CN113699658A - Knitted fabric with one polyester side and one pure spandex side cut randomly and production method thereof - Google Patents
Knitted fabric with one polyester side and one pure spandex side cut randomly and production method thereof Download PDFInfo
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- CN113699658A CN113699658A CN202111162736.5A CN202111162736A CN113699658A CN 113699658 A CN113699658 A CN 113699658A CN 202111162736 A CN202111162736 A CN 202111162736A CN 113699658 A CN113699658 A CN 113699658A
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- spandex
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- polyester
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- 239000004744 fabric Substances 0.000 title claims abstract description 70
- 229920002334 Spandex Polymers 0.000 title claims abstract description 63
- 239000004759 spandex Substances 0.000 title claims abstract description 63
- 229920000728 polyester Polymers 0.000 title claims abstract description 38
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 11
- 239000010410 layer Substances 0.000 claims abstract description 43
- 239000002344 surface layer Substances 0.000 claims abstract description 23
- 239000002994 raw material Substances 0.000 claims abstract description 11
- 238000010521 absorption reaction Methods 0.000 claims abstract description 10
- 210000004243 sweat Anatomy 0.000 claims abstract description 9
- 238000009940 knitting Methods 0.000 claims description 18
- 238000009941 weaving Methods 0.000 abstract description 9
- 238000009423 ventilation Methods 0.000 abstract description 4
- 239000005020 polyethylene terephthalate Substances 0.000 description 14
- 229920004934 Dacron® Polymers 0.000 description 9
- 239000004814 polyurethane Substances 0.000 description 9
- 229920002635 polyurethane Polymers 0.000 description 9
- 229920004933 Terylene® Polymers 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 239000003292 glue Substances 0.000 description 3
- 239000002131 composite material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000009963 fulling Methods 0.000 description 1
- 239000011229 interlayer Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
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Classifications
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
- D04B1/16—Other fabrics or articles characterised primarily by the use of particular thread materials synthetic threads
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
- D04B1/18—Other fabrics or articles characterised primarily by the use of particular thread materials elastic threads
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/10—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyurethanes
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/06—Load-responsive characteristics
- D10B2401/061—Load-responsive characteristics elastic
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2403/00—Details of fabric structure established in the fabric forming process
- D10B2403/01—Surface features
- D10B2403/011—Dissimilar front and back faces
- D10B2403/0114—Dissimilar front and back faces with one or more yarns appearing predominantly on one face, e.g. plated or paralleled yarns
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2501/00—Wearing apparel
- D10B2501/04—Outerwear; Protective garments
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Knitting Of Fabric (AREA)
Abstract
The invention discloses a knitted fabric with one polyester surface and one pure spandex surface cut at will, which comprises a fabric body, wherein the fabric body comprises a polyester outer surface layer, a pure spandex anti-slip layer and a connecting layer, the polyester outer surface layer and the pure spandex anti-slip layer are arranged in a 2-way 2-needle all-out arrangement mode, the connecting layer is arranged in a 2-way 1-in-1 arrangement mode, the polyester outer surface layer and the pure spandex anti-slip layer are respectively positioned at two sides of the connecting layer and are connected through the connecting layer, the raw materials adopted by the polyester outer surface layer are 50D/36F low-elasticity semi-light moisture-absorption sweat-releasing polyester DTY face yarns and 70D spandex lining yarns, the raw materials adopted by the pure spandex anti-slip layer are 70D spandex anti-slip yarns, and the raw materials adopted by the connecting layer are 70D spandex connecting yarns. The fabric obtained by the production method of the fabric has the advantages of high modulus and elasticity on four sides, moisture absorption and ventilation, stiffness, smoothness, comfort, good skid resistance and random cutting through corresponding weaving arrangement modes.
Description
Technical Field
The invention belongs to an outdoor knitted fabric and a related production method, and particularly relates to a knitted fabric with one polyester surface and one pure polyurethane surface cut at will and a production method thereof.
Background
In recent years, more and more people like outdoor sports, and outdoor clothes have certain requirements on the anti-skid, high-modulus and strong-elasticity performance of the fabric. Most of the existing fabrics in the market are composite fabrics, namely two fabrics with different properties are laminated by glue, the fabrics have a defect, the glue relates to the problem of environmental protection, in addition, the working procedure is too long, further, the price is high, and the moisture absorption and the air permeability are poor; although compact multi-silk interlayer double-sided cloth appears in the market in recent years to try to replace the composite fabric, the anti-skid performance of the double-sided cloth is poor due to the influence of the structure, and the requirements of related functional clothes cannot be met.
