CN113719132A - Automatic binding machine for reinforcing steel bars - Google Patents

Automatic binding machine for reinforcing steel bars Download PDF

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Publication number
CN113719132A
CN113719132A CN202010295080.3A CN202010295080A CN113719132A CN 113719132 A CN113719132 A CN 113719132A CN 202010295080 A CN202010295080 A CN 202010295080A CN 113719132 A CN113719132 A CN 113719132A
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CN
China
Prior art keywords
wire
driving
binding
gear
silk
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CN202010295080.3A
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Chinese (zh)
Inventor
姜辉
姜守义
姜涵宇
万婷
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Individual
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Individual
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Priority to CN202010295080.3A priority Critical patent/CN113719132A/en
Publication of CN113719132A publication Critical patent/CN113719132A/en
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • E04G21/12Mounting of reinforcing inserts; Prestressing
    • E04G21/122Machines for joining reinforcing bars
    • E04G21/123Wire twisting tools

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Mechanical Engineering (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Basic Packing Technique (AREA)

Abstract

The invention provides an automatic binding machine for reinforcing steel bars, which comprises a part integration platform, a wire binding box, a wire feeding mechanism, a wire winding mechanism, a wire collecting mechanism and a wire binding mechanism. The lower wire stud rotates to convey the broken binding wires to the wire outlet in sequence. The jackscrew rod below the wire outlet moves forwards to convey the broken binding wire forwards to the movable end of the wire feeding ring. The wire feeding ring rotates to drive the broken binding wire to surround the steel bars to be bound. The silk end silk collecting piece is close to the silk tail silk collecting piece, so that the U-shaped end and the silk tail end of the broken binding silk are close to each other. The wire binding vertebra rotates to lead the broken binding wires to be twisted, thus completing a circular wire binding process. Can realize continuous operation, convenient to use is swift, increases substantially operating efficiency, reduces intensity of labour. Meanwhile, double-strand binding is realized, the waste of binding wires is reduced, the binding force is controllable, and the risk of breakage of the binding wires is reduced.

