CN113687090A - Assembly line interface module and full-automatic analyzer - Google Patents
Assembly line interface module and full-automatic analyzer Download PDFInfo
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- CN113687090A CN113687090A CN202110975236.7A CN202110975236A CN113687090A CN 113687090 A CN113687090 A CN 113687090A CN 202110975236 A CN202110975236 A CN 202110975236A CN 113687090 A CN113687090 A CN 113687090A
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- blood collection
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- unloading
- loading
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- 239000008280 blood Substances 0.000 claims abstract description 79
- 210000004369 blood Anatomy 0.000 claims abstract description 78
- 239000000872 buffer Substances 0.000 claims abstract description 67
- 238000012360 testing method Methods 0.000 claims abstract description 34
- 238000010241 blood sampling Methods 0.000 claims abstract description 23
- 230000007246 mechanism Effects 0.000 claims description 163
- 238000004519 manufacturing process Methods 0.000 claims description 17
- 239000012160 loading buffer Substances 0.000 claims description 9
- 238000000034 method Methods 0.000 claims description 7
- 230000008569 process Effects 0.000 claims description 5
- 238000012546 transfer Methods 0.000 claims description 3
- 239000000126 substance Substances 0.000 claims description 2
- 230000000903 blocking effect Effects 0.000 abstract description 3
- HTTJABKRGRZYRN-UHFFFAOYSA-N Heparin Chemical compound OC1C(NC(=O)C)C(O)OC(COS(O)(=O)=O)C1OC1C(OS(O)(=O)=O)C(O)C(OC2C(C(OS(O)(=O)=O)C(OC3C(C(O)C(O)C(O3)C(O)=O)OS(O)(=O)=O)C(CO)O2)NS(O)(=O)=O)C(C(O)=O)O1 HTTJABKRGRZYRN-UHFFFAOYSA-N 0.000 description 7
- 229960002897 heparin Drugs 0.000 description 7
- 229920000669 heparin Polymers 0.000 description 7
- 238000001514 detection method Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 230000003139 buffering effect Effects 0.000 description 2
- 238000011990 functional testing Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 230000001429 stepping effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004020 luminiscence type Methods 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
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Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N35/00—Automatic analysis not limited to methods or materials provided for in any single one of groups G01N1/00 - G01N33/00; Handling materials therefor
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N35/00—Automatic analysis not limited to methods or materials provided for in any single one of groups G01N1/00 - G01N33/00; Handling materials therefor
- G01N35/10—Devices for transferring samples or any liquids to, in, or from, the analysis apparatus, e.g. suction devices, injection devices
Abstract
The invention provides an assembly line interface module and a full-automatic analyzer, wherein two sets of blood sampling tube buffer disc devices and intelligent manipulator devices for loading and unloading are respectively designed, and blood sampling tubes are grabbed from an open assembly line by using the intelligent manipulator devices and are cached in the blood sampling tube buffer disc devices; similarly, the blood collection tubes unloaded from the blood collection tube sample rack are buffered in a blood collection tube buffer tray device; thereby reducing the waiting time of loading and unloading the blood sampling tube. The sample frame circulating device is provided with two sample frame buffer areas, so that part of the sample frame can be buffered, and the phenomenon of blocking the sample frame at the outlet end is prevented. Meanwhile, the assembly line interface module is not directly connected with the assembly line in a hardware mode, and the blood sampling tube is transferred between the track and the assembly line interface module through the intelligent manipulator device, so that the interface module can be almost connected with all open assembly lines, loading and unloading of the blood sampling tube between the open assembly line and user test equipment are achieved, and high compatibility is achieved.
Description
Technical Field
The invention belongs to the technical field of full-automatic analyzers, and particularly relates to a production line interface module and a full-automatic analyzer.
Background
At present, an imported C8000 full-automatic biochemical/immune luminescence analyzer (hereinafter referred to as C8000 analyzer) only has one assembly line interface module in the market, and is matched with an automatic assembly line produced by a device manufacturer; the current assembly line interface module of the C8000 analyzer has two problems, one is that the specification and the size of the interface module are only matched with the assembly line of the self-production and are incompatible with the assembly lines of other manufacturers; another problem is that manufacturers of C8000 analyzers do not completely open the interface protocol of the analyzer, which causes the C8000 analyzer to release the sample rack, and the sample rack will be blocked under certain conditions, resulting in communication failure.
