CN113732213A - Equipment for manufacturing positioning reinforcing mesh of railway prefabricated box girder - Google Patents
Equipment for manufacturing positioning reinforcing mesh of railway prefabricated box girder Download PDFInfo
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- CN113732213A CN113732213A CN202111033913.XA CN202111033913A CN113732213A CN 113732213 A CN113732213 A CN 113732213A CN 202111033913 A CN202111033913 A CN 202111033913A CN 113732213 A CN113732213 A CN 113732213A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 228
- 230000003014 reinforcing effect Effects 0.000 title claims abstract description 65
- 230000007246 mechanism Effects 0.000 claims abstract description 237
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 96
- 239000010959 steel Substances 0.000 claims abstract description 96
- 238000003466 welding Methods 0.000 claims abstract description 87
- 229910001294 Reinforcing steel Inorganic materials 0.000 claims abstract description 75
- 238000010008 shearing Methods 0.000 claims abstract description 36
- 239000011324 bead Substances 0.000 claims description 29
- 238000003825 pressing Methods 0.000 claims description 15
- 210000002435 tendon Anatomy 0.000 claims description 9
- 238000000034 method Methods 0.000 description 16
- 210000003205 muscle Anatomy 0.000 description 11
- 238000010276 construction Methods 0.000 description 10
- 238000005520 cutting process Methods 0.000 description 5
- 239000004615 ingredient Substances 0.000 description 4
- 230000002787 reinforcement Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000011513 prestressed concrete Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F27/00—Making wire network, i.e. wire nets
- B21F27/08—Making wire network, i.e. wire nets with additional connecting elements or material at crossings
- B21F27/10—Making wire network, i.e. wire nets with additional connecting elements or material at crossings with soldered or welded crossings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F1/00—Bending wire other than coiling; Straightening wire
- B21F1/02—Straightening
- B21F1/026—Straightening and cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F11/00—Cutting wire
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F23/00—Feeding wire in wire-working machines or apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F27/00—Making wire network, i.e. wire nets
- B21F27/12—Making special types or portions of network by methods or means specially adapted therefor
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Abstract
Discloses an automatic manufacturing equipment for producing a positioning reinforcing mesh of a railway precast box girder, which comprises: the device comprises a mould platform, a vertical rib manufacturing machine, a first transverse rib manufacturing machine and a second transverse rib manufacturing machine; each of the vertical rib manufacturing machine, the first transverse rib manufacturing machine and the second transverse rib manufacturing machine comprises a flat straightening mechanism, a reinforcing steel bar feeding mechanism, a vertical straightening mechanism, a shearing mechanism and a welding mechanism which are sequentially arranged; the horizontal straightening mechanism is used for straightening the steel bar in the horizontal direction; the reinforcing steel bar feeding mechanism is arranged between the horizontal straightening mechanism and the vertical straightening mechanism and is used for moving reinforcing steel bars to be fed onto the die platform groove; the vertical straightening mechanism is used for straightening the steel bar in the vertical direction; the shearing mechanism is used for shearing the reinforcing steel bars after the reinforcing steel bars are fed to the preset length; the welding mechanism is used for welding the cross point of the fed steel bar.
Description
Technical Field
The invention relates to the technical field of railway precast box girder construction, in particular to equipment and a method for manufacturing a positioning reinforcing mesh of a railway precast box girder.
Background
In the beginning of the 21 st century, the high-speed railway construction of Jingjin, Jinghun and Wuguang is marked, and the high-speed railway construction of China is in the gold development period. The construction of the high-speed railway mainly takes a prestressed concrete simply-supported box girder bridge and a continuous box girder bridge as the main parts, and along with the rapid development and the improvement of the mechanization degree of a national railway system, the construction technology of the railway standard span simply-supported box girder bridge is mature day by day.
The positioning reinforcing mesh of the railway precast box girder is an auxiliary measure for prestress construction, controls the line shape of a prestress pipeline, and has important influence on the quality and the stress characteristic of the railway precast box girder by the construction precision.
However, in the field of processing of the box girder positioning reinforcing mesh, the conventional construction generally adopts a production method of placing reinforcing steel bars on a mold after manual blanking, and welding the intersections of the reinforcing mesh by manual arc welding. The process is long in time, high in labor intensity and limited in manual processing precision, and quality problems such as reinforcement mesh desoldering and the like are often caused.
Disclosure of Invention
In view of the above-mentioned shortcomings, an object of the present invention is to provide an apparatus and a method for automatically manufacturing a positioning reinforcing bar net of a prefabricated railway box girder, so as to overcome at least one of the problems of low production efficiency, high labor intensity and low processing precision of the positioning reinforcing bar net of the prefabricated railway box girder in the prior art.
In order to achieve the purpose, the invention adopts the following technical scheme:
a railway precast box girder positioning reinforcing mesh manufacturing equipment comprises: the device comprises a mould platform, a vertical rib manufacturing machine, a first transverse rib manufacturing machine and a second transverse rib manufacturing machine;
the mould platform is provided with a second guide mechanism, a first guide mechanism and a third guide mechanism in a replaceable manner; the second guide mechanism comprises a plurality of bottom rib clamping grooves which are horizontally arranged and parallel; the first guide mechanism comprises a plurality of first side rib clamping grooves which are horizontally arranged and parallel; the third guide mechanism comprises a second side rib clamping groove which is horizontally arranged and parallel to each other;
the first transverse rib manufacturing machine can be operated and intermittently arranged on a first rail parallel to the first side rib clamping groove in a moving mode;
the vertical rib manufacturing machine can be operated to rotate and is arranged on a second track parallel to the bottom rib clamping groove in an intermittent moving mode;
the second transverse rib manufacturing machine can be operated to intermittently move and is arranged on a first rail parallel to the second side rib clamping groove;
each of the vertical rib manufacturing machine, the first transverse rib manufacturing machine and the second transverse rib manufacturing machine comprises a flat straightening mechanism, a reinforcing steel bar feeding mechanism, a vertical straightening mechanism, a shearing mechanism and a welding mechanism which are sequentially arranged; the horizontal straightening mechanism is used for straightening the steel bar in the horizontal direction; the reinforcing steel bar feeding mechanism is arranged between the horizontal straightening mechanism and the vertical straightening mechanism and is used for moving reinforcing steel bars to be fed onto the die platform groove; the vertical straightening mechanism is used for straightening the steel bar in the vertical direction; the shearing mechanism is used for shearing the reinforcing steel bars after the reinforcing steel bars are fed to the preset length; the welding mechanism is used for welding the cross point of the fed steel bar.
In a preferred embodiment, the welding mechanism is a resistance welding mechanism.
As a preferred embodiment, the bottom rib clamping groove, the first side rib clamping groove and the second side rib clamping groove are intermittent grooves in the length direction.
In a preferred embodiment, the welding mechanism comprises a clamping mechanism, a lower pressing bracket and a welding head moving along the moving direction of the steel bar; the clamping mechanism can clamp and send the steel bars to a specified position after the shearing mechanism shears the steel bars; the downward pressing bracket can press the steel bars borne by the die platform; the welding head is used for pressing down the intersection point of the reinforcing steel bars in the reinforcing steel bar feeding direction and welding the reinforcing steel bars in a resistance mode.
