733682A CN 202110994033 A CN202110994033 A CN 202110994033A CN 113733682 A CN113733682 A CN 113733682A
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China
Prior art keywords
core wire
fabric
wire
sweat
absorbing
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Granted
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CN202110994033.2A
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Chinese (zh)
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CN113733682B (en
Inventor
黄小婷
雷曙光
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Fujian Suntion Textile Science & Technology Co ltd
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Fujian Suntion Textile Science & Technology Co ltd
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Publication of CN113733682A publication Critical patent/CN113733682A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/08Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer the fibres or filaments of a layer being of different substances, e.g. conjugate fibres, mixture of different fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/20Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
    • D03D15/208Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based
    • D03D15/217Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based natural from plants, e.g. cotton
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/20Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
    • D03D15/283Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads synthetic polymer-based, e.g. polyamide or polyester fibres
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/40Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
    • D03D15/47Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads multicomponent, e.g. blended yarns or threads
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/50Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/50Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
    • D03D15/56Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads elastic
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C9/00Singeing
    • D06C9/02Singeing by flame
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06LDRY-CLEANING, WASHING OR BLEACHING FIBRES, FILAMENTS, THREADS, YARNS, FABRICS, FEATHERS OR MADE-UP FIBROUS GOODS; BLEACHING LEATHER OR FURS
    • D06L1/00Dry-cleaning or washing fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods
    • D06L1/12Dry-cleaning or washing fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods using aqueous solvents
    • D06L1/14De-sizing
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06LDRY-CLEANING, WASHING OR BLEACHING FIBRES, FILAMENTS, THREADS, YARNS, FABRICS, FEATHERS OR MADE-UP FIBROUS GOODS; BLEACHING LEATHER OR FURS
    • D06L4/00Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs
    • D06L4/10Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs using agents which develop oxygen
    • D06L4/13Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs using agents which develop oxygen using inorganic agents
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/32Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
    • D06M11/36Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
    • D06M11/38Oxides or hydroxides of elements of Groups 1 or 11 of the Periodic Table
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02Synthetic macromolecular fibres
    • B32B2262/0276Polyester fibres
    • B32B2262/0284Polyethylene terephthalate [PET] or polybutylene terephthalate [PBT]
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02Synthetic macromolecular fibres
    • B32B2262/0292Polyurethane fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/06Vegetal fibres
    • B32B2262/062Cellulose fibres, e.g. cotton
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/06Vegetal fibres
    • B32B2262/062Cellulose fibres, e.g. cotton
    • B32B2262/065Lignocellulosic fibres, e.g. jute, sisal, hemp, flax, bamboo
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/14Mixture of at least two fibres made of different materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/30Properties of the layers or laminate having particular thermal properties
    • B32B2307/304Insulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/554Wear resistance
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/02Natural fibres, other than mineral fibres
    • D06M2101/04Vegetal fibres
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/02Natural fibres, other than mineral fibres
    • D06M2101/04Vegetal fibres
    • D06M2101/06Vegetal fibres cellulosic
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/16Synthetic fibres, other than mineral fibres
    • D06M2101/30Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M2101/32Polyesters
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/16Synthetic fibres, other than mineral fibres
    • D06M2101/30Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M2101/38Polyurethanes
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/01Natural vegetable fibres
    • D10B2201/02Cotton
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/10Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyurethanes

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Botany (AREA)
  • Woven Fabrics (AREA)

Abstract

The invention discloses a sweat-absorbing heat-insulating fabric which comprises warp yarns and weft yarns interwoven with the warp yarns; the warp comprises a first core wire, a second core wire and a first outer covered wire, wherein a plurality of limiting wires are arranged between the first core wire and the second core wire, the first outer covered wire penetrates through a gap formed between the first core wire and the second core wire from the outer wall of the first core wire, then penetrates through the gap formed between the first core wire and the second core wire to the outer wall of the second core wire, and then penetrates through the gap formed between the first core wire and the second core wire from the outer wall of the second core wire to the outer wall of the first core wire, and the limiting wires limit the first outer covered wire to move along the axial direction of the first core wire and the axial direction of the second core wire; the weft yarn comprises a third core wire and a second outer covered wire, a plurality of through holes are formed in the third core wire, the second outer covered wire is wound on the third core wire, and after the second outer covered wire is wound for a plurality of circles, the second outer covered wire penetrates through the through holes and then continues to be wound. The invention also discloses a manufacturing process of the sweat-absorbing heat-insulating fabric. The invention has good sweat absorption and heat preservation effects, uniform fabric and high strength.

