CN113690346A - Solar cell panel assembling machine and assembling method - Google Patents
Solar cell panel assembling machine and assembling method Download PDFInfo
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- CN113690346A CN113690346A CN202111244438.0A CN202111244438A CN113690346A CN 113690346 A CN113690346 A CN 113690346A CN 202111244438 A CN202111244438 A CN 202111244438A CN 113690346 A CN113690346 A CN 113690346A
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- 238000000034 method Methods 0.000 title abstract description 6
- 239000003292 glue Substances 0.000 claims abstract description 90
- 210000001503 joint Anatomy 0.000 claims abstract description 69
- 238000005507 spraying Methods 0.000 claims abstract description 43
- 239000000463 material Substances 0.000 claims description 21
- 238000007599 discharging Methods 0.000 claims description 14
- 230000002457 bidirectional effect Effects 0.000 claims description 13
- 241000252254 Catostomidae Species 0.000 claims description 3
- 230000002093 peripheral effect Effects 0.000 claims description 3
- 229910000838 Al alloy Inorganic materials 0.000 abstract description 13
- 238000001125 extrusion Methods 0.000 abstract 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 81
- 229910052782 aluminium Inorganic materials 0.000 description 81
- 238000004140 cleaning Methods 0.000 description 21
- 238000003032 molecular docking Methods 0.000 description 18
- 239000004411 aluminium Substances 0.000 description 10
- 238000003825 pressing Methods 0.000 description 9
- 230000001680 brushing effect Effects 0.000 description 7
- 239000007921 spray Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
- H02S30/00—Structural details of PV modules other than those related to light conversion
- H02S30/10—Frame structures
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Manufacturing & Machinery (AREA)
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- Condensed Matter Physics & Semiconductors (AREA)
- Electromagnetism (AREA)
- General Physics & Mathematics (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Photovoltaic Devices (AREA)
Abstract
The invention relates to the technical field of solar cell panel assembly, in particular to a solar cell panel assembling machine and an assembling method, wherein the solar cell panel assembling machine comprises a bearing plate, a butt joint unit, a glue spraying unit and a conveying unit, wherein the bearing plate is provided with the butt joint unit; the invention can solve the following problems when the aluminum alloy frame is sleeved on the outer wall of the solar panel component: at present, glue is needed to be manually sprayed on the inner side of an aluminum alloy frame, then the aluminum alloy frame is sleeved on the outer wall of a solar panel assembly, the aluminum alloy frame is extruded to enable the solar panel assembly to be subjected to edge covering operation, and the solar panel assembly is often excessively extruded during manual extrusion to influence the subsequent use of the solar panel; secondly, after the aluminum alloy frame is manually installed on the outer wall of the solar cell panel assembly, the glue extruded from the inside of the aluminum alloy frame needs to be cleaned by using a brush, and the assembly efficiency is influenced.
Description
Technical Field
The invention relates to the technical field of solar cell panel assembly, in particular to a solar cell panel assembly machine and an assembly method.
Background
Solar panels are receiving attention as the next generation of batteries for converting solar energy into electrical energy, and are more energy-saving and environmentally friendly than ordinary batteries and rechargeable batteries.
The solar cell panel is required to wrap the aluminum alloy section bar fixing frame on the outer wall of the solar cell panel assembly during production, the solar cell panel assembly is fixed, the strength and the service life of the solar cell panel assembly can be enhanced, and the transportation of the solar cell panel is facilitated.
However, the following problems exist when the aluminum alloy frame is sleeved on the outer wall of the solar panel component at present: at present, glue is required to be manually sprayed on the inner side of an aluminum alloy frame, then the aluminum alloy frame is sleeved on the outer wall of a solar panel assembly, and finally the aluminum alloy frame is extruded to be coated on the outer side of the solar panel assembly; secondly, install aluminum alloy frame behind the solar cell panel subassembly outer wall, need use the glue that the brush was extruded in with aluminum alloy frame to clear up, the efficiency of artifical clearance is lower, influences solar cell panel's packaging efficiency.
Disclosure of Invention
In order to solve the technical problem, the invention provides a solar cell panel assembling machine which comprises a bearing plate, a butt joint unit, a glue spraying unit and a conveying unit, wherein the butt joint unit is installed on the bearing plate, the glue spraying unit is installed on the butt joint unit, and the conveying unit is installed in the middle of the bearing plate.
