CN113695202A - Transmission device for strip spliced unidirectional cloth - Google Patents
Transmission device for strip spliced unidirectional cloth Download PDFInfo
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- CN113695202A CN113695202A CN202111185408.7A CN202111185408A CN113695202A CN 113695202 A CN113695202 A CN 113695202A CN 202111185408 A CN202111185408 A CN 202111185408A CN 113695202 A CN113695202 A CN 113695202A
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- transmission
- driving
- chain
- unidirectional
- transmission rod
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Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
- B05D3/0406—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
- B05D3/0413—Heating with air
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G23/00—Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
- B65G23/44—Belt or chain tensioning arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H20/00—Advancing webs
- B65H20/24—Advancing webs by looping or like devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B13/00—Machines and apparatus for drying fabrics, fibres, yarns, or other materials in long lengths, with progressive movement
- F26B13/10—Arrangements for feeding, heating or supporting materials; Controlling movement, tension or position of materials
- F26B13/101—Supporting materials without tension, e.g. on or between foraminous belts
- F26B13/102—Supporting materials without tension, e.g. on or between foraminous belts the materials, e.g. web, being supported in loops by rods or poles, which may be moving transversely, e.g. festoon dryers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/004—Nozzle assemblies; Air knives; Air distributors; Blow boxes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2404/00—Parts for transporting or guiding the handled material
- B65H2404/30—Chains
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention relates to a transmission device for splicing unidirectional cloth with strips, wherein a transmission device 10 comprises transmission rods 5 and support chain wheels 6 which are arranged at intervals along a transmission chain 4 on a traveling path, a limiting slide way 8 is fixedly arranged between every two adjacent support chain wheels 6, and the transmission chain 4 between every two adjacent support chain wheels 6 is arranged in the limiting slide way 8. According to the transmission device 10, the transmission chain is arranged in the limiting slide way, so that the swinging of the chain can be reduced, the stability of the transmission rod in the advancing process can be improved, and the defects that the unidirectional cloth 20 is gapped or overlapped and the like due to the fact that the belts 21 deviate due to different tensile forces can be avoided.
Description
Technical Field
The invention relates to a transmission device for splicing unidirectional cloth by strips, in particular to a synchronous transmission device.
Background
Unidirectional fabric refers to a woven fabric having a large number of woven or untwisted rovings in one direction (usually the warp direction, but also the fill direction) and no yarns, or only a small number and usually fine yarns, in the other direction, with the full strength of the fabric in one direction.
There are three main types:
1. the woven unidirectional cloth is generally warp unidirectional cloth and is mainly used for seismic restoration and reinforcement of building bridges, such as unidirectional carbon fiber cloth.
2. The fabric is mainly used in the aerospace industry and the ship industry, and is also used for building reinforcement and sports equipment.
3. The weftless unidirectional cloth is actually a prepreg sheet, and is formed by arranging fibers orderly in one direction by using special equipment, then crossly laying 2 layers or more of unidirectional cloth at 0-degree 90 degrees, and bonding the unidirectional cloth by using resin, or compounding a layer of film or release paper or even fiber grids, and is mainly used for sports equipment, such as golf clubs, fishing rods and the like, and is also used for bulletproof fields, wherein the main raw materials are aramid fibers, ultrahigh molecular weight polyethylene and the like.
The unidirectional cloth used for the product has the following characteristics:
the damping structure has good damping effect, small expansion coefficient, light skeleton and small deformation, and is widely applied to the aviation industry, such as a radome, an electronic equipment cabin, an engine shell, an engine blade, a cabin door, a blade of a helicopter and the like; the marine industry, such as sailing boats, yachts, deep sea fish boats, lifeboats, etc.; for sporting goods such as fishing poles, skis, hockey sticks, and the like; the device is used for chemical industry, such as a three-dimensional horizontal storage tank, a pipeline, a workbench and the like; for use in the medical industry, such as splints, bandages, respirators, and the like; the material is used for military industry, such as protective armor, large-caliber artillery, tank loading wheels and the like; other industries, such as reinforced prefabricated parts for construction, sword bars for sword bar looms, sword belts, etc. The organic fiber reinforced resin composite material is mostly applied to the bulletproof field, and weftless unidirectional cloth is adopted, so that the performance of the material is favorably exerted, and ballistic impact is dispersed and consumed most effectively. At present, aramid fiber materials and ultra-high molecular weight polyethylene materials are mainly used. The ultra-high molecular weight polyethylene material applied to the bulletproof field mainly has two forms, one is in a fiber form, and the other is in a strip form. The production process of the fiber unidirectional cloth mainly comprises the processes of filament spreading, surface treatment, gum dipping, drying and the like. The ultra-high molecular weight polyethylene strip has a two-dimensional physical form, is limited to the current production process level, is difficult to directly obtain a wide (such as a width larger than 500 mm) strip, needs to be spliced to produce a strip unidirectional fabric, and is used in the field of bulletproof.
