CN107812649A - A kind of full-automatic spraying production line and its operation method - Google Patents
A kind of full-automatic spraying production line and its operation method Download PDFInfo
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- CN107812649A CN107812649A CN201711233778.7A CN201711233778A CN107812649A CN 107812649 A CN107812649 A CN 107812649A CN 201711233778 A CN201711233778 A CN 201711233778A CN 107812649 A CN107812649 A CN 107812649A
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Abstract
The present invention relates to a kind of full-automatic spraying production line and its operation method, the spray-painting production line includes drying chamber, rest chamber, spray booth, feeding station, track, RGV, blanking station, detection station and turn-key system；RGV is the logistics equipment of all stations of connecting, and product can circulate back and forth in feeding station, spray booth, drying chamber, rest chamber, detection station and discharge station；Product simultaneously and after pallet clamping, can fully automatically complete all tasks related to spraying, including spray, stand, dry, detect from feeding station by the balance crane feeding of single arm type.The present invention improves spraying production efficiency, reduces operating personnel, reduces labor intensity, flexibility degree is high, the spraying of a variety of different type products is adapted to, each several part can set station quantity and distribution mode according to productive temp and place size, realize balanced production.
Description
Technical field
The present invention relates to technical field of spraying equipment products, especially a kind of full-automatic spraying production line and its operation side
Method.
Background technology
With the development of intelligent Manufacturing Technology, currently the production line in terms of spraying is popularized rapidly, robot automation
Spraying technology can improve the efficiency and quality of spraying, and can reduce cost, improve employee's environment, at present by external first
The aircraft manufacture enterprise entered is used.Such as the robot airplane finishing system that american lockheed LMT develops, Thunder God
Full-automatic spraying system of company etc..The country also greatly developed Control During Paint Spraying by Robot technology in Aero-Space manufacturing field in recent years,
Such as full bullet paint finishing of the Yuan Xinghang companies of space flight three, the Control During Paint Spraying by Robot technology towards aircraft surfaces of aviation field.
But above spraying technology majority is the mode based on orbit transports or suspended chain conveying, for multi items, small
In batches, the product of weak beat, especially coating layer thickness are very big, it is necessary to the product for repeatedly spraying and drying, in spray booth, stand
Repeatedly transported back and forth between room, drying chamber, lack that strong adaptability, flexibility degree be good, solution of efficiency high.
The content of the invention
It is an object of the invention to provide a kind of full-automatic spraying production line and its operation method.
The technical scheme for realizing the object of the invention is：A kind of full-automatic spraying production line, the spray-painting production line include drying
Room, rest chamber, spray booth, feeding station, track, RGV, blanking station, detection station and turn-key system；
Drying chamber is used to provide environment for product drying；The drying station that product whether there is can be detected by being provided with drying chamber；
Rest chamber, which is used to stand for product, provides environment；The standing station that product whether there is can be detected by being provided with rest chamber；
Spraying turntable and spray robot are provided with spray booth, turntable is sprayed and spray robot is used to carry out product spray
Apply；
Feeding station is used for reaching the standard grade for product, is provided with artificial station and auto station；The fortune that RGV is used in On-line Product
Send；Blanking station is used for the offline of product；
Detection station detects for product thickness, including a set of thickness detecting equipment；
Wherein drying station, standing station, spraying turntable, spray robot, feeding station, blanking station and detection station distribution
In the one or both sides of track；
Spraying turntable, spray robot and RGV itself are controlled by each apparatus control system, and turn-key system is used to spray
Production line overall control.
