CN113684635B - Printing and dyeing fabric drying equipment and drying methods - Google Patents
Printing and dyeing fabric drying equipment and drying methods Download PDFInfo
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- CN113684635B CN113684635B CN202110881108.6A CN202110881108A CN113684635B CN 113684635 B CN113684635 B CN 113684635B CN 202110881108 A CN202110881108 A CN 202110881108A CN 113684635 B CN113684635 B CN 113684635B
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- 238000001035 drying Methods 0.000 title claims abstract description 170
- 239000004744 fabric Substances 0.000 title claims abstract description 95
- 238000004043 dyeing Methods 0.000 title claims abstract description 24
- 238000007639 printing Methods 0.000 title claims abstract description 23
- 238000000926 separation method Methods 0.000 claims abstract description 64
- 239000007788 liquid Substances 0.000 claims abstract description 33
- 238000010992 reflux Methods 0.000 claims abstract description 8
- 238000005265 energy consumption Methods 0.000 claims abstract description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 33
- 238000011084 recovery Methods 0.000 claims description 13
- 238000006073 displacement reaction Methods 0.000 claims description 9
- 238000000605 extraction Methods 0.000 claims description 7
- 239000011148 porous material Substances 0.000 claims description 4
- 206010028347 Muscle twitching Diseases 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 claims description 3
- 230000032258 transport Effects 0.000 claims description 3
- 238000009825 accumulation Methods 0.000 claims description 2
- 239000000284 extract Substances 0.000 claims description 2
- 238000007599 discharging Methods 0.000 claims 1
- 238000010586 diagram Methods 0.000 description 9
- 238000000034 method Methods 0.000 description 6
- 239000003595 mist Substances 0.000 description 6
- 238000007602 hot air drying Methods 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 230000002035 prolonged effect Effects 0.000 description 2
- 238000010009 beating Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000002203 pretreatment Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
- D06B15/09—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by jets of gases
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/02—Rollers
- D06B23/023—Guiding rollers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
- D06B23/22—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for heating
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
Description
技术领域Technical field
本发明属于布料烘干技术领域,特别是涉及印染布料烘干设备及烘干方法。The invention belongs to the technical field of cloth drying, and in particular relates to printing and dyeing cloth drying equipment and drying methods.
背景技术Background technique
印染又称之为染整,是一种加工方式,也是前处理,染色,印花,后整理,洗水等的总称,印染后的布料通常通入热空气将布料中水分蒸发并带走。但是,由于布料在印染后含有较多的水分,烘干时会产生大量的雾气,排出的雾气仍然含有较多的热量,散出热量得不到充分地利用,造成能源的浪费,而且布料在烘干的过程中,采用单一的热风式烘干方法,布料得不到高效且充分的烘干,延长了烘干时间,降低了烘干时效,这就是现有技术所存在的不足之处。Printing and dyeing, also known as dyeing and finishing, is a processing method and is also a general term for pre-treatment, dyeing, printing, finishing, washing, etc. After printing and dyeing, hot air is usually introduced into the fabric to evaporate and take away the moisture in the fabric. However, since the fabric contains a lot of moisture after printing and dyeing, a large amount of mist will be generated during drying. The mist discharged still contains a lot of heat, and the emitted heat cannot be fully utilized, resulting in a waste of energy, and the fabric is During the drying process, if a single hot air drying method is used, the cloth cannot be dried efficiently and fully, the drying time is prolonged, and the drying efficiency is reduced. This is a shortcoming of the existing technology.
发明内容Contents of the invention
本发明的目的是提供印染布料烘干设备及烘干方法,以解决现有技术中烘干时排出的雾气中散出的热量得不到充分地利用,造成能源的浪费,而且布料在烘干的过程中,采用单一的热风式烘干方法,布料得不到高效且充分的烘干,延长了烘干时间,降低了烘干时效的技术问题。The purpose of the present invention is to provide printing and dyeing fabric drying equipment and a drying method to solve the problem in the prior art that the heat emitted from the mist discharged during drying cannot be fully utilized, resulting in a waste of energy, and the fabric is drying. In the process, using a single hot air drying method, the fabric cannot be dried efficiently and fully, which prolongs the drying time and reduces the technical problem of drying timeliness.