The narrow ultra-high molecular weight polyethylene strip needs to be glued on one surface of the narrow ultra-high molecular weight polyethylene strip after being spliced and widened, so that the surface of the unidirectional fabric is covered with a glue film, the unidirectional fabric layers can be tightly combined in the subsequent hot pressing step, and the subsequent forming process and the product performance design can be completed. The unidirectional cloth coated with the adhesive needs to be dried, the ultrahigh molecular weight polyethylene unidirectional cloth is used for conveying materials in a production workshop through a multi-stage driving roller and a driven roller, when the materials are dried by using a traditional oven, gaps or overlapping can appear between the strips in the transverse direction (namely the width direction), and the gaps or overlapping are defects which cause adverse effects on the quality of the unidirectional cloth.
In order to avoid the above defects, a conveyor belt or a conveyor roller is usually arranged in the oven to serve as a transmission device to transmit the strip, so as to provide a certain supporting force for the strip, however, when the conveyor belt is used for transmission, due to poor air permeability of the conveyor belt, the air fluidity in the oven is poor, the drying efficiency is low, and the conveyor belt is often made of flexible materials, so that sufficient supporting force cannot be provided for unidirectional cloth, and the phenomenon that the unidirectional cloth is gapped or overlapped is poor is avoided; when using the transfer roller to carry, because one-way cloth can drive the transfer roller rotation in-process of marcing, the glue solution on one-way cloth is advancing the in-process and is flowing into the contact surface of one-way cloth and transfer roller from the gap between the strip easily for the transfer roller sticks together with the strip, very easily causes the strip to divide silk winding roller, needs equipment to shut down when taking place winding roller and gets into the oven by operation workman and handle, takes place danger easily and has seriously influenced production efficiency.
In order to solve the above problems, a novel transmission device is needed to solve the problem that the tapes of the ultra-high molecular weight polyethylene unidirectional fabric are easy to shift in the equipment such as an oven, and further the unidirectional fabric has gaps or overlaps.
Disclosure of Invention
In order to solve the problems mentioned above, the invention provides a strip splicing unidirectional fabric transmission device which can avoid unidirectional fabric gaps or overlapping caused by the deviation of strips in the transmission process.
For convenience of description, unless otherwise specified, the tape refers to a narrow-width unidirectional fabric material before splicing, such as a tape-shaped film or a bundle yarn, and the unidirectional fabric refers to a wide-width unidirectional fabric after splicing. The specific scheme provided by the invention is as follows:
the strip splicing unidirectional cloth transmission device is characterized by comprising transmission rods arranged at intervals, wherein the maximum deformation amount of the transmission rods in the transmission process in the direction perpendicular to the axial direction of the transmission rods is smaller than 1mm, the transmission device is driven by a driving motor, unidirectional cloth is transmitted by a unidirectional cloth driving device, and the stepping speed of the transmission device is set to be consistent with the transmission speed of the unidirectional cloth.
Compared with the prior art, the transmission rods arranged at intervals are used as the material transmission device for splicing the unidirectional cloth into the strips, and the transmission rods are spaced at a certain distance, so that the air permeability is good, and the air flow in the oven is ensured to be consistent with the air pressure on the upper surface and the lower surface of the strips; the transmission rod only moves in the advancing direction of the unidirectional cloth and does not rotate, so that the phenomenon that the unidirectional cloth strips are divided into threads and wound on the rollers is avoided.
The deformation amount of the transmission rod in the direction perpendicular to the axial direction of the transmission rod is limited within 10mm, preferably within 5mm, more preferably within 2mm, and more preferably within 1mm, so that the position deviation of the strip caused by the deformation of the transmission rod can be avoided, and the defects of gaps or overlapping and the like on the unidirectional cloth are further avoided. This is because in the material transmission device of the stripe-spliced unidirectional fabric, if the transmission rod is bent and deformed in the transmission process, the transmission rod has an inclination angle in the horizontal direction to cause the stripe to slide or cause different support forces to the unidirectional fabric at different positions in the length direction on the transmission rod, so that the tension force applied to each stripe in the unidirectional fabric is uneven, the position of a part of the stripe in the unidirectional fabric is deviated, and further the unidirectional fabric is cracked or overlapped, and therefore the transmission device of the stripe-spliced unidirectional fabric has a high requirement on the dimensional stability of the transmission rod.
The transmission device and the unidirectional cloth adopt different power sources and make the traveling speeds of the transmission device and the unidirectional cloth consistent so as to avoid the strip position deviation caused by the fact that the transmission rod pulls the unidirectional cloth. Because the unidirectional cloth is formed by splicing the strips, if a conventional mode that the transmission device drives the material to advance is adopted, the contact surfaces of the transmission rod and the unidirectional cloth cannot be completely attached, so that the relative traction force of each point of the transmission rod to the unidirectional cloth is different, the tension of each strip in the unidirectional cloth is uneven, and further the unidirectional cloth is gapped or overlapped. Therefore, synchronous transmission is adopted, namely the unidirectional cloth is driven to advance by an independent driving device, the transmission device is driven to advance by the driving motor, the stepping speed of the transmission device is set to be consistent with the transmission speed of the unidirectional cloth, so that no relative motion exists between the transmission device and the unidirectional cloth, the transmission device only plays a supporting role on the unidirectional cloth, and in the advancing process of the unidirectional cloth, each strip has no tension difference in the advancing direction, and the gap or overlapping defect caused by different pulling forces of the transmission rod on the unidirectional cloth is avoided.
