CN113695122B - Spraying machine capable of spraying aluminum single plates in multiple directions and using method thereof - Google Patents
Spraying machine capable of spraying aluminum single plates in multiple directions and using method thereof Download PDFInfo
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- CN113695122B CN113695122B CN202111154385.3A CN202111154385A CN113695122B CN 113695122 B CN113695122 B CN 113695122B CN 202111154385 A CN202111154385 A CN 202111154385A CN 113695122 B CN113695122 B CN 113695122B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0285—Stands for supporting individual articles to be sprayed, e.g. doors, vehicle body parts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0278—Arrangement or mounting of spray heads
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Abstract
The invention discloses a spraying machine capable of spraying aluminum veneers in multiple directions and a using method thereof, and relates to the technical field of aluminum veneer spraying. The invention synchronously carries out spraying operation on the upper side wall, the lower side wall and the two side walls by using the spraying mechanism, improves the spraying efficiency, and adjusts the spraying range of the spraying mechanism according to the size of the aluminum veneer to meet the spraying requirement of the aluminum veneer.
Description
Technical Field
The invention relates to the technical field of aluminum veneer spraying, in particular to a spraying machine capable of spraying aluminum veneers in multiple directions and a using method thereof.
Background
The aluminum veneer is a building decoration material processed and formed by adopting a fluorocarbon spraying technology after being treated by chromizing and the like, the aluminum veneer is widely applied to the decoration field, the requirements for aluminum veneers with different colors are different, and therefore, the aluminum veneer is sprayed by adopting a spraying mechanism.
Disclosure of Invention
The invention aims to provide a spraying machine capable of spraying aluminum veneers in multiple directions and a using method thereof, so as to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: the spraying machine capable of spraying the aluminum veneer in multiple directions comprises a base, an adjusting mechanism and a spraying mechanism, wherein the base is used for placing the aluminum veneer to be sprayed.
Adjustment mechanism includes the stand, the stand passes through the adjustable setting of connecting block at the rear end face of base, the front end of stand is equipped with the T type regulating block that can adjust from top to bottom, spraying mechanism includes two extending beam and two servo motor, the equal vertical fixation in upper and lower both sides lateral wall of T type regulating block has the supporting shoe, two extending beam distribute from top to bottom and respectively with two supporting shoe fixed connection, whole spraying mechanism utilizes extending beam to fix on T type regulating block, and adjustment mechanism can be along the rear end face horizontal position free adjustment position of base, can make spraying mechanism be applicable to the aluminium veneer spraying operation of different thickness through T type regulating block along the up-and-down direction reciprocating adjustment of stand.
The adjusting mechanism is arranged at the horizontal adjusting position of the rear side of the base and used for driving the spraying mechanism to horizontally adjust the position so as to facilitate spraying operation.
Set up the regulation hole of "well" style of calligraphy structure on the extension crossbeam, the inside slip joint of regulation hole has a plurality of to adjust the pole, it can freely slide the regulation position along the regulation hole inside to adjust the pole simultaneously, it still can be at the inside rotation of regulation hole to adjust the pole simultaneously, the axial both ends of adjusting the pole extend to the upper and lower both sides opening of regulation hole respectively and lie in back first connecting pipe of fixedly connected with and second connecting pipe respectively, first connecting pipe and second connecting pipe slide respectively and laminate in the upper and lower both ends face of extension crossbeam, the pointed end of second connecting pipe is fixed with first spray tube, for switching on of paint, will adjust the pole axial direction and set up the through hole, and communicate through first connecting pipe and second connecting pipe, constitute the passageway that the paint circulates, be fixed with first spray tube at the pointed end of second connecting pipe, can spout paint through first spray tube, realize the spraying operation.
The first servo motor is fixedly arranged on the upper end face of one side, close to the supporting block, of the extending cross beam, a power shaft of the first servo motor is fixedly connected with a first bevel gear after rotating and extending to the inside of the adjusting hole, a threaded rod is inserted into the inside of the adjusting hole in a rotating mode, a second bevel gear meshed with the first bevel gear is fixedly sleeved on the end portion of the threaded rod, a plurality of threaded sleeves are sleeved on the outer wall of the threaded rod in a rotating mode through external threads, a sliding sleeve is sleeved on the outer wall of the adjusting rod in a rotating mode, the sliding sleeve is fixedly connected with the threaded sleeves, the first bevel gear is driven to rotate inside the adjusting hole by power provided by the first servo motor, a threaded rod is inserted into the inside of the adjusting hole in a rotating mode, a second bevel gear meshed with the first bevel gear is fixedly sleeved on the end portion of the threaded rod, the threaded rod is arranged inside the adjusting hole, the second bevel gear is meshed with the first bevel gear, so that the threaded rod can be driven to rotate in the adjusting hole.