Because the application of the laboratory automation production line is more and more extensive, one production line can control a plurality of same or different user test equipment. However, the C8000 analyzer on the market at present can only be matched with a self-produced assembly line for use, and cannot be compatible with assembly lines produced by other manufacturers. In many users, an open pipeline is configured, one or more C8000 analyzers are needed to be connected to the same pipeline together with other functional test equipment, and the other functional test equipment is not the same manufacturer as the C8000 analyzer.
Therefore, how to implement a set of universal interface modules between the open pipeline and the user test equipment is a problem to be solved urgently by those skilled in the art.
Disclosure of Invention
The invention aims to provide a pipeline interface module and a full-automatic analyzer, which can realize connection between an open type pipeline and user test equipment and have stronger compatibility.
In order to solve the technical problems, the invention provides a production line interface module which is used for realizing the loading and unloading of a blood collection tube between an open production line and user test equipment and comprises an intelligent mechanical arm device, a blood collection tube buffer disc device and a sample frame circulating device; wherein the content of the first and second substances,
the intelligent manipulator device comprises a loading manipulator mechanism and an unloading manipulator mechanism, wherein the loading manipulator mechanism is used for transferring a blood collection tube from the open production line to the blood collection tube buffer disc device and transferring the blood collection tube from the blood collection tube buffer disc device to the sample rack circulating device; the unloading manipulator mechanism is used for transferring a blood collection tube from the sample rack circulating device to the blood collection tube buffer tray device and from the blood collection tube buffer tray device to the open production line;
the blood collection tube buffer disc device comprises a loading buffer disc mechanism and an unloading buffer disc mechanism which are used for accommodating a plurality of blood collection tubes, so that the blood collection tubes form a buffer area between the open production line and the sample rack circulating device;
the sample rack circulating device is used for conveying sample racks from a loading position to an inlet of the user test equipment and conveying sample racks from an outlet of the user test equipment to an unloading position.
Optionally, the loading manipulator mechanism with the uninstallation manipulator mechanism all include the guide rail, respectively with guide rail sliding fit's first slide mechanism and second slide mechanism, set up in first slide mechanism's first pneumatic clamping jaw and set up in second slide mechanism's the pneumatic clamping jaw of second, first slide mechanism with second slide mechanism is telescopic machanism, first pneumatic clamping jaw with the pneumatic clamping jaw of second all is used for snatching the heparin tube.
Optionally, the guide rails of the loading manipulator mechanism and the unloading manipulator mechanism are arranged in parallel along the X direction, and the first sliding mechanism and the second sliding mechanism reciprocate along the Y direction.
Optionally, the open line comprises a conveying track and a return track, and the conveying track and the return track are both arranged along the Z direction.
Optionally, the open assembly line is arranged on one side of the blood collection tube buffer disc device, the sample frame circulating device is arranged on the other side of the blood collection tube buffer disc device, the open assembly line, the blood collection tube buffer disc device and the sample frame circulating device are located on the same horizontal plane, and the intelligent manipulator device is arranged above the blood collection tube buffer disc device.
Optionally, the loading buffer disk mechanism and the unloading buffer disk mechanism are both turntable mechanisms.
Optionally, the sample rack circulation device includes:
a first transport track for transporting a sample rack from the loading station to an entrance of the user test equipment;
the process shifting block mechanism is in sliding fit with the first conveying track and is used for pushing the sample rack;
a second transport track for transporting a sample rack from an exit of the user test equipment to the unloading location;
and the return stroke shifting block mechanism is in sliding fit with the second conveying track and is used for pushing the sample rack.
Optionally, the sample rack circulating device further comprises an in-position detecting device for detecting whether the sample rack is conveyed in position.
Optionally, the first conveying track and/or the second conveying track are/is a roundabout linear track.