As a preferred embodiment, the vertical rib manufacturing machine has a first side rib manufacturing station and a second side rib manufacturing station at both ends of the second rail, respectively; the vertical rib manufacturing machine rotates the reinforcing steel bar feeding channel to be aligned with one end of each first side rib clamping groove at the first side rib manufacturing station, and can intermittently and movably align the reinforcing steel bar feeding channel with one end of each first side rib clamping groove in sequence; the vertical rib manufacturing machine is used for feeding reinforcing steel bars into the channel to be aligned with one end of each second side rib clamping groove in a rotating mode at the second side rib manufacturing station, and the reinforcing steel bars can be fed into the channel to be aligned with one end of each second side rib clamping groove in sequence in an intermittent moving mode.
As a preferred embodiment, the bottom rib locking groove is lower than the first side rib locking groove and the second side rib locking groove.
In a preferred embodiment, the first transverse rib manufacturing machine and the second transverse rib manufacturing machine are symmetrically arranged.
A method for manufacturing a positioning reinforcing mesh of a railway precast box girder is characterized in that the positioning reinforcing mesh of the railway precast box girder is manufactured on a mould platform; the mould platform is provided with a second guide mechanism, a first guide mechanism and a third guide mechanism in a replaceable manner; the second guide mechanism comprises a plurality of bottom rib clamping grooves which are horizontally arranged and parallel; the first guide mechanism comprises a plurality of first side rib clamping grooves which are horizontally arranged and parallel; the third guide mechanism comprises a second side rib clamping groove which is horizontally arranged and parallel to each other;
furthermore, the mould platform is provided with a second guide mechanism, a first guide mechanism and a third guide mechanism in a replaceable manner; the second guide mechanism comprises a plurality of horizontally arranged and parallel bottom guide fixing strips, and a bottom rib clamping groove is formed between every two adjacent bottom guide fixing strips; the first guide mechanism comprises a plurality of first side rib guide fixing strips which are horizontally arranged and parallel, and a first side rib clamping groove is formed between every two adjacent first side rib guide fixing strips; the third guide mechanism comprises a plurality of second side rib guide fixing strips which are horizontally arranged and parallel, and a second side rib clamping groove is formed between every two adjacent second side rib guide fixing strips;
the manufacturing method of the positioning reinforcing mesh of the railway precast box girder comprises the following steps:
after straightening and correcting the steel bars, sequentially feeding the steel bars into the bottom bar clamping groove from one end of the bottom bar clamping groove, and cutting the steel bars into a first preset number of bottom bars after feeding the steel bars into the bottom bar clamping groove with a first preset bottom bar length;
after straightening and correcting the steel bars, sequentially sending the steel bars into the first side bar clamping groove from one end of the first side bar clamping groove, and cutting the steel bars into a second number of first side bars after sending the steel bars into a second preset side bar length;
welding and fixing the bottom ends of a part of first side ribs and one ends of a first preset number of bottom ribs;
after straightening and correcting the steel bars, sequentially and alternately feeding the steel bars into a third preset transverse bar length along the direction parallel to the bottom bar, shearing the steel bars to form a third number of transverse bars, and sequentially and fixedly welding the transverse bars and the first side bars;
after straightening and correcting the steel bars, sequentially sending the steel bars into a second side bar clamping groove from one end of the second side bar clamping groove, and cutting the steel bars into a second number of second side bars after sending the steel bars into a second preset side bar length;
welding and fixing the bottom ends of a part of second side ribs and one ends of a second preset number of bottom ribs;
after straightening and correcting the steel bars, sequentially and alternately sending the steel bars into a third preset transverse bar length along the direction parallel to the bottom bar, shearing the steel bars to form a third number of transverse bars, and sequentially and fixedly welding the transverse bars and the second side bars;
after the steel bars are straightened, the steel bars are sequentially sheared to form a fourth number of vertical bars after being input with a fourth preset vertical bar length along the direction vertical to the bottom bars at intervals, and the vertical bars are sequentially fixedly welded with the bottom bars.
In a preferred embodiment, the welding is performed by resistance welding.
In a preferred embodiment, the steel bar is sequentially straightened in the horizontal direction by the flat straightening mechanism and straightened in the vertical direction by the vertical straightening mechanism.
In a preferred embodiment, the first side rib, the second side rib and the vertical rib are formed by straightening, feeding and shearing the steel bar by a vertical rib manufacturing machine which is positioned outside the bottom rib guide mechanism.
In a preferred embodiment, the vertical rib manufacturing machine is controlled to stop after moving for a preset distance in the process of moving from the first side rib manufacturing station to the second side rib manufacturing station, and the steel bar is straightened and fed into and sheared to form the vertical rib when the vertical rib manufacturing machine stops, and meanwhile, the vertical rib is welded with the bottom rib through resistance welding.
As a preferred embodiment, the vertical rib manufacturing machine is controlled to weld the first side rib and the second side rib to the bottom rib in a resistance welding manner.
As a preferred embodiment, the first transverse bar manufacturing machine positioned outside the first side bar guiding mechanism is used for straightening, feeding and shearing the reinforcing bars to form transverse bars fixedly connected with the first side bars;
and the second transverse bar manufacturing machine positioned outside the second side bar guide mechanism is used for straightening, feeding and shearing the reinforcing bars to form bottom bars and transverse bars fixedly connected with the first side bars.
In a preferred embodiment, the first transverse bar manufacturing machine is controlled to move along the rail, and is stopped after moving for a predetermined distance, and the transverse bar is straightened, fed and sheared to form the transverse bar when stopped, and is welded to the first side bar by resistance welding.
In a preferred embodiment, the second transverse bar making machine is controlled to move along the rail, and is stopped after moving for a predetermined distance, and the steel bar is straightened and fed into the rail and cut to form the bottom bar when the second transverse bar making machine is stopped.
In a preferred embodiment, the second transverse bar manufacturing machine is controlled to move along the rail, and is stopped after moving for a predetermined distance, and the transverse bar is straightened, fed and sheared to form the transverse bar when stopped, and simultaneously welded with the second side bar by resistance welding.
The technical scheme of the invention has the following advantages:
the invention provides a device and a method for manufacturing a positioning reinforcing mesh of a railway precast box girder, which adopt a whole set of construction methods of automatic feeding, automatic straightening, automatic shearing and automatic resistance welding, improve the processing quality of the positioning reinforcing mesh of the railway precast box girder, save the manual feeding process, reduce the labor intensity and greatly improve the construction efficiency.
Specific embodiments of the present invention are disclosed in detail with reference to the following description and drawings, indicating the manner in which the principles of the invention may be employed. It should be understood that the embodiments of the invention are not so limited in scope.
Features that are described and/or illustrated with respect to one embodiment may be used in the same way or in a similar way in one or more other embodiments, in combination with or instead of the features of the other embodiments.
It should be emphasized that the term "comprises/comprising" when used herein, is taken to specify the presence of stated features, integers, steps or components but does not preclude the presence or addition of one or more other features, integers, steps or components.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive exercise.