Description

Sweat-absorbing heat-insulating fabric and manufacturing process thereof
Technical Field
The invention relates to the technical field of fabrics, in particular to a sweat-absorbing heat-insulating fabric and a manufacturing process thereof.
Background
The fabric is usually used for making clothes, the traditional fabric is usually formed by interweaving warp yarns and weft yarns, and the fabric formed after interweaving is subjected to singeing, desizing, scouring, bleaching, mercerizing, dyeing and calendaring, and finally the complete fabric is formed so as to be used for making clothes.
In order to improve the sweat-absorbing and heat-insulating effect, the conventional method is to use a core-spun yarn as warp or weft for interweaving, and as shown in fig. 1, the conventional core-spun yarn 10 generally includes a core 101 and an outer sheath 102, and the outer sheath 102 is wound around the core 101 when the core-spun yarn 10 is manufactured. However, as shown in fig. 1, after the outer covered wire 102 is wound on the core wires 101, a part of the outer covered wire 102 on one core wire 101 is too concentrated on the core wire 101 or too dispersed on the core wire 101, so that the sweat-absorbing and heat-preserving effect of the core wire 10 is not good enough, and the interweaving between one core wire 10 and the other core wire 10 is affected, so that the strength of the fabric formed after interweaving is not enough.
Disclosure of Invention
The present invention is directed to solving, at least to some extent, one of the technical problems in the art described above. Therefore, the invention aims to provide the sweat-absorbing heat-insulating fabric which is good in sweat-absorbing and heat-insulating effects, uniform in fabric and high in strength.
The second purpose of the invention is to provide a manufacturing process of the sweat-absorbing and heat-insulating fabric.
In order to achieve the above purpose, an aspect of the embodiment of the present invention provides a sweat-absorbing and heat-insulating fabric, including warp yarns and weft yarns interwoven with the warp yarns;
the warp includes first heart yearn, second heart yearn and first outer envelope, and first heart yearn sets up side by side with the second heart yearn, sets up many spacing lines between first heart yearn and the second heart yearn, and first outer envelope is with first heart yearn and second heart yearn connected step is: the first outer covering wire penetrates through a gap formed between the first core wire and the second core wire from the outer wall of the first core wire, penetrates out of the gap formed between the first core wire and the second core wire to the outer wall of the second core wire, penetrates through the gap formed between the first core wire and the second core wire from the outer wall of the second core wire to the outer wall of the first core wire, the steps are repeated to fix the first outer covering wire on the first core wire and the second core wire, and the limiting wire limits the first outer covering wire to move along the axial direction of the first core wire and the second core wire;
the weft yarn comprises a third core wire and a second outer covered wire, a plurality of through holes are formed in the third core wire, the second outer covered wire is wound on the third core wire, and after the second outer covered wire is wound for a plurality of circles, the second outer covered wire penetrates through the through holes and then continues to be wound; the weft yarns are interwoven with the warp yarns to form the fabric.
According to the sweat-absorbing heat-insulating fabric provided by the embodiment of the invention, the plurality of limiting lines are arranged between the first core line and the second core line, the limiting lines limit the first outer covering line to move along the axial direction of the first core line and the second core line, so that the first outer covering line is uniformly wound around the first core line and the second core line, meanwhile, the third core line is provided with the plurality of through holes, and the second outer covering line is wound after being penetrated through the through holes and continuously wound after being wound for a plurality of circles, so that the second outer covering line cannot move along the axial direction of the third core line, the fabric formed by interweaving the weft yarn and the warp yarn is uniform and high in strength, meanwhile, the first outer covering line can effectively absorb sweat, and the sweat-absorbing effect is good.
In addition, the sweat-absorbing and heat-preserving fabric provided by the embodiment of the invention can also have the following additional technical characteristics:
further, evenly set up many spacing wires between first heart yearn and the second heart yearn, the number of turns of first outer envelope winding between two adjacent spacing wires is five to ten turns.