本发明解决上述技术问题的技术方案如下:印染布料烘干设备,包括:The technical solution of the present invention to solve the above technical problems is as follows: printing and dyeing cloth drying equipment, including:
高温储纳箱,高温储纳箱用于储存高温气体;High-temperature storage box, which is used to store high-temperature gas;
烘干组件,烘干组件设置在高温储纳箱的底部,烘干组件用于为高温储纳箱提供高温气体;Drying component, the drying component is arranged at the bottom of the high-temperature storage box, and the drying component is used to provide high-temperature gas for the high-temperature storage box;
烘干筛箱,烘干筛箱安装在高温储纳箱的顶部,布料在烘干筛箱内进行烘干;Drying screen box, the drying screen box is installed on the top of the high temperature storage box, and the cloth is dried in the drying screen box;
抖动组件,抖动组件设置在烘干筛箱的内腔中,抖动组件用于使布料发生高频抖动,加快布料与空气接触面的空气流速;The dithering component is installed in the inner cavity of the drying screen box. The dithering component is used to cause high-frequency dithering of the cloth and accelerate the air flow rate at the contact surface between the cloth and the air;
分离箱,分离箱设置在烘干筛箱的上方,高温气体在分离箱内实现气液分离;Separation box, the separation box is set above the drying screen box, and high-temperature gas achieves gas-liquid separation in the separation box;
分离组件,分离组件固连在分离箱的顶部,分离组件将分离箱内分离出的气体输送至烘干组件内进行重复利用;The separation component is fixedly connected to the top of the separation box, and the separation component transports the separated gas in the separation box to the drying component for reuse;
回流组件,回流组件设置在高温储纳箱背表面的左侧,回流组件用于对分离箱内分离出的液体进行集中收集。The reflux component is arranged on the left side of the back surface of the high-temperature storage box. The reflux component is used to centrally collect the separated liquid in the separation box.
优选的,所述烘干组件包括安装在高温储纳箱后侧的干燥箱,所述干燥箱的出气端连通有两个气体输送管,所述气体输送管远离干燥箱的一端连通有锥形供气罩,所述高温储纳箱的底部安装有底架,所述底架顶部的两侧均安装有扰流扇,两锥形供气罩分别位于两扰流扇的底部并与扰流扇相连通。Preferably, the drying assembly includes a drying box installed on the rear side of the high-temperature storage box. The air outlet end of the drying box is connected with two gas delivery pipes, and the end of the gas delivery pipe away from the drying box is connected with a tapered Air supply hood, a chassis is installed at the bottom of the high-temperature storage box, spoiler fans are installed on both sides of the top of the chassis, and two conical air supply hoods are located at the bottom of the two spoiler fans and connected with the spoiler. The fans are connected.
优选的,所述抖动组件包括安装在烘干筛箱背表面的驱动电机,所述烘干筛箱内腔的前侧和后侧均焊接有内齿圈,两个内齿圈之间设置有驱动柱,所述驱动柱的前端通过轴承与烘干筛箱的内壁转动连接,所述驱动柱的后端贯穿至烘干筛箱的后侧并与驱动电机的输出轴固定连接,两个内齿圈之间还设置有三根与驱动柱平行的抖动杆,三根抖动杆相对于驱动柱呈中心对称设置,所述抖动杆表面的前侧和后侧均固定连接有环绕齿轮,所述驱动柱表面的前侧和后侧均固定连接有与环绕齿轮相啮合的驱动齿轮,所述环绕齿轮与内齿圈相啮合。Preferably, the shaking assembly includes a drive motor installed on the back surface of the drying screen box. Internal ring gears are welded to both the front and rear sides of the inner cavity of the drying screen box, and an inner ring gear is provided between the two inner ring gears. Driving column, the front end of the driving column is rotationally connected to the inner wall of the drying screen box through a bearing, the rear end of the driving column penetrates to the rear side of the drying screen box and is fixedly connected to the output shaft of the driving motor, and the two inner There are also three shaking rods parallel to the driving column between the ring gears. The three shaking rods are centrally symmetrical with respect to the driving column. The front and rear sides of the shaking rod surface are fixedly connected with surrounding gears. The driving column Both the front and rear sides of the surface are fixedly connected with a drive gear that meshes with a surrounding gear that meshes with an internal ring gear.