Optionally, the maximum deformation of the transmission rod in the direction perpendicular to the axial direction of the transmission rod during transmission is less than 5mm, preferably less than 2mm, and more preferably less than 1 mm.
Or, one-way cloth transmission of strip concatenation, including driving motor, its characterized in that still includes drive chain, transmission includes on the route of travel along the transfer line and the support sprocket that drive chain interval set up, adjacent two it is provided with spacing slide to support to fix between the sprocket, two adjacent support sprocket between the drive chain set up in the spacing slide
Optionally, the length of the single transmission rod is greater than 1 m.
Optionally, a transmission rod supporting device is arranged below the transmission rod.
When the length of the transmission rod is too large, the deformation degree of the transmission rod is increased due to factors such as material weight and self weight, and when the requirement on the shape and position stability of the transmission rod is accurate, the transmission rod supporting device can be additionally arranged below the transmission rod so as to improve the system stability and play a role in avoiding the transmission rod from deforming in the direction perpendicular to the axial direction.
Optionally, the transmission rod supporting device comprises a transmission rod supporting roller and a transmission rod supporting wheel, the transmission rod supporting roller is arranged below the transmission rod, the transmission rod supporting wheel is arranged on the transmission rod supporting roller and is concentric with the transmission rod supporting roller, and the excircle of the transmission rod supporting wheel is in contact with the transmission rod to support the transmission rod. One or more support wheels can be arranged on the support roller of the transmission rod according to the requirement, so that the support force of the support wheel to the transmission rod is provided, and the bending deformation of the transmission rod in the direction vertical to the axial direction of the transmission rod due to gravity can be avoided.
Optionally, the distance between the transmission rods is 5-500mm, preferably 50-300mm, more preferably 100-250 mm.
If the distance between the transmission rods is too short, the effect of improving the air permeability of the transmission device is not obvious, and if the distance between the transmission rods is too long, the support density of the transmission rods on the unidirectional cloth is too small, the support force on the unidirectional cloth is insufficient, and the tension on each strip is easy to be uneven, so that the proper distance between the transmission rods can play a role of enabling the tension on each strip to be even.
Optionally, the diameter of the drive rod is 10-50mm, preferably 15-40mm, more preferably 20-30 mm.
Optionally, the density of the material of the transmission rod is not higher than 2500kg/m3The bending strength is not less than 100MPa, preferably not less than 150MPa, and the bending modulus is not less than 30GPa, preferably not less than 50GPa, more preferably not less than 80 GPa.
Because one-way cloth is pieced together wide by the narrowband and is formed, one-way cloth breadth is great usually, and the length of drive rod needs to be greater than the width of one-way cloth, therefore the length of single drive rod is usually longer, when using conventional metal material, can be because metal material density is great for the metal pole is because dead weight is crooked. Therefore, in order to avoid the deformation of the transmission rod in the direction perpendicular to the axial direction due to the self-weight, the material of the transmission rod should have a low density and a high flexural strength and modulus. The lower density can make the dead weight of the transmission rod smaller, reduce the deformation of the transmission rod, the higher bending strength and the higher bending modulus can make the deformation degree of the transmission rod smaller when being stressed, and the deformation of the transmission rod can be reduced under the combined action of the lower density and the higher bending strength and the higher bending modulus, so that the tension on each strip of the unidirectional fabric is relatively uniform. In the solution according to the invention, the definition of the material density and the modulus of elasticity thus jointly act to prevent a positional deviation of the strips in the unidirectional fabric.
Optionally, the drive rod is hollow.
The hollow transmission rod can further reduce the dead weight of the transmission rod under the condition that the bending strength of the transmission rod meets the requirement, the transmission rod is prevented from being bent due to overlarge dead weight, the deformation degree of the transmission rod in the direction perpendicular to the axial direction is further reduced, and the hollow transmission rod can also play a role in preventing the strips in the unidirectional cloth from being deviated or overlapped.
Optionally, the transmission rod is made of a composite material, and the raw material of the transmission rod comprises one or more of carbon fiber, glass fiber, basalt fiber, ceramic, aramid fiber, resin and metal.
Optionally, the transmission rod has a contact surface contacting with the unidirectional cloth.
Optionally, the contact surface of the transmission rod and the unidirectional cloth is coated with anti-adhesion coating.
