CN113703408A - Control method of plate coating production line and production line - Google Patents
Control method of plate coating production line and production line Download PDFInfo
- Publication number
- CN113703408A CN113703408A CN202111000576.4A CN202111000576A CN113703408A CN 113703408 A CN113703408 A CN 113703408A CN 202111000576 A CN202111000576 A CN 202111000576A CN 113703408 A CN113703408 A CN 113703408A
- Authority
- CN
- China
- Prior art keywords
- production line
- coating
- product
- processed
- curing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 290
- 238000000576 coating method Methods 0.000 title claims abstract description 156
- 239000011248 coating agent Substances 0.000 title claims abstract description 143
- 238000000034 method Methods 0.000 title claims abstract description 103
- 238000007761 roller coating Methods 0.000 claims abstract description 80
- 238000003860 storage Methods 0.000 claims description 23
- 239000000463 material Substances 0.000 claims description 7
- 230000005540 biological transmission Effects 0.000 claims description 6
- 239000004576 sand Substances 0.000 claims description 4
- 238000010924 continuous production Methods 0.000 abstract description 8
- 238000012544 monitoring process Methods 0.000 description 12
- 238000005096 rolling process Methods 0.000 description 6
- 239000000758 substrate Substances 0.000 description 6
- 239000003973 paint Substances 0.000 description 5
- 238000007689 inspection Methods 0.000 description 4
- 238000001035 drying Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 239000010410 layer Substances 0.000 description 3
- 238000005498 polishing Methods 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 238000012372 quality testing Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 239000011247 coating layer Substances 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 238000007517 polishing process Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Images
Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
- G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by quality surveillance of production
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/31—From computer integrated manufacturing till monitoring
- G05B2219/31302—Verify id data and reread, rewrite or alarm on fault
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention relates to the technical field of integral plate production, in particular to a plate coating production line control method and a plate coating production line. The plate coating production line control method comprises the following steps: acquiring information of a product to be processed on a production line; if the product is a first product, the first production line starts to work, meanwhile, the product to be processed enters the first production line, and a first roller coating curing process, a sanding process and a second roller coating curing process are sequentially completed; if the product is a second product, the second production line starts to work, meanwhile, the product to be processed enters the second production line, and a third roller coating curing procedure is sequentially completed for multiple times; and finishing surface coating of the product to be processed after the product to be processed passes through the first production line or the second production line. After the plate finishes the process on the preposed production line, the products on the preposed production line can be directly conveyed to an appointed production line according to the types of the products to be processed, and the non-stop automatic continuous production of different types of plate products on one production line is realized.
Description
Technical Field
The invention relates to the technical field of integral plate production, in particular to a plate coating production line control method and a plate coating production line.
Background
The processing process of the board for building or furniture, such as wood board and gypsum board, usually can be coated with a film on the surface of the board, the surface of the board can be pasted with the film to improve the performance of the board, such as moisture resistance, water resistance, fire resistance, flame retardance, high temperature resistance, deformation resistance and the like, and the board can be more attractive and has appreciation value.
The complex and complicated coating production process of the plate leads to difficulty in completely realizing automatic production, and a plurality of operations need to be completed by manual assistance, which means that the coating process needs to stop the production line for many times for manual intervention, and continuous production cannot be realized, thus causing the defects of long production period, high production cost and low production efficiency of the plate.
Disclosure of Invention
Therefore, the technical problem to be solved by the present invention is to overcome the defect of low efficiency of the plate coating production process in the prior art, and to provide a plate coating production line control method and a plate coating production line.
In order to solve the technical problem, the invention provides a control method of a plate coating production line, which comprises the following steps:
acquiring information of a product to be processed on a production line;
if the product is a first product, the first production line starts to work, meanwhile, the product to be processed enters the first production line, and a first roller coating curing process, a sanding process and a second roller coating curing process are sequentially completed;
if the product is a second product, the second production line starts to work, meanwhile, the product to be processed enters the second production line, and a third roller coating curing procedure is sequentially completed for multiple times;
and finishing surface coating of the product to be processed after the product to be processed passes through the first production line or the second production line.
Optionally, the method further comprises: judging the type of the first product, and if the type of the first product is the first type, performing a roll coating process by using a double-roll coating machine in both the first roll coating curing process and the second roll coating curing process; and if the second type is adopted, the roller coating process is carried out by adopting a single roller coating machine in the first roller coating curing process and the second roller coating curing process.
Optionally, at least two sanding machines are installed in the sanding area, one of the sanding machines in the sanding area is controlled to work until the preset working condition is reached, the sanding machine is controlled to stop, and the other sanding machine is controlled to start working.
Optionally, when the first production line or the second production line works, controlling a storage machine at the tail end of the working production line to collect the products to be processed; and judging whether the material storage machine reaches a preset state, and if so, controlling the material storage machine at the tail end of another production line to collect the products to be processed.
Optionally, before the product to be processed enters the first production line or the second production line, the method further includes: and controlling the product to be processed to enter a preposed production line, and completing the printing process and the pre-coating process in sequence.
Optionally, the second roll coating curing process comprises a second roll coating process, a leveling process and a second curing process.
