CN113733259B

CN113733259B - Utilize timber system of processing of waste material

Info

Publication number: CN113733259B
Application number: CN202111109751.3A
Authority: CN
Inventors: 董保财
Original assignee: Pizhou Jingpeng Venture Capital Co Ltd
Current assignee: Pizhou Jingpeng Venture Capital Co Ltd
Priority date: 2021-09-23
Filing date: 2021-09-23
Publication date: 2022-11-22
Anticipated expiration: 2041-09-23
Also published as: CN113733259A

Abstract

The invention belongs to the field of wooden door processing systems utilizing waste materials, and particularly relates to a wooden door processing system utilizing waste materials. Can utilize timber processing slitter edge to realize the production and processing of timber.

Description

Utilize timber system of processing of waste material

Technical Field

The invention belongs to the field of wooden door processing systems utilizing waste materials, and particularly relates to a wooden door processing system utilizing waste materials.

Background

The wooden door is a furniture door made of natural logs or solid wood integrated plates and other woods, and the woods can be divided into beech, walnut, teak, maple, oak, heaven tree, water ash, elm, poplar, pine and the like, wherein the beech, teak and heaven tree are the most famous and precious. The wooden door is scientifically processed by the procedures of drying, blanking, planing, tenoning, drilling, high-speed milling, assembling, polishing, painting and the like, has the characteristics of no deformation, no crack and the like, and has certain corrosion resistance, heat insulation and heat preservation performance.

In the carpentry operation, the condition that a large number of wood strips are discarded after being cut exists, and a large number of leftover materials cannot be used for manufacturing wooden articles, so that forest resources are wasted. Therefore, a wooden door processing system capable of reusing the leftover materials of the battens and utilizing waste materials is urgently needed.

The invention content is as follows:

the invention aims to solve the problems in the prior art and provides a wooden door processing system utilizing waste materials, which can process and sleeve by utilizing waste batten leftover materials and automatically manufacture a door frame.

In order to achieve the purpose, the invention adopts the following technical scheme: the utility model provides an utilize timber system of processing of waste material, includes the support frame, the support frame comprises many root circles pipes, the support frame is kept away from ground one end welded fastening and is had the operation panel, operation panel semicircular in shape, operation panel straight flange department center department has set firmly the binding forming part, binding forming part one side has set firmly the preliminary treatment part, the inside center department of preliminary treatment part is equipped with the planing part.

Preferably, the inside logical groove that has opened of preliminary treatment part, the planing part is located logical groove one side, preliminary treatment part logical groove bottom with the operation panel is kept away from ground side and is located the coplanar, bind the inside logical groove that opens of shaping part and with preliminary treatment part logical groove is located the same straight line.

Preferably, the preliminary treatment part is including handling the box, it is located to handle the box inside cutting hydraulic cylinder is equipped with respectively to dig the part both sides, the inside slip of cutting hydraulic cylinder is equipped with cutting hydraulic rod head, cutting hydraulic rod head is close to logical groove one side and has set firmly the cutting hydraulic stem, the cutting hydraulic stem is kept away from cutting hydraulic rod head one end has set firmly the blade frame, the outside one side of blade frame has set firmly the cutting motor, the cutting motor output stretches into the blade frame is inside and has set firmly the blade.

Preferably, the treatment box is internally provided with a tensioning wheel motor which is arranged on one side of the blade far away from the planing component in a sliding manner, the tensioning wheel motor is connected with the treatment box through a tensioning wheel spring, a tensioning wheel is fixedly arranged at the output end of the tensioning wheel motor, a detection slider is arranged inside the treatment box on one side of the blade close to the planing component in a sliding manner, the detection slider is connected with the treatment box through a detection spring, a detection contact piece is fixedly arranged on one side of the detection slider close to the detection spring, and two detection contacts are fixedly arranged on the side wall of the treatment box on the contact position of the detection contact piece.