Disclosure of Invention
The invention aims to provide a knitted fabric which can solve at least one of the problems and has one polyester side and one pure spandex side which are randomly cut and a production method thereof.
According to one aspect of the invention, the knitted fabric with one polyester surface and one pure spandex surface cut at will is provided, and comprises a fabric body, wherein the fabric body comprises a polyester outer surface layer, a pure spandex anti-slip layer and a connecting layer, the polyester outer surface layer and the pure spandex anti-slip layer are arranged in a 2-way 2-needle all-out arrangement mode, the connecting layer is arranged in a 2-way 1-in-1 arrangement mode, the polyester outer surface layer and the pure spandex anti-slip layer are respectively positioned on two sides of the connecting layer and are connected through the connecting layer, the polyester outer surface layer is made of 50D/36F low-elasticity semi-light moisture-absorption sweat-releasing polyester DTY surface yarns and 70D spandex lining yarns, the pure spandex anti-slip layer is made of 70D spandex anti-slip yarns, and the connecting layer is made of 70D spandex connecting yarns.
The invention has the beneficial effects that: through the weaving arrangement mode, the shell yarn and the lining yarn are looped on the knitting rib knitting machine to form the polyester outer surface layer, the antiskid yarn and the lining yarn are looped on the lower disk to form the skin-attached surface, and the connecting yarn is looped on the upper disk and the lower disk simultaneously to connect the outer surface layer and the skin-attached layer, so that the shell fabric body has the advantages of high elasticity at four surfaces, high modulus, moisture absorption, ventilation, good smoothness, good antiskid performance and random cutting.
In some embodiments, the stitch pattern of the fabric body when knitted is: rib stitch needle alignment; needle arrangement: one cycle is carried out on 21/2 needles of the upper disc, and one cycle is carried out on 12/2 needles of the lower disc; the triangular arrangement takes 6 passes through one cycle. From this, make things convenient for weaving of surface fabric body, realize the connection of articulamentum and dacron surface course, pure spandex skid resistant course, the arbitrary tailorring of the surface fabric of being convenient for.
In some embodiments, the doffing mode of the fabric body is as follows: 1F and 4F fall 70D spandex connecting yarns, 2F and 5F fall 50D/36F low-elasticity semi-gloss moisture-absorbing sweat-releasing polyester DTY face yarns and 70D spandex lining yarns, and 3F and 6F fall 70D spandex anti-slip yarns. Therefore, the combination of the outer polyester surface layer, the pure polyurethane anti-skid layer and the connecting layer is ensured, glue is not needed for bonding, and the use safety is ensured.
In some embodiments, the yarn feeding amount of the fabric body adopts 100 needles: the lengths of the 1F and 4F connecting yarns are 120mm, the lengths of the 2F and 5F surface yarns and the lining yarns are 260mm and 120mm, and the lengths of the 3F and 6F anti-skid yarns are 120 mm. Therefore, the yarn feeding amount can ensure that the stretching opening degree of the fabric can reach more than 100 percent in the longitudinal direction and more than 150 percent in the transverse direction, and further, the high elasticity and certain stiffness and smoothness of four sides and the comfort are ensured.
According to another aspect of the invention, the production method of the knitted fabric with one polyester side and one pure spandex side cut randomly is provided, and comprises the following steps:
s1, selecting a 28-needle 34-inch 72-path rib knitting big circular machine;
and S2, knitting the fabric body in the selected circular knitting machine according to a needle arrangement mode, a thread needle alignment mode, a doffing mode and a yarn feeding amount to obtain the fabric body.
Therefore, the spandex of the connecting layer is alternately arranged between the outer terylene surface layer of the rib stitch and the pure spandex antiskid layer coil at intervals in a needle-containing mode to play a connecting role; the spandex of the connecting layer further enhances the anti-skid property, high modulus and strong elasticity of the cloth surface; meanwhile, the terylene outer surface layer and the pure polyurethane anti-skid layer are both arranged in a 2-way 2-needle all-out arrangement mode and are in a plain weave structure, so that the fabric surface is fine and comfortable; the fabric is obtained by unique rib stitch alignment, upper, middle and lower structures, unique raw material collocation and corresponding rib circular knitting machine matching, so that the fabric has the characteristics of high modulus and elasticity on four sides, moisture absorption, ventilation, stiffness, smoothness, comfort, good skid resistance and random cutting.
