CN113699668A

CN113699668A - Flat knitting machine collar and manufacturing method thereof and clothes

Info

Publication number: CN113699668A
Application number: CN202111003413.1A
Authority: CN
Inventors: 宋涛; 陈子明; 尹秀贺; 冯亮; 薛再忠; 肖永强; 陈凡
Original assignee: Guangdong Esquel Textiles Co Ltd
Current assignee: Guangdong Esquel Textiles Co Ltd
Priority date: 2021-08-30
Filing date: 2021-08-30
Publication date: 2021-11-26
Anticipated expiration: 2041-08-30
Also published as: CN113699668B

Abstract

The invention relates to a flat knitting machine collar, a manufacturing method thereof and clothes. The flat knitting machine collar comprises a flat knitting machine collar main body and an applique tissue, the flat knitting machine collar main body is a strip-shaped structure with the width gradually reduced from the middle to two ends, the flat knitting machine collar main body is provided with a first side edge and a second side edge, the first side edge of the flat knitting machine collar main body is an outer convex arc-shaped edge, and a back collar rib of clothes can be shielded. Compare traditional flat-bed machine neck, above-mentioned flat-bed machine neck has still increased the applique tissue of being connected with flat-bed machine neck main part, the applique tissue is the strip column structure that the width gradually increases progressively from the centre to both ends, the applique tissue has third side and fourth side, the second side of flat-bed machine neck main part is connected with the third side of applique tissue, the fourth side of applique tissue is the arc limit of indent, the applique tissue is located the part that the flat-bed machine neck is close to the neck, at weaving in-process, the applique tissue can play the effect of support to the arc structure of the flat-bed machine neck main part of next flat-bed machine neck.

Description

Flat knitting machine collar and manufacturing method thereof and clothes

Technical Field

The invention relates to the technical field of textiles, in particular to a flat knitting machine collar, a manufacturing method thereof and clothes.

Background

As shown in fig. 1, the conventional POLO collar 10 is generally a collar type that is approximately rectangular, with short smooth edges and long seam edges. The sewing of such a shape to a garment often causes the collar at a middle rear position thereof to be unable to cover the rear collar rail 20, which impairs the appearance. The reason is that in order to make the collar of the clothes more close to the clothes, the collar of the flat knitting machine needs to be in an arc shape when being sewn on the clothes, the smooth edge is located on the outer arc, the sewing edge is located on the inner arc, and the short smooth edge is located on the outer arc.

Disclosure of Invention

Accordingly, there is a need for a flat knitting machine collar, a method of manufacturing the same, and a garment, which solve the problem that the back collar rib cannot be covered by the back middle position of the flat knitting machine collar.

One of the purposes of the invention is to provide a flat knitting machine collar, which comprises the following scheme:

the utility model provides a flat knitting machine neck, includes flat knitting machine neck main part and applique tissue, flat knitting machine neck main part and the applique tissue is strip column structure, flat knitting machine neck main part has first side and second side, first side with the second side is in relative setting on the width direction of flat knitting machine neck main part, the applique tissue has third side and fourth side, the third side with the fourth side is in relative setting on the width direction of applique tissue, the second side of flat knitting machine neck main part with the third side of applique tissue is connected, the width of flat knitting machine neck main part reduces from the centre to both ends gradually, the first side of flat knitting machine neck main part is the arc limit of evagination, the width of applique tissue increases from the centre to both ends gradually, the fourth side of applique tissue is the arc limit of indent.

In one embodiment, the front surface and the back surface of the flat knitting machine collar main body are both formed by interweaving cotton yarns and polyester yarns, and the front surface and the back surface are connected by spandex yarns.

In one embodiment, the weaving method of the flat-knitting machine collar main body comprises the following steps:

step 1, performing single-side weaving on the polyester yarns and the cotton yarns on a needle bed of a flat knitting machine to form a front side;

step 2, carrying out single-side weaving on the polyester yarns and the cotton yarns on a lower needle bed of a flat knitting machine to form a reverse side;

and 3, performing double-sided knitting on the upper needle bed and the lower needle bed of the flat knitting machine by using the spandex yarn, and connecting the front side and the back side.