A kind of operation method of full-automatic spraying production line, comprises the following steps：
(1) first it is attached before product is reached the standard grade with pallet, the type of product, spraying coating process, coding information is utilized and write code
Rifle is written in the RFID chip on pallet；
(2) pallet and product are hung in feeding station using fixed balance crane；
(3) RGV holds up the pallet for being placed with product from feeding station, is placed on itself body, and orbital motion is sent to spray
Interior is applied, is opened into preceding turn-key system control spray booth automatically-controlled door；
(4) after entering spray booth, the product with pallet is placed on spraying turntable, sprays the pallet correction on turntable
Mechanism is corrected to product space, while RGV exits spray booth and waits instruction；
(5) after position correction, spray the code-reading apparatus on turntable and read RFID codes acquisition product information in pallet, feed back to
The program number that robot and turntable need to perform is sent to robot and turned by turn-key system, turn-key system according to technological data bank
Bench control system, robot control system control body and turntable and painting, paint finishing cooperate according to the instruction and held
Row inter-related task；
(6) robot sends information to turn-key system after completing spraying, and turn-key system is sent to RGV by instruction is transported,
RGV performs transhipment instruction, and product is transported in rest chamber and stood；
(7) time of repose will transport instruction to rear turn-key system and be sent to RGV, and RGV performs transhipment instruction, product is transported
Baking and curing in drying chamber；
(8) the baking and curing time will transport instruction to rear turn-key system and be sent to RGV, and RGV performs transhipment instruction, by product
Detection station is transported to, Thickness sensitivity is carried out by thickness detecting equipment；
(9) complete Thickness sensitivity after stood erectly by this connect with fixed balance crane it is offline or by transhipment instruction be sent to RGV, by
RGV is transported to blanking station blanking.
Compared with prior art, remarkable advantage of the invention is：Present invention offer is a kind of based on RGV carryings, collection spraying,
Stand, dry, being detected on integral full-automatic spraying production line and its operation method, improving spraying production efficiency, reduce
Operating personnel, labor intensity is reduced, flexibility degree is high, adapts to the spraying of a variety of different type products, each several part can basis
Productive temp and place size set station quantity and distribution mode, realize balanced production.
Brief description of the drawings
Fig. 1 is the full-automatic spraying production line schematic diagram of the present invention.
Embodiment
With reference to Fig. 1, a kind of full-automatic spraying production line, the spray-painting production line include drying chamber 1, rest chamber 3, spray booth 5,
Feeding station 8, track 9, RGV10, blanking station 11, detection station 12 and turn-key system；
Drying chamber 1, which is used to dry to product, provides environment；The drying station that product whether there is can be detected by being provided with drying chamber 1
2；
Rest chamber 3, which is used to stand to product, provides environment；The standing station that product whether there is can be detected by being provided with rest chamber 3
4；
Spraying turntable 6 and spray robot 7 are provided with spray booth 5, turntable 6 is sprayed and spray robot 7 is used to carry out
Product sprays；
Feeding station 8 is used for reaching the standard grade for product, is provided with artificial station and auto station；RGV10 is used in On-line Product
Transport；Blanking station 11 is used for the offline of product；
Detection station 12 detects for product thickness, including a set of thickness detecting equipment；
Wherein drying station 2, standing station 4, spraying turntable 6, spray robot 7, feeding station 8, blanking station 11 and detection
Station 12 is distributed in the one or both sides of track 9, and its distribution mode and quantity can according to specific place size and productive temp
Adjustment.Spray turntable 6, spray robot 7 and RGV10 to be completed by each apparatus control system itself, turn-key system is used to spray life
Producing line overall control.
Further, RGV10 is the logistics equipment of all stations of connecting, and realizes circulation of the product between all stations,
The RGV10 has the free degree in three directions, includes the motion of direction along ng a path, moves up and down, along the flexible fortune of track both sides
It is dynamic.
Further, needed when product is reached the standard grade from feeding station 8 and pallet is attached, can fully automatically completed after reaching the standard grade
All tasks related to spraying, wherein：
The RFID chip for being resistant to high temperature is provided with the pallet, for the type of record product, spraying coating process, volume
Code information, typing is carried out before reaching the standard grade to information；
Reached the standard grade by fixed power-assisted balance crane when product is reached the standard grade, be lifted to pallet one in feeding station 8；
After feeding, carrying work is carried out by RGV 10 together with pallet for product, and RGV 10 is directly connected with pallet,
Do not contacted with product；For different products, pallet corresponding to replacing is the spray coating operations that multiple product can be achieved.
Further, the paint feeding system of spray-painting production line spraying can be placed in paint special on the outside of production line,
Change coating not having to enter in wire body, be not take up process time.