Optionally, the curing time of the plate to be processed in the last third roller coating curing procedure is controlled to be longer than the curing time of the plate to be processed in other third roller coating curing procedures.
The invention also provides a plate coating production line, and the control method of the plate coating production line, which is applied by the invention, comprises the following steps:
the first production line is sequentially provided with a first feeding area, a first roller coating curing area, a sand light area and a second roller coating curing area along the conveying direction of a product to be processed;
the second production line is sequentially provided with a second feeding area and a plurality of groups of third roller coating curing areas along the conveying direction of the product to be processed;
the front production line is respectively connected with the first feeding area and the second feeding area, and a first identification module is installed on the front production line to identify the product to be processed and control the product to be processed to enter the first feeding area or the second feeding area.
Optionally, a single-roll coating machine and a double-roll coating machine are installed on the first roll coating curing area and the second roll coating curing area, and a second identification module is installed on the pre-production line to identify the type of the product to be processed and control the single-roll coating machine or the double-roll coating machine on the first roll coating curing area and the second roll coating curing area to work.
Optionally, the sanding zone comprises at least two sanders arranged in sequence.
Optionally, the one end that leading production line was kept away from to the second production line and the one end parallel and level that leading production line was kept away from to the first production line, and the one end that leading production line was kept away from to first production line and/or second production line is provided with the magazine.
Optionally, the front production line is a printing production line, and the printing area and the pre-coating area are sequentially arranged along the transmission direction of the product to be processed.
Optionally, the second roll-coating curing zone comprises a second roll-coating zone, a leveling zone and a second curing zone arranged in sequence.
Optionally, the third roll coating curing zone comprises roll coating machines and ultraviolet curing machines, and the number of the lamp tubes of the ultraviolet curing machines on the group of the third roll coating curing zones at the tail end is greater than that of the ultraviolet curing machines on the third roll coating curing zones at other positions.
The technical scheme of the invention has the following advantages:
1. the invention provides a control method of a plate coating production line, which comprises the following steps: acquiring information of a product to be processed on a production line; if the product is a first product, the first production line starts to work, meanwhile, the product to be processed enters the first production line, and a first roller coating curing process, a sanding process and a second roller coating curing process are sequentially completed; if the product is a second product, the second production line starts to work, meanwhile, the product to be processed enters the second production line, and a third roller coating curing procedure is sequentially completed for multiple times; and finishing surface coating of the product to be processed after the product to be processed passes through the first production line or the second production line. After the plate finishes the process on the preposed production line, the product is controlled to enter the first production line or the second production line according to the type of the product to be processed, the next coating process is carried out, the product to be processed is not required to be judged manually, and the product on the preposed production line is carried to an appointed production line, so that the non-stop automatic continuous production of different types of plate products on one production line is realized, the production efficiency in the plate production process can be greatly improved, the production period is shortened, and the production cost is reduced.
2. The plate coating production line control method provided by the invention further comprises the following steps: judging the type of the first product, and if the type of the first product is the first type, performing a roll coating process by using a double-roll coating machine in both the first roll coating curing process and the second roll coating curing process; and if the second type is adopted, the roller coating process is carried out by adopting a single roller coating machine in the first roller coating curing process and the second roller coating curing process. By controlling the work of different single-roller coating machines and double-roller coating machines arranged on the same production line, different types of products can be produced on the same production line, the types of the products to be processed do not need to be judged manually and are carried to a specified production line, and the non-stop automatic continuous production of the same type of different types of plate products on the same production line is realized.
4. The invention provides a plate coating production line, which comprises: the first production line is sequentially provided with a first feeding area, a first roller coating curing area, a sand light area and a second roller coating curing area along the conveying direction of a product to be processed; the second production line is sequentially provided with a second feeding area and a plurality of groups of third roller coating curing areas along the conveying direction of the product to be processed; the front production line is respectively connected with the first feeding area and the second feeding area, and a first identification module is installed on the front production line to identify the product to be processed and control the product to be processed to enter the first feeding area or the second feeding area. Through producing line first and producing line with the second and being connected with leading production line jointly, after leading process was accomplished to the product, according to the kind of the product of treating processing that first identification module discerned, produce the line and drive and treat that the processing product enters into on first production line or second production line, first production line is used for coating the wallboard, and the second is produced the line and is used for coating the floor. Because the wallboard has higher requirements for the flatness of the outer surface, a sanding area is arranged between a first roller coating curing area and a second roller coating curing area on a first production line, the surface of the wallboard after the first roller coating curing is finished is sanded, the roughness of the surface of the wallboard is promoted in advance, the total surface area of a paint surface is increased, after the second roller coating curing is carried out, the coated paint can cover and tightly connect the outer surface of the wallboard, and the flatness of the surface of the wallboard is promoted while the connection stability of the paint surface is promoted. Because the floor has higher requirement on the wear resistance of the floor, a plurality of groups of third roller coating curing areas are arranged on the second production line to coat the surface of the floor for a plurality of times so as to improve the wear resistance of the bottom surface. After the plate finishes the process on the preposed production line, the product is controlled to directly enter the first production line or the second production line according to the type of the product to be processed of the first identification module, the next coating process is carried out, the manual judgment on the type of the product to be processed is not needed, and the product on the preposed production line is carried to an appointed production line, so that the non-stop automatic continuous production of different types of plate products on one production line is realized, the production efficiency in the plate production process can be greatly improved, the production period is shortened, and the production cost is reduced.