优选的,两个内齿圈的相背端分别开设有与抖动杆的端部配合的环形限位肩。Preferably, the opposite ends of the two internal ring gears are respectively provided with annular limiting shoulders that cooperate with the ends of the shaking rods.
优选的,所述分离组件包括焊接在分离箱内腔的四根相互平行的固定柱,所述固定柱的表面均匀排列分布有多个波形板,相邻两波形板之间留有间距,所述分离箱的顶部卡合有集气罩,所述集气罩的顶部连通有气体回收管,所述气体回收管远离集气罩的一端与干燥箱相连通,所述集气罩与气体回收管的连接处安装有抽取风扇。Preferably, the separation assembly includes four mutually parallel fixed columns welded to the inner cavity of the separation box. A plurality of corrugated plates are evenly arranged on the surface of the fixed columns, with a gap between two adjacent corrugated plates. A gas collection hood is engaged with the top of the separation box, and a gas recovery pipe is connected to the top of the gas collection hood. One end of the gas recovery pipe away from the gas collection hood is connected to the drying box. The gas collection hood is connected to the gas recovery pipe. An extraction fan is installed at the joint of the pipe.
优选的,所述回流组件包括安装在干燥箱左侧的水箱,所述分离箱的底部焊接有多个三角水槽,各个三角水槽的后端共同连通有液体回流管,所述液体回流管远离分离箱的一端与水箱的顶部相连通,所述水箱左侧的底部安装有排水阀。Preferably, the return assembly includes a water tank installed on the left side of the drying box. A plurality of triangular water tanks are welded to the bottom of the separation box. The rear ends of each triangular water tank are connected with a liquid return pipe. The liquid return pipe is far away from the separation box. One end of the tank is connected to the top of the water tank, and a drain valve is installed at the bottom on the left side of the water tank.
优选的,所述分离箱底部的四角均焊接有支撑柱,所述烘干筛箱正表面和背表面的两端均焊接有管套,所述支撑柱的下端贯穿焊接于管套的内腔。Preferably, support columns are welded to the four corners of the bottom of the separation box, pipe sleeves are welded to both ends of the front and back surfaces of the drying screen box, and the lower ends of the support columns are welded to the inner cavity of the pipe sleeves. .
优选的,所述高温储纳箱的两侧均安装有支架,所述支架的顶部设置有两个反向转动的导向辊。Preferably, brackets are installed on both sides of the high-temperature storage box, and two counter-rotating guide rollers are provided on the top of the bracket.
本发明还提供了一种印染布料烘干设备的烘干方法,它包括如下步骤:The invention also provides a drying method of printing and dyeing cloth drying equipment, which includes the following steps:
S1、将需要烘干的布料铺设在烘干筛箱的内腔,并使得布料铺在抖动杆的表面,使得布料位于同侧两个导向辊之间,通过两侧的导向辊对布料起到导向和平铺的作用,在布料烘干过程中,通过外设牵引机对布料的位移速度进行调整,位移速度应当保证烘干筛箱右侧出料后的布料达到干燥状态;S1. Lay the fabric to be dried in the inner cavity of the drying screen box, and lay the fabric on the surface of the shaking rod so that the fabric is located between the two guide rollers on the same side. The guide rollers on both sides play a role in the fabric. The function of guiding and flattening is to adjust the displacement speed of the cloth through the external tractor during the cloth drying process. The displacement speed should ensure that the cloth discharged from the right side of the drying screen box reaches a dry state;
S2、在布料缓慢位移的过程中,由扰流扇自气体输送管和锥形供气罩抽取位于干燥箱内腔中的高温气体,向高温储纳箱的内腔中输入,高温气体经烘干筛箱内腔底部的孔隙自高温储纳箱进入烘干筛箱内,使得高温气体喷射至布料底部,对布料进行烘干;S2. During the slow displacement of the cloth, the high-temperature gas located in the inner cavity of the drying box is extracted by the spoiler fan from the gas delivery pipe and the conical air supply hood, and is input into the inner cavity of the high-temperature storage box. The high-temperature gas is dried The pores at the bottom of the inner cavity of the dry screen box enter the drying screen box from the high-temperature storage box, causing high-temperature gas to be sprayed to the bottom of the fabric to dry the fabric;