The anti-adhesion coating is coated on the transmission rod, so that the transmission rod can be prevented from being adhered to a transmission material, the production efficiency is improved, and preferably, the anti-adhesion coating is polytetrafluoroethylene.
Optionally, the driving rod is provided with a friction force increasing material on a contact surface with the unidirectional cloth.
The friction force increasing material is arranged on the transmission rod, so that relative sliding between the unidirectional cloth and the transmission rod can be avoided, and the stability of the unidirectional cloth in the transmission process is ensured. Preferred friction-increasing materials may be rubber, silicone rubber, and the like.
Optionally, the contact surface of the transmission rod and the unidirectional cloth is provided with an anti-adhesion coating and a material for increasing friction force. In practical application, the coating and the structure thereof can be set according to requirements, the anti-adhesion coating and the friction force increasing material can be arranged on the contact surface at intervals along the axial direction or the radial direction of the transmission rod, and the anti-adhesion coating and the point-shaped friction force increasing material can also be arranged on the contact surface.
Because the anti-adhesion coating is generally low in friction coefficient and is easy to cause relative sliding between the one-way cloth and the transmission rod, the anti-adhesion coating and the friction increasing material are arranged simultaneously, so that the transmission rod and the one-way cloth can be prevented from being adhered and simultaneously prevented from sliding relatively.
Optionally, the traveling path of the transmission rod of the transmission device is an arc shape arched towards the unidirectional cloth direction.
When the advancing route of the transmission rod is arc-shaped, the transmission rod of the transmission device can avoid the one-way cloth from generating gaps or overlapping in the advancing process. The movement direction of the unidirectional film is determined by the operation mode of the transmission rod, the transmission rod is set to be arc-shaped, the unidirectional cloth can operate according to an arc-shaped track, the arc-shaped traveling route can continuously enable the unidirectional cloth to keep a tensioning state between adjacent transmission rods, and each strip of the unidirectional cloth keeps stable tension in the traveling process.
Optionally, the transmission device further comprises a driving shaft, a driving chain wheel, a transmission chain and a supporting chain wheel, wherein the driving shaft is connected with the driving motor, the driving chain wheel is connected with the driving shaft, the driving chain wheel is connected with the transmission chain, the transmission rod is arranged on the transmission chain, the supporting chain wheels support the transmission chain to be arranged along the advancing route of the transmission rod, and the driving chain wheel drives the transmission chain to drive the transmission rod to advance along the advancing route.
Optionally, the transmission further comprises a chain tensioner.
The chain tensioning device can avoid the chain from loosening, and the stability of the supporting force of the transmission rod on the unidirectional cloth is ensured.
Optionally, a limiting slide way is fixedly arranged between two adjacent supporting chain wheels in the advancing route direction, and a transmission chain between the two adjacent supporting chain wheels is arranged in the limiting slide way.
The transmission chain is arranged in the limiting slide way, so that the chain can be prevented from driving the transmission rod to shake in the transmission process of the unidirectional cloth, and the function of preventing the strip from deviating is achieved.
Optionally, the driving motor and the unidirectional cloth driving device are cooperatively controlled by a PLC and/or DCS system.
The PLC and/or DCS are used for cooperative control, so that the rotating speeds of the driving motor and the single cloth driving device can be accurately and conveniently controlled, the speed difference between the driving rod and the unidirectional cloth is reduced, and the tension balance of the unidirectional cloth is kept.
The application of the belt splicing unidirectional fabric transmission device is not limited to ultra-high molecular weight polyethylene belts, and wide-width unidirectional fabrics spliced by narrow belts or filament bundles of various belt-shaped films, filament bundles and other narrow belts or filament bundles can be transmitted by the transmission device provided by the invention, and the transmission device can be used for the working procedures of material transportation, material drying, material cooling and the like. Specifically, the invention further provides an oven for splicing the unidirectional cloth with the strips.
The one-way cloth oven for splicing the strips comprises the strip splicing transmission device, a box body and a gas circulation device.
Optionally, the coefficient of thermal expansion of the transmission rod is not higher than 5x10^ -6/K.
Because the temperature in the oven is higher, in order to avoid the transmission rod from deforming due to expansion with heat and contraction with cold, the material of the transmission rod should have certain thermal dimensional stability, and the transmission rod is prevented from deforming under heat. The lower thermal expansion coefficient can ensure that the deformation degree of the transmission rod is smaller when the transmission rod is heated, the tension received by each strip of the unidirectional cloth can be relatively uniform, and the deviation of the strip is avoided.
Optionally, the gas circulation device includes an air supply motor, an air supply pipeline, an air exhaust motor, and a gas heating device.
Optionally, the gas circulation device further includes one or more of an air volume control system, a temperature control system, and a humidity control system.
Optionally, a gas distribution device is arranged in the box body, and the shape of the cross section of the air outlet side of the gas distribution device is the same as that of the advancing route of the transmission rod.