Drawings
FIG. 1 is a triangular diagram of a weaving process of a knitted fabric with one polyester side and one pure spandex side cut randomly.
Fig. 2 is a schematic diagram of a weaving structure of a knitted fabric with one polyester side and one pure polyurethane side cut randomly.
Fig. 3 is an appearance diagram of a knitted fabric with one polyester side and one pure spandex side cut randomly.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
Refer to fig. 1 to 3. Knitting surface fabric that pure spandex was sanctioned simultaneously to one side dacron, including the surface fabric body, the surface fabric body includes the outer surface course of dacron, pure spandex skid resistant course and articulamentum, the outer surface course of dacron and pure spandex skid resistant course all adopt the arrangement that 2 way 2 needles were all gone out, the articulamentum adopts 2 way 1 to contain 1 flat arrangement, the outer surface course of dacron and pure spandex skid resistant course are located the both sides of articulamentum respectively, and connect through the articulamentum, the raw materials that the outer surface course of dacron adopted are 50D 36F low elasticity semi-gloss moisture absorption sweat release dacron DTY (Draw textile Yarn), the veil of veil and 70D spandex's liner Yarn, the raw materials that pure spandex skid resistant course adopted is 70D spandex's antiskid Yarn, the raw materials that the articulamentum adopted is 70D's binder Yarn. The 50D/36F low-elasticity semi-gloss moisture-absorbing and sweat-releasing polyester DTY veil is a non-superfine fiber with a cross section for moisture absorption and sweat release and an F/D smaller than 1, and the veil can be matched with a weaving process of a fabric to achieve certain stiffness while keeping good elasticity; the 70D spandex anti-slip yarn is made of pure spandex, the pure spandex endows the fabric with unique super anti-slip property, and the softness and comfort of the skin-attached surface can be ensured by matching with the weaving process of the fabric; the connecting yarn of the 70D spandex is also pure spandex, so that the anti-skid performance of the fabric is improved, and the fabric is endowed with high modulus and strong elasticity.
The needle aligning mode of the fabric body during weaving is as follows: rib stitch needle alignment; needle arrangement: one cycle of 21/2 needles on the upper disc and one cycle of 12/2 needles on the lower disc (as shown in figure 2); the delta arrangement takes 6 passes through one cycle (as shown in figure 1). Therefore, the outer surface layer of the terylene and the anti-skid layer of the pure polyurethane are both 2 paths of plain weave structures with 2 needles arranged completely, and the two are connected together through 2 paths of connecting layers with 1 parallel arrangement; the surface fabric body comprises veil, anti-skidding yarn, connection yarn and lining yarn, and veil 1 and lining yarn 4 form the dacron outer surface layer in knitting rib knitting machine hanging wall lopping, and anti-skidding yarn and lining yarn lower wall lopping form the skin face, and the connection yarn is at upper and lower dish tucking simultaneously to connect the dacron outer surface layer and the pure spandex non-slip layer of skin.
The doffing mode of the fabric body is as follows: 1F and 4F fall 70D spandex connecting yarns, 2F and 5F fall 50D/36F low-elasticity semi-gloss moisture-absorbing sweat-releasing polyester DTY face yarns and 70D spandex lining yarns, and 3F and 6F fall 70D spandex anti-slip yarns.
The yarn feeding amount of the fabric body adopts 100 needles: the lengths of the 1F and 4F connecting yarns are 120mm, the lengths of the 2F and 5F surface yarns and the lining yarns are 260mm and 120mm, and the lengths of the 3F and 6F anti-skid yarns are 120 mm. Therefore, the yarn feeding amount can ensure that the stretching opening degree of the spandex knitted fabric on one polyester side can reach more than 100% in the longitudinal direction and more than 150% in the transverse direction, and further the high modulus and strong elasticity and certain stiffness and smoothness on four sides and the comfort are ensured.
The production method of the knitted fabric with one polyester surface and one pure polyurethane surface cut randomly is characterized by comprising the following steps of:
s1, selecting a 28-needle 34-inch 72-path rib knitting big circular machine;
and S2, knitting the fabric body in the selected circular knitting machine according to a needle arrangement mode, a thread needle alignment mode, a doffing mode and a yarn feeding amount to obtain the fabric body.