The pivoted threaded rod can drive threaded sleeve along threaded rod axial direction adjusting position, because fixed connection between sliding sleeve and the threaded sleeve, so can drive the regulation pole along the inside horizontal adjustment of regulation hole, can realize putting together a plurality of regulation pole, be about to the clearance between the first spray tube of a plurality of dwindles to the position difference when compensating first spray tube and using first connecting pipe to rotate as the center of rotation.
Two adjacent first spray pipes that lie in on same extending beam rotate from beginning to end and paste and be in the same place, according to the size of spraying scope, use first connecting pipe to rotate the first spray pipe of adjustment as the center of rotation, make and form the contained angle between first spray pipe and the extending beam, the spraying scope of the first spray pipe of a plurality of slope distribution is gradually by vertical horizontal adjustment, both can ensure like this that the spraying scope reduces in the vertical scope, freely adjust the spraying scope of first spray pipe according to the width of aluminium veneer, thereby satisfy the accurate spraying operation to the aluminium veneer, avoid causing the waste of paint.
The lateral wall that one side lateral wall that two first spray pipes that lie in the avris each other of upside extending beam all are equipped with the second spray pipe perpendicularly, the orifice has all been seted up to one side lateral wall that the second connecting pipe was kept away from to every first spray pipe and two second spray pipes just to one side lateral wall each other, paint accessible is leading-in to the second spray pipe to the hole in the first spray pipe of avris, laminate the lateral wall at the aluminium veneer with the second spray pipe, can realize the spraying operation, then adjust 90 with the aluminium veneer, can carry out the spraying operation to other both sides lateral wall, thereby realize about and lateral wall complete spraying operation all around.
In further embodiment, the preceding terminal surface of stand is seted up and is extended to the inside T type adjustment tank of stand, the fixed second servo motor that is equipped with in top of stand, the power shaft of second servo motor extends to and rotates with the inside bottom face of T type adjustment tank after the T type adjustment tank and pegs graft, T type regulating block and T type adjustment tank slip joint, and rotate with second servo motor's power shaft and cup joint, utilize second servo motor to provide power, drive T type regulating block along the opening position reciprocal regulation position from top to bottom of T type adjustment tank, can adjust whole spraying mechanism's spraying height, so that satisfy and carry out the spraying operation to the aluminium veneer of different thickness.
In further embodiment, adjustment mechanism still includes third servo motor, third servo motor fixed mounting is at the connecting block lateral wall of stand bottom, horizontal distribution's T type slide rail is seted up to the rear end face of base, the inside bottom of T type slide rail is equipped with the tooth's socket, third servo motor's power shaft rotates and extends to inside the T type slide rail behind the through connection piece, and be connected with the first transmission fluted disc with the tooth's socket meshing, utilize third servo motor to provide power and drive first transmission fluted disc and rotate, the first transmission fluted disc of pivoted can roll at the tooth's socket of T type slide rail, thereby can drive the stand after the connecting block at the automatic horizontal reciprocating position of rear end face of base, adjust spraying mechanism's spraying position promptly, realize that single walking position can carry out the complete spraying operation to aluminium veneer whole face, satisfy the spraying demand.
In further embodiment, the both sides of stand all are equipped with the pump mechanism, the pump mechanism includes paint box and the pump body, the pump body sets up the upper end at paint box, the import of the pump body is passed through the pipe and is connected with paint box, the exit linkage of the pump body has communicating pipe, the lateral wall is connected with a plurality of hose and the first connecting pipe point-end connection that corresponds communicating pipe, the pump body can play the paint pump in the paint box, in leading-in every first connecting pipe through communicating pipe, enter into first spout through inside the regulation pole of using and the inside back of second connecting pipe, final spraying, realize even quick spraying operation.
In further embodiment, the upper end of second spray tube is rotated and is pegged graft and have T type pole, T type pole extends to inside back of second spray tube and rotates with the inside bottom face of second spray tube and peg graft, T type pole rotates to cup joint the rubber buffer that is located the second spray tube and is used for the shutoff orifice, bare-handed rotation T type pole, can drive the rubber plug in the inside vertical direction adjusting position of second spray tube, the paint will no longer be spouted in all orifices below orifice and the rubber buffer that correspond on the position that the rubber buffer was located, so that save the paint.
In a further embodiment, a second transmission gear disc is fixedly sleeved on the outer wall of the adjusting rod, a rack meshed with the second transmission gear disc is fixedly arranged on the inner side wall of the adjusting hole, the second transmission gear disc rolls on the rack, so that the adjusting rod can slide along the inside of the adjusting hole, and the first spraying pipes rotate to adjust the spraying range by taking the first connecting pipes as rotating axial directions and are automatically and synchronously moved with the plurality of first spraying pipes to be closed to compensate the position difference.
In a further embodiment, the base upper end is equipped with supporting mechanism, supporting mechanism includes two inverted T type pieces, two symmetric distribution's inverted T type guide way is seted up to the upper end of base, inverted T type piece slip joint is inside inverted T type guide way, slide the position of adjusting inverted T type piece along inverted T type guide way inside according to the length of aluminium veneer, the fixed arc bracing piece that is equipped with in top of inverted T type piece, the fixed supporting beam that is used for supporting the aluminium veneer of treating the spraying that is equipped with in the pointed end of arc bracing piece, after the inverted T type piece of adjusting the position, make the clearance between two supporting beam be less than the length of aluminium veneer, just so can empty the frame aluminium veneer and carry out the spraying operation.