5. According to the plate coating production line provided by the invention, the single-roller coating machine and the double-roller coating machine are respectively arranged on the first roller coating curing area and the second roller coating curing area, and the second identification module is arranged on the preposed production line so as to identify the type of a product to be processed and control the single-roller coating machine or the double-roller coating machine on the first roller coating curing area and the second roller coating curing area to work. The wall board has a display function, the wall boards with the same patterns are further divided into a bright type and a matte type, according to the type of the product to be processed identified on the second identification module, if the wall board is a bright wall board, the double-roller coating machine is controlled to work, the roller of the single-roller coating machine is controlled to lift up and stop, the paint amount for coating the product by the double-roller coating machine is small, the roughness is small, and the wall board has a bright effect; if the wallboard is a matte wallboard, the single-roller coating machine is controlled to work, the rollers of the double-roller coating machine are controlled to lift up and stop, and the amount of paint coated on the product by the single-roller coating machine is large, the roughness is large, so that the wallboard presents a matte effect. Different single-roller coating machines and different double-roller coating machines are arranged on the same production line, after the types of products to be processed are identified by the second identification module, the single-roller coating machines or the double-roller coating machines are controlled to work, so that products of different types can be produced on the same production line, the types of the products to be processed are not required to be manually judged and carried to a specified production line, and non-stop automatic continuous production of plate products of the same type and different types on the same production line is realized.
6. According to the plate coating production line provided by the invention, the sanding area comprises at least two sanding machines which are sequentially arranged. When the sanding machine works, an abrasive belt on the sanding machine continuously rubs products on a production line, after the sanding machine works for a period of time, the products passing through the sanding machine can not meet the requirements any more due to serious abrasive belt abrasion, at the moment, the sanding machine needs to be stopped and the abrasive belt needs to be replaced, when a certain area on the production line stops running, the whole production line needs to be stopped together, and the production efficiency is seriously influenced. This application is through setting up two at least sanding machines, when production line operation, controls one of them sanding machine work, when the abrasive band on this sanding machine needs to be changed, controls another sanding machine and begins to move and work, shuts down and changes the abrasive band through letting the sanding machine that needs to change the abrasive band, through the switching between many sanding machines, has realized not changing the abrasive band of sanding machine under the circumstances that the machine was not stopped at whole production line.
7. According to the plate coating production line provided by the invention, one end of the second production line, which is far away from the front production line, is flush with one end of the first production line, which is far away from the front production line, and a material storage area is arranged at one end of the first production line and/or one end of the second production line, which is far away from the front production line. The unloading end that produces line and second with first production line is flat and level to be set up, will first produce the line and the cooperation of the storage area of second production line is used, when the storage machine in the storage area of first production line is full or when breaking down, the storage machine that the second produced on the line moves to the last end of first production line and collects the storage transport to the product that gets off from first production line to deal with emergency, can avoid first production line and second to produce the line because the storage area emergence accident leads to whole production line to shut down when moving.
8. According to the plate coating production line provided by the invention, the second roller coating curing area comprises a second roller coating curing area, a leveling area and a second curing area which are sequentially arranged. And a leveling area is arranged in a second roll coating curing area of the first production line, and the wallboard is cured after a leveling process is carried out after roll coating, so that the flatness of the surface of the wallboard is increased.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
Fig. 1 is a schematic view of a board coating line provided in a first embodiment of the present invention.
Fig. 2 is a schematic view of a first roll-on curing zone provided in a first embodiment of the present invention.
Fig. 3 is a schematic view of a sanding area provided in a first embodiment of the present invention.
Description of reference numerals: 1. a first production line; 2. a second production line; 3. a front production line; 4. a first feeding area; 5. a first roll-coating zone; 6. a first curing zone; 7. a sand light area; 8. a second roll-coating zone; 9. a leveling zone; 10. a second curing zone; 11. a second feeding area; 12. a third roll-coating zone; 13. a third curing zone; 14. a material storage area; 15. transversely moving the belt conveyor; 16. a polishing zone; 17. a drying tunnel area; 18. rolling and coating the substrate in a curing area; 19. a printing area; 20. a pre-coating zone; 21. a sanding machine; 22. a dust remover; 23. a single roll roller coater; 24. a double-roll coater; 25. provided is a power roller machine.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
In addition, the technical features involved in the different embodiments of the present invention described below may be combined with each other as long as they do not conflict with each other.
Example 1
As shown in fig. 1 to 3, a board coating line provided in this embodiment includes: a first production line 1 and a second production line 2 are used for producing the floor that are used for producing the wallboard of parallel arrangement, still are provided with the leading production line 3 that is used for printing the process before first production line 1 and second production line 2. The preposed production line 3 is parallel to the first production line 1, the transmission direction of the product on the preposed production line 3 is opposite to that of the product on the first production line 1, and the transmission direction of the product on the first production line 1 or the second production line 2 is the same. The product to be processed is transmitted on the front production line 3, the first production line 1 or the second production line 2 through the power transmission roller.