The butt joint unit comprises a support rod, a butt joint frame, butt joint cylinders, U-shaped butt joint plates, a connecting plate, a rotary cylinder, a straight rod, a slide rail, a power rack, a rotary round rod, a rotary gear and a U-shaped plate, wherein the support rod is symmetrically arranged in the middle parts of the front end and the rear end of the support plate, the top ends of the support rods are connected through the butt joint frame, the butt joint cylinders are arranged in the middle parts of the peripheral inner walls of the butt joint frame, the U-shaped butt joint plates are arranged at the output ends of the butt joint cylinders, the rotary round rods are arranged on the side walls of the two sides of the U-shaped butt joint plates in a rotation fit mode, the ends, far away from each other, of the rotary round rods on the same U-shaped butt joint plate penetrate through the U-shaped butt joint plates and are provided with the rotary gear, the ends, close to each other, on the same U-shaped butt joint plate are connected through the U-shaped plate, clamping branch chains are arranged on the U-shaped butt joint plates, and the parts, far away from one sides of the U-shaped butt joint plates and positioned at the lower sides of the rotary gear are provided with the slide rail, install the power rack through sliding fit's mode in the slide rail, and power rack and rotating gear intermeshing use, the one end that the power rack of both sides is close to the butt joint frame inner wall is connected through the straight-bar, be connected through the connecting plate between the opposite face middle part of U form butt joint plate lateral wall, the mid-mounting that the connecting plate is close to butt joint frame inner wall one side has revolving cylinder, the revolving cylinder output is connected on the straight-bar, the butt joint unit can carry out stable equipment operation to horizontal segment aluminium frame, vertical segment aluminium frame and solar module.
Spout gluey unit include square bar, roof, spout gluey motor, rectangular slab, slip round bar, sliding plate and electronic glue gun, four turning positions on butt joint frame top all install the square bar, the square bar top is connected through the roof, the glue spout groove has been seted up to the roof bottom, roof top central point puts and installs the glue gun motor, glue gun motor output runs through the roof and installs the rectangular slab, rectangular slab one side has been seted up logical groove, it installs the sliding plate to lead to the inslot through sliding fit's mode, sliding plate top central point puts and installs the slip round bar, and the slip round bar is installed in the glue spout groove through sliding fit's mode, sliding plate bottom central point puts and installs electronic glue gun, glue gun unit can spray glue in horizontal section aluminium frame and vertical section aluminium frame.
According to a preferred technical scheme, the clamping branch chain comprises a bidirectional cylinder, an L-shaped sliding rod and a clamping plate, a clamping groove is formed in the middle of a U-shaped plate, a clamping groove is formed in the opposite surface of the U-shaped plate, the bidirectional cylinder is arranged on the lower side of the clamping groove, the L-shaped sliding rod is arranged at the output end of the bidirectional cylinder and is arranged in the clamping groove in a sliding fit mode, the clamping plate is arranged on the opposite surface of the L-shaped sliding rod, the clamping plate and the clamping groove are matched with each other for use, and the clamping branch chain can stably clamp a transverse-section aluminum frame and a vertical-section aluminum frame.
As a preferred technical scheme of the invention, the conveying unit comprises a conveying motor, a conveying plate, a conveying screw rod, a hydraulic cylinder, a base, an adjusting motor and a discharging plate, bearing plate middle part from a left side to the right side seted up the conveyer trough, the delivery board is installed through sliding fit's mode in the conveyer trough, the part that the delivery board is located the conveyer trough is connected with the conveyor screw through screw-thread fit's mode, the conveyor screw left end is installed on conveyer trough left side inner wall through normal running fit's mode, install conveyor motor on the bearing plate right-hand member outer wall, the conveyor motor output runs through the conveyer trough and connects at the conveyor screw right-hand member, the pneumatic cylinder is installed on the delivery board top, the base is installed to the pneumatic cylinder output, base top central point puts and installs adjusting motor, the flitch is installed to the adjusting motor output, conveying unit can carry the operation to solar module.
As a preferable technical scheme of the invention, the lower side of the clamping groove is an Contraband-shaped groove.
As a preferred technical scheme of the invention, the bottom end of the top plate and the part positioned at the inner side of the glue spraying groove are provided with cleaning grooves, the other side of the strip plate is provided with sliding grooves, a cleaning plate is arranged in the sliding grooves in a sliding fit manner, the center of the bottom end of the cleaning plate is provided with a pressing cylinder, the output end of the pressing cylinder is provided with a glue wiping brush, the center of the top end of the cleaning plate is provided with a driven round rod, and the driven round rod is arranged in the cleaning grooves in a sliding fit manner, so that the glue can be cleaned.
As a preferable technical scheme of the invention, the rubber plates are arranged on the opposite surfaces of the clamping plates, so that the stability of the clamping plates for clamping the frame is improved.
As a preferred technical scheme of the invention, the glue spraying groove and the cleaning groove are rectangular grooves, and the glue spraying groove and the cleaning groove are matched with the U-shaped plate for use, so that the glue can be sprayed and cleaned conveniently.