The shape of the air outlet side section is the same as that of the advancing route of the transmission rod, and the function of preventing the position of the strip from deviating can be achieved. The drying air flow can be uniformly applied to the unidirectional cloth due to the fact that the shapes of the air outlet side section and the advancing route of the transmission rod are the same, and tension change of the strips caused by uneven air flow resistance of the strips in the whole advancing route can be avoided.
Optionally, a structural column is arranged on the side wall of the oven, and the supporting chain wheel, the limiting slide way and the gas distribution device are fixed on the structural column.
Optionally, the oven is provided with a door.
The oven is provided with the oven door, so that workers can handle and overhaul equipment when the conditions such as strip adhesion, chain slippage and the like occur in the drying process of the unidirectional cloth.
Has the advantages that:
in the strip splicing unidirectional cloth transmission device provided by the invention, the transmission rod is adopted to transmit unidirectional cloth, so that the air permeability of the transmission device is increased, and the unidirectional cloth is effectively prevented from being divided into filaments and wound on the rollers; the transmission rod is limited in deformation degree in the advancing process, so that gaps or overlapping of the unidirectional cloth caused by the strip deviation can be avoided, and the transmission chain is arranged in the limiting slide way, so that the strip deviation caused by the fact that the transmission rod is driven by the chain in the transmission process of the unidirectional cloth is avoided.
The purpose of the belt splicing unidirectional cloth transmission device is not limited to ultra-high molecular weight polyethylene belts, and wide-width unidirectional cloth obtained by splicing narrow belt or strand-shaped materials such as various belt-shaped films, strands and the like can be transmitted by the transmission device provided by the invention, and the transmission device can be used for the working procedures of material transportation, material drying, material cooling and the like. In the actual use process, the transmission device effectively plays a role in preventing the defects of gaps, overlapping and the like in the transmission process of the unidirectional cloth.
In addition, most of the fiber reinforced thermoplastic sheets currently used in the market have small width, such as 300mm, 500mm, 1000mm, etc., but the width requirement of the fiber reinforced thermoplastic sheet required by some large-size products is high, and is more than 2 meters. Therefore, the scheme can be used for realizing narrow sheet splicing into a wider raw material.
Drawings
FIG. 1 is a schematic structural view of a driving device of the strip splicing unidirectional cloth of the invention
FIG. 2 is a top view of the driving device of the one-way cloth for splicing strips of the present invention
FIG. 3 is a schematic structural view of a unidirectional fabric oven for strip splicing according to the present invention
FIG. 4 is a top view of the one-way cloth oven for strip splicing of the present invention
The reference numerals are explained below:
1. a drive motor; 2. a drive shaft; 3. a drive sprocket; 4. a drive chain; 5. a transmission rod; 6. a support sprocket; 7. a chain tensioner; 8. a limiting slide way; 10. a transmission device;
20. unidirectional cloth; 21. a strip;
30. a box body; 31 a material inlet; 32. a material outlet; 33. an air supply outlet; 34. a heat and sound insulating material; 35. a gas diversion device; 36. air outlet side section; 37. a structural column; 38. a box door;
40. a gas circulation device; 41. an air supply motor; 42. an air supply duct; 43. an air extraction duct; 44. an air draft motor; 45. gas heating device
Detailed Description
To make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be further clearly and completely described below by using texts and/or with reference to the accompanying drawings, and it is obvious that the described embodiments are some, but not all embodiments of the present invention. In the interest of clarity and conciseness, not all features of an actual implementation are described in the specification. It will of course be appreciated that in the development of any such actual embodiment, numerous implementation-specific decisions must be made to achieve the developers' specific goals.
It is also noted herein that elements and features depicted in one drawing or one embodiment of the invention may be combined with elements and features depicted in one or more other drawings or embodiments to avoid obscuring the invention with unnecessary detail, and that only device structures and/or processing steps germane to aspects consistent with the invention are depicted in the drawings and description and representations and descriptions of components and processes not germane to the invention that are known to those of ordinary skill in the art are omitted. All other embodiments, which can be obtained by a person skilled in the art without inventive effort based on the embodiments of the present invention, are within the scope of the present invention.
For convenience of description, unless otherwise specified, the tapes refer to narrow unidirectional fabric raw materials before splicing of strip films, bundle wires and the like, and the unidirectional fabric refers to wide unidirectional fabric which is spliced by the tapes and then subjected to further treatment or not, and the connection between the tapes in the unidirectional fabric can be relatively tight or loose.