The outer wall of arc bracing piece is fixed with the handle, through setting up the handle, is convenient for utilize the arc bracing piece to promote handstand T type piece along the inside free slip adjusting position of handstand T type guide way.
In a further embodiment, the inverted T-shaped block is made of an iron material, a magnet block for adsorbing the inverted T-shaped block is embedded in the bottom end face of the interior of the inverted T-shaped guide groove, the magnet block can adsorb the inverted T-shaped block in real time, and the situation that the inverted T-shaped block slides randomly along the interior of the inverted T-shaped guide groove under the condition of no external force intervention, so that the aluminum single plate in the spraying process falls off to influence normal spraying operation can be avoided.
In a further embodiment, a plurality of arc-shaped supporting top blocks which are uniformly distributed at intervals and are bent upwards are fixedly arranged on the side wall of the supporting beam far away from the arc-shaped supporting rod, the tip end of each arc-shaped supporting top block is of a conical structure, and the plurality of arc-shaped supporting top blocks are used for replacing the supporting beam to serve as a medium for supporting the aluminum single plate in the air, so that the shielded area of the aluminum single plate can be reduced.
Preferably, the use method of the spraying machine capable of spraying aluminum veneers in multiple directions based on the above method comprises the following steps:
a1, adjusting the position of the inverted T-shaped block according to the length of the aluminum veneer in a sliding manner along the interior of the inverted T-shaped guide groove, and after the inverted T-shaped block is adjusted, making the gap between the two supporting beams smaller than the length of the aluminum veneer, and then, emptying and erecting the aluminum veneer for spraying operation;
a2, rotating and adjusting the first spray pipe by taking the first connecting pipe as a rotating center to form an included angle between the first spray pipe and the extension beam, and gradually adjusting the spraying range of the first spray pipes which are distributed in an inclined manner from the longitudinal direction to the transverse direction, so that the spraying range in the longitudinal range can be reduced, the spraying range of the first spray pipe can be freely adjusted according to the width of the aluminum single plate, the accurate spraying operation of the aluminum single plate is met, and the waste of paint is avoided;
a3, when the adjusting rod rotates along the inside of the adjusting hole, the adjusting rod can roll on the rack by using a second transmission gear plate, so that the adjusting rod can slide along the inside of the adjusting hole, and the automatic synchronization of the rotation adjustment of the spraying range of the first spraying pipe by taking the first connecting pipe as a rotating axial direction and the closing compensation of the position difference of the plurality of first spraying pipes is realized;
a4, improve and set up the second spray tube and carry out the spraying operation to aluminium veneer lateral wall all around, cooperate the first spray tube of a plurality of to carry out the spraying operation to aluminium veneer upper and lower lateral wall, realize diversified quick spraying operation.
Compared with the prior art, the invention has the beneficial effects that:
the invention utilizes the supporting mechanism to support the aluminum single plate to be sprayed, utilizes the spraying mechanism to synchronously spray the upper side wall, the lower side wall and the two side walls of the aluminum single plate, improves the spraying efficiency by synchronously spraying a plurality of surfaces of the aluminum single plate, and adjusts the spraying range of the spraying mechanism according to the size of the aluminum single plate, thereby meeting the spraying requirement of the aluminum single plate, avoiding paint waste and reducing the spraying cost.
Drawings
FIG. 1 is an exploded view of the main structure of the present invention;
FIG. 2 is a partial cross-sectional view of the adjustment mechanism of the present invention;
FIG. 3 is a schematic structural view of the support beam and a plurality of support posts of the present invention;
FIG. 4 is a partial cross-sectional view of a base of the present invention;
FIG. 5 is a schematic view of a partial structure of the spray mechanism of the present invention;
FIG. 6 is a partial cross-sectional view of the spreader bar of the present invention;
FIG. 7 is a sectional view of a second nozzle configuration of the present invention.
In the figure: 1. a base; 11. an inverted T-shaped guide groove; 12. a T-shaped slide rail; 13. a tooth socket; 14. a magnet block; 2. an adjustment mechanism; 21. a column; 22. a second servo motor; 23. a T-shaped adjusting block; 24. a support block; 25. a T-shaped adjusting groove; 26. a first transmission fluted disc; 27. a third servo motor; 3. a spraying mechanism; 31. an extension beam; 32. a first servo motor; 33. a first connecting pipe; 34. a first nozzle; 35. a second nozzle; 36. a first bevel gear; 37. a second bevel gear; 38. a threaded rod; 39. adjusting a rod; 310. a second transmission fluted disc; 311. a sliding sleeve; 312. a threaded sleeve; 313. a second connecting pipe; 314. an adjustment hole; 315. a rack; 316. a T-shaped rod; 317. spraying a hole; 318. a rubber plug; 4. a pump mechanism; 41. a paint box; 42. a pump body; 43. a communicating pipe; 5. a support mechanism; 51. an arc-shaped support rod; 52. an inverted T-shaped block; 53. a support beam; 54. a handle; 55. the arc supports the kicking block.