As a preferred technical scheme, a plurality of positioning round holes are uniformly formed in the top end of the discharging plate, and suckers are mounted in the positioning round holes, so that the stability of the solar cell module on the discharging plate is improved.
In addition, the invention also provides a method for assembling the solar panel by using the solar panel assembling machine, which comprises the following steps: s1, manually placing the transverse section aluminum frame and the vertical section aluminum frame of the solar cell panel on different U-shaped plates respectively, and clamping operation is carried out on the transverse section aluminum frame and the vertical section aluminum frame through the clamping branched chains.
And S2, opening a switch of the electric glue gun, driving the sliding plate and the electric glue gun to slide along the track of the glue spraying groove through the glue spraying motor and the long strip plate, and spraying glue into the horizontal section aluminum frame and the vertical section aluminum frame by the electric glue gun.
S3, the rotary cylinder drives the rotary gear to rotate 90 degrees through the straight rod and the power rack, and the rotary gear drives the transverse section aluminum frame and the vertical section aluminum frame clamped on the clamping plate and the rubber plate to rotate 90 degrees through the rotary round rod and the U-shaped plate.
And S4, manually conveying the solar cell module to the suction cup on the discharging plate by using the existing feeding mechanical arm, and conveying the suction cup and the solar cell module to a proper assembly position by using the conveying unit.
S5, the horizontal aluminum frame and the vertical aluminum frame are abutted against the outer wall of the solar cell module through the butt joint unit, the horizontal aluminum frame and the solar cell module are adhered through glue, and stable assembly operation can be performed among the vertical aluminum frame, the horizontal aluminum frame and the solar cell module.
S6, the down-pressing cylinder drives the glue brushing brush to move downwards to abut against the connecting position between the vertical section aluminum frame, the horizontal section aluminum frame and the solar cell module, and the glue brushing operation is carried out on the connecting position between the vertical section aluminum frame, the horizontal section aluminum frame and the solar cell module through the glue spraying motor and the long slat which drive the cleaning plate and the glue brushing brush.
S7, the clamping branch chain relieves the clamping operation on the transverse section aluminum frame and the vertical section aluminum frame, the butt joint cylinder and the rotary cylinder respectively drive the U-shaped butt joint plate and the U-shaped plate, the hydraulic cylinder drives the material discharging plate and the solar cell module to move downwards to a proper position through the base and the adjusting motor, and the assembled solar cell panel is conveyed to a material taking position through the conveying unit.
Has the advantages that: 1. the butt joint unit, the clamping branch chain and the glue spraying unit which are designed by the invention drive the clamping plate and the rubber plate to stably clamp the transverse section aluminum frame and the vertical section aluminum frame through the bidirectional cylinder, and the electric glue spraying gun moves along the track of the glue spraying groove to spray glue into the transverse section aluminum frame and the vertical section aluminum frame, the rotary gear, the clamping plate and the transverse section aluminum frame and the vertical section aluminum frame clamped on the rubber plate are driven to rotate 90 degrees by the rotary cylinder and the power rack, the openings of the transverse section aluminum frame and the vertical section aluminum frame are aligned with the solar cell module, the butt joint cylinder drives the transverse section aluminum frame and the vertical section aluminum frame to abut against the outer wall of the solar cell module to assemble the solar cell module, and the glue brush moves along the track of the cleaning groove, so that the glue brush can clean the glue extruded from the solar cell module, and the assembly efficiency and quality of the solar cell panel are improved.
2. The conveying unit designed by the invention can be used for adsorbing the solar cell modules through the suckers, so that the solar cell modules can be stably placed on the material placing plates, the butt joint positions of the solar cell modules are adjusted through the adjusting motor, the solar cell modules are conveyed to the proper butt joint positions through the conveying plates, and the solar cell modules are conveyed to the proper assembly positions through the hydraulic cylinders, so that the assembly convenience of the solar cell panels is improved.
Drawings
The invention is further illustrated with reference to the following figures and examples.
Fig. 1 is a perspective view of the present invention.
Fig. 2 is a top view of fig. 1 of the present invention.
Fig. 3 is a sectional view taken along line a-a of fig. 2 in accordance with the present invention.
Fig. 4 is a partial enlarged view of the invention at M of fig. 3.
Fig. 5 is a sectional view taken along line B-B of fig. 2 in accordance with the present invention.
Fig. 6 is a partial enlarged view of the invention at point N of fig. 5.
Fig. 7 is a schematic view of the structure of the conveying unit of the present invention.
Fig. 8 is a first view partial structure diagram of the docking unit of the present invention.
Fig. 9 is a second view partial structure diagram of the docking unit of the present invention.
Fig. 10 is a cross-sectional view of the invention of fig. 9.
Fig. 11 is a schematic structural diagram of the glue spraying unit of the invention.