The invention also provides a full-automatic analyzer, which comprises an open type assembly line, user test equipment and the assembly line interface module.
The invention provides a production line interface module, which has the advantages that:
the method comprises the following steps that two sets of blood sampling tube buffer disc devices used for loading and unloading are designed, two sets of intelligent manipulator devices are designed, blood sampling tubes are grabbed from a track of an open assembly line by the intelligent manipulator devices and are not directly placed into a blood sampling tube sample rack, but are firstly cached in the blood sampling tube buffer disc devices; similarly, the blood collection tubes unloaded from the blood collection tube sample rack are not directly placed into the carrying rack of the track of the open type assembly line, but are firstly cached in the blood collection tube buffer disc device; thus, waiting time in loading and unloading of the blood sampling tube is reduced. The sample rack circulating device is provided with two sample rack buffer areas, so that part of the sample racks can be buffered, and the phenomenon of blocking of the sample racks at the outlet end is prevented. Meanwhile, the assembly line interface module is not directly connected with the open assembly line in hardware, but is transferred between the track of the open assembly line and the assembly line interface module through an intelligent manipulator device, so that the assembly line interface module can be almost connected with all automatic open assembly lines, loading and unloading of the blood sampling tubes between the open assembly line and user test equipment are realized, and the assembly line interface module has strong compatibility.
The full-automatic analyzer provided by the invention is provided with the assembly line interface module, so that the full-automatic analyzer also has the beneficial effects, and the description is omitted here.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the provided drawings without creative efforts.
FIG. 1 is a schematic structural diagram of a pipeline interface module provided in the present invention;
fig. 2 is a schematic structural diagram of an intelligent manipulator device provided by the invention;
fig. 3 is a schematic transmission diagram of a blood collection tube buffer tray device and a sample rack circulating device provided by the invention;
fig. 4 is a schematic structural view of the carrier provided with the blood collection tubes;
FIG. 5 is a schematic structural view of a sample holder with a blood collection tube according to the present invention;
6-7 are schematic structural views of the sample rack circulating device under different viewing angles provided by the invention;
FIG. 8 is a top view of FIG. 7;
fig. 9 is a front view of fig. 7.
In the upper diagram:
1-user test equipment; IN-inlet; OUT-egress;
a-an intelligent manipulator device; a01-loading manipulator mechanism; a02 — unload robot mechanism; a03, a07 — first sliding mechanism; a04, a08 — second slide mechanism; a05, a09 — first pneumatic jaw; a06, a10 — second pneumatic jaw;
b, a blood collection tube buffer disc device; b01 — load buffer tray mechanism; b02 — unload buffer tray mechanism;
c, a sample frame circulating device; c01 — a first paddle mechanism; c0101-a first reflective optocoupler; c02 — a second pusher mechanism; c0201-second reflection optocoupler; c03 — a third pusher mechanism; c0301-third reflective optocoupler a; c0302-third reflective optocoupler b; c04 — conveyor belt mechanism; c0401 — fourth reflective optocoupler; c0402 — cylinder; c05-fifth shifting block mechanism; c0501 — fifth reflective optocoupler; c06 — a sixth pusher mechanism; c0601 — sixth reflective optocoupler; c07 — a seventh shifting block mechanism; c0701-seventh reflective optocoupler; c08 — eighth pusher mechanism; c0801-eighth reflective optocoupler; c09 — ninth pusher mechanism; c0901 — ninth reflective optocoupler; c1001-tenth reflective optocoupler; c11 — fork mechanism; c1101-shifting fork; c12-code scanning engine;
d, an open type assembly line; d01 — transfer rail; d02 — return track;
e, carrying the frame; e01-carrying the carrier carrying the blood collection tubes; e02 — empty carriage;
f, a sample rack; f01 — first position; f02 — second position; f03 — third position; f04 — fourth position; f05 — fifth position; f06 — sixth position; f07 — seventh position; f08 — eighth position; f09 — ninth position; f10 — tenth position; f11 — eleventh position;
g-blood collection tube.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the accompanying drawings are illustrative only for the purpose of explaining the present invention, and are not to be construed as limiting the present invention.