The present invention also provides a kind of operation method of spray-painting production line, comprises the following steps：
(1) first it is attached before product is reached the standard grade with pallet, the Information Pulls such as the type of product, spraying coating process, coding is write
Code rifle is written in the RFID chip on pallet；
(2) pallet and product are manually hung in feeding station 8 using fixed balance crane；
(3) RGV 10 will hold up the product with pallet from feeding station 8, is placed on itself body, is moved along track 9
It is sent in spray booth 5, is opened into preceding turn-key system control automatically-controlled door；
(4) after entering spray booth 5, the product with pallet is placed on spraying turntable 6, sprays the pallet on turntable 6
Aligning gear is corrected to product space, product is realized high accuracy positioning, while RGV 10 exits spray booth 5 and waited and refers to
Order；
(5) after position correction, spray the code-reading apparatus on turntable 6 and read RFID codes acquisition product information, feedback in pallet
To turn-key system, turn-key system according to technological data bank, by the program number that robot and turntable need to perform be sent to robot and
Rotating platform control system, robot control system control body and turntable and painting, paint finishing cooperate according to the instruction
Perform inter-related task；
(6) robot sends information to turn-key system after completing spraying, and turn-key system is sent to RGV by instruction is transported
10, RGV 10 perform transhipment instruction, and product is transported in rest chamber 3 and stood；
(7) time of repose will transport instruction to rear turn-key system and be sent to RGV 10, and RGV 10 performs transhipment instruction, will produced
Product are transported to baking and curing in drying chamber 1；
(8) the baking and curing time will transport instruction to rear turn-key system and be sent to RGV 10, and RGV 10 performs transhipment instruction,
Product is transported to detection station 12, Thickness sensitivity is carried out by thickness detecting equipment；
(9) complete Thickness sensitivity after stood erectly by this connect with fixed balance crane it is offline or by transhipment instruction be sent to RGV
10, the blanking of blanking station 11 is transported to by RGV.
With reference to embodiment, the present invention is described in detail.
Embodiment
As shown in figure 1, a kind of collection carried based on RGV is sprayed, stood, dried, being detected on integral full-automatic spraying life
Producing line, the spray-painting production line include drying chamber 1, drying station 2, rest chamber 3, standing station 4, spray booth 5, spraying turntable 6, spray
Apply robot 7, feeding station 8, track 9, RGV 10, blanking station 11 and detection station 12.
The quantity of 1 drying station 2 in the drying chamber, the quantity of standing station 4 in rest chamber 3, spray in spray booth 5
Applying the quantity and layout type of the station of turntable 6 and spray robot 7 can set according to the productive temp and place size of each operation,
To meet annual capacity demand as main target.The product that the drying station 2 can detect the station whether there is；The standing station
4 products that can detect the station whether there is.
The RGV 10 is the logistics equipment of all stations of connecting, and can realize circulation of the product between all stations,
The RGV 10 has the free degree in three directions, includes the motion of direction along ng a path, moves up and down, toward the flexible fortune of track both sides
It is dynamic, the operating environment requirements in spray booth and drying chamber need to be met；
The product to be processed of the spray-painting production line is needed when being reached the standard grade from feeding station 8 and pallet is attached, energy after reaching the standard grade
It is enough fully automatically to complete all tasks related to spraying.
The feeding process is completed by fixed power-assisted balance crane 14, is lifted to pallet one in feeding station 8；The support
There is the RFID chip for being resistant to high temperature on disk, the information such as the type of product, spraying coating process, coding are able to record, before reaching the standard grade
Typing is carried out to information；The product carries out carrying work together with pallet after feeding, by RGV 10, RGV 10 directly with support
Disk is connected, and is not contacted with product, and for different products, pallet corresponding to replacing is the spraying work that multiple product can be achieved
Make.
The paint feeding system of the spray-painting production line spraying can be placed in paint special on the outside of production line, change coating
Without entering in wire body, process time is not take up.
The spray-painting production line should be made up of turn-key system and apparatus control system, spraying turntable 6, spray robot 7,
The high control of the requirement of real-time of RGV 10 is completed by each apparatus control system itself, and overall control is completed by turn-key system, respectively set
Without directly communication between standby.13 be buffer area in Fig. 1, and 15 be protection zone, and 16 be discharging area, and 17 be control room, and 18 be operation
Between.