Preferably, the planing part includes the planing backup pad, the planing backup pad with handle box sliding connection, planing backup pad both sides are equipped with the planing pneumatic cylinder respectively, the planing pneumatic cylinder slides and is equipped with planing hydraulic rod head, planing hydraulic rod head is close to planing backup pad one side has set firmly the planing hydraulic rod, the planing hydraulic rod is kept away from planing hydraulic rod head one end with planing backup pad fixed connection, the planing backup pad is kept away from ground side center and has set firmly the planing motor, planing motor output has set firmly the pinion, planing motor both sides have set firmly the planing frame respectively, the planing frame rotates the cover and is equipped with a planing section of thick bamboo, the inside one side of planing section of thick bamboo has set firmly the drill bit, inside keeping away from of planing section of thick bamboo drill bit one side slides and is equipped with the sharpener, the sharpener with pass through between the planing section of thick bamboo the spring coupling, a planing section of thick bamboo outside fixed cover is equipped with the ring gear, the ring with the pinion meshing transmission.

Preferably, the binding forming part comprises a binding box body, a binding hydraulic cylinder is arranged in the binding box body, the binding hydraulic cylinder is provided with a binding hydraulic head in a sliding mode, the binding hydraulic head is close to one side of a through groove, a binding hydraulic rod is fixedly arranged, the binding hydraulic rod is far away from one end of the binding hydraulic head, a binding cutting frame is fixedly arranged on one side of the outer portion of the binding cutting frame, a binding cutting motor is fixedly arranged on one side of the outer portion of the binding cutting frame, the output end of the binding cutting motor stretches into the inner portion of the binding cutting frame and is fixedly provided with a binding cutting piece, the inner portion of the binding box body is located, an electromagnetic slider is slidably arranged on one side of the binding hydraulic cylinder, an electromagnetic push rod is fixedly arranged on one side of the through groove, the electromagnetic push rod is far away from one end of the electromagnetic slider, a gas nail gun head is fixedly arranged on one side of the electromagnetic push rod, a gas pipe is connected with the outer portion of the binding box body, a guide plate is slidably arranged on the opposite side of the through groove of the binding box body, the guide plate is connected with a guide spring, and a baffle is slidably arranged on one side of the bottom surface of the guide plate.

Preferably, the baffle has set firmly the baffle push rod towards ground side, baffle push rod threaded sleeve is equipped with shelves pole belt nut, the baffle push rod with bind box sliding connection, bind the inside rotation of box and be equipped with the binding ring gear, the binding ring gear is kept away from ground side and has been set firmly the backing pin, bind the inside rotation of box and be equipped with the binding gear shaft, bind the fixed cover of gear shaft and be equipped with the binding gear, bind the gear with bind the ring gear and be located the coplanar and mesh the transmission, bind the gear shaft and keep away from bind gear one end and have set firmly first binding band pulley, bind the box outside and be close to ground side and have set firmly the binding motor, bind the motor output and stretch into bind the box inside and have set firmly the second and bind the band pulley, the second bind the band pulley with first binding band pulley with shelves pole belt nut is located the coplanar and is connected through the belt.

Advantageous effects

The invention provides a wooden door processing system utilizing waste materials through improvement, compared with the prior art, the wooden door processing system has the following improvements and advantages:

1. through setting up pretreatment components, can cut and plane abandonment irregular stuff leftover bits to cup joint automatically, effectively exerted the value of waste material, ecological environmental protection.

2. Through setting up binding forming part, can cut and bind the stuff that cup joints the completion according to door frame length minor face size, final door frame shaping, automatic and high-efficient.

Drawings

FIG. 1 is a perspective view of the present invention;

FIG. 2 is a top view of the present invention;

FIG. 3 is an enlarged view of a portion A of FIG. 2;

FIG. 4 is an enlarged view of a portion B of FIG. 2;

FIG. 5 is an enlarged view of a portion of FIG. 3 at C;

FIG. 6 is an enlarged view of a portion of FIG. 3 at D;

FIG. 7 is a cross-sectional view taken at E-E of FIG. 3;

FIG. 8 is a cross-sectional view taken at F-F of FIG. 4;

FIG. 9 is a sectional view taken at G-G of FIG. 8;

FIG. 10 is a sectional view taken at H-H in FIG. 8;

FIG. 11 is an enlarged view of a portion of FIG. 9 at J;

fig. 12 is a cross-sectional view taken at K-K in fig. 11.