Furthermore, a plurality of through holes are uniformly formed in the third core wire, and the number of turns of the second outer wrapping wire wound between every two adjacent through holes is six to nine turns.
Furthermore, the number of turns of the first outer covered wire between two adjacent limiting wires is six; the number of turns of the second outer wrapping wire between two adjacent through holes is seven.
Further, the first core wire, the second core wire and the third core wire are made of elastic materials; the first outer covering wire and the second outer covering wire are made of sweat-absorbing materials.
Further, the first core wire, the second core wire and the third core wire are made of polyurethane fibers; the first outer covered wire and the second outer covered wire are made of cotton fibers.
Furthermore, the fabric also comprises a heat-insulating wear-resistant layer, and the heat-insulating wear-resistant layer is fixed on the warp yarns and the weft yarns.
Further, the heat-preservation wear-resistant layer comprises the following components: 30-40 parts of polyester fiber, 35-38 parts of spandex fiber, 40-48 parts of hemp fiber, 5-8 parts of nano silicon powder and 4-6 parts of dispersing agent.
In order to achieve the above object, a second aspect of the embodiments of the present invention provides a manufacturing process of a sweat-absorbing heat-insulating fabric, including the following steps:
preparing materials, namely preparing the sweat-absorbing heat-insulating fabric;
step two, singeing, namely, quickly passing the fabric through flame, wherein the temperature of the flame is 430-;
desizing, namely desizing the singed fabric in an enzyme desizing mode;
boiling, namely performing chemical reaction on the desized fabric through caustic soda and a boiling auxiliary agent to remove impurities;
bleaching, namely bleaching the fabric at high temperature by using hydrogen peroxide bleaching liquid;
step six, mercerizing, namely treating the fabric by using a caustic soda solution to improve the performance of the fabric;
seventhly, dyeing, namely dyeing the fabric on a hot-melt dyeing machine;
and step eight, calendering, namely compacting the fabric by using a pendulum calender to ensure that the surface of the fabric is smooth and clean and the leather body is compact.
Further, the singeing mode in the step two is as follows: the fabric is passed through a flame at a temperature of 450 ℃ at a speed of 100-120 m/min in an open width state.
Further, the enzyme desizing mode in the third step is as follows: placing the fabric in pectinase, storing at 60-75 deg.C and pH of 8-9 for 30-50min, heating to 85-90 deg.C, storing at the temperature for 15-18min, and washing with water to finish desizing.
Further, the mercerizing mode in the sixth step is as follows: the caustic soda concentration is 225-235g/L, and the caustic soda soaking time is 50-64 s; the hot alkali washing time is 30-40s, the hot alkali concentration is 75-80g/L, and the temperature is 65 ℃.
Drawings
FIG. 1 is a schematic view of a prior art core wire construction;
FIG. 2 is a schematic structural view of a sweat-absorbing and heat-insulating fabric according to an embodiment of the invention;
FIG. 3 is a cross-sectional view of a sweat-absorbent thermal insulation fabric according to an embodiment of the invention;
FIG. 4 is a schematic illustration of the connection of warp yarns to weft yarns in a fabric according to an embodiment of the invention;
FIG. 5 is a schematic representation of the structure of warp yarns in a fabric according to an embodiment of the present invention;
FIG. 6 is a schematic structural view of weft yarns in a fabric according to an embodiment of the invention;
FIG. 7 is a schematic structural diagram of an elasticity inspection machine according to an embodiment of the present invention;
FIG. 8 is a schematic diagram of a structure of an elasticity testing machine for testing elasticity according to an embodiment of the present invention;
fig. 9 is a schematic structural view of a cutter according to an embodiment of the present invention;
fig. 10 is a schematic view of a downward cutting structure of the cutting machine according to the embodiment of the present invention.
Description of the reference symbols
The warp yarn comprises warp yarn 1, a first core wire 11, a second core wire 12, a first outer covered wire 13 and a limiting wire 14;
weft yarn 2, third core yarn 21, perforation 211, second over-wrap 22;
a heat-insulating wear-resistant layer 3;
the elastic detection machine 4, an elastic frame 41, a fixed table 42, a driving rod 43, a mark post 44, a through hole 441, a sliding table 45, an insert rod 46 and a driving cylinder 47;
the cutting machine 5, a cutting table 51, a second scale 511, a frame body 52, a first scale 521, a driving mechanism 53, a cutting knife 54, a first cutting knife 541 and a second cutting knife 542.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are illustrative and intended to be illustrative of the invention and are not to be construed as limiting the invention.