In the description of the present invention, it should be understood that the orientation or positional relationship referred to in the description of the orientation, such as the upper, lower, front, rear, left, right, etc., is based on the orientation or positional relationship shown in the drawings, and is only for convenience of description and simplification of description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In the description of the present invention, the meaning of a plurality is more than two, if there are first and second described for the purpose of distinguishing technical features, but not for indicating or implying relative importance or implicitly indicating the number of indicated technical features or implicitly indicating the precedence of the indicated technical features.
In the description of the present invention, unless otherwise explicitly limited, terms such as arrangement, installation, connection and the like should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above terms in the present invention in combination with the specific contents of the technical solutions.
The core of the invention is to provide a pipeline interface module and a full-automatic analyzer, which can realize connection between an open pipeline and user test equipment and have stronger compatibility.
In order to make those skilled in the art better understand the technical solutions provided by the present invention, the present invention will be further described in detail with reference to the accompanying drawings and specific embodiments.
Referring to fig. 1 to 9, the present invention provides a production line interface module for loading and unloading a blood collection tube G between an open production line D and a user test device 1, and specifically includes an intelligent manipulator device a, a blood collection tube buffer tray device B, and a sample rack circulation device C.
The intelligent manipulator device A comprises a loading manipulator mechanism A01 and an unloading manipulator mechanism A02, wherein the loading manipulator mechanism A01 is used for transferring the blood collection tubes G from the open production line to a blood collection tube buffer tray device B and from the blood collection tube buffer tray device B to a sample rack circulating device C; the unloading robot mechanism a02 is used to transfer the blood collection tubes G from the sample rack circulation device C to the blood collection tube buffer tray device B, and from the blood collection tube buffer tray device B to the open line;
the blood collection tube buffer tray device B comprises a loading buffer tray mechanism B01 and an unloading buffer tray mechanism B02 which are used for accommodating a plurality of blood collection tubes G, so that the blood collection tubes G form a buffer area between the open production line and the sample rack circulating device C;
the sample rack circulation means C is used to transport the sample rack from the loading position to the inlet IN of the user test device 1 and to transport the outlet OUT of the sample rack user test device 1 to the unloading position. The loading position is the position where the sample rack waits for the loading manipulator mechanism a01 to load the blood collection tubes G, and the unloading position is the position where the sample rack waits for the unloading manipulator mechanism a02 to unload the blood collection tubes G.
In combination with the automated assembly line interface module of the C8000 analyzer shown in fig. 1, the module is mainly divided into three functional parts, the first is an intelligent manipulator device a, which includes a loading manipulator mechanism a01 and an unloading manipulator mechanism a 02; the second is a blood collection tube buffer tray device B which comprises a loading buffer tray mechanism B01 and an unloading buffer tray mechanism B02; the third is a sample rack circulation device C.
According to the scheme, two sets of blood sampling tube buffer disc devices B which are used for loading and unloading respectively are designed, two sets of intelligent manipulator devices A are designed, a blood sampling tube G is grabbed from a track of an open type assembly line D by the intelligent manipulator devices A, and the blood sampling tube G is not directly placed into a blood sampling tube sample frame F but is firstly cached in the blood sampling tube buffer disc devices B; similarly, the blood collection tubes G unloaded from the blood collection tube sample rack F are not directly placed in the orbital carrier of the open line D, but are first buffered in the blood collection tube buffer tray device B; thus, the waiting time for loading and unloading the blood collection tube G is reduced. The sample rack circulating device C is provided with two sample rack buffer areas, so that part of the sample racks can be buffered, and the phenomenon that the sample racks are blocked at the outlet end is prevented. Meanwhile, the assembly line interface module is not directly connected with the open assembly line D in hardware, but is transferred between the track of the open assembly line and the assembly line interface module through the intelligent manipulator device A, so that the assembly line interface module can be almost connected with all automatic open assembly lines, loading and unloading of the blood sampling tube G between the open assembly line and the user test equipment 1 are realized, and the compatibility is high.