FIG. 12 is a schematic structural view of a horizontal section aluminum frame and a vertical section aluminum frame of the present invention.
In the figure: 1. a support plate; 11. a conveying trough; 12. a transverse section aluminum frame; 13. a vertical section aluminum frame; 14. a solar cell module; 2. a docking unit; 21. a support bar; 22. a docking frame; 23. butting a cylinder; 24. a U-shaped butt plate; 25. a connecting plate; 26. a rotating cylinder; 27. a straight rod; 28. a slide rail; 29. a power rack; 210. rotating the round bar; 211. a rotating gear; 212. a U-shaped plate; 2121. a clamping groove; 2122. a card slot; 213. clamping the branched chain; 214. a bidirectional cylinder; 215. an L-shaped sliding rod; 216. a clamping plate; 217. a rubber plate; 3. a glue spraying unit; 31. a square bar; 32. a top plate; 321. spraying a glue groove; 322. cleaning the tank; 33. spraying a glue motor; 34. a strip plate; 341. a through groove; 342. a chute; 35. a sliding round bar; 36. a sliding plate; 37. an electric glue gun; 38. cleaning the plate; 39. pressing down the air cylinder; 310. brushing glue; 311. a driven round bar; 4. a conveying unit; 41. a conveying motor; 42. a conveying plate; 43. conveying a lead screw; 44. a hydraulic cylinder; 45. a base; 46. adjusting the motor; 47. a material placing plate; 471. positioning the circular hole; 472. and (4) sucking discs.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways as defined and covered by the claims.
Referring to fig. 1, 2 and 12, the solar cell panel assembling machine comprises a bearing plate 1, a butt joint unit 2, a glue spraying unit 3 and a conveying unit 4, wherein the butt joint unit 2 is installed on the bearing plate 1, the glue spraying unit 3 is installed on the butt joint unit 2, and the conveying unit 4 is installed in the middle of the bearing plate 1.
Referring to fig. 4, 8, 9 and 10, the docking unit 2 includes a support rod 21, a docking frame 22, a docking cylinder 23, a U-shaped docking plate 24, a connection plate 25, a rotary cylinder 26, a straight rod 27, a slide rail 28, a power rack 29, a rotary round bar 210, a rotary gear 211 and a U-shaped plate 212, the support rod 21 is symmetrically installed at the middle of the front and rear ends of the support plate 1, the top ends of the support rod 21 are connected with each other through the docking frame 22, the docking cylinder 23 is installed at the middle of the peripheral inner wall of the docking frame 22, the U-shaped docking plate 24 is installed at the output end of the docking cylinder 23, the rotary round bars 210 are installed on the side walls of the two sides of the U-shaped docking plate 24 in a rotation fit manner, the ends of the rotary round bars 210 located on the same U-shaped docking plate 24, which are far away from each other, penetrate through the U-shaped docking plate 24 and are installed with the rotary gear 211, the ends of the rotary round bars 210 located on the same U-shaped docking plate 24, which are close to each other, are connected through the U-shaped plate 212, install centre gripping branched chain 213 on the U template 212, slide rail 28 is installed to the part that U form buttjunction board 24 both sides outer wall just is located the rotatory gear 211 downside, install power rack 29 through sliding fit's mode in the slide rail 28, and power rack 29 and rotatory gear 211 intermeshing use, the one end that the power rack 29 of both sides is close to the butt joint frame 22 inner wall is connected through straight-bar 27, be connected through connecting plate 25 between the opposite face middle part of U form buttjunction board 24 lateral wall, the mid-mounting that connecting plate 25 is close to butt joint frame 22 inner wall one side has revolving cylinder 26, revolving cylinder 26 output is connected on straight-bar 27.
Referring to fig. 4, the clamping branch chain 213 includes a bidirectional cylinder 214, an L-shaped sliding rod 215 and a clamping plate 216, the middle of the U-shaped plate 212 is provided with a clamping groove 2121, the lower side of the clamping groove 2121 is an Contraband-shaped groove, the opposite surface of the U-shaped plate 212 is provided with a clamping groove 2122, the lower side of the clamping groove 2121 is provided with the bidirectional cylinder 214, the output end of the bidirectional cylinder 214 is provided with the L-shaped sliding rod 215, the L-shaped sliding rod 215 is installed in the clamping groove 2121 in a sliding fit manner, the opposite surface of the L-shaped sliding rod 215 is provided with the clamping plate 216, the clamping plate 216 and the clamping groove 2122 are used in a matched manner, and the opposite surface of the clamping plate 216 is provided with the rubber plate 217.