As shown in fig. 2 to 10, the sweat-absorbing and heat-insulating fabric of the embodiment of the invention includes warp yarns 1 and weft yarns 2 interwoven with the warp yarns 1; warp 1 includes first heart yearn 11, second heart yearn 12 and first outsourcing line 13, and first heart yearn 11 sets up with second heart yearn 12 side by side, sets up many spacing wires 14 between first heart yearn 11 and the second heart yearn 12, and first outsourcing line 13 is with first heart yearn 11 and second heart yearn 12 connected step do: the first outer covered wire 13 passes through the gap formed between the first core wire 11 and the second core wire 12 from the outer wall of the first core wire 11, then passes through the gap formed between the first core wire 11 and the second core wire 12 to the outer wall of the second core wire 12, and then passes through the gap formed between the first core wire 11 and the second core wire 12 from the outer wall of the second core wire 12 to the outer wall of the first core wire 11, the above steps are repeated to fix the first outer covered wire 13 on the first core wire 11 and the second core wire 12, and the limiting wire 14 limits the first outer covered wire 13 from moving along the axial direction of the first core wire 11 and the second core wire 12.
The weft yarn 2 comprises a third core wire 21 and a second outer covered wire 22, a plurality of through holes 211 are formed in the third core wire 21, the second outer covered wire 22 is wound on the third core wire 21, and the second outer covered wire 22 is wound for a plurality of circles and then penetrates through the through holes 211 to continue to be wound; the weft yarns 2 are interwoven with the warp yarns 1 to form a fabric.
Because set up many spacing wires 14 between first heart yearn 11 and the second heart yearn 12, spacing wire 14 restriction first outsourcing 13 removes along the axial direction of first heart yearn 11 and second heart yearn 12, make first outsourcing 13 twine behind first heart yearn 11 and second heart yearn 12, it is comparatively even, simultaneously, set up a plurality of perforation 211 on the third heart yearn 21, after second outsourcing 22 twines many rings, continue the winding after penetrating from perforation 211, make second outsourcing 22 can not remove along the axial direction of third heart yearn 21, make woof 2 and warp 1 interweave the surface fabric that forms together even, and intensity is big, and simultaneously, first outsourcing 13 can effectively sweat-absorbing, sweat-absorbing effect is good.
The warp 1 is provided with two core wires, the weft 2 is provided with one core wire, the warp 1 and the weft 2 can be interwoven together through a weaving machine to form a fabric, after the fabric is made into clothes, the transverse elasticity of the clothes is good, the longitudinal elasticity is not good in transverse elasticity, so that the clothes are not easy to stretch downwards after being used for a long time, and the service life of the clothes is prolonged. Meanwhile, after the weft yarn 2 and the warp yarn 1 are interwoven to form the fabric, the limiting line 14 on the warp yarn 1 can limit the movement of the weft yarn 2 so as to further prevent the fabric from deforming.
In addition, the third core wire 21 is provided with a plurality of perforations 211, and after the second outer covering wire 22 is wound for a plurality of turns, the second outer covering wire is continuously wound after penetrating through the perforations 211, so that when the fabric is stretched, the perforations 211 are expanded, gas can pass through the belt perforations 211, and the gas permeability is further increased.
Optionally, a plurality of limiting wires 14 are uniformly arranged between the first core wire 11 and the second core wire 12, and the number of turns of the first outer covered wire 13 wound between two adjacent limiting wires 14 is five to ten. In this example, as shown in fig. 5, the number of turns of the first outer covered wire 13 wound between two adjacent limiting wires 14 is six, so that the first outer covered wire 13 is more compact after being wound.
In some examples, the third core wire 21 is uniformly provided with a plurality of through holes 211, and the second outer covered wire 22 between two adjacent through holes 211 is wound for six to nine turns. In this example, as shown in fig. 6, the second outer covered wire 22 between two adjacent through holes 211 is wound for seven turns, so that the second outer covered wire 22 is more compact after being wound.