In a specific embodiment, each of the loading manipulator mechanism a01 and the unloading manipulator mechanism a02 includes a guide rail, a first sliding mechanism and a second sliding mechanism respectively slidably engaged with the guide rail, a first pneumatic clamping jaw disposed on the first sliding mechanism, and a second pneumatic clamping jaw disposed on the second sliding mechanism, both the first sliding mechanism and the second sliding mechanism are retractable mechanisms, and both the first pneumatic clamping jaw and the second pneumatic clamping jaw are used for grabbing the blood collection tube G.
The first sliding mechanism and the second sliding mechanism can be driven by a power mechanism to respectively slide along the guide rail. The movement between the first sliding mechanism and the second sliding mechanism is not interfered with each other and can be carried out independently. First pneumatic clamping jaw and the pneumatic clamping jaw of second can set up to arbitrary one kind and have the clamping jaw mechanism who snatchs the function, and actuating mechanism such as cylinder is used for controlling the clamping jaw and snatchs heparin tube G.
Specifically, the guide rails of the loading robot mechanism a01 and the unloading robot mechanism a02 are arranged in parallel in the X direction, and the first slide mechanism and the second slide mechanism reciprocate in the Y direction. Taking the loading manipulator mechanism a01 as an example, the loading manipulator mechanism has a first slide mechanism a03 and a second slide mechanism a04 which are coaxial along the Y direction and can reciprocate along the Y direction. The first slide mechanism a03 has a first pneumatic jaw a05 at its end that reciprocates in the Z direction.
Further, the open line D includes a conveying track D01 and a return track D02, both of which are arranged in the Z direction, a conveying track D01 and a return track D02.
With reference to fig. 3-5, carriage E01 carries cartridge G and runs on conveying track D01, as shown; empty carriage E02 travels on return track D02, the direction of which is shown. The blood collection tubes G are loaded into the sample rack F, and the user test device 1 (e.g., C8000 analyzer in this embodiment) runs and tests the blood collection tubes G, so that the sample rack F can load up to 5 evacuated blood collection tubes G.
Open assembly line D sets up in one side of heparin tube buffer disk device B, and sample frame circulating device C sets up in heparin tube buffer disk device B's opposite side, and open assembly line D, heparin tube buffer disk device B and sample frame circulating device C are located same horizontal plane, and intelligent manipulator device A sets up in heparin tube buffer disk device B's top.
In practical operation, as shown in fig. 3, at the station node of the conveying track D01, in the loading manipulator mechanism a01, the first pneumatic clamping jaw a05 at the end of the first sliding mechanism a03 carries the blood sampling tubes G by the carrier E01, and captures the blood sampling tubes G into the loading buffer tray mechanism B01, in this embodiment, the loading buffer tray mechanism B01 can buffer up to 24 blood sampling tubes G, and of course, other numbers can be set according to actual needs, and are within the protection scope of the present application; the second pneumatic gripper a06 at the end of the second slide mechanism a04 grips the blood collection tube G buffered in the loading buffer tray mechanism B01 into an empty sample rack (i.e., the first position F01).
In the unloading manipulator mechanism a02, the second pneumatic clamping jaw a10 at the end of the second sliding mechanism a08 grabs the blood collection tubes G in the sample rack (i.e., the tenth position F10) into the unloading buffer tray mechanism B02, in this embodiment, the unloading buffer tray mechanism B02 can buffer a maximum of 24 vacuum blood collection tubes G, and of course, other numbers can be set according to actual needs, and are all within the protection scope of the present application; the first pneumatic gripper a09 at the end of the first slide mechanism a07 grabs the blood collection tubes G buffered in the unloading buffer tray mechanism B02 into the empty carrier E02.
In the preferred embodiment, the load buffer disk mechanism B01 and the unload buffer disk mechanism B02 are both turntable mechanisms. Specifically, the circumference of carousel mechanism evenly is provided with a plurality of holding tanks that are used for holding heparin tube G. The turntable mechanism is rotatably arranged on the frame and can be driven to rotate by a power mechanism such as a stepping motor.