Therefore, according to the selected rib knitting machine type and the raw materials of the fabric, the rib knitting needle alignment mode is adopted, and the machine production is carried out according to the correspondingly set weaving production process; the special design of the terylene outer surface layer, the pure polyurethane anti-skid layer and the middle polyurethane connecting layer. The spandex of the connecting layer is alternately penetrated and arranged between the outer terylene surface layer of the rib stitch and the pure spandex antiskid layer coil at intervals up and down in a needle-containing mode to play a connecting role; the spandex of the connecting layer further enhances the anti-skid property and high modulus and strong elasticity of the cloth cover. Meanwhile, the polyester outer surface layer and the pure polyurethane anti-skid layer are both plain weave structure, so that the fabric surface is fine and comfortable; unique foodThe fabric has the advantages of high modulus and elasticity on four sides, moisture absorption and ventilation, stiffness, smoothness, comfort, good skid resistance, random cutting and the like; the specification of the finished product is 127cm by 280g/m2Without a feeling of heaviness.
The above is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, many variations and modifications can be made without departing from the inventive concept of the present invention, which falls into the protection scope of the present invention.
Claims (5)
1. The knitted fabric is characterized by comprising a fabric body, wherein the fabric body comprises a polyester outer surface layer, a pure spandex anti-slip layer and a connecting layer, the polyester outer surface layer and the pure spandex anti-slip layer are arranged in a 2-way 2-needle all-out arrangement mode, the connecting layer adopts a 2-way 1-containing 1-level arrangement mode, the polyester outer surface layer and the pure spandex anti-slip layer are respectively located on two sides of the connecting layer and are connected through the connecting layer, the raw material adopted by the polyester outer surface layer is 50D/36F low-elasticity semi-light moisture-absorption sweat-releasing polyester DTY face yarn and 70D spandex liner yarn, the raw material adopted by the pure spandex anti-slip layer is 70D spandex anti-slip yarn, and the raw material adopted by the connecting layer is 70D spandex connecting yarn.
2. The knitted fabric with one polyester side and one pure spandex cut at will as claimed in claim 1, wherein the needle alignment mode of the fabric body during knitting is as follows: rib stitch needle alignment; needle arrangement: one cycle is carried out on 21/2 needles of the upper disc, and one cycle is carried out on 12/2 needles of the lower disc; the triangular arrangement takes 6 passes through one cycle.
3. The knitted fabric with one polyester side and one pure spandex cut at will as claimed in claim 2, wherein the doffing mode of the fabric body is as follows: 1F and 4F fall 70D spandex connecting yarns, 2F and 5F fall 50D/36F low-elasticity semi-gloss moisture-absorbing sweat-releasing polyester DTY face yarns and 70D spandex lining yarns, and 3F and 6F fall 70D spandex anti-slip yarns.
4. The knitted fabric with one polyester side and one pure spandex cut at will as claimed in claim 3, wherein the yarn feeding amount of the fabric body adopts 100 needles: the lengths of the 1F and 4F connecting yarns are 120mm, the lengths of the 2F and 5F surface yarns and the lining yarns are 260mm and 120mm, and the lengths of the 3F and 6F anti-skid yarns are 120 mm.
5. The method for producing the knitted fabric with one polyester side and one pure spandex cut at will as claimed in claim 4, which is characterized by comprising the following steps:
s1, selecting a 28-needle 34-inch 72-path rib knitting big circular machine;
and S2, knitting the fabric body in the selected circular knitting machine according to a needle arrangement mode, a thread needle alignment mode, a doffing mode and a yarn feeding amount to obtain the fabric body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111162736.5A CN113699658A (en) | 2021-09-30 | 2021-09-30 | Knitted fabric with one polyester side and one pure spandex side cut randomly and production method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111162736.5A CN113699658A (en) | 2021-09-30 | 2021-09-30 | Knitted fabric with one polyester side and one pure spandex side cut randomly and production method thereof |
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| Publication Number | Publication Date |
|---|---|
| CN113699658A true CN113699658A (en) | 2021-11-26 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111162736.5A Pending CN113699658A (en) | 2021-09-30 | 2021-09-30 | Knitted fabric with one polyester side and one pure spandex side cut randomly and production method thereof |
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| CN (1) | CN113699658A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114941199A (en) * | 2022-06-02 | 2022-08-26 | 广东德润纺织有限公司 | Protective ice and snow sports knitted fabric |
| GB2617123A (en) * | 2022-03-30 | 2023-10-04 | Fashion Uk | Knitted structures for sublimation printing |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2617123A (en) * | 2022-03-30 | 2023-10-04 | Fashion Uk | Knitted structures for sublimation printing |
| CN114941199A (en) * | 2022-06-02 | 2022-08-26 | 广东德润纺织有限公司 | Protective ice and snow sports knitted fabric |
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