The polyester yarn and the cotton yarn can be woven by a plurality of yarns together. In one embodiment, there are 2 polyester yarns and 3 cotton yarns.

In one embodiment, the flat knitting head main body comprises a first area and a second area, the first area is a strip-shaped area extending inwards from the second side edge, the width of the first area is gradually reduced from the middle to the two ends, one side of the first area, which is opposite to the second side edge, is in a convex arc shape, and the second area is an area of the flat knitting head main body except the first area; the weaving method of the spandex yarns in the first area is 1-needle separation weaving, and the weaving method of the spandex yarns in the second area is per-needle weaving.

In one embodiment, the cotton yarn is 39.5S-40.5S siro compact spinning cotton yarn.

In one embodiment, the strength of the cotton yarn is 270 cN-330 cN, the hairiness H value is 3.4-4.1, the yarn evenness is 10.8-12.1%, and the twist is 21.7 TPI-23 TPI.

In one embodiment, the cotton yarn has a tenacity of 292.8cN, a hairiness H value of 3.82, a yarn evenness of 11.61%, and a twist of 22.4 TPI.

In one embodiment, the polyester yarns are 80.51 dtex-85.49 dtex high stretch yarns. In one embodiment, the polyester yarns are 75D/36F high stretch yarns.

In one embodiment, the number of the spandex silk is 67.2D-72.8D.

In one embodiment, the number of the spandex filament is 70D.

In one embodiment, the flat-knitting machine collar body and the applique tissue are sewn through the fish wire.

Another purpose of the invention is to provide a manufacturing method of a flat knitting machine collar, which comprises the following scheme:

a manufacturing method of a flat knitting machine collar comprises the following steps:

the flat knitting machine collar comprises a knitting flat knitting machine collar main body, wherein the flat knitting machine collar main body is of a strip-shaped structure and is provided with a first side edge and a second side edge, the first side edge and the second side edge are oppositely arranged in the width direction of the flat knitting machine collar main body, the width of the flat knitting machine collar main body is gradually reduced from the middle to the two ends, and the first side edge of the flat knitting machine collar main body is an arc-shaped edge which protrudes outwards;

the inlaid structure is continuously woven on the basis of the flat knitting machine collar main body, the inlaid structure is of a strip-shaped structure, the inlaid structure is provided with a third side edge and a fourth side edge, the third side edge and the fourth side edge are arranged oppositely in the width direction of the inlaid structure, the third side edge of the inlaid structure is connected with the second side edge of the flat knitting machine collar main body, the width of the inlaid structure is gradually increased from the middle to the two ends, and the fourth side edge of the inlaid structure is an inwards concave arc-shaped edge.

In one embodiment, the flat knitting machine collar body comprises a first area and a second area, the first area is a strip-shaped area extending inwards from the second side edge, the width of the first area is gradually reduced from the middle to the two ends, one side of the first area, which is opposite to the second side edge, is in a convex arc shape, and the weaving method of spandex yarns in the first area is 1-needle-separation weaving; the second area is an area of the flat knitting machine collar main body except the first area, and the weaving method of the spandex yarns in the second area is knitting per needle.

In one embodiment, the flat knitting machine collar is manufactured by alternately weaving the flat knitting machine collar main body and the intarsia structure to obtain a material strip formed by connecting a plurality of flat knitting machine collars, and then dividing the material strip into a plurality of flat knitting machine collars.

A garment having a jersey body and a flat knitting machine collar as described in any of the above embodiments or as manufactured by the method of manufacturing a flat knitting machine collar as described in any of the above embodiments.