In a particular embodiment, the sample rack circulation device C includes a first transport track, a progress paddle mechanism, a second transport track, and a return paddle mechanism. The first transport track is used to transport the sample rack from the loading station to the inlet IN of the user test device 1. The progress shifting block mechanism is in sliding fit with the first conveying track and used for pushing the sample rack. The second transport track is used to transport the sample rack from the outlet OUT of the user test device 1 to the unloading position. The return stroke shifting block mechanism is in sliding fit with the second conveying track and used for pushing the sample rack.
Preferably, in order to realize that the sample rack can be recycled in the whole conveying process, the sample rack circulating device C further comprises a third track and a circulating shifting block mechanism for conveying the sample rack from the unloading position to the loading position. The circulating shifting block mechanism can be specifically a shifting fork mechanism C11, and the sample rack is pushed to the loading position by a shifting fork C1101.
The shifting block mechanisms are all driven by driving mechanisms such as air cylinders.
Further, the sample rack circulating device C further includes an in-position detecting device for detecting whether the sample rack is transferred in position. The in-place detection device can be specifically a reflective optocoupler and other detection elements, and the number of the in-place detection devices can be set according to actual needs.
In particular, the first conveying track and/or the second conveying track may be a track with any shape, such as a straight track or an arc track, and may be provided as a plurality of track segments for segment detection. Similarly, the process shifting block mechanism and the return shifting block mechanism can be provided with one shifting block mechanism on each segment according to the actual segment number of the first conveying track and/or the second conveying track.
Preferably, the sample rack circulating device C further includes a code scanning engine C12 provided at the unloading end of the second conveying rail. The code scanning engine C12 is used to read the sample information of each evacuated blood collection tube G in the sample rack and transmit the sample information back to the system.
In one embodiment, the sample rack circulating device C is shown in fig. 6-9, and the second pneumatic jaw a06 at the end of the second slide mechanism a04 sequentially grabs the blood collection tubes G buffered in the loading buffer tray mechanism B01 into the empty sample rack (in the first position F01). At this time, the first paddle mechanism C01 is in the initial position.
When the sample rack F01 is full, the first paddle mechanism C01 pushes the sample rack from the first position F01 to the second position F02. At this time, the second paddle mechanism C02 is in the initial position.
After the second reflection optocoupler C0201 detects that the sample rack is located at the second position F02, the second block shifting mechanism C02 operates to push the sample rack from the second position F02 to the third position F03. At this time, the third paddle mechanism C03 is in the initial position.
After the third reflective optical coupler aC0301 detects that the sample holder is located at the third position F03, the third block shifting mechanism C03 operates to push the sample holder into the inlet end of the user test equipment 1(C8000 analyzer) from the third position F03. The third reflective optical coupler bC0302 detects the passing state of the sample holder at the third position F03 during this operation.
After the sampling test of the blood collection tube G in the user test apparatus 1 is completed, the blood collection tube G is transported to a fourth position F04 by the outlet end of the user test apparatus 1; at this time, the exit end OUT of the user testing device 1 is provided with a conveyor mechanism C04, and the conveyor mechanism C04 is provided with a cylinder C0404 for controlling whether or not the specimen rack passes through. Specifically, the air cylinder is arranged on the conveying belt mechanism C04, and the telescopic rod can block and intercept the sample rack when extending out.
When the cylinder C0402 is in the blocked state, the conveyor mechanism C04 is not operated and is in the stopped state.
After the fourth reflective optocoupler C0401 detects that the sample rack is located at the fourth position F04, the air cylinder C0402 is ventilated, the telescopic rod is retracted, the air cylinder C0402 is in a release state, and meanwhile, the conveying belt mechanism C04 operates to drive the sample rack to move from the fourth position F04 to the fifth position F05. At this time, the fifth paddle mechanism C05 is in the initial position.