During specific work, the openings of the transverse section aluminum frames 12 of the solar cell panel are manually placed upwards on the U-shaped plates 212 located on the left side and the right side of the butt joint frame 22 respectively, the openings of the vertical section aluminum frames 13 are placed upwards on the U-shaped plates 212 on the front side and the rear side of the butt joint frame 22 respectively, the two-way cylinders 214 drive the L-shaped sliding rods 215 to move oppositely, and the L-shaped sliding rods 215 drive the clamping plates 216 and the rubber plates 217 to clamp the transverse section aluminum frames 12 and the vertical section aluminum frames 13.
Referring to fig. 5, 6 and 11, the glue spraying unit 3 includes a square bar 31, a top plate 32, a glue spraying motor 33, a strip plate 34, a sliding round bar 35, a sliding plate 36 and an electric glue spraying gun 37, the square bar 31 is installed at four corners of the top end of the docking frame 22, the top end of the square bar 31 is connected through the top plate 32, a glue spraying groove 321 is formed at the bottom end of the top plate 32, the glue spraying motor 33 is installed at the center position of the top end of the top plate 32, the output end of the glue spraying motor 33 penetrates through the top plate 32 and is installed with the strip plate 34, a through groove 341 is formed at one side of the strip plate 34, the sliding plate 36 is installed in the through sliding fit in the through groove 341, the sliding round bar 35 is installed in the glue spraying groove 321 through sliding fit, and the electric glue spraying gun 37 is installed at the center position of the bottom end of the sliding plate 36.
Referring to fig. 6 and 11, a cleaning groove 322 is formed in a portion of the bottom end of the top plate 32, which is located inside the glue spraying groove 321, a sliding groove 342 is formed in the other side of the long strip plate 34, a cleaning plate 38 is installed in the sliding groove 342 in a sliding fit manner, a pressing cylinder 39 is installed at the center of the bottom end of the cleaning plate 38, a glue wiping brush 310 is installed at the output end of the pressing cylinder 39, a driven round rod 311 is installed at the center of the top end of the cleaning plate 38, and the driven round rod 311 is installed in the cleaning groove 322 in a sliding fit manner.
Referring to fig. 11, the glue spraying groove 321 and the cleaning groove 322 are both rectangular grooves, corners of the rectangular grooves are arc-shaped structures, and the glue spraying groove 321 and the cleaning groove 322 are matched with the U-shaped plate 212 for use.
During operation, start electronic glue gun 3, start glue motor 33 simultaneously and make it drive rectangular board 34 and rotate, rectangular board 34 drives sliding plate 36 and rotates, sliding plate 36 drives the track slip of slip round bar 35 along spouting gluey groove 321, a corner is rotated at every turn, slip round bar 35 all can drive sliding plate 36 and slide one section distance in leading to groove 341, make sliding plate 36 drive electronic glue gun 37 along spouting gluey groove 321's track motion, and then spray glue in horizontal section aluminium frame 12 and vertical section aluminium frame 13 through electronic glue gun 37.
After glue in horizontal section aluminium frame 12 and vertical section aluminium frame 13 sprays and accomplishes, close and spout gluey motor 33 and electronic gluey rifle 37 that spouts, revolving cylinder 26 drives straight-bar 27 and keeps away from the motion each other, straight-bar 27 drives power rack 29 and moves along slide rail 28, power rack 29 drives rotatory gear 211 through gear engagement's mode and rotates 90 degrees, rotatory gear 211 drives U template 212 through rotatory round bar 210 and rotates 90 degrees, U template 212 drives horizontal section aluminium frame 12 and the vertical section aluminium frame 13 of centre gripping on grip block 216 and the rubber slab 217 and rotates 90 degrees.
Referring to fig. 7, the conveying unit 4 includes a conveying motor 41, a conveying plate 42, a conveying screw 43, a hydraulic cylinder 44, a base 45, an adjusting motor 46 and a material discharging plate 47, the middle portion of the supporting plate 1 is provided with a conveying trough 11 from left to right, the conveying plate 42 is installed in the conveying trough 11 in a sliding fit manner, the part of the conveying plate 42 located in the conveying trough 11 is connected with the conveying screw 43 in a screw fit manner, the left end of the conveying screw 43 is installed on the inner wall of the left side of the conveying trough 11 in a rotation fit manner, the outer wall of the right end of the supporting plate 1 is provided with the conveying motor 41, the output end of the conveying motor 41 penetrates through the conveying trough 11 and is connected to the right end of the conveying screw 43, the hydraulic cylinder 44 is installed at the top end of the conveying plate 42, the base 45 is installed at the output end of the hydraulic cylinder 44, the adjusting motor 46 is installed at the center position of the top end of the base 45, the material discharging plate 47 is installed at the output end of the adjusting motor 46, a plurality of location round holes 471 have evenly been seted up on the flitch 47 top, all install sucking disc 472 in the location round hole 471.