The operation method of the full-automatic spraying production line includes：
(1) first it is attached before product is reached the standard grade with pallet, by the information such as the type of product product, spraying coating process, coding profit
It is written to yard rifle is write in the RFID chip on pallet；
(2) pallet and product are manually hung in feeding station 8 using fixed balance crane；
(3) RGV 10 will hold up the product with pallet from feeding station 8, be placed on itself body, orbital motion
It is sent in spray booth 5, is opened into preceding turn-key system control automatically-controlled door；
(4) after entering spray booth 5, the product with pallet is placed on spraying turntable 6, sprays the pallet on turntable 6
Aligning gear is corrected to product space, product is realized high accuracy positioning, while RGV 10 exits spray booth 5 and waited and refers to
Order；
(5) after position correction, spray the code-reading apparatus on turntable 6 and read RFID codes acquisition product information, feedback in pallet
To turn-key system, turn-key system sends the program number that spray robot 7 and spraying turntable 6 need to perform according to technological data bank
To the control system of spray robot 7 and spraying turntable 6, robot control system control machine human body and turntable and confession
Paint, paint finishing cooperate according to the instruction performs spraying task；
(6) spray robot 7 sends information to turn-key system after completing spraying, and turn-key system is sent to instruction is transported
RGV 10, RGV 10 performs transhipment instruction, and product is transported in rest chamber 3 and stood, performed repeatedly according to technological requirement (3)~
(5) task；
(7) time of repose will transport instruction to rear turn-key system and be sent to RGV 10, and RGV 10 performs transhipment instruction, will produced
Product are transported to baking and curing in drying chamber 1；
(8) the baking and curing time will transport instruction to rear turn-key system and be sent to RGV 10, and RGV 10 performs transhipment instruction,
Product is transported to detection station 12, Thickness sensitivity is carried out by thickness detecting equipment；
(9) complete Thickness sensitivity after stood erectly by this connect with fixed balance crane it is offline or by transhipment instruction be sent to RGV
10, the blanking of blanking station 11 is transported to by RGV 10.
Claims (6)
- A kind of 1. full-automatic spraying production line, it is characterised in that：The spray-painting production line includes drying chamber (1), rest chamber (3), spray Apply room (5), feeding station (8), track (9), RGV (10), blanking station (11), detection station (12) and turn-key system；Drying chamber (1) is used to provide environment for product drying；The drying station that product whether there is can be detected by being provided with drying chamber (1) (2)；Rest chamber (3), which is used to stand for product, provides environment；The standing station that product whether there is can be detected by being provided with rest chamber (3) (4)；Spraying turntable (6) and spray robot (7) are provided with spray booth (5), spraying turntable (6) and spray robot (7) are used In progress product spraying；Feeding station (8) is used for reaching the standard grade for product, is provided with artificial station and auto station；RGV (10) is used in On-line Product Transport；It is offline that blanking station (11) is used for product；Detection station (12) detects for product thickness, including a set of thickness detecting equipment；Wherein drying station (2), standing station (4), spraying turntable (6), spray robot (7), feeding station (8), blanking station (11) and detection station (12) is distributed in the one or both sides of track (9)；Spraying turntable (6), spray robot (7) and RGV (10) itself are controlled by each apparatus control system, and turn-key system is used In spray-painting production line overall control.
- 2. full-automatic spraying production line according to claim 1, it is characterised in that：RGV (10) is all stations of series connection Logistics equipment, circulation of the product between all stations being realized, the RGV (10) has a free degree in three directions, including along rail The motion in road direction, perpendicular to the stretching motion of orbital direction, and move up and down.
- 3. full-automatic spraying production line according to claim 2, it is characterised in that：Product is by pallet from feeding station (8) Reach the standard grade, RFID chip is provided with the pallet, it is right before reaching the standard grade for the type of record product, spraying coating process, coding information Information carries out typing.
- 4. full-automatic spraying production line according to claim 3, it is characterised in that：Pass through fixed power-assisted when product is reached the standard grade Balance crane is reached the standard grade, and is lifted to pallet one in feeding station (8)；Product after feeding, is carried out together with pallet by RGV (10) Carry, RGV (10) is connected with pallet, do not contacted with product.