A first feeding area 4, a first roller coating curing area, a sanding area 7 and a second roller coating curing area are sequentially arranged on the first production line 1 along the conveying direction of the product to be processed. Specifically, on the first production line 1, the first roll coating curing zone includes a first roll coating zone 5 and a first curing zone 6 which are sequentially arranged, a single roll coating machine 23 and a double roll coating machine 24 are sequentially arranged in the first roll coating zone 5, and a six-lamp ultraviolet curing machine is installed in the first curing zone 6. Two sanding machines 21 which are arranged in sequence are arranged in the sanding area 7, and an ash removing machine 22 is arranged behind the next sanding machine 21 so as to clean dust on the plate after the sanding process. The second roll coating curing area comprises a second roll coating area 8, a leveling area 9 and a second curing area 10 which are arranged in sequence. A single-roll coating machine 23 and a double-roll coating machine 24 are sequentially arranged in the second roll coating area 8, a plurality of heating leveling machines are continuously arranged in the leveling area 9, and an eight-lamp ultraviolet curing machine is arranged in the second curing area 10.
And a second feeding area 11 and six groups of third roller coating curing areas are sequentially arranged on the second production line 2 along the conveying direction of the product to be processed. The one end that leading product line 3 was kept away from to second production line 2 and the one end parallel and level that leading product line 3 was kept away from to first production line 1, and first production line 1 and second are produced the one end that line 3 was kept away from to leading and all are provided with storage area 14. The third roll coating curing area comprises roll coating machines and ultraviolet curing machines, and the number of the lamp tubes of the ultraviolet curing machines on the third roll coating curing area at the tail end is more than that of the lamp tubes of the ultraviolet curing machines on the third roll coating curing area at other positions. Specifically, on the second production line 2, the third roll coating curing zone includes a third roll coating zone 12 and a third curing zone 13, one single roll coating machine 23 is respectively installed in six groups of the third roll coating zones 12, four ultraviolet curing machines are installed in the first five groups of the third curing zones 13, one eight ultraviolet curing machine is installed in the last group of the third curing zones 13, the third curing zone 13 is not aligned with the second curing zone 10, and the length of the second production line 2 is supplemented to be consistent with the length of the first production line 1 by additionally arranging a section of driving roller behind the third curing zone 13. A multilayer storage machine is respectively arranged in the storage area 14 at the tail end of the first production line 1 and the storage area 14 at the tail end of the second production line 2, and the positions of the two multilayer storage machines can be adjusted to be aligned with the first production line 1 or the second production line 2 through movement perpendicular to the extending direction of the first production line 1, so that products on the first production line 1 or the second production line 2 can be collected and carried.
The front production line 3 is respectively connected with a first feeding area 4 and a second feeding area 11, the first feeding area 4 and the second feeding area 11 are aligned with the tail end of the front production line 3, a transverse moving belt conveyor 15 is arranged between the tail end of the front production line 3 and the first feeding area 4, a transverse moving belt conveyor 15 is also arranged between the first feeding area 4 and the second feeding area 11, and a corner conveyor is arranged at the tail ends of the first feeding area 4, the second feeding area 11 and the front production line 3. The front production line 3 is provided with a first identification module and a second identification module, the first identification module and the second identification module are integrated in the data acquisition and monitoring control system, and the first identification module is used for identifying the type of a product to be processed and controlling the product to be processed to be conveyed into the first feeding area 4 or the second feeding area 11. The second identification module is used for identifying the type of a product to be processed and controlling the single-roll coating machine 23 or the double-roll coating machine 24 on the first roll coating area 5 and the second roll coating area 8 to work so as to control the single-roll coating machine 23 in the first roll coating area 5 and the single-roll coating machine 23 in the second roll coating area 8 to synchronously run and stop; and controlling the double-roller coating machine 24 in the first roller coating area 5 to synchronously run and stop with the double-roller coating machine 24 in the second roller coating area 8. The preposed production line 3 is a printing production line and is used for printing patterns on a plate before coating, and the preposed production line 3 is sequentially provided with a polishing area 16, a drying tunnel area 17, a substrate roll coating curing area 18, a printing area 19 and a pre-coating area 20 along the transmission direction of a product to be processed. Two sanders 21 and a ash cleaner 22 are mounted in the polishing zone 16. And a plurality of heating leveling machines are sequentially and continuously arranged in the drying tunnel area 17 and used for heating the plates. A single roll coater 23 and a six-lamp curing machine are installed in the substrate roll coating curing area 18 and are used for printing the substrate with the printed pattern and carrying out primary curing treatment on the surface of the plate, so that the printed pattern can be better connected to the plate. A printer and a four-lamp curing machine are installed in the printing area 19 for printing a pattern on a pre-printed substrate, and after printing is completed, the pattern is cured by the four-lamp curing machine, so that the pattern blurring caused by color movement on the pattern in the subsequent process is avoided. A single roll coater 23 and a six-lamp uv curing machine are installed in the pre-coating zone 20 for coating the intermediate bonding layer on the printed pattern layer so that the subsequent coating layer can be better bonded to the panel. The printing process of the wallboard and the bottom plate product before coating is completely the same, and the same production line is used.