Description

Automatic binding machine for reinforcing steel bars
Technical Field
The invention belongs to the technical field of constructional engineering, and particularly relates to an automatic binding machine for steel bars.
Background
The steel bar lap joint means that two steel bars have certain overlapping length, are connected by using a binding wire or a binding belt and are suitable for connecting the steel bars with smaller diameters. The reinforcing bar nets in the common concrete are uniformly arranged in longitude and latitude without welding and only need to be fixed by binding wires.
Generally, in the building construction operation process, the bar worker carries out manual ligature through couple, screwdriver etc. and on the one hand the operating efficiency is low, and intensity of labour is high, and on the other hand, the dynamics to the reinforcement varies from person to person, and too big then leads to easily pricking the silk fracture, extravagant pricking the silk, and too little then can not effectively fix the reinforcing bar with exerting oneself.
In the prior art, for example, a chinese patent with a patent number of 200710068072.X provides a hand-held electric reinforcing bar binding machine, which includes a cavity with a handle, a binding wire opening ring is connected to the front end of the cavity, a gear ring matched with the binding wire opening ring is arranged on the binding wire opening ring, an inner ratchet wheel which is arranged on an output shaft of a motor and is matched with the motor in an opposite direction is arranged, the inner ratchet wheel is in transmission fit with one end of a main shaft through a gear pair, a helical gear connected to the other end of the main shaft is in meshing transmission with a helical gear connected to an upper transverse shaft, the upper transverse shaft is in synchronous transmission with the lower transverse shaft, and a winding wheel is connected to the other end of the rotary shaft. The device inherits the action principle of manual operation, replaces manual operation, has improved labor efficiency. However, the above device is inconvenient to use because it is necessary to pull out the binding wire from the binding wire opening and bend and hook the T-shaped pin before use. After the binding wire is tightly bound, the binding wire is cut off by means of the self-hinge force of the binding wire, the cutting position of the binding wire is difficult to control, binding operation failure is easy to cause, and binding wire waste is caused.
Disclosure of Invention
In view of this, there is a need for an automatic steel bar binding machine, which solves the technical problems existing in the prior art that the steel bar binding machine is difficult to continuously operate, inconvenient to use, and easy to cause wire breakage and waste of wire.
The technical scheme adopted by the invention for solving the technical problems is as follows:
an automatic rebar tying machine comprising:
a part integration platform;
the wire binding box is arranged on the part integration platform and used for placing binding wires for binding steel bars;
the wire feeding mechanism comprises a wire feeding stud, and the wire feeding stud is arranged at the front end of the wire binding box and is used for sequentially conveying the binding wires close to the wire feeding stud downwards; the lower end of the lower wire stud is provided with a wire outlet which is positioned below the wire binding box;
the wire winding mechanism comprises a top screw rod and a circular reciprocating wire feeding assembly, the top screw rod is arranged below the wire outlet and can reciprocate back and forth, and a first wire hanging column is arranged at the end part of the top screw rod; the circular reciprocating wire feeding assembly comprises a major arc wire feeding ring, the wire feeding ring is arranged at the front end of the part integration platform, and one end of the wire feeding ring can rotate around the circle center of the wire feeding ring; a second wire hanging column is arranged at the end part of the wire feeding ring, can rotate to the position below the first wire hanging column, and can hang the binding wire on the first wire hanging column;
the wire gathering mechanism comprises a wire end wire gathering piece and a wire tail wire gathering piece, the wire end wire gathering piece is rotatably connected to the part integration platform and is far away from the wire outlet, a wire end hanging column is arranged on the wire end wire gathering piece, and the wire end hanging column can be used for hanging binding wires on the second wire hanging column; the wire tail wire gathering piece is rotatably connected to the part integration platform and is arranged close to the wire outlet, a wire tail hanging column is arranged on the wire tail wire gathering piece, and the wire tail hanging column and the wire end hanging column can be close to each other; and
the binding wire mechanism, the binding wire mechanism is including binding the silk vertebra, binding the silk vertebra set up in on the part integrated platform, and be located the silk end hold together the silk piece with between the silk tail hold together the silk piece, the tip of binding the silk vertebra sets up binding wire hinge post, binding wire hinge post can articulate the silk tail hang the post with the silk end hangs the wire of pricking on the post, and can wind the axis of binding the silk vertebra is rotatory.
Preferably, the wire feeding mechanism further comprises a wire feeding driving assembly, the wire feeding driving assembly comprises a driving speed reducer and a wire feeding driving gear, the wire feeding driving gear is arranged on the wire feeding stud, a wire feeding transmission gear is arranged at the output end of the driving speed reducer, and the wire feeding transmission gear is meshed with the wire feeding driving gear.
Preferably, the lower wire driving gear is horizontally arranged at the upper end of the lower wire stud, the driving reducer is installed on the part integration platform, the output end of the driving reducer is provided with a first output bevel gear, the lower wire driving gear is provided with a first connecting shaft, a first steering bevel gear is fixedly arranged on the first connecting shaft, and the first output bevel gear is meshed with the first steering bevel gear.
Preferably, the wire feeding mechanism further comprises a wire binding pullback assembly, wherein the wire binding pullback assembly comprises an eccentric connecting rod, two oppositely arranged supporting connecting rods and a supporting elastic piece; one end of the eccentric connecting rod is connected with the lower wire transmission gear, the connecting point is far away from the axis of the lower wire transmission gear, and the other end of the eccentric connecting rod is provided with a sliding shaft which can slide on the part integration platform in a reciprocating manner; one end of the support connecting rod is hinged with the sliding shaft, the other end of the support connecting rod is provided with a wire clamping tooth, the wire clamping tooth is arranged close to the inner wall of the wire binding box and used for clamping the binding wire between the wire clamping tooth and the inner wall of the wire binding box, and the wire clamping tooth can only rotate around the axis of the wire clamping tooth in a one-way manner; the support elastic part is arranged on the support connecting rod and can apply pressure perpendicular to the inner wall of the wire binding box to the support connecting rod.
Preferably, the wire feeding mechanism further comprises a wire feeding quantity adjusting assembly, the wire feeding quantity adjusting assembly comprises a driving rotating shaft, a driven rotating shaft and a switching sliding sleeve, the driving rotating shaft and the driven rotating shaft are arranged in parallel, one end of the driving rotating shaft is connected with the driving speed reducer, and one end of the driven rotating shaft is connected with the first output bevel gear; a single lower wire driving gear and a double lower wire driving gear are arranged on the driving rotating shaft in parallel; the switching sliding sleeve is sleeved on the driven rotating shaft, is bonded with the driven rotating shaft and can slide along the driven rotating shaft; one end of the switching sliding sleeve is provided with a single lower wire driven gear, the other end of the switching sliding sleeve is provided with double lower wire driven gears, the single lower wire driven gear can be meshed with the single lower wire driving gear, and the double lower wire driven gears can be meshed with the double lower wire driving gears.
Preferably, the circular reciprocating wire feeding assembly further comprises:
the arc-shaped guide rail is arranged on one side of the part integration platform, and the wire feeding ring is arranged in the arc-shaped guide rail and can slide along the arc-shaped guide rail in a reciprocating manner;
one end of the transmission arm is hinged with one end, far away from the second wire hanging column, of the wire feeding ring;
the wire feeding device comprises at least two connecting swing arms which are arranged in parallel, wherein one end of each connecting swing arm is hinged with the transmission arm, the other end of each connecting swing arm is hinged with the part integration platform, the hinged point of each connecting swing arm and the part integration platform is on the same straight line A with the circle center of the wire feeding ring, the hinged point of each connecting swing arm and the transmission arm is on the same straight line B with the hinged point of the transmission arm and the wire feeding ring, the straight line B is parallel to the straight line A, and the distance between the hinged point of each connecting swing arm and the transmission arm and the hinged point of the transmission arm and the wire feeding ring is equal to the distance between the hinged point of the connecting swing arm and the mounting seat and the circle center of the wire feeding ring; and
the circular ring driving assembly comprises a circular ring transmission gear and a circular ring driving rack, the circular ring driving rack is arranged below the part integration platform and can linearly reciprocate along the direction parallel to the straight line B, and the circular ring transmission gear is arranged on a hinge shaft connecting the swing arm and the part integration platform and is meshed with the circular ring driving rack;
a jackscrew driving rack is arranged on one side of the jackscrew and is parallel to the jackscrew;
the wire winding mechanism further comprises a wire winding driving assembly, the wire winding driving assembly comprises a top wire rod driving gear and a ring driving gear, the ring driving gear is coaxially arranged with the top wire rod driving gear, the ring driving gear is meshed with the ring driving gear, and the top wire rod driving gear is meshed with the top wire rod driving rack.
Preferably, the silk gathering mechanism further comprises:
the wire gathering driving sliding block is fixedly connected to one end, far away from the first wire hanging column, of the wire jacking rod and is perpendicular to the wire jacking rod, the first wire hanging column is arranged above one end, close to the wire jacking rod, of the wire gathering driving sliding block, and the second wire hanging column is arranged at the other end of the wire gathering driving sliding block;