Detailed Description
The following will clearly and completely describe the technical solutions in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.
Example one
Referring to fig. 1, fig. 2, fig. 5 and fig. 6, the present embodiment provides a spraying machine capable of spraying aluminum single plates in multiple directions and a using method thereof, including a base 1, an adjusting mechanism 2 and a spraying mechanism 3, wherein the base 1 is used for placing the aluminum single plate to be sprayed.
The adjusting mechanism 2 comprises an upright post 21, the upright post 21 is arranged on the rear end face of the base 1 through a connecting block, the front end of the upright post 21 is provided with a T-shaped adjusting block 23 which can be adjusted up and down, the spraying mechanism 3 comprises two extending cross beams 31 and two first servo motors 32, the side walls of the upper side and the lower side of the T-shaped adjusting block 23 are respectively and vertically fixed with a supporting block 24, the two extending cross beams 31 are vertically distributed and are respectively and fixedly connected with the two supporting blocks 24, the whole spraying mechanism 3 is fixed on the T-shaped adjusting block 23 through the extending cross beams 31, the adjusting mechanism 2 can freely adjust the position along the horizontal position of the rear end face of the base 1, and the spraying mechanism 3 can be suitable for spraying operation of aluminum veneers with different thicknesses through the reciprocating adjustment of the T-shaped adjusting block 23 along the vertical direction of the upright post 21.
The adjusting mechanism 2 is arranged at the rear horizontal adjusting position of the base 1 and used for driving the spraying mechanism 3 to horizontally adjust the position so as to facilitate spraying operation.
In order to facilitate the spraying mechanism 3 to automatically adjust the spraying position in a reciprocating manner in the horizontal direction on the rear end face of the base 1, the adjusting mechanism 2 further comprises a third servo motor 27, the third servo motor 27 is fixedly installed on the side wall of the connecting block at the bottom end of the upright post 21, the rear end face of the base 1 is provided with a T-shaped slide rail 12 which is horizontally distributed, the bottom end inside the T-shaped slide rail 12 is provided with a tooth groove 13, a power shaft of the third servo motor 27 extends into the T-shaped slide rail 12 after penetrating through the connecting block in a rotating manner, and is connected with a first transmission fluted disc 26 which is meshed with the tooth groove 13, the first transmission fluted disc 26 is driven to rotate by the power provided by the third servo motor 27, the rotating first transmission fluted disc 26 can roll on the tooth groove 13 of the T-shaped slide rail 12, so as to drive the upright post 21 and the connecting block to automatically adjust the horizontal reciprocating manner on the rear end face of the base 1 in a reciprocating manner, i.e. adjust the spraying position of the spraying mechanism 3, and realize that the whole face of an aluminum veneer can be completely sprayed by a single walking, the spraying requirement is met.
In order to be suitable for accurate spraying operation of aluminum veneers with different thicknesses, the spraying height of the spraying mechanism 3 needs to be adjusted, a T-shaped adjusting groove 25 extending into the upright post 21 is formed in the front end face of the upright post 21, a second servo motor 22 is fixedly arranged at the top end of the upright post 21, a power shaft of the second servo motor 22 extends to the T-shaped adjusting groove 25 and then is rotatably inserted into the inner bottom end face of the T-shaped adjusting groove 25, a T-shaped adjusting block 23 is slidably clamped with the T-shaped adjusting groove 25 and rotatably sleeved with the power shaft of the second servo motor 22, the second servo motor 22 is used for providing power to drive the T-shaped adjusting block 23 to vertically and repeatedly adjust the position along the opening position of the T-shaped adjusting groove 25, and therefore the spraying height of the whole spraying mechanism 3 can be adjusted, and the spraying operation of the aluminum veneers with different thicknesses can be conveniently achieved.
The extension beam 31 is provided with a middle adjusting hole 314, the adjusting hole 314 is in a shape like a Chinese character 'zhong', the adjusting rod 39 is slidably clamped in the adjusting hole 314, the adjusting rod 39 can freely slide along the inside of the adjusting hole 314 to adjust the position, and meanwhile, the adjusting rod 39 can also rotate in the adjusting hole 314.
The axial two ends of the adjusting rod 39 respectively extend to the upper and lower openings of the adjusting hole 314 and are fixedly connected with the first connecting pipe 33 and the second connecting pipe 313 respectively, a through hole is formed in the axial direction of the adjusting rod 39 for communicating paint, the adjusting rod is communicated with the first connecting pipe 33 and the second connecting pipe 313 to form a passage for flowing the paint, the first spray pipe 34 is fixed at the tip end of the second connecting pipe 313, the paint can be sprayed out through the first spray pipe 34, and spraying operation is achieved.