Fig. 1 is a schematic diagram of a positioning reinforcing mesh structure of a railway precast box girder;
fig. 2 is a schematic structural diagram of a device for manufacturing a positioning reinforcing mesh of a railway precast box girder according to an embodiment of the present application;
fig. 3 is a flow chart of a method for manufacturing a positioning reinforcing mesh for a railway precast box girder according to an embodiment of the present application;
fig. 4 is a schematic perspective view of a device for manufacturing a positioning reinforcing mat for a railway precast box girder according to an embodiment of the present application;
fig. 5 is a perspective view of the first transverse rib manufacturing machine of fig. 1.
1. A first transverse rib manufacturing machine; 1-1, a flat straightening mechanism of a first transverse rib manufacturing machine; 1-2, a steel bar feeding mechanism of a first transverse bar manufacturing machine; 1-3, a vertical straightening mechanism of a first transverse rib manufacturing machine; 1-4, a shearing mechanism of a first transverse rib manufacturing machine; 1-5, a resistance welding mechanism of a first transverse rib manufacturing machine; 2. a vertical rib manufacturing machine; 2-1, a flat straightening mechanism of the vertical rib manufacturing machine; 2-2, a steel bar feeding mechanism of the vertical bar manufacturing machine; 2-3, a vertical straightening mechanism of the vertical rib manufacturing machine; 2-4, a shearing mechanism of the vertical rib manufacturing machine; 2-5, a resistance welding mechanism of the vertical rib manufacturing machine; 3. a second transverse rib manufacturing machine; 3-1, a flat straightening mechanism of a second transverse rib manufacturing machine; 3-2, a steel bar feeding mechanism of a second transverse bar manufacturing machine; 3-3, a vertical straightening mechanism of a second transverse rib manufacturing machine; 3-4, a shearing mechanism of a second transverse rib manufacturing machine; 3-5, a resistance welding mechanism of a second transverse rib manufacturing machine; 4. a first transverse rib manufacturing machine walking track; 5. the vertical rib manufacturing machine runs the orbit; 6. a second transverse rib manufacturing machine walking track; 7. a mold platform; 8. a first guide mechanism; 9. a second guide mechanism; 10. a third guide mechanism; 11. a first pay-off mechanism; 12. a second pay-off mechanism; 13. and a third pay-off mechanism.
Detailed Description
In order to make those skilled in the art better understand the technical solution of the present invention, the technical solution in the embodiment of the present invention will be clearly and completely described below with reference to the drawings in the embodiment of the present invention, and it is obvious that the described embodiment is only a part of the embodiment of the present invention, and not all embodiments. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, shall fall within the scope of protection of the present invention.
It will be understood that when an element is referred to as being "disposed on" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only and do not represent the only embodiments.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
As shown in fig. 1, the positioning reinforcing mesh is a structure of a Chinese character jing formed by welding two groups of mutually perpendicular reinforcing bars. Specifically, the positioning reinforcing mesh of the railway precast box girder is of a symmetrical structure. The positioning reinforcing mesh for the railway precast box girder comprises a base rib part 200, and a first side rib part 210 and a second side rib part 220 which are respectively installed at both ends of the base rib part 200 in the length direction.
The bottom rib part 200 comprises a plurality of parallel bottom ribs 201 and a plurality of vertical ribs 202 which are arranged at intervals along the length direction of the bottom ribs 201 and are vertical to the bottom ribs 201. The first side rib part 210 comprises a plurality of parallel first side ribs 211 and a plurality of first transverse ribs 211 which are arranged along the length direction of the first side ribs 211 at intervals and are parallel to the bottom rib 201. The second side rib portion 220 includes a plurality of second side ribs 221 in parallel, and a plurality of second transverse ribs 222 arranged along the length direction of the second side ribs 221 at intervals and parallel to the bottom rib 201. At least part of the quantity of the bottom of the first side rib 211 and at least part of the quantity of the one end of the bottom rib 201 are fixedly connected, and the included angle between the first side rib 211 and the bottom rib 201 is an obtuse angle. The bottom of the second side rib 221 in at least partial quantity and the other end of the bottom rib 201 in at least partial quantity are fixedly connected, and an included angle between the second side rib 221 and the bottom rib 201 is an obtuse angle.
The prefabricated box girder positioning reinforcing mesh for the railway can be manufactured by the prefabricated box girder positioning reinforcing mesh manufacturing equipment for the railway. The equipment for manufacturing the positioning reinforcing steel bar net of the railway precast box girder can realize the automatic manufacture of the positioning reinforcing steel bar net of the railway precast box girder.
Referring to fig. 2, 4 and 5, the apparatus for manufacturing a positioning reinforcing mesh for a railway precast box girder includes a vertical tendon manufacturing machine, a first transverse tendon manufacturing machine, a second transverse tendon manufacturing machine, and a mold platform. The die platform is provided with a second guide mechanism, a first guide mechanism and a third guide mechanism in a replaceable manner. The second guide mechanism comprises a plurality of bottom rib clamping grooves which are parallel in the horizontal direction. The first guide mechanism comprises a plurality of first side rib clamping grooves which are parallel in the horizontal direction; the third guide mechanism comprises a plurality of second side rib clamping grooves which are parallel in the horizontal direction. The bottom rib clamping groove, the first side rib clamping groove and the second side rib clamping groove are continuous extension grooves along the length direction of the bottom rib clamping groove, intermittent grooves can be formed, and only the reinforcing steel bars need to be supported.
In this embodiment, the bottom rib slot, the first side rib slot and the second side rib slot are discontinuous slots in the length direction, and the plurality of sub-receiving slots (each sub-receiving slot is a discontinuous slot) are arranged in alignment to form a bottom rib slot, a first side rib slot or a second side rib slot. The two sub-bearing grooves have a larger spacing distance, the reinforcing steel bars are in a suspended state in the two sub-bearing grooves, the guide mechanism does not interfere with the transverse ribs 212 and 222, and the vertical rib 202 is fixedly welded on the borne bottom rib, the first side rib and the second side rib.
The die platform is provided with second guide mechanisms, first guide mechanisms and third guide mechanisms with different numbers of bottom rib clamping grooves, first side rib clamping grooves and second side rib clamping grooves through replacement, and then the manufacturing of the prefabricated box girder positioning reinforcing meshes of different types of railways is realized. The second guide mechanism, the first guide mechanism and the third guide mechanism can be fixedly arranged on the die platform through bolts.
In another embodiment, the second guide mechanism comprises a plurality of bottom guide fixing strips which are horizontally arranged and parallel. A bottom rib clamping groove is formed between every two adjacent bottom guiding fixing strips. First guiding mechanism includes that the level is placed and a plurality of first side muscle 211 direction fixed strips that parallel, forms first side muscle draw-in groove between two adjacent first side muscle 211 direction fixed strips. The third guide mechanism comprises a plurality of second side ribs 221 which are horizontally arranged and parallel, and a first side rib clamping groove is formed between every two adjacent first side ribs 211 and the guide fixing strips.