one end of the silk tail silk gathering piece driving strip is hinged to the silk tail silk gathering piece, the other end of the silk tail silk gathering piece driving strip is provided with a first clamping groove, and the first clamping groove can be clamped on the first hanging column; a first guide chute is formed in the middle of the wire tail wire gathering piece driving strip, a first guide sliding column is arranged on the part integration platform, and the first guide chute is in sliding fit with the first guide sliding column; and
one end of the wire end wire gathering sheet driving strip is hinged to the wire end wire gathering sheet, the other end of the wire end wire gathering sheet driving strip is provided with a second clamping groove, and the second clamping groove can be clamped on the second hanging column; the middle part of the wire end wire gathering piece driving strip is provided with a second guide chute, the part integration platform is provided with a second guide sliding column, and the second guide chute is in sliding fit with the second guide sliding column.
Preferably, the wire binding vertebra comprises a conical head, a conical handle, a wire binding vertebra transmission gear and a wire withdrawing spring, the conical head is arranged at the front end of the conical handle, and the wire binding hinge column is arranged on the conical head; the front part of the taper shank is provided with a wire binding chute which is parallel to the taper shank; the rear part of the taper shank is provided with a wire withdrawing chute which is spiral and is communicated with the wire binding chute; the wire binding vertebra transmission gear is sleeved on the taper handle and is bonded with the wire binding chute or the wire withdrawing chute, and the taper handle can slide in the wire binding vertebra transmission gear; the wire withdrawing spring is sleeved on the outer side of the taper shank, one end of the wire withdrawing spring is fixedly connected with one end, away from the taper head, of the taper shank, and the other end of the wire withdrawing spring is provided with a compression block.
Preferably, the wire binding mechanism further comprises a wire binding driving assembly, the wire binding driving assembly comprises a wire binding driving rod, a wire binding driving gear and a wire binding buffering member, and the wire binding driving gear is arranged on the wire binding driving rod and is meshed with the wire binding vertebra transmission gear; bind the silk bolster including fixed tooth, buffering tooth and buffering spring, fixed tooth fixed mounting in bind on the silk drive gear, buffering tooth slide cup joint in bind the silk actuating lever outside, and can with fixed tooth bonding, buffering spring one end is connected buffering tooth, other end fixed connection bind the silk actuating lever, just the buffering spring can be right buffering tooth provides one time fixed tooth's pressure.
Preferably, the automatic steel bar binding machine further comprises a driving control mechanism, and the driving control mechanism comprises a reciprocating control assembly and a reciprocating driving assembly; the reciprocating control assembly comprises a forward bevel gear, a reverse bevel gear, a second steering bevel gear, a transmission spline bearing and a reciprocating switching piece, the forward bevel gear is fixedly connected to the output end of the driving speed reducer, and a first coupler is arranged on one side, away from the driving speed reducer, of the forward bevel gear; the reverse bevel gear is opposite to the forward bevel gear, and a second coupling is arranged at one side close to the forward bevel gear; the second steering bevel gear is meshed with the forward bevel gear and the reverse bevel gear respectively; the transmission spline bearing penetrates through the reverse bevel gear and is coaxial with the reverse bevel gear, a forward and reverse rotation switching gear is arranged on one side of the transmission spline bearing, which is far away from the reverse bevel gear, and a reciprocating driving worm is arranged at the end part of the transmission spline bearing; the reciprocating switching piece comprises a reciprocating switching sliding sleeve, a reciprocating switching driving deflector rod and a reciprocating switching driving lead screw, the reciprocating switching sliding sleeve is sleeved outside the transmission spline bearing and is bonded with the transmission spline bearing, the reciprocating switching sliding sleeve can slide along the transmission spline bearing, a third coupler and a fourth coupler are respectively arranged at two ends of the reciprocating switching sliding sleeve, the third coupler can be connected with the first coupler, and the fourth coupler can be connected with the second coupler; one end of the reciprocating switching driving deflector rod is connected with the reciprocating switching sliding sleeve through a bearing, the other end of the reciprocating switching driving deflector rod is connected with the reciprocating switching driving screw rod, one end of the reciprocating switching driving screw rod is provided with a screw rod driving gear, and the screw rod driving gear is meshed with the forward and reverse switching gear; the reciprocating driving assembly comprises a main driving worm wheel and a lower screw driving bevel gear, the main driving worm wheel is coaxially arranged with the lower screw driving bevel gear, the circular ring driving gear and the jackscrew rod driving gear, and the main driving worm wheel is meshed with the reciprocating driving worm; the input end of the driving rotating shaft is provided with a lower wire input bevel gear, the lower wire input bevel gear is a one-way bevel gear, and the lower wire driving bevel gear is meshed with the lower wire input bevel gear.
By adopting the technical scheme, the invention has the beneficial effects that: the part integration platform is provided with a wire binding box, a wire discharging mechanism, a wire winding mechanism, a wire collecting mechanism and a wire binding mechanism, broken binding wires for binding steel bars are bent into a U shape from the middle and are loaded into the wire binding box, and the middle parts of the broken binding wires are arranged between the inner wall of the wire binding box and the wire discharging studs in order. And driving the lower wire stud to rotate, and sequentially and downwards conveying the broken binding wires to the wire outlet. And the jackscrew rod positioned below the wire outlet moves forwards, and the broken binding wire is conveyed forwards to the movable end of the wire feeding ring by utilizing the first wire hanging column. The wire feeding ring rotates, the second wire hanging column drives the broken binding wire to surround the steel bar to be bound, then the wire end wire collecting piece is close to the wire tail wire collecting piece, and the U-shaped end and the wire tail end of the broken binding wire are close to and are folded through the wire end wire hanging column and the wire tail hanging column. The binding wire vertebra rotates, and the U-shaped end and the tail end of the broken binding wire are twisted through the binding wire hinge column, so that a circular binding wire process is completed. On one hand, when the automatic steel bar binding machine provided by the invention is used, only the wire feeding ring needs to be manually clamped at the position to be bound of a steel bar, and the automatic steel bar binding machine is started, so that one binding operation can be completed, the continuous operation can be realized, the use is convenient and fast, the operation efficiency is greatly improved, and the labor intensity is reduced. On the other hand, the automatic binding machine for the steel bars provided by the invention simulates the whole process of manually binding the steel bars, and realizes double-strand binding by using the broken binding wires matched with the steel bars to be bound, so that the waste of the binding wires is effectively reduced, the binding force is controllable, and the risk of breakage of the binding wires in the binding operation process is reduced.
Drawings
Fig. 1 is a schematic structural view of an automatic reinforcing bar binding machine according to an embodiment.
Fig. 2 is a top view of the automatic reinforcing bar binding machine according to an embodiment.
Fig. 3 is a schematic view of an internal structure of the automatic reinforcing bar binding machine according to an embodiment.
Fig. 4 is a schematic view of the initial state of the wire winding mechanism and the wire collecting mechanism in one embodiment.
Fig. 5 is a schematic view illustrating a use state of the lower thread amount adjusting assembly in an embodiment.
FIG. 6 is a schematic diagram of the reciprocating wire feed assembly in an embodiment.
Fig. 7 is a schematic view of the wire winding mechanism and the wire collecting mechanism in a using state in one embodiment.
FIG. 8 is a schematic view of the filament winding mechanism and the filament collecting mechanism in an embodiment.
Fig. 9 is a partially enlarged view of a portion a shown in fig. 3.
Fig. 10 is a schematic view of the internal structure of the automatic reinforcing bar binding machine according to an embodiment.
Fig. 11 is a schematic sectional view taken along line a-a in fig. 10.
Fig. 12 is a schematic diagram illustrating a critical state of the reciprocating switch in an embodiment.
Fig. 13 is a schematic view illustrating a use state of the reciprocation switching member in one embodiment.
FIG. 14 is a schematic diagram illustrating a usage status of the reciprocation control unit according to an embodiment.
Fig. 15 is a partially enlarged view of a portion B in fig. 4.
Fig. 16 is a schematic cross-sectional view taken along line B-B of fig. 10.
In the figure: the automatic steel bar binding machine 1, the part integration platform 10, the upper platform 11, the middle platform 12, the lower platform 13, the wire binding box 20, the lower wire part 21, the lower wire mechanism 30, the lower wire stud 31, the wire outlet 311, the lower wire driving assembly 32, the lower wire driving gear 321, the lower wire transmission gear 322, the first output bevel gear 323, the first connecting shaft 324, the first steering bevel gear 325, the wire binding pullback assembly 33, the eccentric connecting rod 331, the supporting connecting rod 332, the supporting elastic member 333, the sliding shaft 334, the long sliding slot 335, the wire clamping teeth 336, the lower wire number adjusting assembly 34, the driving rotating shaft 341, the single lower wire driving gear 3411, the double lower wire driving gears 3412, the driven rotating shaft 341342, the switching sliding sleeve 343, the single lower wire driven gear 3431, the double lower wire driven gears 3432, the manual operating gear 3433, the wire winding mechanism 40, the jackscrew rod 41, the first wire hanging column 411, the fixed sliding sleeve 412, the jackscrew rod guide column 4121, the part 34134121, the lower wire mechanism 30, the lower wire stud bolt 31, the eccentric rod back-to be connected to the wire, Rod 413, jackscrew guide groove 4131, jackscrew drive rack 414, circular reciprocating wire feeding component 42, wire feeding ring 421, second wire hanging column 4211, arc guide rail 422, sliding shaft 4221, transmission arm 423, connection swing arm 424, circular drive component 425, circular transmission gear 4251, circular drive rack 4252, wire winding drive component 43, jackscrew drive gear 431, circular transmission gear 432, wire gathering mechanism 50, wire end wire gathering piece 51, wire end hanging column 