In this example, the first core wire 11, the second core wire 12, and the third core wire 21 are made of an elastic material; the first outer covered wire 13 and the second outer covered wire 22 are made of a sweat absorbing material. The first core wire 11, the second core wire 12 and the third core wire 21 are made of polyurethane fibers, and the materials made of the polyurethane fibers have good elasticity; the first outer covering wire 13 and the second outer covering wire 22 are made of cotton fibers, and the material made of the cotton fibers has a good sweat absorption effect.
As an example, as shown in fig. 2 and fig. 3, the fabric further includes a heat-insulating wear-resistant layer 3, and the heat-insulating wear-resistant layer 3 is fixed on the warp 1 and the weft 2. The heat-insulating wear-resistant layer 3 comprises the following components: 30-40 parts of polyester fiber, 35-38 parts of spandex fiber, 40-48 parts of hemp fiber, 5-8 parts of nano silicon powder and 4-6 parts of dispersing agent. The polyester fiber, the spandex fiber and the hemp fiber enable the fabric to have good heat preservation performance, in the example, through countless experiments of an applicant, 35 parts of the polyester fiber, 37 parts of the spandex fiber and 44 parts of the hemp fiber are obtained, the heat preservation effect is optimal, meanwhile, through 7 parts of the nano silicon powder and 5 parts of the dispersing agent, all the components can be combined together, and the fabric is enabled to have a wear-resistant function while preserving heat integrally.
Furthermore, the heat-insulating wear-resistant layer 3 can also comprise 10-12 parts of glass beads, and the glass beads are a novel material which is developed in recent years and has wide application and special performance. The product is prepared from borosilicate raw materials by high-tech processing, the granularity is 10-250 microns, and the wall thickness is 1-2 microns. The product has the advantages of light weight, low heat conduction, higher strength, good chemical stability and the like, the surface of the product is subjected to special treatment to have oleophylic and hydrophobic properties, the product is very easy to disperse in an organic material system, and the performance of the fabric can be effectively improved by adding the glass beads.
In order to enable the fabric to have a therapeutic function, the heat-insulating wear-resistant layer 3 can further comprise 8-10 parts of semen cassiae, and the semen cassiae can be ground and then added into other materials for mixing.
The invention also provides a manufacturing process of the sweat-absorbing heat-insulating fabric, which comprises the following steps:
preparing materials, namely preparing the fabric;
step two, singeing, namely, quickly passing the fabric through flame, wherein the temperature of the flame is 430-;
desizing, namely desizing the singed fabric in an enzyme desizing mode;
boiling, namely performing chemical reaction on the desized fabric through caustic soda and a boiling auxiliary agent to remove impurities;
bleaching, namely bleaching the fabric at high temperature by using hydrogen peroxide bleaching liquid;
step six, mercerizing, namely treating the fabric by using a caustic soda solution to improve the performance of the fabric;
seventhly, dyeing, namely dyeing the fabric on a hot-melt dyeing machine;
and step eight, calendering, namely compacting the fabric by using a pendulum calender to ensure that the surface of the fabric is smooth and clean and the leather body is compact.
In this example, the singeing mode in step two is: the fabric is passed through a flame at a temperature of 450 ℃ at a speed of 100-120 m/min in an open width state. The singeing aims at burning off the fluff on the cloth surface, so that the fabric is beautiful and smooth, and the phenomenon of uneven dyeing caused by the existence of the fluff during dyeing and printing is prevented. When the fabric is singed, the fluff on the fabric is rapidly heated and burnt, and when the fluff is not heated to a fire point, the fluff is separated from the flame, so that the purpose of burning the fluff without influencing the fabric is achieved. The applicant obtains through numerous experiments that the fabric passes through flame at a temperature of 450 ℃ at a speed of 100-120 m/min in an open width state, so that fluff of the first outer covering wire 13 and the second outer covering wire 22 of the fabric in the example can be perfectly treated, and the whole fabric is not affected.