Wherein, end muscle draw-in groove can be located the below or the top. The first side rib clamping groove and the second side rib clamping groove are equal in height and are located above or below the bottom rib clamping groove. The bottoms of the first side rib clamping groove and the second side rib clamping groove (the bottom end or the lower end is the end close to the bottom rib 201 or the bottom rib clamping groove) are exposed, or the bottom end of the first side rib clamping groove and the bottom end of the second side rib clamping groove are spaced by a certain distance, so that the bottoms of the first side rib 211 and the second side rib 221 which are fed into the first side rib clamping groove and the second side rib clamping groove are exposed, and the bottom ends of the first side rib 211 and the second side rib 221 are lapped on the bottom rib 201. Of course, when the bottom rib 201 is fed into the bottom rib clamping groove, both ends of the bottom rib 201 can be exposed outside the groove, so as to facilitate welding. The depth of the slot is less than or equal to the diameter of the bar, thereby exposing a portion of the bar to facilitate welding with a bar, such as a transverse bar or a vertical bar 202, placed over the bar.
The whole manufacturing method of the railway precast box girder positioning reinforcing steel bar net comprises the steps of matching and operating a first transverse bar manufacturing machine 1, a second transverse bar manufacturing machine 3, a vertical bar manufacturing machine 2 and matched mechanisms thereof. Specifically, the first transverse bead making machine 1 is operated to intermittently move and is disposed on a first rail 4 parallel to the first side bead clamping groove. The vertical rib manufacturing machine 2 can be operated to rotate and is arranged on a second rail 5 which is parallel to the bottom rib clamping groove in an intermittent moving mode. The second transverse bar manufacturing machine can be operated to intermittently move and is arranged on a third rail 6 which is parallel to the first side bar clamping groove.
Each of the vertical bar manufacturing machine 2, the first transverse bar manufacturing machine 1 and the second transverse bar manufacturing machine 3 comprises a horizontal straightening mechanism (1-1, 2-1, 3-1), a steel bar feeding mechanism (1-2, 2-2, 3-2), a vertical straightening mechanism (1-3, 2-3, 3-3), a shearing mechanism (1-4, 2-4, 3-4) and a welding mechanism (1-5, 2-5, 3-5) which are sequentially arranged; the flat straightening mechanism is used for straightening the steel bars in the horizontal direction. And the reinforcing steel bar feeding mechanism is arranged between the horizontal straightening mechanism and the vertical straightening mechanism and is used for moving the reinforcing steel bars to be fed onto the die platform groove. The vertical straightening mechanism is used for straightening the steel bars in the vertical direction. The shearing mechanism is used for shearing the reinforcing steel bars after the reinforcing steel bars are fed to the preset length. The welding mechanism is used for welding the cross point of the fed steel bar.
Specifically, the first transverse rib manufacturing machine 1 comprises a flat straightening mechanism 1-1 of the first transverse rib manufacturing machine, a reinforcing steel bar feeding mechanism 1-2 of the first transverse rib manufacturing machine, a vertical straightening mechanism 1-3 of the first transverse rib manufacturing machine, a shearing mechanism 1-4 of the first transverse rib manufacturing machine and a resistance welding mechanism 1-5 of the first transverse rib manufacturing machine which are sequentially arranged. The flat straightening mechanism 1-1, the reinforcing steel bar feeding mechanism 1-2, the vertical straightening mechanism 1-3, the shearing mechanism 1-4 and the resistance welding mechanism are arranged on a machine table and covered with a shell 50.
The vertical rib manufacturing machine is provided with a first side rib manufacturing station and a second side rib manufacturing station at two ends of the second rail respectively. The flat straightening mechanism (1-1, 2-1, 3-1), the reinforcing steel bar feeding mechanism (1-2, 2-2, 3-2), the vertical straightening mechanism (1-3, 2-3, 3-3), the shearing mechanism (1-4, 2-4, 3-4) and the welding mechanism (1-5, 2-5, 3-5) are provided with a reinforcing steel bar feeding channel.
Vertical muscle is made machine 2 and is in first side muscle is made the station and is sent into the reinforcing bar passageway and rotatory to align with the one end of first side muscle draw-in groove to can intermittently move ground send into the reinforcing bar passageway and align with the one end of each first side muscle draw-in groove in proper order. The vertical rib manufacturing machine 2 is used for feeding the reinforcing steel bars into the channel to be aligned with one end of each second side rib clamping groove in a rotating mode at the second side rib manufacturing station, and the reinforcing steel bars can be fed into the channel to be aligned with one end of each second side rib clamping groove in sequence in an intermittent moving mode. When the vertical rib manufacturing machine 2 moves between the first side rib manufacturing station and the second side rib manufacturing station, the reinforcing steel bar feeding channel is perpendicular to the bottom rib, and vertical ribs are manufactured and welded.
The steel bar conveyed by the first pay-off mechanism 11 is straightened by the flat straightening mechanism 1-1 of the first transverse bar manufacturing machine. The first paying-off mechanism 11 is a supporting rod, and a steel bar winding disc is wound on the supporting rod.
A flat straightening mechanism 1-1 of a first transverse bar manufacturing machine straightens the transmitted reinforcing bars in a horizontal plane to ensure that the reinforcing bars reach the straightness required by positioning a reinforcing bar net. The flat straightening mechanism 1-1 is provided with a flat straightening channel, the flat straightening channel is free of restraint on the vertical direction of the steel bar, the vertical height of the flat straightening channel is approximately equal to the diameter of the steel bar, the steel bar is straightened in the bending in the horizontal direction after passing through the vertical straightening mechanism 1-1, and the whole steel bar is in a straight straightening state. In the embodiment, the straightening mechanism 1-1 can be two rows of left and right straightening rollers, and the steel bar passes through the two rows of straightening rollers to be straightened and is straightened in a rolling manner.
In other embodiments, the flat straightening mechanism 1-1 is a pressing table moving left and right, a flat straightening channel is formed between the left and right pressing tables for the steel bar to pass through, and the steel bar passes through the pressing table and is corrected by the pressing table when being dragged by the steel bar feeding mechanism 1-2, so as to form a straight line type steel bar.
The reinforcing steel bar feeding mechanism 1-2 of the first transverse bar manufacturing machine 1 conveys the reinforcing steel bars passing through the flat straightening mechanism 1-1 of the first transverse bar manufacturing machine to the subsequent working procedure for the feeding and moving conveying power of the reinforcing steel bars. The bar feeding mechanism 1-2 is a clamping and pulling device having a clamping head powered by an electric motor or linear motor, and is adapted to return to its original position after the clamping head is released and continue to feed the bar forward by moving the bar forward by a distance, e.g., 10cm, 20cm, etc., and to continue to feed the bar forward by intermittent clamping.