511, wire tail wire gathering piece 52, wire tail hanging column 521, wire gathering drive slider 53, first hanging column 531, second hanging column 532, wire tail wire gathering piece drive strip 54, first clamping groove 541, first guide chute 542, first guide sliding column 543, wire end wire gathering piece drive strip 55, second clamping groove 551, second guide chute 552, second guide sliding column 552, 553 wire binding mechanism 60, wire binding vertebra 61, wire binding hinge column, cone head, cone handle 61613, cone handle 611, 61613, wire binding chute 611, cone handle, The wire withdrawing chute 6132, the wire binding vertebra transmission gear 614, the wire withdrawing spring 615, the compression block 6151, the wire binding driving component 62, the wire binding driving rod 621, the wire binding driving gear 622, the wire binding buffer 623, the fixed teeth 6231, the buffer teeth 6232, the buffer spring 6233, the wire binding force adjuster 624, the adjusting screw 6241, the adjusting crank 6242, the adjusting connecting rod 6243, the adjusting slider 6244, the driving reducer 70, the driving control mechanism 80, the reciprocating control component 81, the forward rotation bevel gear 811, the first coupler 8111, the reverse rotation bevel gear 812, the second coupler 8121, the second steering bevel gear 813, the transmission spline bearing 814, the forward and reverse rotation switching gear 8141, the reciprocating driving worm 8142, the reciprocating switching component 815, the reciprocating switching sliding sleeve 8151, the reciprocating switching driving rod 8152, the reciprocating switching driving lead screw 8153, the third coupler 8154, the fourth coupler 8155, the lead screw driving gear 8156, the light slider 8157, the lead screw driving slider 8158, the lead screw 8151, the compression block 8151, the lead screw driving gear, the lead screw driving mechanism 8132, the lead screw driving mechanism 8121, the lead screw driving mechanism, the lead screw driving mechanism, the lead screw driving mechanism, the lead screw, and the lead screw, the lead screw driving mechanism, and the lead screw driving mechanism, the lead screw, and the lead screw driving mechanism, and the lead screw driving mechanism, the lead screw driving mechanism, the lead screw, the, A steering switch spring 8159, a reciprocating drive assembly 82, a main drive worm gear 821, a lower wire drive bevel gear 822 and a lower wire input bevel gear 823.
Detailed Description
The technical scheme and the technical effect of the invention are further elaborated in the following by combining the drawings of the invention.
Referring to fig. 1 to 3, an embodiment of the present invention provides an automatic steel bar binding machine 1, which includes a component integration platform 10, a wire binding box 20, a wire feeding mechanism 30, a wire winding mechanism 40, a wire collecting mechanism 50, and a wire binding mechanism 60. The wire binding box 20 is installed on the part integration platform 10 and used for placing binding wires for binding steel bars. For example, the component integration platform 10 includes an upper platform 11, a middle platform 12 and a lower platform 13 connected to each other. The wire binding box 20 is of a U-shaped semi-surrounding structure and is obliquely arranged on the middle layer platform 12, the front end of the wire binding box 20 is provided with a semicircular arc-shaped lower wire part 21, and the lower wire part 21 is close to one end of the part integration platform 10. The wire feeding mechanism 30 is integrally installed between the upper platform 11 and the middle platform 12, and the wire winding mechanism 40, the wire gathering mechanism 50 and the wire binding mechanism 60 are integrally installed on the lower platform.
The wire feeding mechanism 30 comprises a wire feeding stud 31, and the wire feeding stud 31 is arranged at the front end of the wire binding box 20 and is used for sequentially conveying the binding wires wound on the wire feeding stud 31 downwards; the lower end of the lower wire stud 31 is provided with a wire outlet 311, and the wire outlet 311 is positioned below the wire binding box 20. For example, the lower wire stud 31 has a plurality of fine threads, the binding wires are bent into a U shape and are arranged between the lower wire stud 31 and the inner wall of the lower wire portion 21 in order, the ends of the binding wires are arranged close to the inner wall of the binding box 20 and are clamped on the inner wall of the binding box 20, and the lower wire stud 31 rotates to sequentially feed the binding wires down to the wire outlet 311. The bottom of the lower wire stud 31 is the wire outlet 311, and the wire outlet 311 is lower than the bottom end of the wire binding box 20, that is, the wire outlet 311 is not wrapped by the wire binding box 20, so that the bottommost wire can be hooked by the top wire rod 41.
Referring to fig. 4, the wire winding mechanism 40 includes a top screw 41 and a circular reciprocating wire feeding assembly 42, the top screw 41 is disposed below the wire outlet 311 and can reciprocate back and forth, and a first wire hanging column 411 is disposed at an end of the top screw 41. The circular reciprocating wire feeding assembly 42 comprises a major arc wire feeding ring 421, the wire feeding ring 421 is disposed at the front end of the part integrating platform 10, and one end of the wire feeding ring 421 can rotate around the center of the circle of the wire feeding ring 421. The end of the wire feeding ring 421 is provided with a second wire hanging column 4211, and the second wire hanging column 4211 can rotate to the position below the first wire hanging column 411 and can hang the binding wire on the first wire hanging column 411. Specifically, the top screw rod 41 is disposed on the lower platform 13 and located on one side of the lower platform 13 close to the wire outlet 311, the first wire hanging column 411 is disposed at the front end of the top screw rod 41 and is provided with a forward wire hanging groove, and during the forward movement of the top screw rod 41, the first wire hanging column 411 hangs the wire tied at the wire outlet 311 and pushes the wire forward to the second wire hanging column 4211. In a preferred embodiment, in order to facilitate the second wire hanging column 4211 to receive the binding wire on the first wire hanging column 411, meanwhile, the binding wire has a tendency of downward rolling, the top screw rod 41 comprises a fixed sliding sleeve 412 and a rod body 413, the fixed sliding sleeve 412 is fixed on the lower platform 13, and is internally provided with a jackscrew guide column 4121, the rod body 413 is provided with a spiral jackscrew guide groove 4131, the top screw rod guide post 4121 is slidably connected to the top screw rod guide groove 4131, and during the forward or backward movement of the top screw rod 41, under the action of the top screw rod guide 4121, the rod body 413 rotates, on one hand, the end part of the binding wire is downward, so as to be convenient for hanging on the second wire hanging column 4211, on the other hand, the binding wires are driven to rotate to form a twist-shaped winding structure, thereby being more beneficial to improving the binding strength of the binding wires and reducing the wire breakage rate of the binding wires. Specifically, the wire feeding ring 421 is disposed at the front end of the lower platform 13, and in an initial state, one end of the wire feeding ring 421, where the second wire hanging column 4211 is disposed, is located at a final position of a movement track of the top screw rod 41, and after the second wire hanging column 4211 is hooked with a binding wire, the wire feeding ring 421 rotates to allow the binding wire to surround a steel bar to be bound.
The silk gathering mechanism 50 comprises a silk end silk gathering piece 51 and a silk tail silk gathering piece 52, the silk end silk gathering piece 51 is rotatably connected to the part integration platform 10 and is far away from the silk outlet 311, a silk end hanging column 511 is arranged on the silk end silk gathering piece 51, and the silk end hanging column 511 can be hung on the second silk hanging column 4211. The silk tail silk gathering piece 52 is rotatably connected to the part integration platform 10 and is close to the silk outlet 311, a silk tail hanging column 521 is arranged on the silk tail silk gathering piece 52, and the silk tail hanging column 521 and the silk end hanging column 511 can be close to each other. For example, the filament end gathering piece 51 and the filament tail gathering piece 52 are right-angle sliding plates, one end of each right-angle sliding plate is hinged to the lower platform 13, the other end of each right-angle sliding plate is provided with the filament end hanging column 511 and the filament tail hanging column 521, the filament end gathering piece 51 and the filament tail gathering piece 52 are driven, and the filament end hanging column 511 and the filament tail hanging column 521 can be close to or far away from each other. When the wire end hanging column 511 and the wire tail hanging column 521 are close to each other, the U-shaped end and the wire tail end of the binding wire are close to each other through the wire end hanging column and the wire tail hanging column, so that the binding wire is wound around the part to be bound of the reinforcing steel bar for one circle.
Wire binding mechanism 60 is including wire binding vertebra 61, wire binding vertebra 61 set up in on the part integrated platform 10, and be located wire end silk gathering piece 51 with between the silk tail silk gathering piece 52, wire binding vertebra 61's tip sets up wire binding hinge post 611, wire binding hinge post 611 can articulate wire tail hang post 521 with the wire end hangs the wire of pricking on the post 511, and can wind wire binding vertebra 61's axis is rotatory. For example, the binding wire hinge posts 611 are two hooks arranged oppositely, after the binding wire is folded by the wire end folding pieces 51 and the wire tail folding pieces 52, two ends of the binding wire are located between the binding wire hinge posts 611, the binding wire vertebra 61 is rotated, the reinforcing steel bar to be bound is taken as an acting point, and two ends of the binding wire are mutually hinged, so that the binding wire binds the reinforcing steel bar tightly.
On one hand, when the automatic steel bar binding machine 1 provided by the invention is used, only the wire feeding ring 421 needs to be manually clamped at the position to be bound of the steel bar, and the automatic steel bar binding machine 1 is started, so that one binding operation can be completed, the continuous operation can be realized, the use is convenient and fast, the operation efficiency is greatly improved, and the labor intensity is reduced. On the other hand, the automatic steel bar binding machine 1 provided by the invention simulates the whole process of manually binding steel bars, realizes double-strand binding by using broken binding wires matched with the steel bars to be bound, effectively reduces the waste of the binding wires, has controllable binding force and reduces the risk of breaking the binding wires in the binding operation process.