Example 1
As shown in fig. 1 and 2, a driving device 10 for splicing a unidirectional fabric into a strip, the driving device 10 comprising: driving motor 1, driving motor 1 links to each other with drive shaft 2, is provided with two driving sprocket 3 on the drive shaft 2, distance between two driving sprocket 3 is greater than the breadth width of the one-way cloth 20 that transmission carried, is provided with the meshing tooth on the disc outside driving sprocket 3, and transmission 10 is provided with drive chain 4, and drive chain 4 has two, and the interval is provided with a plurality of transfer lines 5 between two drive chain 4, and the maximum deflection of transfer line 5 on the transmission in-process perpendicular to transfer line axial direction is less than 1mm, and on two drive chain 4 were fixed in respectively at 5 both ends of transfer line, two drive chain 4 mesh with the meshing tooth on two driving sprocket 3 respectively. When the transmission device 10 works, the driving shaft 2 is driven by the driving motor 1 to rotate, the driving shaft 2 drives the two driving chain wheels 3 to rotate, the meshing teeth on the driving chain wheels 3 drive the transmission chain 4 to rotate, and the transmission chain 4 drives the transmission rod 5 to move along the preset advancing direction.
The length of each transmission rod 5 is 1.5m, the diameter of each transmission rod is 25mm, the distance between every two adjacent transmission rods 5 in the advancing direction is 180mm, at least part of the transmission rods 5 are of a hollow structure, and polytetrafluoroethylene coatings and rubber points are arranged on the contact surfaces of the transmission rods 5 and the strips 21. A transmission rod supporting device which is not shown in the figure is further arranged below the transmission rod 5 and comprises a transmission rod supporting roller and a transmission rod supporting wheel, the transmission rod supporting roller is arranged below the transmission rod 5, the transmission rod supporting wheel is arranged on the transmission rod supporting roller and is concentric with the transmission rod supporting roller, and the outer circle of the transmission rod supporting wheel is in contact with the transmission rod 5 to support the transmission rod 5.
The unidirectional fabric 20 is laid on the plane formed by the transmission rods 5, the unidirectional fabric 20 is driven by a unidirectional fabric driving device in the advancing process on the transmission device 10, the unidirectional fabric driving device is not shown in the figure, and the unidirectional fabric driving device can be a driving motor of a unidirectional fabric winding device, a hot-pressing roller, a cooling roller and other processes, or can be a driving motor separately arranged at two ends of the transmission device 10. The driving motor 1 of the driving device 10 and the unidirectional fabric driving device of the unidirectional fabric 20 are controlled by a unified PLC control system, the PLC control system simultaneously controls the rotating speeds of the driving motor 1 and the unidirectional fabric driving device, and the advancing speeds of the driving rod 5 and the unidirectional fabric 20 can be the same through speed adjustment and matching, so that no speed difference exists between the driving rod 5 and the unidirectional fabric 20, and the situation that the driving rod 5 pulls each strip 21 of the unidirectional fabric 20 to cause the position deviation of the strip 21 is avoided.
The transmission device is provided with a plurality of supporting chain wheels 6 which are arranged in an arc shape which is arched towards the direction of the unidirectional fabric 20 in the advancing direction of the unidirectional fabric 20 as shown in figure 1. The outer circumference of the supporting chain wheel 6 is provided with meshing teeth meshed with the transmission chain 4, the transmission chain 4 drives the transmission rod 5 to move along an arc-shaped route formed by the supporting chain wheel 6 under the support of the supporting chain wheel 6, and therefore the moving route of the transmission rod 5 capable of supporting the unidirectional cloth 20 is arc-shaped. In a conventional linear traveling route, rigid supporting points for the unidirectional fabric 20 are only at two ends of the transmission device, and when the transmission distance is long, because the middle section of the transmission device lacks rigid support for the unidirectional fabric, the middle section of the transmission device is easy to loosen due to the pulling of gravity of the unidirectional fabric and the transmission chain, and the unidirectional fabric cannot be effectively supported, so that tension imbalance among the strips 21 of the unidirectional fabric 20 is caused, and the strips 21 are deviated. In the scheme of this embodiment, set up a plurality of at transmission 10's middle section and support sprocket 6, and support sprocket 6 and be the arc range on the whole, this kind of arrangement is split transmission 10's transmission distance for a plurality of segments, and two adjacent support sprockets 6 have constituted two strong points of every segment, can make one-way cloth 20 closely laminate on transfer line 5 like this, have avoided because the strip 21 that transmission distance overlength caused is lax, and then have avoided strip 21 skew.
And a chain tensioning device 7 is arranged at the opposite end of the driving motor 1 and used for adjusting the tightness degree of the transmission chain 4 and maintaining the stable supporting force of the transmission rod 5 on the unidirectional cloth 20. The arrangement mode that the driving motor 1 and the chain tensioning device 7 are respectively arranged at two ends of the transmission device 10 saves more equipment space compared with other modes.
As shown in fig. 1, a limiting slide way 8 is fixedly arranged between two adjacent supporting chain wheels 6 in the advancing path direction, and the transmission chain 4 between two adjacent supporting chain wheels 6 is arranged in the limiting slide way 8. The limiting slide way 8 can limit the transmission chain 4, so that the transmission chain 4 is prevented from swinging in the moving process perpendicular to the advancing direction of the unidirectional cloth 20, the stability of the transmission rod 5 in the advancing process is improved, and the tension change of the strip 21 in the advancing process can be further avoided. It should be noted that, for the sake of clarity, the position of the limiting slide way 8 in fig. 1 is only a schematic diagram of the relative position of the limiting slide way 8 between the two supporting sprockets 6, and in actual installation, the driving chain 4 is arranged inside the limiting slide way 8, so that the limiting slide way 8 can limit the position of the driving chain 4.