During specific work, after the horizontal section aluminum frame 12 and the vertical section aluminum frame 13 rotate 90 degrees, the solar cell module 14 is placed on the suction cup 472 on the material placing plate 47 by using the existing feeding manipulator, the adjusting motor 46 is started to drive the solar cell module 14 to rotate to a proper angle through the material placing plate 47 and the suction cup 472, the adjusting motor 46 is closed, the conveying motor 41 is started to drive the conveying screw 43 to rotate in the forward direction, the conveying motor 41 is a forward and reverse rotating motor, the conveying screw 43 drives the conveying plate 42 to slide to a proper assembly position in the conveying groove 11, the conveying motor 41 is closed, the hydraulic cylinder 44 drives the material placing plate 47 to move upwards through the base 45 and the adjusting motor 46, and the suction cup 472 and the solar cell module 14 are conveyed to the proper assembly position by the material placing plate 47.
The butt joint cylinders 23 located on the left side and the right side of the butt joint frame 22 drive the U-shaped butt joint plates 24 to move towards one side close to each other, the U-shaped butt joint plates 24 drive the U-shaped plates 212 to move towards one side close to each other, the U-shaped plates 212 drive the transverse section aluminum frames 12 clamped on the clamping plates 216 and the rubber plates 217 to tightly abut against the outer walls of the left side and the right side of the solar cell assembly 14, the transverse section aluminum frames 12 and the solar cell assembly 14 are assembled through glue, similarly, the butt joint cylinders 23 located on the front side and the rear side of the butt joint frame 22 drive the U-shaped butt joint plates 24 to move towards one side close to each other, the U-shaped butt joint plates 24 and the U-shaped plates 212 drive the vertical section aluminum frames 13 clamped on the clamping plates 216 and the rubber plates 217 to tightly abut against the outer walls of the front side and the rear side of the solar cell assembly 14, the transverse section aluminum frames 12 and the solar cell assembly 14 are assembled through glue, and efficient and stable assembly operation can be carried out.
After the assembling operation between the vertical section aluminum frame 13, the horizontal section aluminum frame 12 and the solar cell module 14 is completed, the down-pressing cylinder 39 drives the glue brushing brush 310 to move downwards to abut against the connecting position between the vertical section aluminum frame 13, the horizontal section aluminum frame 12 and the solar cell module 14, the glue spraying motor 33 is started to drive the strip plate 34 to rotate, the driven round rod 311 is indirectly driven to move along the track of the cleaning groove 322, and the driven round rod 311 drives the glue brushing brush 310 to perform glue brushing operation on the connecting position between the vertical section aluminum frame 13, the horizontal section aluminum frame 12 and the solar cell module 14 through the cleaning plate 38 and the down-pressing cylinder 39.
After the glue wiping operation of the glue wiping brush 310 is completed, the bidirectional cylinder 214 drives the clamping plate 216 and the rubber plate 217 to release the clamping of the horizontal section aluminum frame 12 and the vertical section aluminum frame 13 through the L-shaped sliding rod 215, the butt joint cylinder 23 drives the U-shaped plate 212 to move to the initial position through the U-shaped butt joint plate 24, the rotary cylinder 26 drives the power rack 29 to move to one side close to each other in the sliding rail 28 through the straight rod 27, the power rack 29 drives the rotary gear 211 to rotate to the initial position through the gear engagement, the rotary gear 211 drives the U-shaped plate 212 to rotate to the initial position through the rotary round rod 210, the hydraulic cylinder 44 drives the material discharging plate 47 to move downwards through the base 45 and the adjusting motor 46, the material discharging plate 47 drives the suction cup 472 and the solar cell module 14 to move downwards to a proper position, the conveying motor 41 is continuously started to drive the conveying screw 43 to rotate forwardly, the conveying screw 43 drives the conveying plate 42 to slide to a proper material taking position in the conveying groove 11, the conveying motor 41 is turned off, the assembled solar cell panel is taken out by using the existing material taking manipulator, the conveying motor 41 is started to drive the conveying screw 43 to rotate reversely, the conveying screw 43 drives the conveying plate 42 to slide to the initial position in the conveying groove 11, and the operation is repeated, so that the solar cell panel can be continuously assembled.
In addition, the invention also provides a method for assembling the solar panel by using the solar panel assembling machine, which comprises the following steps: s1, manually placing the transverse section aluminum frame 12 and the vertical section aluminum frame 13 of the solar panel on different U-shaped plates 212 respectively, and driving a clamping plate 216 and a rubber plate 217 to clamp the transverse section aluminum frame 12 and the vertical section aluminum frame 13 through an L-shaped sliding rod 215 by a bidirectional cylinder 214.