With continued reference to fig. 3, in an embodiment, the wire feeding mechanism 30 further includes a wire feeding driving assembly 32, the wire feeding driving assembly 32 includes a driving reducer 70 and a wire feeding driving gear 321, the wire feeding driving gear 321 is disposed on the wire feeding stud 31, an output end of the driving reducer 70 is provided with a wire feeding transmission gear 322, and the wire feeding transmission gear 322 is engaged with the wire feeding driving gear 321. For example, the driving reducer 70 is installed on the middle stage platform 12, the output end of the driving reducer 70 is connected to the lower wire transmission gear 322, the lower wire transmission gear 322 is directly driven by the driving reducer 70 to drive the lower wire driving gear 321 to rotate, so as to drive the lower wire stud 31 to rotate, and uniform wire feeding is realized.
Specifically, the lower wire driving gear 321 is horizontally arranged at the upper end of the lower wire stud 31, the driving reducer 70 is mounted on the part integration platform 10, the output end of the driving reducer is provided with a first output bevel gear 323, the lower wire driving gear 322 is provided with a first connecting shaft 324, a first steering bevel gear 325 is fixedly arranged on the first connecting shaft 324, and the first output bevel gear 323 is meshed with the first steering bevel gear 325. That is to say, the driving reducer 70 is installed on the middle stage platform 12, the output shaft of the driving reducer 70 is horizontally disposed, the end of the output shaft is provided with a first output bevel gear 323, the first output bevel gear 323 is meshed with the first steering bevel gear 325 to drive the first connecting shaft 324 to drive the lower wire transmission gear 322 to rotate, so as to drive the lower wire driving gear 321 to drive the lower wire stud 31 to rotate, and thus uniform wire feeding is achieved. On one hand, the wire feeding stud 31 can rotate at a slow speed by adjusting the transmission ratio of each gear, so that the uniformity and controllability of wire feeding are ensured. On the other hand, the installation space of parts can be saved, so that the automatic reinforcing steel bar binding machine 1 is miniaturized and lightened, and the labor intensity of a user is reduced.
With continued reference to fig. 2, in one embodiment, to ensure the uniformity of the thread feeding and prevent the front end of the binding thread from disengaging from the thread of the thread feeding stud 31, which causes thread feeding abnormality, the thread feeding mechanism 30 further includes a binding thread pulling back assembly 33, and the binding thread pulling back assembly 33 includes an eccentric link 331, two support links 332 and a support elastic member 333, which are oppositely disposed. One end of the eccentric link 331 is connected to the lower wire transmission gear 322, and a connection point is far away from the axis of the lower wire transmission gear 322, the other end of the eccentric link 331 is provided with a sliding shaft 334, and the sliding shaft 334 can slide on the part integration platform 10 in a reciprocating manner. For example, a long sliding groove 335 is formed in the upper deck 11, and the lower end of the sliding shaft 334 is in sliding fit with the long sliding groove 335, that is, the sliding shaft 334 can reciprocate in the long sliding groove 335. One end of the support connecting rod 332 is hinged to the sliding shaft 334, the other end of the support connecting rod is provided with a wire clamping tooth 336, the wire clamping tooth 336 is arranged close to the inner wall of the wire binding box 20 and used for clamping a binding wire between the wire clamping tooth 336 and the inner wall of the wire binding box 20, and the wire clamping tooth 336 can only rotate around the axis of the wire clamping tooth in a one-way mode. The support elastic member 333 is disposed on the support link 332 and is capable of applying a pressure perpendicular to the inner wall of the wire tying box 20 to the support link 332.
For example, the ends of the two support links 332 are sleeved outside the sliding shaft 334 and can rotate relative to the sliding shaft 334. The two support links 332 form a chevron shape such that the gripping tooth 336 is adjacent to the inner wall of the wire bonding box 20 and is pressed against the inner wall of the wire bonding box 20 by the pressure provided by the support spring 333. In the process of rotating the lower wire transmission gear 322, the eccentric connecting rod 331 is driven to move, so that the supporting connecting rod 332 reciprocates, and the wire clamping teeth 336 reciprocate along the inner wall of the wire binding box 20. When the support link 332 moves forward from the rear end, the wire clamping teeth 336 rotate forward, and when the support link 332 moves forward and backward, the wire clamping teeth 336 are clamped and fixed, so that the binding wire is tensioned by using the friction force between the wire clamping teeth 336 and the inner wall of the binding box 20, and the stability of the wire feeding stud 31 is ensured.
Preferably, the teeth 336 are provided with inclined inverted teeth, and the back sides of the inverted teeth contact the binding wire during rotation of the teeth 336, thereby reducing friction between the teeth 336 and the binding wire and preventing the binding wire from being pushed toward the front end of the binding box 20. When the wire clamping teeth 336 move from front to back, the inverted tooth ends of the wire clamping teeth 336 are in contact with the binding wire, so that the friction force between the binding wire and the binding wire is increased, the binding wire is tensioned, and the stability of the wire feeding stud 31 is further ensured.
Preferably, the supporting elastic member 333 is a torsion spring, which is sleeved on the sliding shaft 334 and has both ends connected to the supporting link 332, so that the supporting link 332 keeps moving close to the inner wall of the wire tying box 20. Meanwhile, the pressure between the latch teeth 336 and the inner wall of the wire binding box 20 may be adjusted by adjusting the magnitude of the elastic force of the supporting elastic member 333, thereby adjusting the frictional force between the latch teeth 336 and the wire binding.
Referring to fig. 3 and 5 together, in another preferred embodiment, the thread feeding mechanism 30 further includes a thread feeding amount adjusting assembly 34, the thread feeding amount adjusting assembly 34 includes a driving rotating shaft 341, a driven rotating shaft 342 and a switching sliding sleeve 343, the driving rotating shaft 341 is disposed parallel to the driven rotating shaft 342, one end of the driving rotating shaft 341 is connected to the driving reducer 70, and one end of the driven rotating shaft 342 is connected to the first output bevel gear 323. A single lower driving gear 3411 and a double lower driving gear 3412 are disposed in parallel on the driving rotation shaft 341. The switching sliding sleeve 343 is sleeved on the driven rotating shaft 342, is bonded with the driven rotating shaft 342, and can slide along the driven rotating shaft 342. One end of the switching sliding sleeve 343 is provided with a single lower driven gear 3431, and the other end is provided with a double lower driven gear 3432, the single lower driven gear 3431 can be engaged with the single lower driving gear 3411, and the double lower driven gear 3432 can be engaged with the double lower driving gear 3412. For example, a manual shift lever 3433 is further disposed on the switching sliding sleeve 343, and when only one binding wire is needed to complete the steel bar binding operation, the switching sliding sleeve 343 is shifted to engage the single lower wire driven gear 3431 with the single lower wire driving gear 3411, so that the lower wire stud 31 rotates one circle within one fixed stroke to complete the lower wire of one binding wire. When two binding wires are needed to be used for binding the steel bars, the switching sliding sleeve 343 is shifted to enable the double-lower-wire driven gear 3432 to be meshed with the double-lower-wire driving gear 3412, so that the lower-wire stud 31 rotates for two circles within a fixed stroke, and the lower wires of the two binding wires are completed.
Referring to fig. 4 and 6 together, in yet another embodiment, the circular reciprocating wire feed assembly 42 further comprises: the device comprises an arc-shaped guide rail 422, an actuator arm 423, at least two connecting swing arms 424 arranged in parallel and a circular ring driving assembly 425. The arc-shaped guide rail 422 is arranged on one side of the part integration platform 10, and the wire feeding ring 421 is installed in the arc-shaped guide rail 422 and can slide along the arc-shaped guide rail 422 in a reciprocating manner. For example, a plurality of sliding shafts 4221 are arranged on the arc-shaped guide rails 422, the sliding shafts 4221 are rotatably mounted between the arc-shaped guide rails 422, and the outer wall of the wire feeding ring 421 is in contact with the sliding shafts 4221 to realize reciprocating sliding. One end of the transmission arm 423 is hinged with one end of the wire feeding ring 421 away from the second wire hanging column 4211. One end of the connecting swing arm 424 is hinged to the transmission arm 423, the other end of the connecting swing arm 424 is hinged to the part integration platform 10, a hinge point of the connecting swing arm 424 and the part integration platform 10 is on the same straight line A with the circle center of the wire feeding ring 421, a hinge point of the connecting swing arm 424 and the transmission arm 423 is on the same straight line B with the hinge point of the transmission arm 423 and the wire feeding ring 421, the straight line B is parallel to the straight line A, and the distance between the hinge point of each connecting swing arm 424 and the transmission arm 423 and the hinge point of the transmission arm 423 and the wire feeding ring 421 is equal to the distance between the hinge point of the connecting swing arm 424 and the mounting seat and the circle center of the wire feeding ring 421. The circular ring driving assembly 425 comprises a circular ring transmission gear 4251 and a circular ring driving rack 4252, the circular ring driving rack 4252 is arranged below the part integration platform 10 and can perform linear reciprocating operation along a direction parallel to the straight line B, and the circular ring transmission gear 4251 is arranged on a hinge shaft connecting the swing arm 424 and the part integration platform 10 and is meshed with the circular ring driving rack 4252. The circular ring driving rack 4252 or the circular ring transmission gear 4251 is driven to reciprocate, so that the connecting swing arm 424 drives the transmission arm 423 to reciprocate, the wire feeding ring 421 reciprocates, and the binding wire is wound around the steel bars to be bound.
One side of the jacking rod 41 is provided with a jacking rod driving rack 414, and the jacking rod driving rack 414 is arranged in parallel with the jacking rod 41. The wire winding mechanism 40 further comprises a wire winding driving assembly 43, the wire winding driving assembly 43 comprises a top screw rod driving gear 431 and a ring driving gear 432, the ring driving gear 432 is coaxially arranged with the top screw rod driving gear 431, the ring driving gear 432 is meshed with the ring transmission gear 4251 or the ring driving rack 4252, and the top screw rod driving gear 431 is meshed with the top screw rod driving rack 414. That is, when the wire winding driving assembly 43 is driven to reciprocate, the lead screw driving gear 431 drives the lead screw 41 to reciprocate, so as to hang the output binding wire at the wire outlet 311, and send the binding wire to the second wire hanging column 4211 of the wire feeding ring 421. The circular ring driving gear 432 drives the wire feeding ring 421 to rotate in a reciprocating manner, so that the binding wires pass around the steel bars to be bound.