- 5. spray-painting production line according to claim 1, it is characterised in that：The paint feeding system of spray-painting production line spraying is placed In paint on the outside of production line.
- 6. a kind of operation method based on full-automatic spraying production line described in claim 4, it is characterised in that including following step Suddenly：(1) elder generation and pallet are attached before product is reached the standard grade, and the type of product, spraying coating process, coding information utilization are write a yard rifle and write Enter in the RFID chip onto pallet；(2) pallet and product are hung in feeding station using fixed balance crane；(3) RGV holds up the pallet for being placed with product from feeding station, is placed on itself body, orbital motion is sent to spray booth It is interior, opened into preceding turn-key system control spray booth automatically-controlled door；(4) after entering spray booth, the product with pallet is placed on spraying turntable, sprays the pallet aligning gear on turntable Product space is corrected, while RGV exits spray booth and waits instruction；(5) after position correction, spray the code-reading apparatus on turntable and read RFID codes acquisition product information in pallet, feed back to master control The program number that robot and turntable need to perform is sent to robot and turntable control by system, turn-key system according to technological data bank System processed, robot control system control body and turntable and painting, paint finishing cooperate according to the instruction and perform phase Pass task；(6) robot sends information to turn-key system after completing spraying, and turn-key system is sent to RGV by instruction is transported, and RGV is held Row transhipment instruction, product is transported in rest chamber and stood；(7) time of repose will transport instruction to rear turn-key system and be sent to RGV, and RGV performs transhipment instruction, product is transported into baking Baking and curing in dry chamber；(8) the baking and curing time will transport instruction to rear turn-key system and be sent to RGV, and RGV performs transhipment instruction, product is transported To detection station, Thickness sensitivity is carried out by thickness detecting equipment；(9) complete Thickness sensitivity after stood erectly by this connect with fixed balance crane it is offline or by transhipment instruction be sent to RGV, by RGV It is transported to blanking station blanking.
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| CN108687675A (en) * | 2018-04-24 | 2018-10-23 | 上柴动力海安有限公司 | A kind of cylinder head casting cleaning conveying production technology of environment-friendly type diesel engine for automobile |
| CN110284138A (en) * | 2019-07-16 | 2019-09-27 | 佛山市三高保温水箱有限公司 | A kind of Teat pump boiler enamel inner container automation enamel production line |
| CN111318402A (en) * | 2019-12-30 | 2020-06-23 | 江苏金陵智造研究院有限公司 | Full-automatic spraying production line for large shell products and operation method thereof |
| CN112742644A (en) * | 2020-12-04 | 2021-05-04 | 上海航天设备制造总厂有限公司 | Flexible self-adaptive coating production line system suitable for aerospace products |
| WO2021082138A1 (en) * | 2019-11-01 | 2021-05-06 | 苏州柳溪机电工程有限公司 | Multi-process high-efficiency intelligent coating assembly line |
| CN112827725A (en) * | 2020-12-31 | 2021-05-25 | 江苏金陵智造研究院有限公司 | Full-automatic intelligent flexible production line for punching glue spraying and operation method thereof |
| CN113703408A (en) * | 2021-08-27 | 2021-11-26 | 和能人居科技(天津)集团股份有限公司 | Control method of plate coating production line and production line |
| CN113877750A (en) * | 2021-10-13 | 2022-01-04 | 莆田市协信制模有限公司 | Automatic paint spraying device and method for mold |
| CN115430537A (en) * | 2022-09-20 | 2022-12-06 | 陕西法士特齿轮有限责任公司 | Automatic program switching method for transmission paint spraying robot |
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| CN108687675A (en) * | 2018-04-24 | 2018-10-23 | 上柴动力海安有限公司 | A kind of cylinder head casting cleaning conveying production technology of environment-friendly type diesel engine for automobile |
| CN108687675B (en) * | 2018-04-24 | 2020-04-03 | 上柴动力海安有限公司 | Cleaning and conveying production process for cylinder cover casting of environment-friendly vehicle diesel engine |
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| WO2021082138A1 (en) * | 2019-11-01 | 2021-05-06 | 苏州柳溪机电工程有限公司 | Multi-process high-efficiency intelligent coating assembly line |
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