In the figure: 10. a pretreatment unit; 11. a binding-molded part; 12. an operation table; 13. a support frame; 14. a tension wheel spring; 15. a tension wheel; 17. cutting the motor; 19. a blade holder; 20. a blade; 21. cutting the hydraulic rod; 22. cutting the hydraulic rod head; 23. planing the hydraulic rod head; 24. planing a hydraulic rod; 25. a planing frame; 26. planing a cylinder; 27. a drill bit; 28. a toothed ring; 29. a sharpener spring; 30. cutting; 31. a pinion gear; 32. planing a motor; 33. planing the support plate; 34. cutting a hydraulic cylinder; 35. planing a hydraulic cylinder; 36. a baffle plate; 37. a guide plate; 38. a guide spring; 39. an electromagnetic slider; 40. an electromagnetic push rod; 41. an air pipe; 42. a stop pin; 43. a binding toothed ring; 44. a pneumatic nail gun head; 45. a binding gear; 46. detecting a slide block; 47. detecting a spring; 48. detecting a contact; 49. detecting a contact sheet; 50. a first binding belt wheel; 51. a baffle push rod; 52. the stop lever is provided with a nut; 53. a binding gear shaft; 54. a second binding belt wheel; 55. a binding motor; 57. a treatment box body; 58. a tension pulley motor; 59. binding the case body; 60. binding a hydraulic head; 61. binding hydraulic cylinders; 62. binding a hydraulic rod; 63. binding and cutting frames; 64. a binding and cutting motor; 65. and binding the cutting sheets.

Detailed Description

The following are specific embodiments of the present invention and are further described with reference to the drawings, but the present invention is not limited to these embodiments.

Referring to fig. 1-12, a wooden door processing system using waste materials includes a support frame 13, the support frame 13 is composed of a plurality of round tubes, an operation table 12 is fixed to one end of the support frame 13 far away from the ground in a welded manner, the operation table 12 is semicircular, a binding forming part 11 is fixedly arranged at the center of a straight edge of the operation table 12, a preprocessing part 10 is fixedly arranged on one side of the binding forming part 11, and a planing part is arranged at the center of the inside of the preprocessing part 10.

Furthermore, a through groove is formed in the preprocessing component 10, the planing component is located on one side of the through groove, the bottom of the through groove of the preprocessing component 10 and the side, far away from the ground, of the operating platform 12 are located on the same plane, and a through groove is formed in the binding and forming component 11 and located on the same straight line with the through groove of the preprocessing component 10.

Further, pretreatment unit 10 is including handling box 57, it is equipped with cutting hydraulic cylinder 34 respectively to handle box 57 inside and lie in planing part both sides, the inside slip of cutting hydraulic cylinder 34 is equipped with cutting hydraulic rod head 22, cutting hydraulic rod head 22 is close to logical groove one side and has set firmly cutting hydraulic rod 21, cutting hydraulic rod 21 is kept away from cutting hydraulic rod head 22 one end and has set firmly blade frame 19, blade frame 19 outside one side has set firmly cutting motor 17, cutting motor 17 output stretches into inside and the blade 20 has set firmly of blade frame 19.

Furthermore, a tensioning wheel motor 58 is arranged inside the processing box body 57 and is located on one side, far away from the planing component, of the blade 20, the tensioning wheel motor 58 is connected with the processing box body 57 through a tensioning wheel spring 14, a tensioning wheel 15 is fixedly arranged at the output end of the tensioning wheel motor 58, a detection sliding block 46 is arranged inside the processing box body 57 and is located on one side, close to the planing component, of the blade 20 in a sliding mode, the detection sliding block 46 is connected with the processing box body 57 through a detection spring 47, a detection contact piece 49 is fixedly arranged on one side, close to the detection spring 47, of the detection sliding block 46, and two detection contacts 48 are fixedly arranged on the side wall, located at the contact position of the detection contact piece 49, of the processing box body 57.