The flat knitting machine collar comprises a flat knitting machine collar main body and an applique tissue, wherein the flat knitting machine collar main body is a strip-shaped structure with the width gradually reduced from the middle to two ends, and the first side edge of the flat knitting machine collar main body is an outer convex arc-shaped edge and can shield a back collar rib of clothes. Compare traditional flat-bed machine neck, above-mentioned flat-bed machine neck has still increased the applique tissue of being connected with flat-bed machine neck main part, and the applique tissue is the strip column structure that the width gradually increases progressively from the centre to both ends, and the fourth side of applique tissue is the arc limit of indent, and the applique tissue is located the part that the flat-bed machine neck is close to the neck, and at weaving in-process, the applique tissue can play the effect of support to the arc structure of the flat-bed machine neck main part of next piece flat-bed machine neck.

The clothes are provided with the flat knitting machine collar, and can shield the back collar ribs of the clothes.

Drawings

FIG. 1 is a schematic view of a conventional POLO flat knitting machine with the collar exposed from the back collar rib of the clothing;

FIG. 2 is a schematic structural view of a flat knitting machine collar according to an embodiment;

FIG. 3 is a schematic structural view of a flat-bed machine collar body in the flat-bed machine collar shown in FIG. 2;

FIG. 4 is a schematic structural view of an intarsia organization in the collar of the flat knitting machine shown in FIG. 2;

FIG. 5 is a schematic view of the flat knitting machine of FIG. 2 with the collar covering the back collar rib of the garment;

fig. 6 is a schematic view of continuous knitting of the flat knitting machine.

Description of reference numerals:

10. a conventional POLO collar; 20. a back collar bone; 100. a flat knitting machine collar; 110. a flat knitting machine collar main body; 120. an intarsia structure; 111. a first side edge; 112. a second side edge; 113. a first region; 114. a second region; 121. a third side; 122. a fourth side; 130. fish silk threads; 200. the back collar bone.

Detailed Description

To facilitate an understanding of the invention, the invention will now be described more fully with reference to the accompanying drawings. Preferred embodiments of the present invention are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.

Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.

Referring to fig. 2 to 5, a flat knitting machine collar 100 according to an embodiment of the present invention includes a flat knitting machine collar body 110 and an intarsia structure 120.

The flat knitting head main body 110 and the intarsia structure 120 are each a strip-shaped structure, the flat knitting head main body 110 has a first side 111 and a second side 112, and the first side 111 and the second side 112 are disposed opposite to each other in the width direction.

The intarsia structure 120 has a third side 121 and a fourth side 122, and the third side 121 and the fourth side 122 are disposed opposite to each other in the width direction. The width of the flat-bed collar main body 110 gradually decreases from the middle to both ends, and the first side 111 of the flat-bed collar main body 110 is an arc-shaped edge protruding outwards.

The second side 112 of the flat knitting machine collar main body 110 is connected with the third side 121 of the intarsia tissue 120, the width of the intarsia tissue 120 is gradually increased from the middle to the two ends, and the fourth side 122 of the intarsia tissue 120 is an inward concave arc-shaped side.

The flat knitting machine collar 100 includes a flat knitting machine collar main body 110 and an intarsia structure 120, the flat knitting machine collar main body 110 is a strip-shaped structure with a width gradually decreasing from the middle to both ends, and a first side 111 of the flat knitting machine collar main body 110 is an outward-protruding arc-shaped side capable of shielding a back collar rib 200 of clothes. Compared with the traditional flat knitting machine collar, the flat knitting machine collar 100 is additionally provided with the intarsia tissues 120 connected with the flat knitting machine collar main body 110, the intarsia tissues 120 are strip-shaped structures with the width gradually increasing from the middle to two ends, the fourth side edge 122 of the intarsia tissues 120 is an inwards concave arc-shaped edge, the intarsia tissues 120 are positioned at the part, close to the neck, of the flat knitting machine collar 100, and in the weaving process, the intarsia tissues 120 can play a role in supporting the arc-shaped structure of the flat knitting machine collar main body 110 of the next flat knitting machine collar.