In some examples, the manner of enzymatic desizing in step three is: placing the fabric in pectinase, storing at 60-75 deg.C and pH of 8-9 for 30-50min, heating to 85-90 deg.C, storing at the temperature for 15-18min, and washing with water to finish desizing. In order to smoothly weave, the warp 1 is generally sized to improve the strength and the wear resistance, the size on the grey cloth influences the water absorption performance of the fabric, so desizing is generally needed before boiling, in the example, the fabric is placed in pectinase, then is stored for 30-50min under the conditions of 60-75 ℃ and pH value of 8-9, then is heated to 85-90 ℃, is stored for 15-18min under the condition of the temperature, can be effectively desized, and is convenient to boil after being washed.
The hand feeling of the first outer covered wire 13 and the second outer covered wire 22 can be greatly improved by raising the temperature from 60-75 ℃ to 85-90 ℃ and storing for 15-18min at 85-90 ℃, and the fluff on the surface of the fabric can be effectively removed.
In this example, the mercerizing mode in the step six is as follows: the caustic soda concentration is 225-235g/L, and the caustic soda soaking time is 50-64 s; the hot alkali washing time is 30-40s, the hot alkali concentration is 75-80g/L, and the temperature is 65 ℃. The caustic soda concentration is 225-235g/L, and the caustic soda soaking time is 50-64 s; the hot alkali washing time is 30-40s, the hot alkali concentration is 75-80g/L, and the temperature is 65 ℃, so that the performance of the fabric can be effectively improved, the first outer covering wire 13 and the second outer covering wire 22 are puffed, the longitudinal natural twisting of the fibers of the first outer covering wire 13 and the second outer covering wire 22 disappears, the reverse direction of light is more regular, and the luster is improved.
In this example, the manufacturing process of the fabric may further include cutting and detecting, and during cutting, the edge of the calendered fabric is cut into a long and thin strip fabric by a cutting machine 5; during detection, the elasticity of the fabric is detected by the elasticity detector 4, if the elasticity of the fabric is detected to be qualified, the whole fabric where the fabric is located is packaged, and if the elasticity of the fabric is detected to be unqualified, the whole fabric where the fabric is located is removed.
As shown in fig. 7 and 8, as an embodiment, the elasticity detecting machine 4 includes an elastic frame 41, a fixing table 42, a driving rod 43, a marker post 44, a sliding table 45 and an insertion rod 46, the fixing table 42 is disposed on the elastic frame 41, the fixing table 42 is used for fixing one end of the fabric, the driving rod 43 is disposed on the elastic frame 41, the driving rod 43 can move along a fixed stroke in the horizontal direction, the marker post 44 is disposed on the elastic frame 41, a through hole 441 is disposed on the marker post 44, the sliding table 45 is slidably disposed on the elastic frame 41 in the vertical direction, the sliding table 45 is used for fixing the other end of the fabric 1, the insertion rod 46 is disposed on the sliding table 45 and moves along with the sliding table 45, and an end of the insertion rod 46 can pass through the through hole 441 of the marker post 44. The driving rod 43 may be connected to the driving cylinder 47 and the driving rod 43 may be driven by the driving cylinder 47.
As an example, as shown in fig. 9 and 10, the cutting machine 5 includes a cutting table 51, a frame body 52, a driving mechanism 53, and a cutter 54; the cutting table 51 is used for placing the fabric, the frame body 52 is fixed on the cutting table 51, the driving mechanism 53 is arranged on the cutting table 51, the cutter 54 is connected with the driving mechanism 53 and driven by the driving mechanism 53 to move downwards, and the cutter 54 moves downwards to cut the fabric, such as cutting the fabric into slender fabric. The cutting knife 54 includes a first cutting knife 541 and a second cutting knife 542, the first cutting knife 541 is disposed on one side of the frame 52, the second cutting knife 542 is disposed on the other side of the frame 52, and the first cutting knife 541 and the second cutting knife 542 can slide along the frame 52. That is to say, the first cutter 541 and the second cutter 542 may be respectively fixed on the sliding block, the frame body 52 may be provided with a sliding rail, the sliding block may slide along the sliding rail, so that the first cutter 541 and the second cutter 542 may slide along the frame body 52, and when the driving mechanism 53 drives the first cutter 541 and the second cutter 542 to move downward, the first cutter 541 and the second cutter 542 move downward and move downward together with the sliding rail sliding block, so that the end portions of the first cutter 541 and the second cutter 542 cut the fabric.