In the running process of the sample rack, when the fifth reflection optocoupler C0501 detects a sample rack F04, the air cylinder C0402 is deflated to be in a return blocking state; after the sample rack continues to move to the fifth position F05 from the fourth position F04, the fifth reflection optocoupler C0501 cannot detect that the sample rack is located at the fifth position F05, and the conveyor belt mechanism C04 stops running. Meanwhile, the fifth block pushing mechanism C05 operates to push the sample rack from the fifth position F05 to the sixth position F06. At this time, the fifth paddle mechanism C06 is in the initial position.
After the sixth reflection optocoupler C0601 detects that the sample rack is located at the sixth position F06, the sixth shifting block mechanism C06 operates to push the sample rack from the sixth position F06 to the seventh position F07. Within the interval from the sixth position F06 to the seventh position F07, several sample racks F may be buffered. When the sample rack is not pushed away at the seventh position F07, the sample rack F comes at the sixth position F06, and the sixth block shifting mechanism C06 can still push the sample rack from the sixth position F06 to the position before the seventh position F07 for stack buffering.
After the seventh reflective optocoupler C0701 detects that the sample rack is located at the seventh position F07, the seventh block shifting mechanism C07 returns to the initial position, and the seventh block shifting mechanism C07 pushes the sample rack from the seventh position F07 to the eighth position F08. At this time, the eighth pusher mechanism C08 is in the initial position.
After the eighth reflective optocoupler C0801 detects that the sample rack is located at the eighth position F08, the eighth shifting block mechanism C08 operates to push the sample rack from the eighth position F08 to the ninth position F09. Within the interval from the eighth position F08 to the ninth position F09, several sample racks F may be buffered. When the sample rack is not pushed away at the ninth position F09, the eighth position F08 comes to the sample rack F, and the eighth shifting block mechanism C08 can still push the sample rack from the eighth position F08 to the previous position of the ninth position F09 for stack buffering.
When the ninth reflective optocoupler C0901 detects that the sample rack is located at the ninth position F09, when the tenth position F10 is in the state without the sample rack F, the ninth block shifting mechanism C09 returns to the initial position first, then pushes the sample rack at the ninth position F09 to perform stepping action according to the test tube distance, and the code scanning engine C12 reads the sample information of 5 vacuum blood collection tubes G in the sample rack at the ninth position F09 respectively and returns the sample information to the system.
The ninth block shifting mechanism C09 pushes the sample rack from the ninth position F09 to the tenth position F10, and the blood collection tube G is unloaded. After the tenth reflection optocoupler C1001 detects the sample rack at the tenth position F10, the second pneumatic clamping jaw A10 at the tail end of the second sliding mechanism A08 respectively and sequentially grabs 5 vacuum blood collection tubes G in the sample rack at the tenth position F10 into the unloading buffer tray mechanism B02, and the unloading of the blood collection tubes G is finished; the pneumatic first gripper a07 at the end of the first slide mechanism a07 sequentially grabs the blood collection tubes G buffered in the unloading buffer tray mechanism B02 into the empty carrier E02.
When the unloading of 5 evacuated blood collection tubes G in the sample rack at the tenth position F10 is completed and the shift fork C1101 of the shift fork mechanism C11 is in the retracted state, the tenth block shifting mechanism C10 operates to push the empty sample rack to move forward laterally from the tenth position F10 to the sample rack buffer area for queuing, and the eleventh position F11 is the empty sample rack storage limit position.
When the tenth shifting block mechanism C10 pushes the empty sample rack F to reach the first position F01 (i.e., the loading position), the first reflection optocoupler C0101 loads the blood collection tube G after detecting that the sample rack is located at the first position F01. The modular system enters the next cycle.
In addition, the application also discloses a full-automatic analyzer, which comprises an open type assembly line D, user testing equipment 1 and the assembly line interface module disclosed in the embodiment. Therefore, the fully automatic analyzer with the pipeline interface module also has all the technical effects, and the details are not repeated herein.
The embodiments in the present description are described in a progressive manner, each embodiment focuses on differences from other embodiments, and the same and similar parts among the embodiments are referred to each other.
The principles and embodiments of the present invention are explained herein using specific examples, which are presented only to assist in understanding the method and its core concepts. It should be noted that, for those skilled in the art, it is possible to make various improvements and modifications to the present invention without departing from the principle of the present invention, and those improvements and modifications also fall within the scope of the claims of the present invention.