As shown in fig. 2 to 4, in one example, the second side 112 of the flat-bed collar main body 110 is a straight side. Third side 121 of intarsia structure 120 is a straight side. The second side 112 of the flat-knitting collar body 110 is in anastomotic connection with the third side 121 of the intarsia structure 120.

In one example, the flat-knitting collar body 110 and the intarsia structure 120 are sewn together by a fish string 130.

In one example, the flat knitting machine collar 100 is a two-sided collar. The front and back of the flat knitting machine collar main body 110 are formed by interweaving cotton yarns and polyester yarns, and the front and back are connected by spandex yarns.

Further, in one example, the knitting method of the flat-bed collar body 110 includes the steps of:

step 1, taking polyester yarns and cotton yarns as front yarns, and performing single-side knitting on an upper needle bed of a flat knitting machine to form a front side;

step 2, taking the polyester yarns and the cotton yarns as back side yarns, and performing single-side knitting on a lower needle bed of a flat knitting machine to form a back side;

and 3, taking spandex filaments as connecting wires, and performing double-sided knitting on an upper needle bed and a lower needle bed of the flat knitting machine to connect the front side and the back side.

The polyester yarn and the cotton yarn can be woven by a plurality of yarns together. In one example, there are 2 polyester yarns and 3 cotton yarns.

As shown in fig. 2, in one example, the flat-knitting head body 110 includes a first region 113 and a second region 114. The first area 113 is a strip-shaped area extending inward from the second side 112, the width of the first area 113 gradually decreases from the middle to both ends, the side of the first area 113 opposite to the second side 112 is a convex arc, spandex filaments are knitted with 1 needle at intervals in the first area 113, the second area 114 is an area of the flat-bed machine collar main body 110 except the first area 113, and the knitting method of the spandex filaments in the second area 114 is knitting per needle.

The number of coil lines (CPI) per unit length of the 1-by-1-needle drawframe mode is less than that of the drawframe mode per needle. I.e. the same modulus, the area of 1 by 1 needle hanging and pulling frame will be higher than the area of each needle hanging and pulling frame. The flat knitting machine collar body 110 of the above example has 1-needle every other cradle in the first region 113, and the cloth surface is looser than the cloth surface obtained by each cradle in the second region 114. The collar body 110 can exhibit the effect of an arc-shaped structure.

In one example, when the intarsia structure 120 is woven, a jacquard is used to sequentially increase the number of rows from the middle position to the two end positions, so that the number of rows on the left and right sides is larger than that on the middle, i.e., the middle module is small and the two sides module is large, thereby showing the effect of narrow middle and wide two sides.

In one example, the cotton yarn has a count of 39.5S to 40.5S. Further, in one example, the cotton yarn has a count of 39.8S to 40.3S. In some specific examples, the cotton yarn has a count of 39.5S, 39.9S, 40S, 40.2S, etc.

In one example, the cotton yarn is 39.5S-40.5S siro compact spinning cotton.

In order to ensure that the radian of the flat knitting machine collar 100 can meet the requirement of covering the back collar rib 200, the flat knitting machine collar 100 preferably cancels cylinder entering enzyme washing in the after-finishing process, so cotton yarns with good hairiness are required to be selected as raw materials, and the hairiness of the cloth surface of a finished product is ensured to meet the requirement. The cotton yarn adopts 39.5S-40.5S siro compact spinning cotton yarn, and the yarn hairiness is good.

In one example, the strength of the cotton yarn is 270 cN-330 cN, the hairiness H value is 3.4-4.1, the yarn evenness is 10.8-12.1%, and the twist is 21.7 TPI-23 TPI. Further, in one specific example, the cotton yarn had a tenacity of 292.8cN, a hairiness H value of 3.82, a yarn evenness of 11.61%, and a twist of 22.4 TPI.

In one example, the polyester yarn is 80.51 dtex-85.49 dtex high elastic yarn.