When the fabric needs to be cut, the fabric is placed on the cutting table 51, the first cutter 541 and the second cutter 542 are moved, the first cutter 541 is aligned with one side of the edge, the second cutter 542 is aligned with the other side of the edge, the driving mechanism 53 drives the first cutter 541 and the second cutter 542 to be pressed down simultaneously, two strips of fabric are cut at two edges of the fabric, then whether the elasticity of the two strips of fabric meets the standard or not is detected through the elasticity detector 3, and whether the difference value of the elasticity is within a preset range or not is detected.
In order to improve the precision, the widths of the cut slender fabrics are all relatively equal, for example, the width of the slender fabric can be 20mm to 23mm, in this example, a first scale 521 is arranged at the upper end of the frame body 52, when the first cutter 541 and the second cutter 542 slide along the frame body 52, the sliding position is determined through the first scale 521, a second scale 511 is arranged on the cutting table 51, the fabric is placed behind the cutting table 51, the position of the fabric is determined through the second scale 511, the position of the first cutter 541 and the position of the second cutter 542 are determined through the first scale 521, so that the width of the cut slender fabric is 20mm to 23mm, the standard is met, the width of the slender fabric is convenient to measure, and meanwhile, the width of the slender fabric is 20mm to 23mm, and the whole fabric is not damaged.
When the elasticity of the fabric needs to be measured, the fabric is cut into a slender strip, then the fixing table 42 fixes one end of the slender strip of fabric, and the driving rod 43 can be driven to move by the driving cylinder 47, so that the end of the driving rod 43 abuts against and drives the slender strip of fabric to bend, and the sliding table 45 and the inserting rod 46 move. In this example, when the insertion rod 46 is moved and is not inserted into the through hole 441 of the post 44, the elasticity of the elongated fabric is satisfactory, and when the insertion rod 46 is moved and is inserted into the through hole 441 of the post 44, the elasticity of the elongated fabric 1a is unsatisfactory. Therefore, whether the elasticity of the fabric is qualified or not can be visually seen.
In order to prevent the end of the driving rod 43 from abutting against the slender fabric when measuring, the slender fabric is damaged, in this example, the end of the driving rod 43 is provided with an arc-shaped protrusion, and the arc-shaped protrusion is not easy to damage the slender fabric, so that the measuring result is more accurate.
The above embodiments and drawings are not intended to limit the form and style of the present invention, and any suitable changes or modifications thereof by those skilled in the art should be considered as not departing from the scope of the present invention.

Claims (10)

1. A sweat-absorbing heat preservation surface fabric which characterized in that: comprises warp yarns and weft yarns interwoven with the warp yarns;
the warp includes first heart yearn, second heart yearn and first outer envelope, and first heart yearn sets up side by side with the second heart yearn, sets up many spacing lines between first heart yearn and the second heart yearn, and first outer envelope is with first heart yearn and second heart yearn connected step is: the first outer covering wire penetrates through a gap formed between the first core wire and the second core wire from the outer wall of the first core wire, penetrates out of the gap formed between the first core wire and the second core wire to the outer wall of the second core wire, penetrates through the gap formed between the first core wire and the second core wire from the outer wall of the second core wire to the outer wall of the first core wire, the steps are repeated to fix the first outer covering wire on the first core wire and the second core wire, and the limiting wire limits the first outer covering wire to move along the axial direction of the first core wire and the second core wire;
the weft yarn comprises a third core wire and a second outer covered wire, a plurality of through holes are formed in the third core wire, the second outer covered wire is wound on the third core wire, and after the second outer covered wire is wound for a plurality of circles, the second outer covered wire penetrates through the through holes and then continues to be wound; the weft yarns are interwoven with the warp yarns to form the fabric.
2. The sweat-absorbing and heat-preserving fabric as claimed in claim 1, wherein: evenly set up many spacing wires between first heart yearn and the second heart yearn, the number of turns of first outer envelope winding between two adjacent spacing wires is five to ten turns.
3. The sweat-absorbing and heat-preserving fabric as claimed in claim 2, wherein: a plurality of through holes are uniformly formed in the third core wire, and the number of turns of the second outer covering wire wound between every two adjacent through holes is six to nine turns.