When a production line starts to operate, firstly, a line body starting instruction is sent by an ANDON all-in-one machine control terminal, after a data acquisition and monitoring control system receives the starting instruction, a first identification module identifies the type information of a product to be processed sent by an ANDON all-in-one machine firstly, if the product to be processed is a floor, a preposed production line 3 and a second production line 2 are controlled to operate, if the product to be processed is a wallboard, the second identification module identifies the type information of the product to be processed sent by the ANDON all-in-one machine firstly, if the product to be processed is a matte wallboard, the preposed production line 3 and the first production line 1 are controlled to operate, all single-roll coating machines 23 on the first production line 1 are controlled to start to operate, and all double-roll coating machines 24 are stopped; if the wall panel is a bright wall panel, the preposed production line 3 and the first production line 1 are controlled to operate, all the double-roller coating machines 24 on the first production line 1 are controlled to start up to work, and all the single-roller coating machines 23 are stopped. The equipment on the preposed production line 3, the first production line 1 and the second production line 2 is controlled through the data acquisition and monitoring control system in a centralized mode, and after printing processes of products to be processed are completed on the preposed production line 3 in sequence, the products enter the first production line 1 or the second production line 2 to perform subsequent coating processes. A first production line 1 for coating wallboard and a second production line 2 for coating floor share one printing production line to integrate the coating operation of wallboard and the coating operation of floor to one production line, merge two production lines into one, can greatly reduce the overall occupation of land space of production line, practice thrift land cost. After the coating is finished, the power roller machine 25 and the power roller RGV are matched to work, and the product is conveyed to a production line of the next procedure. By sharing the preposed production line 3 for printing, the automatic continuous production without shutdown of the board products of the matte wallboard, the bright wallboard and the floor on one production line is realized, the production efficiency in the board production process can be greatly improved, the production period is shortened, and the production cost is reduced.
As an alternative embodiment, the sanding area 7 is equipped with three sanding machines 21, when the first production line 1 runs, two sanding machines 21 are used alternately, the other sanding machine 21 is used as a backup, when one sanding machine 21 fails, the data acquisition and monitoring control system controls the failed sanding machine 21 to stop, and simultaneously the backup sanding machine 21 starts running. The production line can still continue to normally run without stopping when the sander 21 fails.
Example 2
The embodiment provides a control method of a plate coating production line, which is applied to the plate coating production line provided in embodiment 1 and comprises the following steps:
the ANDON all-in-one machine control terminal sends a line body starting instruction, the processed product enters a printing production line serving as a front production line, and the pattern on the surface of the product to be processed is printed through a polishing process, a substrate coating process, a printing process and a connecting layer coating process in sequence. After the data acquisition and monitoring control system receives the starting instruction, the first identification module receives the type information of the product to be processed, controls the first production line or the second production line to start working according to the type of the product to be processed, and simultaneously controls the product to be processed to enter the first production line or the second production line which starts working. And if the product to be processed is a floor serving as a second product, controlling the second production line to work, simultaneously controlling the front production line and the first production line as well as two transverse belt conveyors between the first production line and the second production line to operate, and driving the product to be processed to enter the second production line by using the two transverse belt conveyors. And on the second production line, the floor sequentially finishes six times of third rolling coating curing procedures, in the first five times of third rolling coating curing procedures, the floor is processed by using a single rolling coating machine and a four-lamp curing machine, and in the last time of third rolling coating curing procedures, the floor is processed by using the single rolling coating machine and an eight-lamp curing machine so as to finish final curing of the floor. And if the product to be processed is a wallboard serving as a first product, controlling a transverse belt conveyor between a front production line and the first production line to operate, driving the product to be processed to enter the first production line, simultaneously acquiring type information on the product to be processed by a second identification module, and controlling a double-roller coating machine to start working and a single-roller coating machine to stop when the type of the product to be processed is bright. And when the type of the product to be processed is bright, controlling the double-roller coating machine to start working, and stopping the single-roller coating machine. On a first production line, the wallboard sequentially completes a first roller coating curing process, a sanding process and a second roller coating curing process, the second roller coating curing process comprises a second roller coating process, a leveling process and a second curing process, and the leveling operation is performed on the wallboard before curing to improve the flatness of the surface of the wallboard. The product to be processed can finish the surface coating procedure through the first production line or the second production line.
When the first production line works to coat the wallboard, the data acquisition and monitoring control system controls one of the sanding machines in the sanding area to work until the sanding belt on the sanding machine needs to be replaced. And simultaneously controlling the other sander to start working. Before a command for starting the designated sanding machine is sent, whether the designated sanding machine is ready or not needs to be judged, if the designated sanding machine finishes the replacement readiness of the abrasive belt, the command is sent to control the designated sanding machine to start to run, and if the designated sanding machine is not ready, the acquisition and monitoring control system sends a locking and wire stopping command to control all machines on the production line to stop running. And meanwhile, when the first production line or the second production line works, controlling a storage machine at the tail end of the working production line to collect the products to be processed, judging whether the storage machine is full or fails in real time by the ANDON all-in-one machine, and controlling the storage machine at the tail end of the other production line to collect the products to be processed by the data acquisition and monitoring control system if the storage machine is full or fails.