And S2, starting the electric glue gun 37, and simultaneously starting the glue spraying motor 33 to drive the sliding plate 36 and the sliding round rod 35 to slide along the track of the glue spraying groove 321 through the long strip plate 34, so that the electric glue gun 37 sprays glue into the transverse section aluminum frame 12 and the vertical section aluminum frame 13.
S3, the rotary cylinder 26 drives the rotary gear 211, the rotary round rod 210 and the U-shaped plate 212 to rotate 90 degrees through the straight rod 27 and the power rack 29, and the U-shaped plate 212 drives the transverse section aluminum frame 12 and the vertical section aluminum frame 13 clamped on the clamping plate 216 and the rubber plate 217 to rotate 90 degrees.
And S4, conveying the solar cell module 14 to the suction cup 472 on the material discharging plate 47 by using the existing feeding mechanical arm, starting the adjusting motor 46 to drive the solar cell module 14 to rotate to a proper angle through the material discharging plate 47 and the suction cup 472, and turning off the adjusting motor 46.
And S5, starting the conveying motor 41 to drive the conveying plate 42 to slide to a proper assembly position through the conveying lead screw 43, closing the conveying motor 41, and driving the material discharging plate 47 and the solar cell module 14 to move to a proper assembly position through the base 45 and the adjusting motor 46 by the hydraulic cylinder 44.
S6, the transverse section aluminum frame 12 and the vertical section aluminum frame 13 are abutted against the outer wall of the solar cell module 14 through the abutting air cylinder 23, and stable assembling operation can be carried out among the vertical section aluminum frame 13, the transverse section aluminum frame 12 and the solar cell module 14.
S7, the pressing cylinder 39 drives the glue wiping brush 310 to move downwards to abut against the connecting position between the vertical section aluminum frame 13, the horizontal section aluminum frame 12 and the solar cell module 14, and the glue spraying motor 33 is started to drive the glue wiping brush 310 to wipe the connecting position between the vertical section aluminum frame 13, the horizontal section aluminum frame 12 and the solar cell module 14 through the long strip plate 34 and the cleaning plate 38.
S8, the clamping branched chain 213 releases the clamping operation on the horizontal section aluminum frame 12 and the vertical section aluminum frame 13, the butt joint cylinder 23 and the rotary cylinder 26 respectively drive the U-shaped butt joint plate 24 and the U-shaped plate 212 to move to the initial positions, and the hydraulic cylinder 44 drives the solar cell module 14 to move downwards to the proper position through the base 45 and the material discharging plate 47.
And S9, continuously starting the conveying motor 41 to enable the conveying motor to drive the conveying plate 42 to move to a proper material taking position through the conveying screw 43, taking out the assembled solar cell panel by using the existing material taking manipulator, starting the conveying motor 41 to enable the conveying motor to drive the conveying plate 42 to slide to an initial position through the conveying screw 43, repeating the operation, and continuously assembling the solar cell panel.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention; any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (8)
1. The utility model provides a solar cell panel kludge, includes bearing board (1), butt joint unit (2), spouts gluey unit (3) and conveying unit (4), its characterized in that: the butt joint unit (2) is installed on the bearing plate (1), the glue spraying unit (3) is installed on the butt joint unit (2), and the conveying unit (4) is installed in the middle of the bearing plate (1); wherein:
the butt joint unit (2) comprises a supporting rod (21), a butt joint frame (22), a butt joint cylinder (23), a U-shaped butt joint plate (24), a connecting plate (25), a rotary cylinder (26), a straight rod (27), a sliding rail (28), a power rack (29), a rotary round rod (210), a rotary gear (211) and a U-shaped plate (212), wherein the supporting rod (21) is symmetrically arranged in the middle of the front end and the rear end of the supporting plate (1) in a left-right mode, the top ends of the supporting rods (21) are connected through the butt joint frame (22), the butt joint cylinders (23) are arranged in the middle of the peripheral inner wall of the butt joint frame (22), the U-shaped butt joint plate (24) is arranged at the output end of the butt joint cylinder (23), the rotary round rods (210) are arranged on the side walls of the two sides of the U-shaped butt joint plate (24) in a rotating fit mode, one end, far away from each other, of each rotary round rod (210) on the same U-shaped butt joint plate (24) penetrates through the U-joint plate (24) and is provided with the rotary gear (211), one ends, close to each other, of the rotary round rods (210) on the same U-shaped butt joint plate (24) are connected through a U-shaped plate (212), a clamping branched chain (213) is installed on the U-shaped plate (212), a sliding rail (28) is installed on the outer wall of the two sides of the U-shaped butt joint plate (24) and on the portion, located on the lower side of the rotary gear (211), of the U-shaped butt joint plate, a power rack (29) is installed in the sliding rail (28) in a sliding fit mode, the power racks (29) and the rotating gears (211) are meshed with each other for use, one ends of the power racks (29) on two sides, which are close to the inner wall of the butt-joint frame (22), are connected through straight rods (27), the middle parts of opposite surfaces of the side walls of the U-shaped butt-joint plates (24) are connected through connecting plates (25), the middle parts of the connecting plates (25), which are close to one side of the inner wall of the butt-joint frame (22), are provided with rotating cylinders (26), and the output ends of the rotating cylinders (26) are connected to the straight rods (27);