Claims (10)
1. A production line interface module is used for realizing the loading and unloading of a blood sampling tube (G) between an open production line (D) and user test equipment (1), and is characterized by comprising an intelligent manipulator device (A), a blood sampling tube buffer disc device (B) and a sample rack circulating device (C); wherein the content of the first and second substances,
said intelligent robot apparatus (a) comprising a loading robot mechanism (a01) and an unloading robot mechanism (a02), said loading robot mechanism (a01) for transferring blood collection tubes (G) from said open flow line to said blood collection tube buffer tray apparatus (B) and from said blood collection tube buffer tray apparatus (B) to said sample rack circulation apparatus (C); the unloading robot mechanism (a02) is configured to transfer a blood collection tube (G) from the sample rack circulation device (C) to the blood collection tube buffer tray device (B), and from the blood collection tube buffer tray device (B) to the open flow line;
the blood collection tube buffer tray device (B) comprises a loading buffer tray mechanism (B01) and an unloading buffer tray mechanism (B02), each of which is used for accommodating a plurality of blood collection tubes (G) so that the blood collection tubes (G) form a buffer area between the open production line and the sample rack circulating device (C);
the sample rack circulating means (C) is used for transporting sample racks from a loading position to an Inlet (IN) of the user test device (1) and transporting sample racks from an Outlet (OUT) of the user test device (1) to an unloading position.
2. The flow line interface module according to claim 1, wherein each of the loading manipulator mechanism (a01) and the unloading manipulator mechanism (a02) comprises a guide rail, a first sliding mechanism and a second sliding mechanism respectively slidably engaged with the guide rail, a first pneumatic clamping jaw provided on the first sliding mechanism, and a second pneumatic clamping jaw provided on the second sliding mechanism, wherein each of the first sliding mechanism and the second sliding mechanism is a retractable mechanism, and each of the first pneumatic clamping jaw and the second pneumatic clamping jaw is used for gripping a blood collection tube (G).
3. The pipeline interface module of claim 2, wherein the guide rails of the loading robot mechanism (a01) and the unloading robot mechanism (a02) are both arranged in parallel in the X direction, and the first slide mechanism and the second slide mechanism are both reciprocated in the Y direction.
4. Pipeline interface module according to claim 1, characterized in that the open pipeline (D) comprises a delivery track (D01) and a return track (D02), the delivery track (D01) and the return track (D02) each being arranged in the Z-direction.
5. The flow line interface module according to claim 1, wherein the open flow line (D) is disposed on one side of the blood collection tube buffer tray device (B), the sample holder circulation device (C) is disposed on the other side of the blood collection tube buffer tray device (B), the open flow line (D), the blood collection tube buffer tray device (B), and the sample holder circulation device (C) are located on the same horizontal plane, and the intelligent manipulator device (a) is disposed above the blood collection tube buffer tray device (B).
6. The pipeline interface module of claim 1, wherein the load buffer tray mechanism (B01) and the unload buffer tray mechanism (B02) are both carousel mechanisms.
7. The pipeline interface module of claim 1, wherein the sample rack circulation device (C) comprises:
a first transport track for transporting a sample rack from the loading station to an Inlet (IN) of the user test equipment (1);
the process shifting block mechanism is in sliding fit with the first conveying track and is used for pushing the sample rack;
-a second transport track for transporting a sample rack from an Outlet (OUT) of the user test device (1) to the unloading position;
and the return stroke shifting block mechanism is in sliding fit with the second conveying track and is used for pushing the sample rack.
8. The pipeline interface module of claim 7, wherein the sample rack circulating means (C) further comprises an in-position detecting means for detecting whether a sample rack is transferred in position.
9. The pipeline interface module of claim 7, wherein the first and/or second conveyor track is a circuitously disposed linear track.
10. A fully automatic analyzer, characterized in that it comprises an open pipeline (D), a user test device (1) and a pipeline interface module according to any one of claims 1-9.
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