The production line first inspection is carried out on the production line before batch production, and the production line first inspection refers to a process of carrying out equipment detection on all equipment in the production line in a remote mode before starting mass production. And judging whether the equipment parameters and the running state meet the process production requirements or not by detecting the effect of the plate processed by the equipment. When the production line is in a first inspection mode, the plate passes through the process equipment and then stops on a roller way at the back of the equipment. The quality testing personnel judges whether the product is qualified or not, when the product is qualified, a first-test qualified button is manually clicked on the ANDON all-in-one machine, the plate continuously passes through the next process equipment forwards and stops on a roller way behind the equipment, the quality testing personnel judges whether the product is qualified or not, and the process is repeated until the first test of all process equipment on the production line is completed; when the sheet passes through the equipment, the sheet is stopped on a roller way behind the equipment, and quality inspection personnel continue to detect and judge until the sheet passes through the qualification. In producing the line head and examining, panel is through the first sanding zone time of producing the line, defaults at first start the grinder that uses when stopping the line last time, if this grinder head is examined qualifiedly, then switches over the grinder, controls above-mentioned grinder to stop, makes another grinder start simultaneously, and panel stops on a grinder back section roll table after another grinder, and the quality testing personnel detect panel until all the equal head of grinder examine qualified back. And the ANDON all-in-one machine sends a starting instruction of the mass production line body, and the data acquisition and monitoring control system controls the corresponding production line and the roller coating machine to start working to carry out mass production according to the type and the type of the product to be processed.
When a certain process device on the production line breaks down, in order to prevent plates on the production line from colliding with each other, the ANDON all-in-one machine or the data acquisition and monitoring control system actively sends out a whole-line stop instruction, and all process devices and conveying devices on the production line stop. After equipment faults are eliminated, the ANDON all-in-one machine sends a production line reset instruction, the data acquisition and monitoring control system receives the instruction and then sequentially judges whether each process equipment on the production line can be started or not, if the process equipment on the production line can be started, the process equipment on the production line is controlled to be started sequentially according to the sequence, and if a certain process equipment cannot be started normally, the process equipment is manually adjusted and then judged again until the process equipment can be started normally.
The production line is centrally controlled by the data acquisition and monitoring control system, and each process device on the production line is controlled to be coordinated and matched, so that the non-stop automatic continuous production of different types of products of different types on the same production line is realized, the production efficiency in the production process of the plate can be greatly improved, the production period is shortened, and the production cost is reduced.
It should be understood that the above examples are only for clarity of illustration and are not intended to limit the embodiments. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. And obvious variations or modifications therefrom are within the scope of the invention.
Claims (14)
1. A control method for a plate coating production line is characterized by comprising the following steps:
acquiring information of a product to be processed on a production line;
if the product is a first product, the first production line starts to work, meanwhile, the product to be processed enters the first production line, and a first roller coating curing process, a sanding process and a second roller coating curing process are sequentially completed;
if the product is a second product, the second production line starts to work, meanwhile, the product to be processed enters the second production line, and a third roller coating curing procedure is sequentially completed for multiple times;
and finishing surface coating of the product to be processed after the product to be processed passes through the first production line or the second production line.
2. The sheet coating line control method as claimed in claim 1, further comprising: acquiring the type of a first product, and if the type of the first product is the first type, performing a roll coating process by using a double-roll coating machine in both the first roll coating curing process and the second roll coating curing process; and if the second type is adopted, the roller coating process is carried out by adopting a single roller coating machine in the first roller coating curing process and the second roller coating curing process.
3. The control method for the plate coating production line according to claim 1 or 2, wherein at least two sanding machines are arranged in the sanding area, one sanding machine in the sanding area is controlled to work until the preset working condition is reached, the sanding machine is controlled to stop, and the other sanding machine is controlled to work.
4. A method for controlling a coating line of a sheet material according to any one of claims 1 to 3, wherein when the first production line or the second production line is operated, a stocker at the end of the operating production line is controlled to collect the product to be processed; and judging whether the material storage machine reaches a preset state, and if so, controlling the material storage machine at the tail end of another production line to collect the products to be processed.
5. The sheet coating line control method according to any one of claims 1 to 4, further comprising, before the product to be processed enters the first line or the second line: and controlling the product to be processed to enter a preposed production line, and completing the printing process and the pre-coating process in sequence.
6. The sheet coating line control method according to any one of claims 1 to 5, wherein the second roll coating curing process comprises a second roll coating process, a leveling process and a second curing process.
7. A method for controlling a plate coating production line according to any one of claims 1 to 6, wherein the curing time of the plate to be processed in the last third roll coating curing process is controlled to be longer than the curing time of the plate to be processed in other third roll coating curing processes.
8. A sheet coating line to which the sheet coating line control method according to any one of claims 1 to 7 is applied, comprising:
the first production line (1) is sequentially provided with a first feeding area (4), a first roller coating curing area, a sand light area (7) and a second roller coating curing area along the conveying direction of a product to be processed;
the second production line (2) is sequentially provided with a second feeding area (11) and a plurality of groups of third roller coating curing areas along the conveying direction of the product to be processed;
the front production line (3) is connected with the first feeding area (4) and the second feeding area (11) respectively, and a first recognition module is installed on the front production line (3) to recognize a product to be processed and control the product to be processed to enter the first feeding area (4) or the second feeding area (11).