Furthermore, the planing component comprises a planing support plate 33, the planing support plate 33 is slidably connected with the processing box 57, two sides of the planing support plate 33 are respectively provided with a planing hydraulic cylinder 35, the planing hydraulic cylinder 35 is slidably provided with a planing hydraulic rod head 23, one side of the planing hydraulic rod head 23, which is close to the planing support plate 33, is fixedly provided with a planing hydraulic rod 24, one end of the planing hydraulic rod 24, which is far away from the planing hydraulic rod head 23, is fixedly connected with the planing support plate 33, the planing motor 32 is fixedly arranged at the center of the planing support plate 33, which is far away from the ground side, the output end of the planing motor 32 is fixedly provided with a pinion 31, two sides of the planing motor 32 are respectively and fixedly provided with a planing frame 25, the planing frame 25 is rotatably sleeved with a planing cylinder 26, one side of the inner part of the planing cylinder 26 is fixedly provided with a drill bit 27, one side of the inner part of the planing cylinder 26, which is far away from the drill bit 27, is slidably provided with a planing knife 30, the planing 30 is connected with the planing cylinder 26 through a planing spring 29, the outer part of the planing cylinder 26 is fixedly provided with a gear ring 28, and the gear ring 28 is meshed with the pinion 31.

Further, the binding forming component 11 includes a binding case 59, a binding hydraulic cylinder 61 is arranged inside the binding case 59, the binding hydraulic cylinder 61 is provided with a binding hydraulic head 60 in a sliding manner, a binding hydraulic rod 62 is fixedly arranged on one side of the binding hydraulic head 60 close to the through groove, a binding cutting frame 63 is fixedly arranged on one end of the binding hydraulic rod 62 far away from the binding hydraulic head 60, a binding cutting motor 64 is fixedly arranged on one side of the outside of the binding cutting frame 63, an output end of the binding cutting motor 64 extends into the binding cutting frame 63 and is fixedly provided with a binding cutting sheet 65, an electromagnetic slider 39 is slidably arranged inside the binding case 59 on one side of the binding hydraulic cylinder 61, an electromagnetic push rod 40 is fixedly arranged on one side of the electromagnetic slider 39 close to the through groove, an air nail gun head 44 is fixedly arranged on one end of the electromagnetic push rod 40 far away from the electromagnetic slider 39, an air pipe 41 is connected to one side of the air nail gun head 44 close to the electromagnetic push rod 40 and is communicated with the outside of the binding case 59, a guide plate 37 is slidably arranged on the opposite side of the through groove of the binding case 59, the guide plate 37 is connected with the binding case 59 through a guide spring 38, and a baffle 36 is slidably arranged on one side of the bottom surface of the binding case 59 close to the guide plate 37.

Further, a baffle push rod 51 is fixedly arranged on the side, facing the ground, of the baffle 36, a baffle belt nut 52 is sleeved on the baffle push rod 51 in a threaded manner, the baffle push rod 51 is slidably connected with the binding box 59, a binding gear ring 43 is rotatably arranged inside the binding box 59, a stop pin 42 is fixedly arranged on the side, away from the ground, of the binding gear ring 43, a binding gear shaft 53 is rotatably arranged inside the binding box 59, a binding gear 45 is fixedly sleeved on the binding gear shaft 53, the binding gear 45 and the binding gear ring 43 are positioned in the same plane and are in meshing transmission, a first binding belt wheel 50 is fixedly arranged at one end, away from the binding gear 45, of the binding gear shaft 53, a binding motor 55 is fixedly arranged on the side, close to the ground, outside the binding box 59, the output end of the binding motor 55 extends into the binding box 59 and is fixedly provided with a second binding belt wheel 54, and the second binding belt wheel 54, the first binding belt wheel 50 and the baffle belt nut 52 are positioned in the same plane and are connected through a belt.