The reinforcing steel bar feeding mechanism 1-2 is positioned between the flat straightening mechanism 1-1 and the vertical straightening mechanism 1-3, and at the downstream of the flat straightening mechanism 1-1, the reinforcing steel bars are prevented from being bent in the horizontal direction and cannot be clamped and pulled, so that the automatic feeding of the reinforcing steel bars is ensured, and the influence of the abrasion interference of the bent reinforcing steel bars on the feeding mechanism on the service life of the feeding mechanism is avoided. The whole reinforcing steel bar feeding channel is a linear channel, and reinforcing steel bar channels constructed by the reinforcing steel bar feeding mechanism 1-2, the flat straightening mechanism 1-1 and the vertical straightening mechanism 1-3 are part of the reinforcing steel bar feeding channel.
The vertical straightening mechanism 1-3 is provided with a flat straightening channel, the flat straightening channel has no restriction on the horizontal direction of the steel bar (the steel bar is horizontally straightened by the flat straightening mechanism 1-1 in the prior art), the vertical height of the flat straightening channel is approximately equal to the diameter of the steel bar, and the whole steel bar is at the same horizontal height after the steel bar passes through the vertical straightening mechanism 1-3. In the embodiment, the vertical straightening mechanism 1-3 is composed of an upper row of straightening rollers and a lower row of straightening rollers, and the steel bar passes through the middle of the straightening rollers to be straightened and rolled and straightened. In other implementations, the vertical straightening mechanism 1-3 may also be a pressing table which is pressed downwards, a flat straightening channel is formed between the pressing table and the table top of the base platform below the pressing table for the steel bars to pass through, and the steel bars pass through the pressing table and are pressed by the pressing table to correct the vertical warpage when being dragged by the steel bar feeding mechanism 1-2.
The shearing mechanism 1-4 of the first transverse bar manufacturing machine 1 cuts the reinforcing bars after the reinforcing bars passing through the vertical straightening mechanism 1-3 of the first transverse bar manufacturing machine 1 reach a required length. After the first transverse bar manufacturing machine 1 is moved to a desired position, resistance welding is performed on the positioned reinforcing mesh intersections.
Specifically, the resistance welding mechanism 1-5 of the first transverse bead making machine 1 is installed downstream of the shearing mechanism 1-4. The welding mechanism 1-5 such as an electric resistance welding mechanism has a clamping mechanism, a hold-down frame 1-6, and a welding head moving in the direction of movement of the reinforcing bar. The clamping mechanism clamps and sends the steel bars to a specified position after the shearing mechanism 1-4 shears the steel bars. The gripper mechanism may have a gripper head and a drive mechanism, which may be a device such as a linear motor or a linear cylinder. When the reinforcing steel bars are fed, the downward pressing supports 1-6 are pressed downward to press and level the existing reinforcing steel bars downward, so that interference on the reinforcing steel bars fed later is avoided. After the clamping mechanism clamps and feeds the sheared reinforcement bar to a prescribed position, the clamping mechanism does not immediately release the reinforcement bar. And (4) performing downward pressure welding through an electric resistance welding joint, and performing electric resistance welding on the crossed part of the reinforcing steel bars. After the first welding point is present, the clamping mechanism moves upwards to reset. The welding head moves along the feeding direction of the steel bar or the opposite direction, and resistance welding is carried out one by one at the intersection points.
The first transverse tendon making machine 1 is movably disposed on the first rail 4. The first track 4 is two parallel tracks, and the first track 4 is parallel to the first side rib clamping groove. The first transverse bar making machine 1 is operatively movable on the first rail 4, is moved on the first rail 4 with intervals stopped, and feeds the reinforcing bars to the mould table 7 when stopped. The first transverse tendon maker 1 is movable and positionable along the a-B direction on the first rail 4.
The equipment is provided with a control box 50 (controller), wherein the control box 50 is electrically connected with a vertical rib manufacturing machine 2, a first transverse rib manufacturing machine 1 and a second transverse rib manufacturing machine 3, and controls the movement, the steel bar feeding, the shearing, the welding and the like of the vertical rib manufacturing machine 2, the first transverse rib manufacturing machine 1 and the second transverse rib manufacturing machine 3. The vertical rib manufacturing machine 2, the first transverse rib manufacturing machine 1 and the second transverse rib manufacturing machine 3 are connected with the control box 50 through cables, and the cables can be dragged and moved by the vertical rib manufacturing machine 2, the first transverse rib manufacturing machine 1 and the second transverse rib manufacturing machine 3.
In the embodiment, the horizontal straightening mechanisms 2-1 and 3-1 of the vertical bar manufacturing machine 2 and the second transverse bar manufacturing machine 3 and the reinforcing steel bar feeding machines 2-2 and 3-2; the steel bar vertical straightening mechanisms are 2-3 and 3-3; 2-4 and 3-4 of a steel bar shearing mechanism; welding mechanisms (resistance welding mechanisms) 2-5 and 3-5. The first transverse rib manufacturing machine 1, the vertical rib manufacturing machine 2 and the second transverse rib manufacturing machine 3 are consistent in mechanism and function.
It should be noted that the bottom of the vertical rib manufacturing machine 2 is provided with a rotating shaft which can rotate within a certain range. The vertical rib manufacturing machine 2 is provided with a walking base mounted on a rail. The main body of the vertical rib manufacturing machine 2 is rotatably connected to the base through a rotating shaft. The vertical bar manufacturing machine 2 can be operated to be rotationally positioned to a target bar feeding direction. The vertical rib making machine 2 can move and position along the C-D direction on the second track 5. The second transverse tendon maker 3 is movable and positionable in the C-D direction on the third rail 6.
The first transverse bar manufacturing machine 1, the vertical bar manufacturing machine 2 and the second transverse bar manufacturing machine 3 are respectively provided with paying-off mechanisms 11, 12 and 13, and the paying-off mechanisms 11, 12 and 13 are used for storing raw reinforcing steel bars. In the process of processing the positioning reinforcing mesh, the reinforcing steel bars to be processed are continuously released through rotation.
In order to manufacture the prefabricated box girder positioning reinforcing mesh for the railway, the embodiment provides a manufacturing method of the prefabricated box girder positioning reinforcing mesh for the railway. The railway precast box girder positioning reinforcing mesh is manufactured on a mold platform 7. The method for manufacturing the prefabricated box girder positioning reinforcing steel bar net of the railway can adopt, but is not limited to, the prefabricated box girder positioning reinforcing steel bar net manufacturing equipment of the railway to automatically produce the positioning reinforcing steel bar net.
Wherein, the mould platform 7 is provided with a second guide mechanism, a first guide mechanism and a third guide mechanism in a replaceable way. The second guide mechanism comprises a plurality of bottom guide fixing strips which are horizontally arranged and parallel. A bottom rib clamping groove is formed between every two adjacent bottom guiding fixing strips. First guiding mechanism includes that the level is placed and a plurality of first side muscle 211 direction fixed strips that parallel, forms first side muscle draw-in groove between two adjacent first side muscle 211 direction fixed strips. The third guide mechanism comprises a plurality of second side ribs 221 which are horizontally arranged and parallel, and a first side rib clamping groove is formed between every two adjacent first side ribs 211 and the guide fixing strips.