The adjusting rod 39 slides in the adjusting hole 314 of the middle-shaped structure, in order to prevent the adjusting rod 39 from falling from the adjusting hole 314, the first connecting pipe 33 and the second connecting pipe 313 are respectively attached to the upper end surface and the lower end surface of the extension beam 31 in a sliding manner, and the first connecting pipe 33 and the second connecting pipe 313 not only play a role in circulating paint, but also play a role in limiting.
Both sides of stand 21 all are equipped with pump mechanism 4, provide paint in to first spray tube 34 through pump mechanism 4, realize even quick spraying operation.
The pump mechanism 4 comprises a paint box 41 and a pump body 42, the pump body 42 is arranged at the upper end of the paint box 41, the inlet of the pump body 42 is connected with the paint box 41 through a guide pipe, the outlet of the pump body 42 is connected with a communicating pipe 43, the side wall of the communicating pipe 43 is connected with a plurality of hoses and the hoses are connected with the tips of the corresponding first connecting pipes 33, the pump body 42 can pump the paint in the paint box 41, the communicating pipe 43 guides the paint into each first connecting pipe 33, the paint enters the first spray pipe 34 through the inside of the adjusting rod 39 and the inside of the second connecting pipe 313, and finally spraying is achieved.
The first spray pipe 34 can be used for spraying the aluminum single plate, but the size of the existing first spray pipe 34 is fixed and unchanged, so that the spraying range can not be reasonably adjusted according to the size of the aluminum single plate during spraying operation, which causes waste of paint, therefore, the spraying position of the first spray pipe 34 needs to be adjusted, two adjacent first spray pipes 34 on the same extension beam 31 are rotationally attached together end to end, the traditional single first spray pipe 34 is changed into a plurality of first spray pipes 34 rotationally attached together end to end, the first spray pipe 34 can be rotationally adjusted by taking the first connecting pipe 33 as a rotation center according to the size of the spraying range, so that an included angle is formed between the first spray pipe 34 and the extension beam 31, the spraying range of a plurality of obliquely distributed first spray pipes 34 is gradually adjusted from longitudinal direction to transverse direction, thus, the spraying range in the longitudinal range can be ensured to be reduced, the spraying range of the first spraying pipe 34 is freely adjusted according to the width of the aluminum veneer, so that the accurate spraying operation of the aluminum veneer is met, and the waste of paint is avoided.
Example two
Please refer to fig. 1, fig. 5 and fig. 6, which are further improved based on embodiment 1:
when the first nozzle 34 rotates around the first connecting pipe 33 as a rotation center, a blank spraying area appears, so that the first servo motor 32 is fixedly arranged on the upper end surface of the extending beam 31 near one side of the supporting block 24, a power shaft of the first servo motor 32 is fixedly connected with a first bevel gear 36 after rotating and extending into the adjusting hole 314, the first bevel gear 36 is driven to rotate in the adjusting hole 314 by power provided by the first servo motor 32, a threaded rod 38 is rotatably inserted in the adjusting hole 314, a second bevel gear 37 meshed with the first bevel gear 36 is fixedly sleeved at the end of the threaded rod 38, and the threaded rod 38 is meshed with the first bevel gear 36 through the second bevel gear 37 in the adjusting hole 314 to drive the threaded rod 38 to rotate in the adjusting hole 314.
The outer wall of threaded rod 38 has rotated through the external screw thread and has cup jointed a plurality of threaded sleeve 312, the outer wall of adjusting pole 39 rotates and has cup jointed slip sleeve 311, fixed connection between slip sleeve 311 and the threaded sleeve 312, pivoted threaded rod 38 can drive threaded sleeve 312 along threaded rod 38 axial direction adjusting position, because fixed connection between slip sleeve 311 and the threaded sleeve 312, so can drive and adjust pole 39 along the inside horizontal adjustment of regulation hole 314, can realize putting together a plurality of regulation pole 39, be about to the clearance between the first spray tube 34 of a plurality of reduces, so that compensate first spray tube 34 with first connecting tube 33 as the position difference when center of rotation rotates.
In order to realize automatic and accurate compensation of the position difference of the first spray pipes 34 rotating by taking the first connecting pipes 33 as the rotating center and simultaneously realize the operation of folding the plurality of first spray pipes 34 together, the outer wall of the adjusting rod 39 is fixedly sleeved with the second transmission gear disk 310, the side wall inside the adjusting hole 314 is fixedly provided with the rack 315 meshed with the second transmission gear disk 310, when the adjusting rod 39 rotates along the inside of the adjusting hole 314, the second transmission gear disk 310 can roll on the rack 315, the adjusting rod 39 can slide along the inside of the adjusting hole 314, and the automatic synchronization of the spraying range adjustment of the first spray pipes 34 rotating by taking the first connecting pipes 33 as the rotating axial direction and the position difference compensation of the folding of the plurality of first spray pipes 34 can be realized.