The application of the unidirectional cloth transmission device for splicing the strips is not limited to ultra-high molecular weight polyethylene strips, and wide unidirectional cloth obtained by splicing narrow strips such as various strip films, bunched wires and other narrow strips or tows can be transmitted by the transmission device provided by the invention.
Example 2
This embodiment is about an oven of one-way cloth is spliced to strip.
As shown in fig. 3 and 4, the oven of the tape splicing unidirectional fabric described in this embodiment includes an oven box 30 and a gas circulation device 40, the transmission device 10 of the tape splicing unidirectional fabric described in embodiment 1 is disposed in the oven box 30, and the transmission rod 5 is made of a carbon fiber composite material. Because the carbon fiber has small thermal expansion coefficient, low density and high rigidity, the unidirectional cloth 20 is not easy to deform in the synchronous transmission of wide-width materials, the supporting performance of the materials is uniform and stable, and the position deviation of the strips 21 in the unidirectional cloth 20 can be effectively avoided. Specifically, two sets of transmission devices 10 are provided in the present embodiment, so that two sets of unidirectional fabrics 20 can be dried at the same time.
The box 30 is provided with a material inlet 31 and a material outlet 32 at the feed end and the discharge end for feeding the material into and out of the oven. An air supply outlet 33 and an air outlet not shown in the figure are arranged on one side of the box body 30 close to the air circulation device 40, an air distribution device 35 connected with the air supply outlet 33 is arranged inside the box body 30, and the section 36 of the air outlet side of the air distribution device 35 is the same as the traveling route of the transmission rod 5 in shape, so that the heated drying air flow can be uniformly applied to the unidirectional cloth 20 by the air distribution device 35, the air flow received by each position in the traveling process of the unidirectional cloth 20 is stable, and the position deviation of each strip 21 caused by the air flow change is avoided.
A plurality of structure columns 37 arranged at intervals along the material advancing direction are arranged on the side wall of the box body 30, and the supporting chain wheel 6, the limiting slide way 8 and the gas distribution device 35 of the transmission device 10 are fixed on the structure columns 37. The box body 30 is provided with a plurality of box doors 38 at both sides, so that workers can handle and overhaul equipment when the unidirectional cloth 20 is dried and the adhesion of the strips 21 and the slipping of the transmission chain 4 occur, and the number of the box doors 38 can be flexibly set according to the length of the drying working section and the spatial distribution of the workshop. Door 38 may also be provided with a viewing window for viewing the operating conditions inside cabinet 30 when door 38 is closed. The box 38 is provided with heat and sound insulating material 34 inside the wall, which can save energy and reduce noise in the workshop to a certain extent.
The gas circulation device 40 includes a blower motor 41, a blower duct 42, a suction duct 43, a suction motor 44, and a gas heating device 45, and an air volume control system, a temperature control system, and a humidity control system, which are not shown in the drawings. The air supply motor 41 is connected to the air supply outlet 33 on the box 30 through an air supply duct 42, the air outlet on the box 30 is connected to the air exhaust motor 44 through an air exhaust duct 43, and the gas heating device 45 is selectively disposed inside or outside the box 30, in this embodiment, the gas heating device is disposed outside the box 30 at a position close to the air suction port of the air supply motor 41.
When the oven of the embodiment works, the unidirectional fabric 20 coated with the glue solution is conveyed to the transmission rod 5 of the transmission device 10 from an upstream device, and under the support of the transmission rod 5, the transmission rod 5 and the unidirectional fabric 20 synchronously advance to enter the oven body 30 through the material inlet 31 of the oven. In the oven box 30, the unidirectional fabric 20 travels along a preset arc-shaped travel route, in the travel process, the air supply motor 41 supplies the air flow heated by the air heating device 45 into the oven box 30 from the air supply outlet 33 of the oven box 30 through the air supply pipeline 42, the heated air is uniformly dispersed in the oven box 30 through the air distribution device 35 and is applied to the unidirectional fabric 20, and the glue solution on the unidirectional fabric 20 is dried. Meanwhile, the dried gas is taken away by the suction motor 44 along the suction duct 43 through the air outlet of the box 30. The dried unidirectional fabric 20 leaves the oven from the material outlet 32 under the support of the transmission rod 5 and enters the next process.