Principle of operation

When the wood door processing system using waste materials starts to be started from a static state, the waste wood strips are arranged on one side, away from the ground, of the operating platform 12, enter the through grooves in the processing box body 57, the tensioning wheel motor 58 is started to drive the tensioning wheel 15 to rotate, and the tensioning wheel 15 continues to move the waste wood strips. The irregular shape of useless stuff port, when leading to the both sides of groove entry end and detecting slider 46 and all switching on and detect contact 49, show that the irregular port of useless stuff has passed through detection slider 46 department, entrance cutting motor 17 starts, and cutting pneumatic cylinder 34 pushes out blade 20 and cuts useless stuff, and the back tension pulley 15 that finishes cutting continues to drive useless stuff and removes. The waste wood strips pass through the outlet detection sliding block 46, when one side of the two side detection sliding blocks 46 is not conducted, the tail of the waste wood strip reaches the position of the detection sliding block 46, at the moment, the blade 20 extends out to cut off the waste wood strip, and the irregular end faces of the two ends of the waste wood strip are cut smoothly.

When the inlet cuts the back waste wood strip, the planing hydraulic rod 24 is started to push out the planing cylinder 26, the planing motor 32 is started to drive the planing cylinder 26 to rotate, the inlet tension wheel 15 drives the waste wood strip to move to the planing tool 30, the outlet tension wheel 15 rotates reversely to move the waste wood strip to the drill bit 27, the planing cylinder 26 performs socket planing on the waste wood strips on the two sides, after the planing is finished, the waste wood strips on the two sides move out of the planing cylinder 26, the planing hydraulic cylinder 35 enables the planing cylinder 26 to reset, and the waste wood strips on the two sides move relatively again until the socket planing is finished.

The waste wood strips move to the through groove of the binding box 59 from the processing box 57, when the length of the waste wood strips passing through the guide plate 37 reaches the length of the long edge of the door frame, the binding cutting piece 65 is pushed out to cut off the sleeved waste wood strips, the binding motor 55 is started to drive the binding toothed ring 43 and the blocking rod belt nut 52 to rotate, the blocking pin 42 rotates the long edge of the cut door frame by ninety degrees, the blocking rod belt nut 52 rotates to move the blocking plate 36 into the through groove, the subsequent non-cut sleeved wood strips are blocked, the electromagnetic slider 39 is started to push out the air nail gun head 44, the long edge of the door frame is bound by the air nail gun head 44 with the non-cut sleeved wood strips, the binding toothed ring 43 and the blocking plate 36 reset after binding is finished, and the sleeved wood strips and the long edge of the door frame continue to move. When the socket joint batten moves to the length of the short edge, the binding cutting piece 65 cuts the socket joint batten again, the binding toothed ring 43 rotates to rotate the door frame short edge and the long edge combination together by ninety degrees, and the air nail gun head 44 binds the socket joint batten and the door frame short edge. And (4) rotationally binding four edges of the door frame in sequence, and finishing the manufacturing of the door frame.

The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by using the contents of the present specification and the accompanying drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.