9. The plate coating production line according to claim 8, wherein a single-roll coating machine (23) and a double-roll coating machine (24) are installed on the first roll coating curing area and the second roll coating curing area, and a second identification module is installed on the front production line (3) to identify the type of the product to be processed and control the single-roll coating machine (23) or the double-roll coating machine (24) on the first roll coating curing area and the second roll coating curing area to work.
10. A sheet coating line according to claim 8 or 9, characterized in that said sanding block (7) comprises at least two sanders (21) arranged in sequence.
11. Plate coating production line according to any one of claims 8 to 10, wherein the end of the second production line (2) remote from the front production line (3) is flush with the end of the first production line (1) remote from the front production line (3), and a storage area (14) is provided at the end of the first production line (1) and/or the second production line (2) remote from the front production line (3).
12. A panel coating line according to any one of claims 8 to 11, characterised in that said pre-line (3) is a printing line, provided with a printing zone (19) and a pre-coating zone (20) in succession along the direction of transmission of the products to be processed.
13. A board coating line according to any of claims 8 to 12, characterized in that the second roll coating curing zone comprises a second roll coating zone (8), a levelling zone (9) and a second curing zone (10) arranged in sequence.
14. The board coating production line according to any one of claims 8 to 13, wherein the third roll coating curing zones comprise roll coating machines and ultraviolet curing machines, and the number of the lamp tubes of the ultraviolet curing machines on the end group of the third roll coating curing zones is greater than that of the ultraviolet curing machines on the third roll coating curing zones at other positions.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111000576.4A CN113703408A (en) | 2021-08-27 | 2021-08-27 | Control method of plate coating production line and production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111000576.4A CN113703408A (en) | 2021-08-27 | 2021-08-27 | Control method of plate coating production line and production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113703408A true CN113703408A (en) | 2021-11-26 |
Family
ID=78656446
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111000576.4A Pending CN113703408A (en) | 2021-08-27 | 2021-08-27 | Control method of plate coating production line and production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113703408A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114210518A (en) * | 2021-12-01 | 2022-03-22 | 陕西秦力橡胶有限责任公司 | Stain-resistant and scratch-resistant treatment device and process for surface of rubber floor |
| CN114523351A (en) * | 2022-02-24 | 2022-05-24 | 和能人居科技(天津)集团股份有限公司 | Sander multi-machine switching device and method |
| CN115759569A (en) * | 2022-10-21 | 2023-03-07 | 荣耀终端有限公司 | Scheduling method and electronic equipment |
Citations (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH07299706A (en) * | 1994-05-06 | 1995-11-14 | Kubota Corp | Work supply order setting method for painting assembly facility |
| WO2002031216A2 (en) * | 2000-10-11 | 2002-04-18 | Centre Luxembourgeois De Recherches Pour Le Verre Et La Ceramique S.A. (C.R.V.C.) | Apparatus for continuous sputter-deposition |
| JP2007293588A (en) * | 2006-04-25 | 2007-11-08 | Fuji Mach Mfg Co Ltd | Production line system |
| CN202297385U (en) * | 2011-10-19 | 2012-07-04 | 东莞宏威数码机械有限公司 | Glue spreading system of substrates |
| CN104399647A (en) * | 2014-12-31 | 2015-03-11 | 苏州格林电子设备有限公司 | Multifunctional coating production line |
| CN106276119A (en) * | 2016-09-14 | 2017-01-04 | 上海宝钢包装股份有限公司 | A kind of mixed production system and method for multi items pop can product |
| CN206075126U (en) * | 2016-08-29 | 2017-04-05 | 美克国际家私加工（天津）有限公司 | The control system of flexible paint line |
| JP2017207965A (en) * | 2016-05-19 | 2017-11-24 | サトーホールディングス株式会社 | Production management method for coated product |
| CN107717482A (en) * | 2017-11-01 | 2018-02-23 | 苏州普莱特环保新材料有限公司 | Combined production line |
| CN107812649A (en) * | 2017-11-30 | 2018-03-20 | 江苏金陵智造研究院有限公司 | A kind of full-automatic spraying production line and its operation method |
| CN109352412A (en) * | 2018-10-15 | 2019-02-19 | 上海交大智邦科技有限公司 | The production line scheduling system and method for car drive assembly components Flexible production |
| CN111376363A (en) * | 2018-12-29 | 2020-07-07 | 泰州市龙洋木业有限公司 | Large-scale panel cladding processing integrated device |
| US20200215730A1 (en) * | 2017-09-18 | 2020-07-09 | Eisenmann Se | Installation for producing coated plastic components and mehtod therefor |
| CN112742644A (en) * | 2020-12-04 | 2021-05-04 | 上海航天设备制造总厂有限公司 | Flexible self-adaptive coating production line system suitable for aerospace products |