Referring to fig. 4, fig. 7 and fig. 8 together, further, the wire-gathering mechanism 50 further includes: a wire-gathering driving slide block 53, a wire-tail wire-gathering sheet driving strip 54 and a wire-end wire-gathering sheet driving strip 55. The wire gathering driving slider 53 is fixedly connected to one end, far away from the first wire hanging column 411, of the wire jacking rod 41 and is perpendicular to the wire jacking rod 41, the first wire hanging column 531 is arranged above one end, close to the wire jacking rod 41, of the wire gathering driving slider 53, and the second wire hanging column 532 is arranged at the other end of the wire gathering driving slider. One end of the silk tail silk gathering sheet driving strip 54 is hinged to the silk tail silk gathering sheet 52, the other end of the silk tail silk gathering sheet driving strip is provided with a first clamping groove 541, and the first clamping groove 541 can be clamped on the first hanging column 531. A first guide chute 542 is formed in the middle of the filament tail filament gathering sheet driving strip 54, a first guide sliding column 543 is arranged on the part integration platform 10, and the first guide chute 542 is in sliding fit with the first guide sliding column 543. One end of the silk end silk gathering piece driving strip 55 is hinged to the silk end silk gathering piece 51, the other end of the silk end silk gathering piece driving strip is provided with a second clamping groove 551, and the second clamping groove 551 can be clamped on the second hanging column 532; a second guide chute 552 is formed in the middle of the wire end wire gathering piece driving strip 55, a second guide sliding column 553 is arranged on the part integration platform 10, and the second guide chute 552 is in sliding fit with the second guide sliding column 553. In the reciprocating motion process of the top lead screw 41, the tail silk-gathering sheet driving strip 54 and the end silk-gathering sheet driving strip 55 can be driven to move forwards and backwards at the same time, so that the tail silk-gathering sheet 52 and the end silk-gathering sheet 51 rotate around respective hinge shafts, and reciprocating silk gathering is realized. In the process, when the top screw rod 41 is located at the lowest point of the motion track, the first clamping groove 541 is clamped to the first hanging column 531, the second clamping groove 551 is clamped to the second hanging column 532, and the tail wire-holding piece 52 and the wire-end wire-holding piece 51 are away from each other under the tensile force of the tail wire-holding piece driving strip 54 and the wire-end wire-holding piece driving strip 55. In the forward movement process of the top lead screw 41, the wire gathering driving slider 53 drives the tail wire gathering sheet driving strip 54 and the end wire gathering sheet driving strip 55 to move forward, so that the tail wire gathering sheet 52 and the end wire gathering sheet 51 rotate around respective hinge shafts and approach each other, and wire gathering is realized. When the top screw rod 41 moves to the middle point of the moving track, under the action of the first guide sliding column 543 and the second guide sliding column 553, the wire tail wire gathering sheet driving strip 54 and the wire end wire gathering sheet driving strip 55 deflect, so that the first clamping groove 541 is disengaged from the first hanging column 531, the second clamping groove 551 is disengaged from the second hanging column 532, one-time wire gathering is completed, the top screw rod 41 continues to move forwards, and the wire tail wire gathering sheet driving strip 54 and the wire end wire gathering sheet driving strip 55 keep still.
In an embodiment, the filament tail filament-gathering sheet driving strip 54 and the filament end filament-gathering sheet driving strip 55 may also be implemented by a crank connecting rod or a hinged swing arm, and the specific implementation process is not described in detail.
Referring to fig. 3, 9 and 10 together, in a preferred embodiment, in order to further improve the space utilization and to make the automatic reinforcing bar binding machine 1 compact and lightweight, the automatic reinforcing bar binding machine 1 further includes a driving control mechanism 80 to realize continuous operation by using one unidirectional motor. The driving control mechanism 80 includes a reciprocating control assembly 81 and a reciprocating driving assembly 82. The reciprocating control assembly 81 includes a forward bevel gear 811, a reverse bevel gear 812, a second steering bevel gear 813, a drive spline bearing 814, and a reciprocating switch 815. The forward rotation bevel gear 811 is fixedly connected to the output end of the drive reducer 70, and a first coupler 8111 is arranged on one side away from the drive reducer 70. The reverse rotation bevel gear 812 is disposed opposite to the forward rotation bevel gear 811, and a second coupling 8121 is disposed near one side of the forward rotation bevel gear 811. The second steering bevel gear 813 is engaged with the forward bevel gear 811 and the reverse bevel gear 812, respectively, such that the reverse bevel gear 812 and the forward bevel gear 811 rotate in opposite directions. The transmission spline bearing 814 penetrates through the reverse bevel gear 812 and is coaxial with the reverse bevel gear 812, a forward and reverse rotation switching gear 8141 is arranged on one side, away from the reverse bevel gear 812, of the transmission spline bearing 814, and a reciprocating driving worm 8142 is arranged at the end of the transmission spline bearing. The reciprocating switching member 815 comprises a reciprocating switching sliding sleeve 8151, a reciprocating switching driving rod 8152 and a reciprocating switching driving lead screw 8153, the reciprocating switching sliding sleeve 8151 is sleeved outside the transmission spline bearing 814 and is bonded with the transmission spline bearing 814, the reciprocating switching sliding sleeve 8151 can slide along the transmission spline bearing 814, a third coupler 8154 and a fourth coupler 8155 are respectively arranged at two ends of the reciprocating switching sliding sleeve 8151, the third coupler 8154 can be connected with the first coupler 8111, and the fourth coupler 8155 can be connected with the second coupler 8121. One end of the reciprocating switching driving rod 8152 is connected with the reciprocating switching sliding sleeve 8151 through a bearing, the other end of the reciprocating switching driving rod 8153 is connected with the reciprocating switching driving lead screw 8153, one end of the reciprocating switching driving lead screw 8153 is provided with a lead screw driving gear 8156, and the lead screw driving gear 8156 is meshed with the forward and reverse switching gear 8141.
Referring also to fig. 16, the reciprocating drive assembly 82 includes a main drive worm gear 821 and a lower wire drive bevel gear 822, the main drive worm gear 821 is coaxially disposed with the lower wire drive bevel gear 822, the ring drive gear 4251, and the jackscrew drive gear 431, and the main drive worm gear 821 is engaged with the reciprocating drive worm 8142. The input end of the driving rotating shaft 341 is provided with a lower wire input bevel gear 823, the lower wire input bevel gear 823 is a one-way bevel gear, and the lower wire driving bevel gear 822 is meshed with the lower wire input bevel gear 823.
For example, the third coupler 8154 and the first coupler 8111, the fourth coupler 8155 and the second coupler 8121 are electromagnets or plum couplings detachably connected. That is, the third coupling 8154 and the first coupling 8111, the fourth coupling 8155 and the second coupling 8121 can be quickly separated or combined.
Referring to fig. 10 and 11 together, in a preferred embodiment, the bottom of the reciprocating switch driving rod 8152 is fixedly connected to a hollow light slider 8157, and the light slider 8157 is sleeved on the reciprocating switch driving lead screw 8153 and can freely slide along a direction parallel to the reciprocating switch driving lead screw 8153. A lead screw driving slider 8158 is arranged inside the light slider 8157, and the lead screw driving slider 8158 is in transmission fit with the reciprocating switching driving lead screw 8153 and can be driven to move by the reciprocating switching driving lead screw 8153. The lead screw driving slider 8158 is connected with a steering switching spring 8159, one end of the steering switching spring 8159 is connected with the lead screw driving slider 8158, and the other end of the steering switching spring 8159 is connected with the side wall of the light slider 8157. The reciprocating switch driving lead screw 8153 rotates forwards to drive the lead screw driving slide 8158 to displace along the reciprocating switch driving lead screw 8153, the light slide 8157 keeps static, the steering switch spring 8159 is continuously compressed, when the lead screw driving slide 8158 moves to a position exceeding the connection position of the steering switch spring 8159 and the light slide 8157, the steering switch spring 8159 generates reverse elastic force, the lead screw driving slide 8158 is taken as a supporting point to quickly eject the light slide 8157 to the other side, and the light slide 8157 drives the reciprocating switch sliding sleeve 8151 to quickly move, so that the third coupler 8154 is quickly separated from or combined with the first coupler 8111, the fourth coupler 8155 and the second coupler 8121.
In the best implementation, the whole process from the wire feeding to the wire winding and then to the wire gathering can be completed in a set formation through the driving speed reducer 70 which runs in one direction. For easy understanding, please refer to fig. 3 to 16 together, the whole process of the automatic binding machine 1 from wire feeding to wire winding to wire gathering will be described in detail below according to different motion states.
Firstly, referring to fig. 3, 4, 9 to 11, the automatic reinforcing steel bar binding machine 1 is in an initial state:
the top screw rod 41 is located at the end point of the moving track, that is, the end of the top screw rod 41 is located at the foremost end of the parts integration platform 10. The opening of the wire feeding ring 421 faces the front end of the automatic steel bar binding machine 1, that is, one side of the second wire hanging column 4211 is located at the starting point of the running track and one side close to the top screw rod 41. The filament tail filament-collecting sheet 52 and the filament end filament-collecting sheet 51 are close to each other, that is, at the end point of the moving track. No binding wire exists at the wire outlet 311, and the binding wire exists at the first wire hanging column 411. The third coupling 8154 is connected to the first coupling 8111, and the lightweight slider 8157 is located at a side close to the first coupling 8111. The lead screw drive slide 8158 is located on a side adjacent to the second coupling 8121.
Referring to fig. 7, 8 and 12 to 14, the feeding and winding process and the feeding end state:
and starting the driving speed reducer 70 to enable the driving speed reducer to rotate in a single direction, and setting a rotation stroke, wherein in the rotation stroke, the automatic reinforcing steel bar binding machine 1 finishes the process from wire feeding to wire winding and then to wire gathering. After the driving reducer 70 is started, the driving reducer 70 drives the forward rotation bevel gear 811, and directly acts on the transmission spline bearing 814 through the third coupling 8154 and the first coupler 8111, the transmission spline bearing 814 drives the main driving worm wheel 821 to rotate through the reciprocating driving worm 8142, so that the lower wire stud 31 is driven to rotate through the lower wire driving bevel gear 822 and the lower wire input bevel gear 823, and the wire feeding is completed. Meanwhile, the main driving worm gear 821 drives the ring driving gear 4251 and the top lead screw driving gear 431 to rotate simultaneously through a shaft, the top lead screw 41 retracts to the starting point of the motion track, namely below the wire outlet 311, the wire feeding ring 421 drives the binding wire to move to the end point of the motion track through the second wire hanging column 4211, namely to be close to one side of the wire end wire gathering piece 51, in the process, the first clamping groove 541 is clamped with the first hanging column 531, the second clamping groove 551 is clamped with the second hanging column 532, and the wire end wire gathering piece 52 is far away from the wire end wire gathering piece 51.
At the same time, the forward/reverse rotation switching gear 8141 rotates the driving screw driving gear 8156, the counter bevel gear 812 and the second steering bevel gear 813 rotate idly, the reverse switching driving screw 8153 rotates, the screw driving slider 8158 starts to move to an end close to the first coupling 8111, and moves to a position where the screw driving slider 8158 exceeds the connection position of the steering switching spring 8159 and the light slider 8157, the light slider 8157 is rebounded to a side close to the second coupling 8121 by the reaction force of the steering switching spring 8159, the fourth coupling 8155 is coupled to the second coupling 8121, and the third coupling 8154 is disconnected from the first coupling 8111.
Thirdly, gathering process and gathering end state:
after the fourth coupling 8155 is combined with the second coupling 8121, the driving reducer 70 continues to rotate in the same direction, at this time, the power of the driving reducer 70 is transmitted to the reverse bevel gear 812 through the forward bevel gear 811 and the second steering bevel gear 813, and the motion direction is changed, and the reverse bevel gear 812 drives the transmission spline bearing 814 to rotate through the acting force of the fourth coupling 8155 and the second coupling 8121, so as to drive the reciprocating driving worm 8142 to drive the main driving worm wheel 821 to rotate in the reverse direction. At this time, the lower wire drive bevel gear 822 idles or stops, and the lower wire stud 31 remains stopped. The reciprocating driving worm 8142 drives the main driving worm wheel 821 to rotate reversely, the ring driving gear 4251 and the top lead screw driving gear 431 are driven to rotate reversely through a shaft, the top lead screw 41 moves forwards to the end point of the motion track, namely the foremost end of the part integration platform 10, and the lead screw feeding ring 421 returns to the starting point of the motion track, namely one side close to the lead screw gathering piece 52. In the process, the wire-gathering driving slider 53 drives the wire-tail wire-gathering sheet driving strip 54 and the wire-end wire-gathering sheet driving strip 55 to move forward, so that the wire-tail wire-gathering sheet 52 and the wire-end wire-gathering sheet 51 rotate around respective hinge shafts and approach each other, and wire gathering is realized. When the top screw rod 41 moves to the middle point of the moving track, under the action of the first guide sliding column 543 and the second guide sliding column 553, the wire tail wire gathering sheet driving strip 54 and the wire end wire gathering sheet driving strip 55 deflect, so that the first clamping groove 541 is disengaged from the first hanging column 531, the second clamping groove 551 is disengaged from the second hanging column 532, one-time wire gathering is completed, the top screw rod 41 continues to move forwards, and the wire tail wire gathering sheet driving strip 54 and the wire end wire gathering sheet driving strip 55 keep still.
At the same time, the switching drive lead screw 8153 rotates in the opposite direction, the lead screw drive slider 8158 starts to move to the end close to the second coupling 8121, and moves to the position where the lead screw drive slider 8158 exceeds the connection position of the steering switching spring 8159 and the light slider 8157, the light slider 8157 is rebounded to the side close to the first coupling 8111 by the reaction force of the steering switching spring 8159, the fourth coupling 8155 is disconnected from the second coupling 8121, and the third coupling 8154 is engaged with the first coupling 8111. The drive reducer 70 ends the forward rotation stroke.
The whole process of wire feeding, wire winding and wire gathering is completed in the above process, and after the process is finished, the binding wires are gathered and wound on the steel bars to be bound. The wire binding mechanism 60 starts to operate to complete one wire binding. After the wire binding is finished, the automatic steel bar binding machine 1 is in an initial state so as to continue to operate and finish the next wire binding. In the use, only need with send silk ring 421 place treat the ligature position back at the reinforcing bar, start drive reduction gear 70 can accomplish the reinforcement operation automatically, and convenient to use improves labor efficiency, reduces intensity of labour.
It should be noted that, when the automatic steel bar binding machine 1 is used for the first time, the above movement process is repeated, so that the binding wire is firstly conveyed to the end position of the running track of the top screw rod 41 by the top screw rod 41, and then the steel wire binding operation can be repeatedly performed.
Referring to fig. 15, in another embodiment, in order to facilitate quick wire withdrawal and prevent the wire binding from breaking due to excessive wire binding force, the wire binding vertebra 61 includes a conical head 612, a conical handle 613, a wire binding vertebra transmission gear 614 and a wire withdrawal spring 615, the conical head 612 is disposed at the front end of the conical handle 613, and the wire binding hinge column 611 is disposed on the conical head 613. A wire binding chute 6131 is formed in the front of the taper shank 613, and the wire binding chute 6131 is parallel to the taper shank 613. The rear part of the taper shank 613 is provided with a wire withdrawing chute 6132, and the wire withdrawing chute 6132 is spiral and is communicated with the wire binding chute 6131. The wire binding vertebra transmission gear 614 is sleeved on the taper shank 613 and is bonded with the wire binding chute 6131 or the wire withdrawing chute 6132, and the taper shank 613 can slide in the wire binding vertebra transmission gear 614. The wire withdrawing spring 615 is sleeved outside the taper shank 613, one end of the wire withdrawing spring is fixedly connected with one end of the taper shank 613, which is far away from the taper head 612, and the other end of the wire withdrawing spring is provided with a compression block 6151. The taper handle 613 is driven to rotate by the binding wire vertebra transmission gear 614, two ends of the binding wire are hinged by the binding wire hinge column 611 and are continuously fastened, and the taper handle continuously slides out forwards under the action of the binding wire hinge force. When the taper shank 613 extends forward, the wire withdrawing spring 615 is continuously compressed, and the taper shank 613 is finally bonded with the wire withdrawing chute 6132. After the wire binding is finished, the whole automatic binding machine 1 for the steel bars moves backwards, the taper shank 613 drives the taper head 612 to be recovered under the action of the restoring force of the wire withdrawing spring 615, and the taper shank 613 reversely rotates under the action of the wire withdrawing chute 6132 in the recovery process, so that the rapid wire withdrawing is realized. Meanwhile, the wire binding force is effectively controlled by the limitation of the maximum compressibility of the wire withdrawing spring 615, so that the wire breaking rate of the binding wire is effectively reduced.
Further, the wire binding mechanism 60 further comprises a wire binding driving assembly 62, the wire binding driving assembly 62 comprises a wire binding driving rod 621, a wire binding driving gear 622 and a wire binding buffering member 623, and the wire binding driving gear 622 is disposed on the wire binding driving rod 621 and is engaged with the wire binding vertebra transmission gear 614. The wire binding buffer member 623 comprises fixing teeth 6231, buffering teeth 6232 and buffering springs 6233, the fixing teeth 6231 are fixedly mounted on the wire binding driving gear 621, the buffering teeth 6232 are slidably sleeved on the outer side of the wire binding driving rod 621 and can be bonded with the fixing teeth 6231, one end of the buffering spring 6233 is connected with the buffering teeth 6232, the other end of the buffering tooth 6232 is fixedly connected with the wire binding driving rod 621, and the buffering spring 6233 can provide pressure to the buffering teeth 6232 for the fixing teeth 6231. The wire binding driving gear 622 is powered by the wire binding driving rod 621, and the wire binding vertebra transmission gear 614 is driven to rotate to perform wire binding. When the preset wire binding force is reached, the wire binding vertebra transmission gear 614 is difficult to rotate and reacts on the wire binding driving gear 622, at the moment, the fixed teeth 6231 are almost stuck, the buffer teeth 6232 compress the buffer spring 6233 under the reaction force, so that the fixed teeth 6231 are separated from the buffer teeth 6232, and the separated buffer teeth 6232 are clamped with the fixed teeth 6231 under the restoring force of the buffer spring 6233.
In a preferred embodiment, the binding wire driving assembly 62 further comprises a binding wire force adjusting member 624, the binding wire force adjusting member 624 comprises an adjusting screw 6241, an adjusting crank 6242, an adjusting connecting rod 6243 and an adjusting sliding block 6244, the adjusting screw 6241 is fixed on the component integrating platform 10, one end of the adjusting crank 6242 is hinged to the component integrating platform 10, the other end of the adjusting crank 6242 is hinged to the adjusting connecting rod 6243, the adjusting sliding block 6244 is sleeved on the binding wire driving rod 621 and is fixedly connected to one end of the buffering spring 6233 far away from the buffering tooth 6232, and the adjusting connecting rod 6243 is fixedly connected to the adjusting sliding block 6244. The end of the adjusting screw 6241 is fixedly connected to one side of the adjusting crank 6242. The adjusting crank 6242 is close to or far from the binding wire driving rod 621 by adjusting the tightness of the adjusting screw 6241, so that the position of the adjusting slider 6244 on the binding wire driving rod 621 is adjusted, the compression degree of the buffering spring 6233 is adjusted, and the binding wire force is further adjusted.
While the invention has been described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the invention.