The advantage of providing the adjustment aperture 314 as a "medium" configuration is that it allows room for the drive operation of the threaded rod 38 and also allows sufficient room for the second drive sprocket 310 to roll on the rack 315.
EXAMPLE III
Referring to fig. 1 and fig. 7, a further improvement is made on the basis of embodiment 2:
only carry out the spraying operation through first spray tube 34, can only carry out the spraying operation to the upper and lower both sides of aluminium veneer in step, can't carry out the spraying operation to the lateral wall all around of aluminium veneer, the lateral wall that is located the one side that two first spray tubes 34 of avris kept away from each other of upper side extension crossbeam 31 all is equipped with second spray tube 35 perpendicularly, in the first spray tube 34 of avris paint accessible leads to second spray tube 35 in to the hole, laminate second spray tube 35 at the lateral wall of aluminium veneer, can realize the spraying operation, then adjust 90 with the aluminium veneer, can carry out the spraying operation to the lateral wall of other both sides, thereby realize about and the complete spraying operation of lateral wall all around.
The side wall of one side of each first spray pipe 34 far away from the second connecting pipe 313 and the side wall of one side of each second spray pipe 35 opposite to each other are provided with spray holes 317, and paint in the first spray pipe 34 and the second spray pipe 35 can be sprayed out in a high-pressure mode through the spray holes 317, so that the spraying operation requirement is met, and the accurate spraying operation can be ensured.
Aluminium veneer thickness differs, avoid causing the waste from the paint of the orifice 317 blowout of second spray tube 35, need the scope according to the spacing orifice 317 blowout of the thickness of aluminium veneer lateral wall, it has T type pole 316 to rotate the grafting in the upper end of second spray tube 35, T type pole 316 extends to second spray tube 35 inside back and rotates the grafting with the inside bottom face of second spray tube 35, T type pole 316 rotates and cup joints the rubber buffer 318 that is located second spray tube 35 and is used for shutoff orifice 317, bare-handed rotation T type pole 316, can drive rubber buffer 318 at the inside vertical direction adjusting position of second spray tube 35, all orifice 317 that correspond on the position that rubber buffer 318 locates and below rubber buffer 318 will not spout paint any more, so that save paint.
Example four
Referring to fig. 1 and fig. 3, a further improvement is made on the basis of embodiment 3:
the upper end of the base 1 is provided with a supporting mechanism 5, and the aluminum veneer can be erected in the air by utilizing the supporting mechanism 5, so that the upper side wall and the lower side wall of the aluminum veneer can be synchronously sprayed, and the spraying efficiency is improved.
The supporting mechanism 5 comprises two inverted T-shaped blocks 52, the upper end of the base 1 is provided with two inverted T-shaped guide grooves 11 which are symmetrically distributed, the inverted T-shaped blocks 52 are slidably clamped inside the inverted T-shaped guide grooves 11, the positions of the inverted T-shaped blocks 52 are adjusted along the inside of the inverted T-shaped guide grooves 11 according to the length of an aluminum veneer, arc-shaped supporting rods 51 are fixedly arranged at the top ends of the inverted T-shaped blocks 52, supporting cross beams 53 used for supporting the aluminum veneer to be sprayed are fixedly arranged at the tip ends of the arc-shaped supporting rods 51, and after the inverted T-shaped blocks 52 at the positions are adjusted, gaps between the two supporting cross beams 53 are smaller than the length of the aluminum veneer, so that the aluminum veneer can be erected in the air to be sprayed.
The handle 54 is fixed on the outer wall of the arc support rod 51, and the handle 54 is arranged to facilitate the arc support rod 51 to push the inverted T-shaped block 52 to freely slide along the inside of the inverted T-shaped guide groove 11 for adjusting the position.
The inverted T-shaped block 52 is made of iron, the magnet block 14 used for adsorbing the inverted T-shaped block 52 is embedded in the bottom end face of the interior of the inverted T-shaped guide groove 11, the magnet block 14 can adsorb the inverted T-shaped block 52 in real time, and the situation that the inverted T-shaped block 52 slides randomly along the interior of the inverted T-shaped guide groove 11 under the condition of no external force intervention, so that an aluminum single plate in the spraying process drops, and normal spraying operation is affected is avoided.
In order to improve the spraying coverage, a plurality of arc-shaped supporting top blocks 55 which are uniformly distributed at intervals and are bent upwards are fixedly arranged on the side wall of the supporting cross beam 53 far away from the arc-shaped supporting rod 51, and the plurality of arc-shaped supporting top blocks 55 are used for replacing the supporting cross beam 53 as a medium for emptying and supporting the aluminum veneer, so that the shielded area of the aluminum veneer can be reduced.