In one specific example, the polyester yarn is 75D/36F high stretch yarn.

In one example, the number of the spandex filaments is 67.2D-72.8D. Further, in one example, the number of the spandex filaments is 69D-71D. In some specific examples, the spandex filaments have 68D, 69D, 70D, 71D, 72D, and the like.

In the after-finishing process, in order to ensure the requirements of collar shape and arc height, the blank collar is not subjected to enzyme washing, and is not subjected to cylinder washing water, but is subjected to hand washing outside the cylinder. When the collar is washed by hands outside the cylinder, other processes are the same as the common collar, and the using amount of the soft oil is only increased, for example, the using amount of the soft oil is 80g/l, so that the hand feeling and the elasticity of the finished collar are ensured.

Further, the present invention also provides a method of manufacturing the flat knitting machine collar 100, comprising the steps of:

the flat-knitting machine collar main body 110 is woven, the flat-knitting machine collar main body 110 is of a strip-shaped structure, the flat-knitting machine collar main body 110 is provided with a first side 111 and a second side 112, the first side 111 and the second side 112 are oppositely arranged in the width direction, the width of the flat-knitting machine collar main body 110 is gradually reduced from the middle to the two ends, and the first side 111 of the flat-knitting machine collar main body 110 is an outward-convex arc-shaped side;

the intarsia structure 120 is continuously knitted on the basis of the flat-knitting machine collar body 110. The intarsia structure 120 is a ribbon-like mechanism. The intarsia structure 120 has a third side 121 and a fourth side 122, the third side 121 and the fourth side 122 are disposed opposite to each other in the width direction, the third side 121 of the intarsia structure 120 is connected to the second side 112 of the flat-knitting collar main body 110, the width of the intarsia structure 120 gradually increases from the middle to the two ends, and the fourth side 122 of the intarsia structure 120 is an inward-concave arc-shaped side.

As shown in fig. 6, in order to improve the manufacturing efficiency, the flat knitting head main body 110 and the intarsia structure 120 may be alternately knitted to obtain a material band in which a plurality of flat knitting heads 100 are connected, and then the material band may be divided into a plurality of flat knitting heads 100. The flat-knitting machine collar body 110 and the intarsia structure 120 can be connected by a fish wire 130. The fourth side 122 of the intagliated shape of the intagliated pattern 120 is matched with the first side 111 of the convex shape of the flat-knitting collar main body 110 to form complementation, and the intagliated pattern 120 can play a role of supporting the arc-shaped structure of the flat-knitting collar main body 110 of the next flat-knitting collar 100.

In a specific example, the front and back of the flat knitting machine collar body 110 are formed by interweaving cotton yarn and polyester yarn, and the front and back are connected by spandex yarn.

In a specific example, the knitting method of the flat-bed collar body 110 includes the steps of:

and 3, taking spandex filaments as connecting wires, performing double-sided knitting (also called a hanging and pulling frame) on an upper needle bed and a lower needle bed of the flat knitting machine, and connecting the front side and the back side.

In one example, the flat-bed machine collar main body 110 includes a first area 113 and a second area 114, the first area 113 is a strip-shaped area extending inward from the second side 112, the width of the first area 113 gradually decreases from the middle to both ends, the side of the first area 113 opposite to the second side 112 is an outward convex arc, and spandex filaments are knitted by 1 needle at intervals in the first area 113. The second area 114 is an area of the flat-bed machine collar main body 110 except the first area 113, and the weave of the spandex yarn in the second area 114 is knitted per needle.

In one example, the weaving is performed using a flat knitting machine with a gauge of 16G or more, such as a high-speed machine.

Further, the present invention also provides an article of clothing having a jersey body and the flat knitting machine collar 100 of any of the above examples or the flat knitting machine collar 100 manufactured by the method of manufacturing the flat knitting machine collar 100 of any of the above examples. The flat knitting machine collar 100 is provided on the shirt body.