Claims (10)

1. The utility model provides an automatic binding machine of reinforcing bar which characterized in that includes:
a part integration platform;
the wire binding box is arranged on the part integration platform and used for placing binding wires for binding steel bars;
the wire feeding mechanism comprises a wire feeding stud, and the wire feeding stud is arranged at the front end of the wire binding box and is used for sequentially conveying the binding wires close to the wire feeding stud downwards; the lower end of the lower wire stud is provided with a wire outlet which is positioned below the wire binding box;
the wire winding mechanism comprises a top screw rod and a circular reciprocating wire feeding assembly, the top screw rod is arranged below the wire outlet and can reciprocate back and forth, and a first wire hanging column is arranged at the end part of the top screw rod; the circular reciprocating wire feeding assembly comprises a major arc wire feeding ring, the wire feeding ring is arranged at the front end of the part integration platform, and one end of the wire feeding ring can rotate around the circle center of the wire feeding ring; a second wire hanging column is arranged at the end part of the wire feeding ring, can rotate to the position below the first wire hanging column, and can hang the binding wire on the first wire hanging column;
the wire gathering mechanism comprises a wire end wire gathering piece and a wire tail wire gathering piece, the wire end wire gathering piece is rotatably connected to the part integration platform and is far away from the wire outlet, a wire end hanging column is arranged on the wire end wire gathering piece, and the wire end hanging column can be used for hanging binding wires on the second wire hanging column; the wire tail wire gathering piece is rotatably connected to the part integration platform and is arranged close to the wire outlet, a wire tail hanging column is arranged on the wire tail wire gathering piece, and the wire tail hanging column and the wire end hanging column can be close to each other; and
the binding wire mechanism, the binding wire mechanism is including binding the silk vertebra, binding the silk vertebra set up in on the part integrated platform, and be located the silk end hold together the silk piece with between the silk tail hold together the silk piece, the tip of binding the silk vertebra sets up binding wire hinge post, binding wire hinge post can articulate the silk tail hang the post with the silk end hangs the wire of pricking on the post, and can wind the axis of binding the silk vertebra is rotatory.
2. The automatic steel bar binding machine according to claim 1, wherein the wire feeding mechanism further comprises a wire feeding driving assembly, the wire feeding driving assembly comprises a driving reducer and a wire feeding driving gear, the wire feeding driving gear is disposed on the wire feeding stud, a wire feeding transmission gear is disposed at an output end of the driving reducer, and the wire feeding transmission gear is engaged with the wire feeding driving gear.
3. The automatic steel bar binding machine according to claim 2, wherein the lower wire driving gear is horizontally disposed at an upper end of the lower wire stud, the driving reducer is mounted on the component integration platform, and the output end of the driving reducer is provided with a first output bevel gear, the lower wire driving gear has a first connecting shaft, a first steering bevel gear is fixedly disposed on the first connecting shaft, and the first output bevel gear is engaged with the first steering bevel gear.
4. The automatic reinforcing steel bar binding machine according to claim 2 or 3, wherein the wire feeding mechanism further comprises a wire tie-back assembly, the wire tie-back assembly comprising an eccentric link, two oppositely disposed support links and a support elastic member;
one end of the eccentric connecting rod is connected with the lower wire transmission gear, the connecting point is far away from the axis of the lower wire transmission gear, and the other end of the eccentric connecting rod is provided with a sliding shaft which can slide on the part integration platform in a reciprocating manner;
one end of the support connecting rod is hinged with the sliding shaft, the other end of the support connecting rod is provided with a wire clamping tooth, the wire clamping tooth is arranged close to the inner wall of the wire binding box and used for clamping the binding wire between the wire clamping tooth and the inner wall of the wire binding box, and the wire clamping tooth can only rotate around the axis of the wire clamping tooth in a one-way manner;
the support elastic part is arranged on the support connecting rod and can apply pressure perpendicular to the inner wall of the wire binding box to the support connecting rod.
5. The automatic steel bar binding machine according to claim 3, wherein the wire feeding mechanism further comprises a wire feeding amount adjusting assembly, the wire feeding amount adjusting assembly comprises a driving rotating shaft, a driven rotating shaft and a switching sliding sleeve, the driving rotating shaft and the driven rotating shaft are arranged in parallel, one end of the driving rotating shaft is connected with the driving reducer, and one end of the driven rotating shaft is connected with the first output bevel gear;
a single lower wire driving gear and a double lower wire driving gear are arranged on the driving rotating shaft in parallel;
the switching sliding sleeve is sleeved on the driven rotating shaft, is bonded with the driven rotating shaft and can slide along the driven rotating shaft; one end of the switching sliding sleeve is provided with a single lower wire driven gear, the other end of the switching sliding sleeve is provided with double lower wire driven gears, the single lower wire driven gear can be meshed with the single lower wire driving gear, and the double lower wire driven gears can be meshed with the double lower wire driving gears.
6. The automatic reinforcing bar binding machine according to claim 5,
the reciprocating wire feeding assembly of the circular ring further comprises:
the arc-shaped guide rail is arranged on one side of the part integration platform, and the wire feeding ring is arranged in the arc-shaped guide rail and can slide along the arc-shaped guide rail in a reciprocating manner;
one end of the transmission arm is hinged with one end, far away from the second wire hanging column, of the wire feeding ring;
the wire feeding device comprises at least two connecting swing arms which are arranged in parallel, wherein one end of each connecting swing arm is hinged with the transmission arm, the other end of each connecting swing arm is hinged with the part integration platform, the hinged point of each connecting swing arm and the part integration platform is on the same straight line A with the circle center of the wire feeding ring, the hinged point of each connecting swing arm and the transmission arm is on the same straight line B with the hinged point of the transmission arm and the wire feeding ring, the straight line B is parallel to the straight line A, and the distance between the hinged point of each connecting swing arm and the transmission arm and the hinged point of the transmission arm and the wire feeding ring is equal to the distance between the hinged point of the connecting swing arm and the mounting seat and the circle center of the wire feeding ring; and
the circular ring driving assembly comprises a circular ring transmission gear and a circular ring driving rack, the circular ring driving rack is arranged below the part integration platform and can linearly reciprocate along the direction parallel to the straight line B, and the circular ring transmission gear is arranged on a hinge shaft connecting the swing arm and the part integration platform and is meshed with the circular ring driving rack;
a jackscrew driving rack is arranged on one side of the jackscrew and is parallel to the jackscrew;
the wire winding mechanism further comprises a wire winding driving assembly, the wire winding driving assembly comprises a top wire rod driving gear and a ring driving gear, the ring driving gear is coaxially arranged with the top wire rod driving gear, the ring driving gear is meshed with the ring driving gear, and the top wire rod driving gear is meshed with the top wire rod driving rack.
7. The automatic rebar tying machine according to claim 6, wherein the wire gathering mechanism further comprises:
the wire gathering driving sliding block is fixedly connected to one end, far away from the first wire hanging column, of the wire jacking rod and is perpendicular to the wire jacking rod, the first wire hanging column is arranged above one end, close to the wire jacking rod, of the wire gathering driving sliding block, and the second wire hanging column is arranged at the other end of the wire gathering driving sliding block;
one end of the silk tail silk gathering piece driving strip is hinged to the silk tail silk gathering piece, the other end of the silk tail silk gathering piece driving strip is provided with a first clamping groove, and the first clamping groove can be clamped on the first hanging column; a first guide chute is formed in the middle of the wire tail wire gathering piece driving strip, a first guide sliding column is arranged on the part integration platform, and the first guide chute is in sliding fit with the first guide sliding column; and
one end of the wire end wire gathering sheet driving strip is hinged to the wire end wire gathering sheet, the other end of the wire end wire gathering sheet driving strip is provided with a second clamping groove, and the second clamping groove can be clamped on the second hanging column; the middle part of the wire end wire gathering piece driving strip is provided with a second guide chute, the part integration platform is provided with a second guide sliding column, and the second guide chute is in sliding fit with the second guide sliding column.
8. The automatic steel bar binding machine according to claim 1, wherein the wire binding vertebra comprises a conical head, a conical handle, a wire binding vertebra transmission gear and a wire withdrawing spring, the conical head is arranged at the front end of the conical handle, and the conical head is provided with the wire binding hinge pillar; the front part of the taper shank is provided with a wire binding chute which is parallel to the taper shank; the rear part of the taper shank is provided with a wire withdrawing chute which is spiral and is communicated with the wire binding chute; the wire binding vertebra transmission gear is sleeved on the taper handle and is bonded with the wire binding chute or the wire withdrawing chute, and the taper handle can slide in the wire binding vertebra transmission gear; the wire withdrawing spring is sleeved on the outer side of the taper shank, one end of the wire withdrawing spring is fixedly connected with one end, away from the taper head, of the taper shank, and the other end of the wire withdrawing spring is provided with a compression block.
9. The automatic steel bar binding machine according to claim 8, wherein the wire binding mechanism further comprises a wire binding driving assembly, the wire binding driving assembly comprises a wire binding driving rod, a wire binding driving gear and a wire binding buffer member, and the wire binding driving gear is arranged on the wire binding driving rod and is meshed with the wire binding vertebra transmission gear; bind the silk bolster including fixed tooth, buffering tooth and buffering spring, fixed tooth fixed mounting in bind on the silk drive gear, buffering tooth slide cup joint in bind the silk actuating lever outside, and can with fixed tooth bonding, buffering spring one end is connected buffering tooth, other end fixed connection bind the silk actuating lever, just the buffering spring can be right buffering tooth provides one time fixed tooth's pressure.
10. The automatic rebar tying machine according to claim 7, further comprising a drive control mechanism, wherein the drive control mechanism includes a reciprocating control assembly and a reciprocating drive assembly;
the reciprocating control assembly comprises a forward bevel gear, a reverse bevel gear, a second steering bevel gear, a transmission spline bearing and a reciprocating switching piece, the forward bevel gear is fixedly connected to the output end of the driving speed reducer, and a first coupler is arranged on one side, away from the driving speed reducer, of the forward bevel gear; the reverse bevel gear is opposite to the forward bevel gear, and a second coupling is arranged at one side close to the forward bevel gear; the second steering bevel gear is meshed with the forward bevel gear and the reverse bevel gear respectively; the transmission spline bearing penetrates through the reverse bevel gear and is coaxial with the reverse bevel gear, a forward and reverse rotation switching gear is arranged on one side of the transmission spline bearing, which is far away from the reverse bevel gear, and a reciprocating driving worm is arranged at the end part of the transmission spline bearing; the reciprocating switching piece comprises a reciprocating switching sliding sleeve, a reciprocating switching driving deflector rod and a reciprocating switching driving lead screw, the reciprocating switching sliding sleeve is sleeved outside the transmission spline bearing and is bonded with the transmission spline bearing, the reciprocating switching sliding sleeve can slide along the transmission spline bearing, a third coupler and a fourth coupler are respectively arranged at two ends of the reciprocating switching sliding sleeve, the third coupler can be connected with the first coupler, and the fourth coupler can be connected with the second coupler; one end of the reciprocating switching driving deflector rod is connected with the reciprocating switching sliding sleeve through a bearing, the other end of the reciprocating switching driving deflector rod is connected with the reciprocating switching driving screw rod, one end of the reciprocating switching driving screw rod is provided with a screw rod driving gear, and the screw rod driving gear is meshed with the forward and reverse switching gear;
the reciprocating driving assembly comprises a main driving worm wheel and a lower screw driving bevel gear, the main driving worm wheel is coaxially arranged with the lower screw driving bevel gear, the circular ring driving gear and the jackscrew rod driving gear, and the main driving worm wheel is meshed with the reciprocating driving worm;
the input end of the driving rotating shaft is provided with a lower wire input bevel gear, the lower wire input bevel gear is a one-way bevel gear, and the lower wire driving bevel gear is meshed with the lower wire input bevel gear.
CN202010295080.3A 2020-04-15 2020-04-15 Automatic binding machine for reinforcing steel bars Pending CN113719132A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010295080.3A CN113719132A (en) 2020-04-15 2020-04-15 Automatic binding machine for reinforcing steel bars

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202010295080.3A CN113719132A (en) 2020-04-15 2020-04-15 Automatic binding machine for reinforcing steel bars

Publications (1)

Publication Number Publication Date
CN113719132A true CN113719132A (en) 2021-11-30

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202010295080.3A Pending CN113719132A (en) 2020-04-15 2020-04-15 Automatic binding machine for reinforcing steel bars

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Country Link
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115324358A (en) * 2022-08-30 2022-11-11 上海大学 Reinforcing steel bar binding machine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115324358A (en) * 2022-08-30 2022-11-11 上海大学 Reinforcing steel bar binding machine
CN115324358B (en) * 2022-08-30 2024-04-26 上海大学 Reinforcing steel bar binding machine

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