4. The sweat-absorbing and heat-preserving fabric as claimed in claim 3, wherein: the number of turns of the first outer covered wire between two adjacent limiting wires is six; the number of turns of the second outer wrapping wire between two adjacent through holes is seven.
5. The sweat-absorbing and heat-preserving fabric as claimed in claim 1, wherein: the first core wire, the second core wire and the third core wire are made of elastic materials; the first outer covering wire and the second outer covering wire are made of sweat-absorbing materials.
6. The sweat-absorbing and heat-preserving fabric as claimed in claim 5, wherein: the first core wire, the second core wire and the third core wire are made of polyurethane fibers; the first outer covered wire and the second outer covered wire are made of cotton fibers.
7. A manufacturing process of sweat-absorbing heat-insulating fabric is characterized by comprising the following steps: the method comprises the following steps:
preparing materials, namely adopting the sweat-absorbing heat-insulating fabric in any one of claims 1-6;
step two, singeing, namely, quickly passing the fabric through flame, wherein the temperature of the flame is 430-;
desizing, namely desizing the singed fabric in an enzyme desizing mode;
boiling, namely performing chemical reaction on the desized fabric through caustic soda and a boiling auxiliary agent to remove impurities;
bleaching, namely bleaching the fabric at high temperature by using hydrogen peroxide bleaching liquid;
step six, mercerizing, namely treating the fabric by using a caustic soda solution to improve the performance of the fabric;
seventhly, dyeing, namely dyeing the fabric on a hot-melt dyeing machine;
and step eight, calendering, namely compacting the fabric by using a pendulum calender to ensure that the surface of the fabric is smooth and clean and the leather body is compact.
8. The manufacturing process of the sweat-absorbing and heat-preserving fabric as claimed in claim 7, characterized in that: the singeing mode in the second step is as follows: the fabric is passed through a flame at a temperature of 450 ℃ at a speed of 100-120 m/min in an open width state.
9. The manufacturing process of the sweat-absorbing and heat-preserving fabric as claimed in claim 7, characterized in that: the enzyme desizing mode in the third step is as follows: placing the fabric in pectinase, storing at 60-75 deg.C and pH of 8-9 for 30-50min, heating to 85-90 deg.C, storing at the temperature for 15-18min, and washing with water to finish desizing.
10. The manufacturing process of the sweat-absorbing and heat-preserving fabric as claimed in claim 7, characterized in that: the mercerizing mode in the sixth step is as follows: the caustic soda concentration is 225-235g/L, and the caustic soda soaking time is 50-64 s; the hot alkali washing time is 30-40s, the hot alkali concentration is 75-80g/L, and the temperature is 65 ℃.
CN202110994033.2A 2021-08-27 2021-08-27 Sweat-absorbing heat-insulating fabric and manufacturing process thereof Active CN113733682B (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106048857A (en) * 2016-06-27 2016-10-26 天津泰科诺尔毛纺织有限公司 Manufacturing technology of high-elasticity and antibacterial blended fabric
JP2018059612A (en) * 2016-10-07 2018-04-12 株式会社フコク Cloth-wrapped hose and cloth-wrapped hose manufacturing method
CN111114052A (en) * 2019-12-24 2020-05-08 浙江华艺盛纺织股份有限公司 Moisture-absorbing and breathable knitted fabric and process
CN113005584A (en) * 2021-03-03 2021-06-22 向兴(中国)集团有限公司 Efficient automatic production equipment and process for heat-insulating fabric

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106048857A (en) * 2016-06-27 2016-10-26 天津泰科诺尔毛纺织有限公司 Manufacturing technology of high-elasticity and antibacterial blended fabric
JP2018059612A (en) * 2016-10-07 2018-04-12 株式会社フコク Cloth-wrapped hose and cloth-wrapped hose manufacturing method
CN111114052A (en) * 2019-12-24 2020-05-08 浙江华艺盛纺织股份有限公司 Moisture-absorbing and breathable knitted fabric and process
CN113005584A (en) * 2021-03-03 2021-06-22 向兴(中国)集团有限公司 Efficient automatic production equipment and process for heat-insulating fabric

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