In order to further improve the spraying range, the tip of the arc-shaped supporting and ejecting block 55 is set to be in a conical structure, the conical tip of the arc-shaped supporting and ejecting block 55 is abutted to the bottom end face of the aluminum veneer, the contact surface is small, when the first spray pipe 34 passes through the position, the spraying coverage area is wide, and the spraying efficiency is improved.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. Can carry out flush coater of diversified spraying to aluminium veneer, including base (1), adjustment mechanism (2) and spraying mechanism (3), its characterized in that: the adjusting mechanism (2) comprises an upright post (21), the upright post (21) is adjustably arranged on the rear end face of the base (1) through a connecting block, and a T-shaped adjusting block (23) capable of being adjusted up and down is arranged at the front end of the upright post (21);
the spraying mechanism (3) comprises two extending cross beams (31), supporting blocks (24) are vertically fixed on the upper side wall and the lower side wall of the T-shaped adjusting block (23), the two extending cross beams (31) are vertically distributed and are respectively and fixedly connected with the two supporting blocks (24), the extending beam (31) is provided with a regulating hole (314) with a middle-shaped structure, a plurality of adjusting rods (39) are slidably clamped in the adjusting holes (314), the two axial ends of the adjusting rod (39) respectively extend to the upper and lower openings of the adjusting hole (314) and are respectively fixedly connected with a first connecting pipe (33) and a second connecting pipe (313) after being positioned, the first connecting pipe (33) and the second connecting pipe (313) are respectively attached to the upper end surface and the lower end surface of the extension beam (31) in a sliding way, a first nozzle (34) is fixed at the tip end of the second connecting pipe (313);
two adjacent first spray pipes (34) positioned on the same extension beam (31) rotate end to be attached together, the side walls, far away from each other, of the two first spray pipes (34) on the most lateral side of the upper extension beam (31) are respectively and vertically provided with a second spray pipe (35), and the side wall, far away from the second connecting pipe (313), of each first spray pipe (34) and the side wall, opposite to each other, of the two second spray pipes (35) are respectively provided with a spray hole (317);
the two sides of the upright post (21) are respectively provided with a pump mechanism (4), each pump mechanism (4) comprises a paint box (41) and a pump body (42), each pump body (42) is arranged at the upper end of each paint box (41), the inlet of each pump body (42) is connected with the corresponding paint box (41) through a guide pipe, the outlet of each pump body (42) is connected with a communicating pipe (43), the side wall of each communicating pipe (43) is connected with a plurality of hoses, and the hoses are connected with the tips of the corresponding first connecting pipes (33);
the upper end of the second spray pipe (35) is rotatably inserted with a T-shaped rod (316), the T-shaped rod (316) extends into the second spray pipe (35) and then is rotatably inserted with the bottom end face in the second spray pipe (35), and the T-shaped rod (316) is rotatably sleeved with a rubber plug (318) which is positioned in the second spray pipe (35) and used for plugging the spray hole (317);
the spraying mechanism (3) comprises two first servo motors (32), the first servo motors (32) are fixedly arranged on the upper end face of one side, close to the supporting block (24), of the extending cross beam (31), power shafts of the first servo motors (32) are fixedly connected with first bevel gears (36) after rotating and extending into the adjusting holes (314), threaded rods (38) are rotatably inserted into the adjusting holes (314), second bevel gears (37) meshed with the first bevel gears (36) are fixedly sleeved at the end parts of the threaded rods (38), a plurality of threaded sleeves (312) are rotatably sleeved on the outer walls of the threaded rods (38) through external threads, sliding sleeves (311) are rotatably sleeved on the outer walls of the adjusting rods (39), and the sliding sleeves (311) are fixedly connected with the threaded sleeves (312);
the outer wall of the adjusting rod (39) is fixedly sleeved with a second transmission fluted disc (310), and the inner side wall of the adjusting hole (314) is fixedly provided with a rack (315) meshed with the second transmission fluted disc (310).
2. The sprayer according to claim 1, wherein said sprayer is adapted to spray aluminum veneer in multiple orientations: the utility model discloses a T type adjusting groove (25) that extend to stand (21) inside are seted up to the preceding terminal surface of stand (21), the fixed second servo motor (22) that is equipped with in top of stand (21), the power shaft of second servo motor (22) extends to and rotates with the inside bottom face of T type adjusting groove (25) after T type adjusting groove (25) and pegs graft, T type regulating block (23) and T type adjusting groove (25) slip joint, and rotate with the power shaft of second servo motor (22) and cup joint.
3. The sprayer according to claim 1, wherein said sprayer is adapted to spray aluminum veneer in multiple orientations: adjustment mechanism (2) still include third servo motor (27), third servo motor (27) fixed mounting is at the connecting block lateral wall of stand (21) bottom, horizontal distribution's T type slide rail (12) are seted up to the rear end face of base (1), the inside bottom of T type slide rail (12) is equipped with tooth's socket (13), the power shaft of third servo motor (27) rotates and extends to inside T type slide rail (12) behind the through connection piece, and is connected with first transmission fluted disc (26) with tooth's socket (13) meshing.