the glue spraying unit (3) comprises a square rod (31), a top plate (32), a glue spraying motor (33), a long strip plate (34), a sliding round rod (35), a sliding plate (36) and an automatic glue spraying gun (37), wherein the square rod (31) is installed at four corner positions at the top end of the butt joint frame (22), the top end of the square rod (31) is connected through the top plate (32), a glue spraying groove (321) is formed in the bottom end of the top plate (32), the glue spraying motor (33) is installed at the center position of the top end of the top plate (32), the long strip plate (34) is installed at the output end of the glue spraying motor (33) through the top plate (32), a through groove (341) is formed in one side of the long strip plate (34), the sliding plate (36) is installed in the through a sliding fit manner in the through groove (341), the sliding round rod (35) is installed in the glue spraying groove (321) through the sliding fit manner at the center position of the top end of the sliding plate (36), an automatic glue spraying gun (37) is arranged at the center of the bottom end of the sliding plate (36).
2. The solar panel assembly machine according to claim 1, wherein: the clamping branch chain (213) comprises a bidirectional cylinder (214), an L-shaped sliding rod (215) and a clamping plate (216), a clamping groove (2121) is formed in the middle of the U-shaped plate (212), a clamping groove (2122) is formed in the opposite surface of the U-shaped plate (212), the bidirectional cylinder (214) is installed on the lower side of the clamping groove (2121), the L-shaped sliding rod (215) is installed at the output end of the bidirectional cylinder (214), the L-shaped sliding rod (215) is installed in the clamping groove (2121) in a sliding fit mode, the clamping plate (216) is installed on the opposite surface of the L-shaped sliding rod (215), and the clamping plate (216) and the clamping groove (2122) are matched with each other for use.
3. The solar panel assembly machine according to claim 1, wherein: the conveying unit (4) comprises a conveying motor (41), a conveying plate (42), a conveying lead screw (43), a hydraulic cylinder (44), a base (45), an adjusting motor (46) and a discharging plate (47), a conveying groove (11) is formed in the middle of the bearing plate (1) from left to right, the conveying plate (42) is installed in the conveying groove (11) in a sliding fit mode, the part, located in the conveying groove (11), of the conveying plate (42) is connected with the conveying lead screw (43) in a thread fit mode, the left end of the conveying lead screw (43) is installed on the inner wall of the left side of the conveying groove (11) in a rotating fit mode, the conveying motor (41) is installed on the outer wall of the right end of the bearing plate (1), the output end of the conveying motor (41) penetrates through the conveying groove (11) and is connected to the right end of the conveying lead screw (43), the hydraulic cylinder (44) is installed at the top end of the conveying plate (42), the base (45) is installed at the output end of the hydraulic cylinder (44), adjusting motor (46) is installed to base (45) top central point, and flitch (47) are installed to adjusting motor (46) output.
4. The solar panel assembly machine according to claim 2, wherein: the lower side of the clamping groove (2121) is an Contraband type groove.
5. The solar panel assembly machine according to claim 1, wherein: roof (32) bottom and the part that is located spout gluey groove (321) inboard seted up clearance groove (322), spout (342) have been seted up to rectangular board (34) opposite side, install clearance board (38) through sliding fit's mode in spout (342), clearance board (38) bottom central point puts and installs down air cylinder (39), push down air cylinder (39) output and install frictioning brush (310), clearance board (38) top central point puts and installs driven round bar (311), and install in clearance groove (322) from round bar (311) through sliding fit's mode.
6. The solar panel assembly machine according to claim 2, wherein: and a rubber plate (217) is arranged on the opposite surface of the clamping plate (216).
7. The solar panel assembly machine according to claim 5, wherein: spout gluey groove (321) and clearance groove (322) be the rectangular channel, and spout gluey groove (321) and clearance groove (322) and all use with U template (212) mutually supporting.
8. The solar panel assembly machine according to claim 3, wherein: a plurality of locating round holes (471) are evenly formed in the top end of the material placing plate (47), and suckers (472) are installed in the locating round holes (471).
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| CN117081492A (en) * | 2023-08-14 | 2023-11-17 | 江苏澄擎新能源有限公司 | Installation connecting mechanism of solar cell module protection frame |
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| CN113690346B (en) | 2021-12-31 |
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