The garment has the flat knitting machine collar 100 and can shield the back collar rib 200 of the garment.

The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.

The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.

Claims

1. A flat knitting machine collar is characterized by comprising a flat knitting machine collar main body and an applique tissue, wherein the flat knitting machine collar main body and the applique tissue are both in a strip-shaped structure, the flat-knitting machine collar main body is provided with a first side edge and a second side edge, the first side edge and the second side edge are oppositely arranged in the width direction of the flat-knitting machine collar main body, the intarsia structure is provided with a third side edge and a fourth side edge which are oppositely arranged in the width direction of the intarsia structure, the second side edge of the collar main body of the flat knitting machine is connected with the third side edge of the applique tissue, the width of the collar main body of the flat knitting machine is gradually reduced from the middle to the two ends, the first side edge of the flat knitting machine collar main body is an outward convex arc-shaped edge, the width of the applique tissue is gradually increased from the middle to the two ends, and the fourth side edge of the applique tissue is an inward concave arc-shaped edge.

2. The collar of claim 1, wherein the front and back of the collar body are each formed by interweaving cotton yarn and polyester yarn, and the front and back are joined by spandex yarn.

3. The flat knitting machine collar according to claim 2, wherein a knitting method of the flat knitting machine collar main body comprises the steps of:

4. The flat knitting machine collar according to claim 3, characterized in that the flat knitting machine collar body includes a first area which is a strip-shaped area extending inward from the second side edge, the width of the first area gradually decreases from the middle to both ends, a side of the first area opposite to the second side edge is an outwardly convex arc shape, and a second area which is an area of the flat knitting machine collar body other than the first area; the weaving method of the spandex yarns in the first area is 1-needle separation weaving, and the weaving method of the spandex yarns in the second area is per-needle weaving.

5. The flat knitting machine collar of claim 3 wherein the cotton yarn is 39.5S-40.5S siro compact spinning cotton yarn.

6. The flat knitting machine collar of claim 3, wherein the cotton yarn has a tenacity of 270cN to 330cN, a hairiness H value of 3.4 to 4.1, a yarn evenness of 10.8% to 12.1%, and a twist of 21.7TPI to 23 TPI.

7. The flat knitting machine as claimed in claim 3, characterized in that said polyester yarn is 80.51 dtex-85.49 dtex high stretch yarn.

8. The flat knitting machine collar of claim 3, wherein said spandex filament count is 67.2D to 72.8D.

9. The collar of any one of claims 1 to 8, wherein the collar body and the intarsia structure are sewn together with a fishthread.

10. A manufacturing method of a flat knitting machine collar is characterized by comprising the following steps:

11. The manufacturing method of claim 10, wherein the front and back of the flat-bed machine collar main body are both formed by interweaving cotton yarn and polyester yarn, and the front and back are connected by spandex yarn.

12. The manufacturing method according to claim 11, wherein the knitting method of the collar body of the flat knitting machine comprises the steps of:

13. The manufacturing method according to claim 10, wherein the flat knitting machine collar body includes a first region and a second region, the first region is a strip-shaped region extending inward from the second side edge, the width of the first region gradually decreases from the middle to both ends, the side of the first region opposite to the second side edge is a convex arc shape, and the knitting method of the spandex filaments in the first region is 1-needle separation knitting; the second area is an area of the flat knitting machine collar main body except the first area, and the weaving method of the spandex yarns in the second area is knitting per needle.

14. The manufacturing method according to any one of claims 10 to 13, characterized in that the flat knitting machine collar is manufactured by alternately knitting the flat knitting machine collar main body and the intarsia structure to obtain a material strip in which a plurality of flat knitting machine collars are connected, and then dividing the material strip into the plurality of flat knitting machine collars.

15. A garment having a body and a flat-knitting machine collar as claimed in any one of claims 1 to 9 or produced by the method for producing a flat-knitting machine collar as claimed in any one of claims 10 to 14.