-
2021
- 2021-08-27 CN CN202111000576.4A patent/CN113703408A/en active Pending
Patent Citations (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH07299706A (en) * | 1994-05-06 | 1995-11-14 | Kubota Corp | Work supply order setting method for painting assembly facility |
| WO2002031216A2 (en) * | 2000-10-11 | 2002-04-18 | Centre Luxembourgeois De Recherches Pour Le Verre Et La Ceramique S.A. (C.R.V.C.) | Apparatus for continuous sputter-deposition |
| JP2007293588A (en) * | 2006-04-25 | 2007-11-08 | Fuji Mach Mfg Co Ltd | Production line system |
| CN202297385U (en) * | 2011-10-19 | 2012-07-04 | 东莞宏威数码机械有限公司 | Glue spreading system of substrates |
| CN104399647A (en) * | 2014-12-31 | 2015-03-11 | 苏州格林电子设备有限公司 | Multifunctional coating production line |
| JP2017207965A (en) * | 2016-05-19 | 2017-11-24 | サトーホールディングス株式会社 | Production management method for coated product |
| CN206075126U (en) * | 2016-08-29 | 2017-04-05 | 美克国际家私加工（天津）有限公司 | The control system of flexible paint line |
| CN106276119A (en) * | 2016-09-14 | 2017-01-04 | 上海宝钢包装股份有限公司 | A kind of mixed production system and method for multi items pop can product |
| US20200215730A1 (en) * | 2017-09-18 | 2020-07-09 | Eisenmann Se | Installation for producing coated plastic components and mehtod therefor |
| CN107717482A (en) * | 2017-11-01 | 2018-02-23 | 苏州普莱特环保新材料有限公司 | Combined production line |
| CN107812649A (en) * | 2017-11-30 | 2018-03-20 | 江苏金陵智造研究院有限公司 | A kind of full-automatic spraying production line and its operation method |
| CN109352412A (en) * | 2018-10-15 | 2019-02-19 | 上海交大智邦科技有限公司 | The production line scheduling system and method for car drive assembly components Flexible production |
| CN111376363A (en) * | 2018-12-29 | 2020-07-07 | 泰州市龙洋木业有限公司 | Large-scale panel cladding processing integrated device |
| CN112742644A (en) * | 2020-12-04 | 2021-05-04 | 上海航天设备制造总厂有限公司 | Flexible self-adaptive coating production line system suitable for aerospace products |
Non-Patent Citations (2)
| Title |
|---|
| 程颐: "保温装饰一体化板饰面层制备工艺模块化设计", 《墙材革新与建筑节能》 * |
| 程颐: "保温装饰一体化板饰面层制备工艺模块化设计", 《墙材革新与建筑节能》, no. 08, 10 August 2012 (2012-08-10) * |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114210518A (en) * | 2021-12-01 | 2022-03-22 | 陕西秦力橡胶有限责任公司 | Stain-resistant and scratch-resistant treatment device and process for surface of rubber floor |
| CN114523351A (en) * | 2022-02-24 | 2022-05-24 | 和能人居科技(天津)集团股份有限公司 | Sander multi-machine switching device and method |
| CN115759569A (en) * | 2022-10-21 | 2023-03-07 | 荣耀终端有限公司 | Scheduling method and electronic equipment |
| CN115759569B (en) * | 2022-10-21 | 2024-04-16 | 荣耀终端有限公司 | Scheduling method and electronic equipment |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN113703408A (en) | Control method of plate coating production line and production line | |
| US8448834B2 (en) | Board printing system | |
| KR101696251B1 (en) | Droplet discharge device and method for controlling droplet discharge device | |
| CN101001521A (en) | Printing state detection method and device, printing equipment, installation processing method and installation system | |
| TWI433731B (en) | Substrate coating apparatus and substrate coating method | |
| US20120301602A1 (en) | Method for the production and control of plates for electronics and related apparatus | |
| KR20070110372A (en) | Method of and apparatus for laminated substrate assembly | |
| JP5125948B2 (en) | Work moving table and droplet discharge apparatus equipped with the same | |
| KR100673962B1 (en) | Apparatus for automatic optical inspection of flexible printed circuit board | |
| CN113650120B (en) | Control method of plate coating production line and production line | |
| KR20070035783A (en) | Automatic inspection machine for printed circuit board | |
| KR101183201B1 (en) | Manufacturing Apparatus for Multi-Colored Steel Sheet | |
| CN217319752U (en) | Automatic bat printing equipment of duplex position vision four-axis | |
| KR19990014085A (en) | Laminate production equipment | |
| CN212944429U (en) | Dust adsorption equipment for carrier membrane | |
| KR101144769B1 (en) | Screen printing system | |
| CN111229734B (en) | Cleaning method | |
| CN113182998B (en) | Method and apparatus for manufacturing display glass plate | |
| KR101210939B1 (en) | Substrate Transfering Apparatus and FPD Automatic Optical Inspection Using Same | |
| KR101565991B1 (en) | device for manufacturing a paste wheel and method for manufacturing a paste wheel using the device | |
| JP3874244B2 (en) | Coating apparatus and web manufacturing method | |
| KR101758062B1 (en) | A board panel manufacture device | |
| CN116810595A (en) | Steel plate grinding device and control method of steel plate grinding device | |
| TWI781741B (en) | System and method of intelligent screen printing | |
| CN211275210U (en) | Furniture board finish coating production line |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20211126 |