In the oven of the embodiment, the unidirectional fabric 20 and the transmission rod 5 synchronously move, and the transmission rod 5 only supports the unidirectional fabric, so that the air permeability of the transmission device can be increased, and meanwhile, the strips 21 are prevented from being divided and wound on the rollers; and the transmission rod 5 is made of carbon fiber, because the thermal expansion coefficient of the carbon fiber is small, the density is low, and the rigidity is large, the deformation is not easy to occur in the synchronous transmission of the wide-width material, such as the unidirectional cloth 20, the supporting performance of the material is uniform and stable, the tension balance of each strip 21 can be effectively maintained, and the position deviation of the strips 21 in the unidirectional cloth 20 is avoided. The air outlet side section 36 of the air distribution device in the drying oven is attached to the arc-shaped travelling route of the unidirectional cloth 20, so that air flow applied to the unidirectional cloth is more uniform, and the tension change caused by uneven air flow resistance of the strip in the whole travelling route is avoided while the drying effect is improved.
Claims (9)
1. The utility model provides an one-way cloth transmission of strip concatenation, includes driving motor, its characterized in that still includes drive chain, transmission includes the transfer line and the support sprocket that set up along the drive chain interval, adjacent two on the route of advancing support and fix between the sprocket and be provided with spacing slide, two adjacent drive chain that support between the sprocket set up in the spacing slide.
2. A tape splicing uni-directional fabric drive according to claim 1 wherein the drive rod has a single length greater than 1 m.
3. A tape splicing uni-directional fabric drive according to claim 1 further comprising a chain tensioning device.
4. The unidirectional fabric transmission device for splicing strips as claimed in claim 1, further comprising a driving shaft and a driving sprocket, wherein the driving shaft is connected with a driving motor, the driving sprocket is connected with the driving shaft, the driving sprocket is connected with a driving chain, the driving chain is provided with a driving rod, and the driving sprocket drives the driving chain to drive the driving rod to move along a traveling path.
5. A tape splicing uni-directional cloth drive according to claim 1 wherein the drive rod is hollow.
6. A tape splicing uni-directional cloth drive according to claim 1 wherein the distance between the driving levers is 5-500 mm.
7. The tape splicing uni-directional cloth drive of claim 1 wherein the diameter of the drive rod is 10-50 mm.
8. The transmission device for the stripe-spliced unidirectional fabric as claimed in claim 1, wherein the contact surface of the transmission rod and the unidirectional fabric is provided with an anti-sticking coating and a dot-shaped friction-increasing material.
9. A tape splicing uni-directional cloth drive according to claim 1 wherein a drive rod support means is provided below the drive rod.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111185408.7A CN113695202A (en) | 2021-10-12 | 2021-10-12 | Transmission device for strip spliced unidirectional cloth |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111185408.7A CN113695202A (en) | 2021-10-12 | 2021-10-12 | Transmission device for strip spliced unidirectional cloth |
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| Publication Number | Publication Date |
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| CN113695202A true CN113695202A (en) | 2021-11-26 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202111185408.7A Pending CN113695202A (en) | 2021-10-12 | 2021-10-12 | Transmission device for strip spliced unidirectional cloth |
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| SU117820A1 (en) * | 1958-03-24 | 1958-11-30 | П.С. Маликов | Device for drying technical fabrics |
| JPH06265265A (en) * | 1992-07-13 | 1994-09-20 | Fujitsu Ltd | Drying furnace |
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| CN104142057A (en) * | 2014-07-07 | 2014-11-12 | 佛山市荣冠玻璃建材有限公司 | Constant-speed propelling device of drying trolley of Spanish tile drying kiln |
| CN210580764U (en) * | 2019-09-06 | 2020-05-22 | 舟山市普陀海汇水产有限公司 | Skipjack drying device |
| CN216261773U (en) * | 2021-10-12 | 2022-04-12 | 郑州中远防务材料有限公司 | Transmission device for strip spliced unidirectional cloth |
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- 2021-10-12 CN CN202111185408.7A patent/CN113695202A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU117820A1 (en) * | 1958-03-24 | 1958-11-30 | П.С. Маликов | Device for drying technical fabrics |
| JPH06265265A (en) * | 1992-07-13 | 1994-09-20 | Fujitsu Ltd | Drying furnace |
| JP2001073283A (en) * | 1999-08-31 | 2001-03-21 | Onomori Tekkosho:Kk | Apparatus for arranging loops in machine for retaining treatment of fabric |
| KR20100101262A (en) * | 2009-03-09 | 2010-09-17 | 주식회사 삼부테크 | Sheet for inhibiting corrosion and its manufacturing method |
| CN202683444U (en) * | 2012-08-16 | 2013-01-23 | 黄继来 | Automatic pulp-coated wire lead drying machine |
| CN104142057A (en) * | 2014-07-07 | 2014-11-12 | 佛山市荣冠玻璃建材有限公司 | Constant-speed propelling device of drying trolley of Spanish tile drying kiln |
| CN210580764U (en) * | 2019-09-06 | 2020-05-22 | 舟山市普陀海汇水产有限公司 | Skipjack drying device |
| CN216261773U (en) * | 2021-10-12 | 2022-04-12 | 郑州中远防务材料有限公司 | Transmission device for strip spliced unidirectional cloth |
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