As shown in fig. 3, the method for manufacturing the positioning reinforcing mesh of the railway precast box girder comprises the following steps:
s1, after straightening, the steel bars are sequentially sent into the bottom bar clamping groove from one end (one side in the length direction) of the bottom bar clamping groove, and after the steel bars are sent into the first preset bottom bar 201 for length, the bottom bars 201 are cut off to form a first preset number of bottom bars 201;
s2, straightening and straightening the steel bars, sequentially sending the steel bars into the first side bar clamping grooves from one end of the first side bar clamping grooves, and cutting the steel bars into a second number of first side bars 211 after sending the steel bars into a second preset side bar length;
s3, welding and fixing the bottom ends of at least part of the first side ribs 211 and one ends of the first preset number of bottom ribs 201;
s4, after straightening, sending the steel bars into a third preset transverse bar length at intervals in sequence along the direction parallel to the bottom bar 201, then shearing the steel bars to form a third number of transverse bars, and fixedly welding the transverse bars with the first side bars 211 in sequence;
s5, straightening and straightening the steel bars, sequentially sending the steel bars into the second side bar clamping grooves from one ends of the second side bar clamping grooves, and cutting the steel bars into a second number of second side bars 221 after the steel bars are sent into the second side bar clamping grooves with a second preset side bar length;
s6, welding and fixing the bottom ends of at least part of the second side ribs 221 and one ends of the second preset number of bottom ribs 201;
s7, after straightening, feeding the steel bars into a third preset transverse bar length at intervals in sequence along the direction parallel to the bottom bar 201, shearing the steel bars to form a third number of transverse bars, and fixedly welding the transverse bars and the second side bars 221 in sequence;
s8, after straightening, sequentially and alternately inputting a fourth preset vertical bar 202 length along the direction vertical to the bottom bar 201, shearing the bar to form a fourth number of vertical bars 202, and sequentially and fixedly welding the vertical bars 202 and the bottom bar 201.
The steps are not performed in a strict order, wherein step S2 and step S5 may be performed first, after the first side rib 211 and the second side rib 221 are manufactured, step S1 is performed, the bottom rib 201 is placed above the first side rib 211 and the second side rib 221, and when each bottom rib 201 reaches a predetermined position, the bottom rib 201 is welded and fixed to the first side rib 211 and the second side rib 221 by the welding mechanisms of the first transverse rib manufacturing machine and the second transverse rib manufacturing machine. And the welding is fixed by adopting resistance welding. Correspondingly, the welding mechanism is of a resistance welding structure and can be transversely movably arranged on the equipment rack.
In the above steps S1, S2, S4, S5, S7, and S8, the reinforcing bars are sequentially straightened in the horizontal direction and straightened in the vertical direction by the straightening mechanism. In step S1, the reinforcing bars are straightened by the flattening and straightening mechanism and the flattening mechanism of the first transverse bar manufacturing machine 1 and are fed into the bed bar clamping grooves, and power is supplied by the feeding mechanism of the first transverse bar manufacturing machine 1.
In steps S2, S5, and S8, the vertical bar making machine 2 located outside the guide mechanism of the bottom bar 201 straightens and cuts the reinforcing bars to form the first side bar 211, the second side bar 221, and the vertical bar 202. The vertical bead manufacturing machine 2 executes step S5 after executing step S2, and intermittently moves to the side of S2 after executing step S5, and welds and fixes the respective vertical beads 202. When step S2 is executed, the vertical bead manufacturing machine 2 is located at a first side bead 211 manufacturing station, and when one first side bead 211 is manufactured and fed to the first side bead manufacturing station, the vertical bead manufacturing machine 2 moves by a predetermined distance (the predetermined distance is a distance between two first side beads 211), and then manufactures and feeds out the next first side bead 211 until the target number of first side beads 211 are completely manufactured. The manufacturing process of the vertical rib manufacturing machine 2 at the second side rib 221 manufacturing station can refer to the manufacturing process of the first side rib 211 manufacturing station, and is not described in detail here.
In one embodiment, the vertical bar manufacturing machine 2 is controlled to stop after moving for a predetermined distance in the process of moving from the first side bar 211 manufacturing station to the second side bar 221 manufacturing station, and when the vertical bar manufacturing machine stops, the reinforcing bar is straightened and cut to form the vertical bars 202, and meanwhile, the vertical bars 202 are welded with the bottom bars 201 through resistance welding. Or, the vertical rib manufacturing machine 2 is controlled to stop after moving for a preset distance in the process of moving from the second side rib 221 manufacturing station to the first side rib 211 manufacturing station, and when the vertical rib manufacturing machine stops, the reinforcing steel bar is straightened and fed into and sheared to form the vertical rib 202, and meanwhile, the vertical rib 202 is welded with the bottom rib 201 through resistance welding.
In this embodiment, the vertical bead manufacturing machine 2 first manufactures a predetermined number of first side beads 211 at the first side bead 211 manufacturing station, then moves to the second side bead 221 manufacturing station along the rail, and manufactures a predetermined number of second side beads 221. After the second side rib 221 is manufactured, the first side rib 211 manufacturing station intermittently moves to weld and fix a predetermined number of vertical ribs 202 on the side ribs.
In this embodiment, the first transverse bead making machine 1 is controlled to weld the first side bead 211 to the bottom bead 201, and the second transverse bead making machine 3 is controlled to weld the second side bead 221 to the bottom bead 201. In one embodiment, the vertical bead manufacturing machine 2 is controlled to weld the first side bead 211 and the second side bead 221 to the bottom bead 201 in a resistance welding manner.
In this embodiment, the first transverse bar manufacturing machine 1 located outside the guide mechanism of the first side bar 211 straightens and feeds the bar into the transverse bar 212, which is cut to form a fixed connection with the first side bar 211. The second transverse bar making machine 3 located outside the second side bar 221 guide mechanism straightens, feeds and shears the reinforcing bars to form the bottom bar 201 and the transverse bar 222 fixedly connected with the first side bar 211.
In this embodiment, the first transverse bar manufacturing machine 1 is controlled to move along the rail, and is stopped after each predetermined distance, and the reinforcing bars are straightened and fed and cut to form the transverse bars 212 at the time of stopping, and the transverse bars 212 are welded to the first side bars 211 by resistance welding. The second transverse bar manufacturing machine 3 is controlled to move along the rail, and is stopped after moving for a predetermined distance, and the reinforcing bar is straightened and fed into and cut off to form the bottom bar 201 when the stop is performed. The second transverse bar manufacturing machine 3 is controlled to move along the rail, and is stopped after moving for a predetermined distance, and the reinforcing bar is straightened, fed and sheared to form the transverse bar 222 when the second transverse bar manufacturing machine stops, and the transverse bar 222 is welded with the second side bar 221 through resistance welding.
The present application will be illustrated below by way of two detailed examples of the process of manufacturing the railway precast box girder positioning reinforcing mats in order to better understand the present application.
Example one
1) And selecting proper guide mechanisms 8, 9 and 10 (a second guide mechanism, a first guide mechanism and a third guide mechanism) according to the type of the positioning reinforcing mesh of the railway precast box girder to be processed, and fixing the guide mechanisms 8, 9 and 10 on the mould platform 7.