Claims

1. The utility model provides an utilize timber system of processing of waste material, includes support frame (13), its characterized in that, support frame (13) comprises many root circles pipes, ground one end welded fastening is kept away from to support frame (13) has operation panel (12), operation panel (12) semicircular in shape, operation panel (12) straight flange department center department has set firmly and binds forming part (11), bind forming part (11) one side and set firmly preliminary treatment part (10), preliminary treatment part (10) inside center department is equipped with the planing part, preliminary treatment part (10) is including handling box (57), it is located to handle box (57) inside planing part both sides are equipped with cutting hydraulic cylinder (34) respectively, cutting hydraulic cylinder (34) inside slip is equipped with cutting hydraulic rod head (22), cutting hydraulic rod head (22) are close to logical groove one side and have set firmly cutting hydraulic rod (21), cutting hydraulic rod (21) keep away from cutting hydraulic rod head (22) one end has set firmly cutting motor (19), cutting motor (19) outside one side has set firmly cutting motor (17) outside, cutting motor (17) output stretches into blade frame (19) inside and has set firmly and has handled blade (20) and has set firmly and is located take turns blade (58), the tensioning wheel motor (58) is connected with the processing box body (57) through a tensioning wheel spring (14), the output end of the tensioning wheel motor (58) is fixedly provided with a tensioning wheel (15), the processing box body (57) is internally provided with a detection slide block (46) at one side of the blade (20) close to the planing component in a sliding manner, the detection slide block (46) is connected with the processing box body (57) through a detection spring (47), one side of the detection slide block (46) close to the detection spring (47) is fixedly provided with a detection contact sheet (49), the side wall of the processing box body (57) at the contact position of the detection contact sheet (49) is fixedly provided with two detection contacts (48), the binding molding component (11) comprises a binding box body (59), a binding hydraulic cylinder (61) is arranged inside the binding box body (59), a binding hydraulic head (60) is arranged on the binding hydraulic cylinder (61) in a sliding manner, one side of the binding hydraulic head (60) close to the through groove is fixedly provided with a binding hydraulic rod (62), one end of the binding hydraulic rod (62) far away from the binding head (60) is fixedly provided with a binding frame (63), one side of the cutting frame (63) is fixedly provided with a cutting hydraulic rod (64), and the binding motor (64) extends into the binding frame (64) and extends into the binding frame, an electromagnetic slider (39) is arranged inside the binding box body (59) and positioned on one side of the binding hydraulic cylinder (61) in a sliding manner, an electromagnetic push rod (40) is fixedly arranged on one side, close to a through groove, of the electromagnetic slider (39), one end, far away from the electromagnetic slider (39), of the electromagnetic push rod (40) is fixedly provided with a gas nail gun head (44), one side, close to the electromagnetic push rod (40), of the gas nail gun head (44) is connected with a gas pipe (41) and leads to the outside of the binding box body (59), a guide plate (37) is arranged on the opposite side of the through groove of the binding box body (59) in a sliding manner, the guide plate (37) is connected with the binding box body (59) through a guide spring (38), a baffle (36) is arranged on one side, close to the guide plate (37), of the bottom surface of the through groove of the binding box body (59) in a sliding manner, the baffle push rod (51) is fixedly arranged on the side, a baffle push rod with a nut (52) is sleeved on the baffle push rod (51), the baffle (51) is connected with the binding box body (59) in a sliding manner, a binding gear shaft (53) is rotatably arranged inside the binding box body (59) in a rotating manner, a binding gear ring (43) is rotatably arranged inside the binding box body (43), the binding gear (45) and the binding gear ring (43) are located in the same plane and are in meshed transmission, one end, far away from the binding gear (45), of a binding gear shaft (53) is fixedly provided with a first binding belt wheel (50), the outer portion, close to the ground side, of the binding box body (59) is fixedly provided with a binding motor (55), the output end of the binding motor (55) extends into the inner portion of the binding box body (59) and is fixedly provided with a second binding belt wheel (54), and the second binding belt wheel (54) is located in the same plane with the first binding belt wheel (50) and the blocking rod belt nut (52) and is connected through a belt.

2. A wooden door processing system utilizing waste material as claimed in claim 1, wherein said pretreatment unit (10) is internally provided with a through groove, said planing unit is located at one side of the through groove, the bottom of the through groove of said pretreatment unit (10) is located in the same plane with the side of said operation table (12) away from the ground, and said binding-molding unit (11) is internally provided with a through groove and located in the same line with the through groove of said pretreatment unit (10).

3. The wooden door processing system utilizing waste material according to claim 1, wherein said planing component includes a planing support plate (33), said planing support plate (33) is slidably connected to said processing box (57), said planing support plate (33) is provided with planing hydraulic cylinders (35) on both sides, said planing hydraulic cylinders (35) are slidably provided with planing hydraulic rod heads (23), said planing hydraulic rod heads (23) are close to said planing support plate (33) and are provided with planing hydraulic rods (24) on one side, said planing hydraulic rods (24) are provided with said planing hydraulic rod heads (23) and are provided with said planing support plate (33) fixed connection, said planing support plate (33) is provided with a planing motor (32) on one side away from the ground side center, said planing motor (32) output end is provided with a pinion (31), said planing motor (32) is provided with planing frames (25) on both sides, said planing frames (25) are provided with a planing barrel (26) rotating sleeve, said planing barrel (26) is provided with a drill (27) on one side, said planing barrel (26) is provided with a sliding ring (30) on one side, said planing knife (26) is provided with a planing ring (30) and said planing spring (26) is provided with a planing ring (28) on the other side, and said planing barrel (26) is provided with a planing spring (26) connecting ring (28), the gear ring (28) is in meshed transmission with the pinion (31).