4. The coating machine capable of spraying aluminum veneers in multiple directions as recited in claim 1, wherein: the upper end of the base (1) is provided with a supporting mechanism (5);
supporting mechanism (5) are including two handstand T type pieces (52), two symmetric distribution's handstand T type guide way (11) are seted up to the upper end of base (1), handstand T type piece (52) slip joint is inside handstand T type guide way (11), the top of handstand T type piece (52) is fixed and is equipped with arc bracing piece (51), the most advanced fixed supporting beam (53) that are used for supporting the aluminium veneer of treating the spraying of arc bracing piece (51) are equipped with, the outer wall of arc bracing piece (51) is fixed with handle (54).
5. The sprayer according to claim 4, wherein said sprayer is adapted to spray aluminum veneer in multiple orientations: the inverted T-shaped block (52) is made of iron, and a magnet block (14) used for adsorbing the inverted T-shaped block (52) is embedded in the bottom end face of the interior of the inverted T-shaped guide groove (11).
6. The sprayer according to claim 4, wherein said sprayer is adapted to spray aluminum veneer in multiple orientations: one side lateral wall of the supporting beam (53) far away from the arc supporting rod (51) is fixedly provided with a plurality of arc supporting jacking blocks (55) which are evenly distributed at intervals and are bent upwards, and the tips of the arc supporting jacking blocks (55) are of conical structures.
7. The use method of the spraying machine capable of spraying the aluminum veneer in multiple directions, according to the application of the spraying machine capable of spraying the aluminum veneer in multiple directions in claim 6, is characterized by comprising the following steps:
a1, adjusting the position of an inverted T-shaped block (52) in a sliding manner along the interior of an inverted T-shaped guide groove (11) according to the length of the aluminum veneer, and after the inverted T-shaped block (52) at the position is adjusted, enabling the gap between two supporting cross beams (53) to be smaller than the length of the aluminum veneer, and erecting the aluminum veneer to carry out spraying operation in the air;
a2, rotating and adjusting the first spray pipe (34) by taking the first connecting pipe (33) as a rotating center, so that an included angle is formed between the first spray pipe (34) and the extension beam (31), and the spraying range of the first spray pipes (34) which are distributed obliquely is gradually adjusted from the longitudinal direction to the transverse direction, so that the spraying range in the longitudinal range is ensured to be reduced, the spraying range of the first spray pipe (34) is freely adjusted according to the width of the aluminum single plate, the accurate spraying operation of the aluminum single plate is met, and the waste of paint is avoided;
a3, when the adjusting rod (39) rotates along the inside of the adjusting hole (314), a second transmission fluted disc (310) can be used for rolling on the rack (315), so that the adjusting rod (39) can slide along the inside of the adjusting hole (314), and the automatic synchronization of the spraying range adjustment of the first spraying pipe (34) by rotating the first connecting pipe (33) in the rotating axial direction and the position difference compensation of the closing of a plurality of first spraying pipes (34) is realized;
a4, improve and set up second spray tube (35) and carry out the spraying operation to aluminium veneer lateral wall all around, cooperate first spray tube of a plurality of (34) to carry out the spraying operation to aluminium veneer upper and lower lateral wall, realize diversified quick spraying operation.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202111154385.3A CN113695122B (en) | 2021-09-29 | 2021-09-29 | Spraying machine capable of spraying aluminum single plates in multiple directions and using method thereof |
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| CN202111154385.3A CN113695122B (en) | 2021-09-29 | 2021-09-29 | Spraying machine capable of spraying aluminum single plates in multiple directions and using method thereof |
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| KR100555969B1 (en) * | 2004-04-09 | 2006-03-03 | 기광서 | Automatic painting machine |
| CN209317951U (en) * | 2018-10-19 | 2019-08-30 | 湖南李光仁钢构有限公司 | Double vibration color steel plate electrostatic plastic-coated device |
| CN109865622A (en) * | 2019-03-21 | 2019-06-11 | 扬州市海纳源科技服务有限责任公司 | A kind of fully-automatic coating device |
| CN111715453A (en) * | 2020-06-24 | 2020-09-29 | 佛山市顺德区高士达建筑装饰材料有限公司 | Aluminum veneer surface uniform spraying line |
| CN111841956A (en) * | 2020-08-03 | 2020-10-30 | 中山市东龙机电设备有限公司 | Automatic production line that sprays paint of aluminium veneer static powder |
| CN112742630B (en) * | 2020-12-23 | 2021-09-14 | 深圳市言九电子科技有限公司 | Production method and production line equipment of polymer battery |
| CN112871506A (en) * | 2021-01-14 | 2021-06-01 | 合肥高地创意科技有限公司 | Waterproof glue spraying device for photoelectric circuit board |
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Address after: 223600 - B, No. 10, Yongjia Road, Shuyang economic and Technological Development Zone, Suqian City, Jiangsu Province Patentee after: Jiangsu Caiguan Aluminum Co.,Ltd. Address before: 223600 - B, No. 10, Yongjia Road, Shuyang economic and Technological Development Zone, Suqian City, Jiangsu Province Patentee before: Blue sky seven color new curtain wall materials (Suqian) Co.,Ltd. |