2) The vertical bar manufacturing machine 2 moves to the D end (a first side bar 211 manufacturing station) of the traveling track 5 of the vertical bar manufacturing machine, the adjusting angle of a rotating machine body is parallel to the direction of a first side bar clamping groove on the first guide mechanism 8, and reinforcing bars are conveyed and sheared in the first side bar clamping groove (a first side bar clamping groove) of the first guide mechanism 8 in an intermittent moving mode according to the fixed clamping groove interval (the interval between two first side bar clamping grooves) of the first guide mechanism 8 until the manufacturing of the first side bars 211 of the target number is completed;
3) the vertical bar manufacturing machine 2 moves to the C end (a second side bar 221 manufacturing station) of the traveling track 5 of the vertical bar manufacturing machine, the adjusting angle of the rotating machine body is parallel to the direction of a second side bar clamping groove on the third guide mechanism 10, and the steel bars are conveyed and sheared in the clamping grooves (second side bar clamping grooves) of the third guide mechanism 10 according to the distance between the fixed clamping grooves (second side bar clamping grooves) of the third guide mechanism 10 until the manufacturing of the second side bars 221 of the target number is completed;
4) the vertical rib manufacturing machine 2 intermittently moves from the C end to the D end of the walking track 5 of the vertical rib manufacturing machine, the adjusting angle of the rotating machine body is perpendicular to the direction of the clamping groove of the second guide mechanism 9 before moving, the vertical ribs 202 move according to the intervals, the steel bars are conveyed and sheared above the bottom ribs 201 borne by the second guide mechanism 9 to form vertical ribs 202, and meanwhile, the crossed nodes of the bottom ribs 201 and the vertical ribs 202 are subjected to resistance welding;
5) the second transverse bar manufacturing machine 3 moves to the end F (bottom bar 201 manufacturing station) of the second transverse bar manufacturing machine walking track 6, and the reinforcing bars are conveyed into the clamping grooves of the second guide mechanism 9 and cut according to the distance between the fixed clamping grooves (bottom bar clamping grooves) of the second guide mechanism 9; meanwhile, when one bottom rib 201 is manufactured and fed, the bottom rib 201 and the second side rib 221 are welded through a welding mechanism until all the bottom ribs 201 and the second side ribs 221 are welded;
6) after welding the second side ribs 221 and the bottom ribs 201, the second transverse rib manufacturing machine 3 continuously moves towards the end E intermittently, moves according to the transverse rib interval, conveys and shears the reinforcing steel bars above the second side ribs 221 loaded by the third guide mechanism 10 to form transverse ribs, and simultaneously performs resistance welding on the cross nodes of the second side ribs 221 and the transverse ribs to complete manufacturing and welding of the target number of transverse ribs;
7) the first transverse rib manufacturing machine 1 moves to the end A (the symmetrical position of the bottom rib 201 manufacturing station) of the first transverse rib manufacturing machine walking track 4, and the bottom rib 201 and the first side rib 211 are welded through a welding mechanism; after the first transverse bar manufacturing machine 3 finishes welding the first side bars 211 and the bottom bars 201, the first transverse bar manufacturing machine continuously moves towards the E end intermittently, moves according to the transverse bar spacing, conveys and shears the reinforcing steel bars above the first side bars 211 borne by the third guide mechanism 10 to form transverse bars, and simultaneously performs resistance welding on the crossed nodes of the first side bars 211 and the transverse bars until the manufacturing and welding of the transverse bars with the target number are finished; manufacturing the finished positioning reinforcing mesh of the railway precast box girder;
8) and taking out the processed positioning reinforcing steel bar nets of the prefabricated railway box girders from the guide mechanisms 8, 9 and 10.
Example two
Firstly, the vertical rib manufacturing machine 2 moves to the end D of the walking track 5 of the vertical rib manufacturing machine, the adjusting angle of the rotating machine body is parallel to the direction of a first side rib clamping groove on the first guide mechanism 8, and reinforcing steel bars are conveyed into the first side rib clamping groove of the first guide mechanism 8 according to the fixed clamping groove interval (the first side rib 211 interval) of the first guide mechanism 8 and are sheared to form a first side rib 211.
And secondly, moving the second transverse bar manufacturing machine 3 to the F end of the walking track 6 of the second transverse bar manufacturing machine, conveying the steel bars into the clamping grooves of the second guide mechanism 9 according to the distance between the bottom bars 201 of the second guide mechanism 9, and shearing the steel bars to form the bottom bars 201.
And thirdly, the first transverse bar manufacturing machine 1 moves to the B end of the walking track 4 of the first transverse bar manufacturing machine, the steel bars are conveyed into the clamping grooves of the first guide mechanisms 8 according to the transverse bar spacing of the first guide mechanisms 8 and are sheared to form transverse bars, and meanwhile resistance welding is carried out on the steel bar nodes.
And fourthly, the vertical rib manufacturing machine 2 moves to the end C of the walking track 5 of the vertical rib manufacturing machine, the adjusting angle of the rotating machine body is parallel to the direction of a second side rib clamping groove on the third guide mechanism 10, and the reinforcing steel bars are conveyed into the clamping groove of the third guide mechanism 10 according to the fixed clamping groove interval (the second side rib 221 interval) of the third guide mechanism 10 and are sheared to form a second side rib 221.
And fifthly, moving the second transverse bar manufacturing machine 3 to the E end of the walking track 6 of the second transverse bar manufacturing machine, conveying the steel bars into the clamping grooves of the third guide mechanism 10 according to the transverse bar spacing of the third guide mechanism 10, shearing the steel bars to form transverse bars, and simultaneously carrying out resistance welding on the steel bar nodes.
Sixthly, the vertical rib manufacturing machine 2 moves to the C end of the walking track 5 of the vertical rib manufacturing machine, the adjusting angle of the rotating machine body is perpendicular to the direction of a clamping groove of the second guide mechanism 9, the vertical ribs 202 move at intervals and are conveyed above the bottom ribs 201 borne by the second guide mechanism 9, the reinforcing steel bars are sheared to form the vertical ribs 202, and meanwhile resistance welding is carried out on the crossed nodes of the bottom ribs 201 and the vertical ribs 202.
And seventhly, taking out the processed positioning reinforcing steel bar net piece from the guide mechanisms 8, 9 and 10.
Any numerical value recited herein includes all values from the lower value to the upper value, in increments of one unit, provided that there is a separation of at least two units between any lower value and any higher value. For example, if it is stated that the number of a component or a value of a process variable (e.g., temperature, pressure, time, etc.) is from 1 to 90, preferably from 20 to 80, and more preferably from 30 to 70, it is intended that equivalents such as 15 to 85, 22 to 68, 43 to 51, 30 to 32 are also expressly enumerated in this specification. For values less than 1, one unit is suitably considered to be 0.0001, 0.001, 0.01, 0.1. These are only examples of what is intended to be explicitly recited, and all possible combinations of numerical values between the lowest value and the highest value that are explicitly recited in the specification in a similar manner are to be considered.
Unless otherwise indicated, all ranges include the endpoints and all numbers between the endpoints. The use of "about" or "approximately" with a range applies to both endpoints of the range. Thus, "about 20 to about 30" is intended to cover "about 20 to about 30", including at least the endpoints specified.
All articles and references disclosed, including patent applications and publications, are hereby incorporated by reference for all purposes. The term "consisting essentially of …" describing a combination shall include the identified element, ingredient, component or step as well as other elements, ingredients, components or steps that do not materially affect the basic novel characteristics of the combination. The use of the terms "comprising" or "including" to describe combinations of elements, components, or steps herein also contemplates embodiments that consist essentially of such elements, components, or steps. By using the term "may" herein, it is intended to indicate that any of the described attributes that "may" include are optional.
A plurality of elements, components, parts or steps can be provided by a single integrated element, component, part or step. Alternatively, a single integrated element, component, part or step may be divided into separate plural elements, components, parts or steps. The disclosure of "a" or "an" to describe an element, ingredient, component or step is not intended to foreclose other elements, ingredients, components or steps.
It is to be understood that the above description is intended to be illustrative, and not restrictive. Many embodiments and many applications other than the examples provided will be apparent to those of skill in the art upon reading the above description. The scope of the present teachings should, therefore, be determined not with reference to the above description, but should instead be determined with reference to the appended claims, along with the full scope of equivalents to which such claims are entitled. The disclosures of all articles and references, including patent applications and publications, are hereby incorporated by reference for all purposes. The omission in the foregoing claims of any aspect of subject matter that is disclosed herein is not intended to forego such subject matter, nor should the inventors be construed as having contemplated such subject matter as being part of the disclosed subject matter.
Claims (7)
1. A railway precast box girder positioning reinforcing mesh manufacturing equipment comprises: the device comprises a mould platform, a vertical rib manufacturing machine, a first transverse rib manufacturing machine and a second transverse rib manufacturing machine;
the mould platform is provided with a second guide mechanism, a first guide mechanism and a third guide mechanism in a replaceable manner; the second guide mechanism comprises a plurality of bottom rib clamping grooves which are horizontally arranged and parallel; the first guide mechanism comprises a plurality of first side rib clamping grooves which are horizontally arranged and parallel; the third guide mechanism comprises a second side rib clamping groove which is horizontally arranged and parallel to each other;
the first transverse rib manufacturing machine can be operated and intermittently arranged on a first rail parallel to the first side rib clamping groove in a moving mode;
the vertical rib manufacturing machine can be operated to rotate and is arranged on a second track parallel to the bottom rib clamping groove in an intermittent moving mode;
the second transverse rib manufacturing machine can be operated to intermittently move and is arranged on a first rail parallel to the second side rib clamping groove;
each of the vertical rib manufacturing machine, the first transverse rib manufacturing machine and the second transverse rib manufacturing machine comprises a flat straightening mechanism, a reinforcing steel bar feeding mechanism, a vertical straightening mechanism, a shearing mechanism and a welding mechanism which are sequentially arranged; the horizontal straightening mechanism is used for straightening the steel bar in the horizontal direction; the reinforcing steel bar feeding mechanism is arranged between the horizontal straightening mechanism and the vertical straightening mechanism and is used for moving reinforcing steel bars to be fed onto the die platform groove; the vertical straightening mechanism is used for straightening the steel bar in the vertical direction; the shearing mechanism is used for shearing the reinforcing steel bars after the reinforcing steel bars are fed to the preset length; the welding mechanism is used for welding the cross point of the fed steel bar.
2. The apparatus for manufacturing a positioning reinforcing mat of railway precast box girder as recited in claim 1, wherein the welding means is a resistance welding means.
3. The apparatus for manufacturing a positioning reinforcing mat of railway precast box girder of claim 1, wherein the bottom bar catching groove, the first side bar catching groove and the second side bar catching groove are intermittent grooves in a length direction thereof.
4. The apparatus for manufacturing a positioning reinforcing mat of railway precast box girder as recited in claim 1, wherein the welding means comprises a clamping means, a hold-down bracket, and a welding head moving in a moving direction of the reinforcing bars; the clamping mechanism can clamp and send the steel bars to a specified position after the shearing mechanism shears the steel bars; the downward pressing bracket can press the steel bars borne by the die platform; the welding head is used for pressing down the intersection point of the reinforcing steel bars in the reinforcing steel bar feeding direction and welding the reinforcing steel bars in a resistance mode.
5. The apparatus for manufacturing a positioning reinforcing mat of railway precast box girders according to claim 1, wherein the vertical tendon manufacturing machine has a first side tendon manufacturing station and a second side tendon manufacturing station at both ends of the second rail, respectively; the vertical rib manufacturing machine rotates the reinforcing steel bar feeding channel to be aligned with one end of each first side rib clamping groove at the first side rib manufacturing station, and can intermittently and movably align the reinforcing steel bar feeding channel with one end of each first side rib clamping groove in sequence; the vertical rib manufacturing machine is used for feeding reinforcing steel bars into the channel to be aligned with one end of each second side rib clamping groove in a rotating mode at the second side rib manufacturing station, and the reinforcing steel bars can be fed into the channel to be aligned with one end of each second side rib clamping groove in sequence in an intermittent moving mode.
6. The apparatus for manufacturing a positioning reinforcing mat of railway precast box girders according to claim 1, wherein the bottom bar catching groove is lower than the first side bar catching groove and the second side bar catching groove.
7. The apparatus for manufacturing a positioning reinforcing mat of railway precast box girders as claimed in claim 1, wherein the first and second transverse bead manufacturing machines are symmetrically disposed.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111033913.XA CN113732213A (en) | 2021-09-03 | 2021-09-03 | Equipment for manufacturing positioning reinforcing mesh of railway prefabricated box girder |
| DE102022100485.6A DE102022100485A1 (en) | 2021-09-03 | 2022-01-11 | Manufacturing plant of positioning structural steel mesh for prefabricated railway box girders |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111033913.XA CN113732213A (en) | 2021-09-03 | 2021-09-03 | Equipment for manufacturing positioning reinforcing mesh of railway prefabricated box girder |
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| Publication Number | Publication Date |
|---|---|
| CN113732213A true CN113732213A (en) | 2021-12-03 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111033913.XA Withdrawn CN113732213A (en) | 2021-09-03 | 2021-09-03 | Equipment for manufacturing positioning reinforcing mesh of railway prefabricated box girder |
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| Country | Link |
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| CN (1) | CN113732213A (en) |
| DE (1) | DE102022100485A1 (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN117183083B (en) * | 2023-11-03 | 2024-02-06 | 山西潇河建筑产业有限公司 | Novel assembly adjustable expansion type supporting jig frame |
| CN117532729B (en) * | 2023-11-27 | 2024-05-10 | 中铁四局集团有限公司 | Automatic assembling system and method for longitudinal steel bars of prestressed concrete box girder |
| CN118437875B (en) * | 2024-06-28 | 2024-09-24 | 中铁四局集团有限公司 | Production method of box girder reinforcement cage with U-shaped ribs and meshes assembled |
-
2021
- 2021-09-03 CN CN202111033913.XA patent/CN113732213A/en not_active Withdrawn
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| DE102022100485A1 (en) | 2023-03-09 |
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Application publication date: 20211203 |