S3、在布料位移、烘干筛箱内腔底部喷射高温气体的同时,驱动电机驱动驱动柱转动,使得驱动齿轮带动环绕齿轮转动,由于环绕齿轮同时与内齿圈啮合,使得环绕齿轮在内齿圈的内腔中做环形转动,继而使得抖动杆在环绕齿轮的带动下以驱动柱为中心转动,此时位于烘干筛箱内腔的布料在三根抖动杆的击打下发生高频抖动,加快布料与空气接触面的空气流速;S3. When the cloth is displaced and high-temperature gas is sprayed from the bottom of the inner cavity of the drying screen box, the driving motor drives the driving column to rotate, causing the driving gear to drive the surrounding gear to rotate. Since the surrounding gear meshes with the internal ring gear at the same time, the surrounding gear has internal teeth. Annular rotation is made in the inner cavity of the drying screen box, and then the jitter rod is driven by the surrounding gear to rotate with the driving column as the center. At this time, the cloth in the inner cavity of the drying screen box vibrates at high frequency under the impact of the three jitter rods, speeding up The air flow rate at the contact surface between fabric and air;
S4、在布料进行烘干的同时,高温气体携带布料中的水汽向上升起,进入分离箱的内腔,气体自波形板底部向上升起,并且与波形板的表面发生撞击,使得气体继续上升,气体中的水分滞留在波形板的表面;S4. While the fabric is drying, the high-temperature gas carries the water vapor in the fabric upward and enters the inner cavity of the separation box. The gas rises upward from the bottom of the corrugated plate and collides with the surface of the corrugated plate, causing the gas to continue to rise. , the moisture in the gas remains on the surface of the corrugated plate;
气体在抽取风扇的抽动下,经集气罩和气体回收管回流至干燥箱的内腔,经过干燥箱再次加热后向高温储纳箱的内腔中输送,由于回流气体热量尚未散发殆尽,进入干燥箱内腔后,将缩短干燥箱加热时间,减小干燥箱的能源功耗;Under the twitching of the extraction fan, the gas flows back to the inner cavity of the drying box through the gas collecting hood and the gas recovery pipe. After being heated again by the drying box, it is transported to the inner cavity of the high-temperature storage box. Since the heat of the return gas has not been completely dissipated, After entering the inner cavity of the drying box, the heating time of the drying box will be shortened and the energy consumption of the drying box will be reduced;
波形板表面附着液体随积液量增多而质量增大,随后液体下降落入三角水槽内腔,再经过液体回流管输送至水箱内腔,待水箱内腔中储水量达到上限后,通过排水阀进行排放。The liquid attached to the surface of the corrugated plate increases in mass as the amount of accumulated liquid increases. Then the liquid drops into the inner cavity of the triangular water tank, and is then transported to the inner cavity of the water tank through the liquid return pipe. When the water storage volume in the inner cavity of the water tank reaches the upper limit, it passes through the drain valve. to discharge.
本发明的有益效果:在本发明中通过烘干组件和烘干筛箱的配合使用,对布料进行烘干,通过抖动组件的设置,加快布料的烘干速度,随后在分离组件和回流组件的配合使用,对烘干过程中产生的雾气进行液气分离,可有效提高烘干效率,并可节约能耗,解决了现有技术中烘干时排出的雾气中散出的热量得不到充分地利用,造成能源的浪费,而且布料在烘干的过程中,采用单一的热风式烘干方法,布料得不到高效且充分的烘干,延长了烘干时间,降低了烘干时效的技术问题。Beneficial effects of the present invention: In the present invention, the cloth is dried through the cooperative use of the drying component and the drying screen box, and the drying speed of the cloth is accelerated through the setting of the shaking component, and then the separation component and the reflux component are Used together, the mist generated during the drying process is separated from liquid and gas, which can effectively improve the drying efficiency and save energy consumption. It solves the problem in the existing technology that the heat dissipated in the mist discharged during drying cannot be fully achieved. The use of land, resulting in a waste of energy, and in the process of drying the cloth, a single hot air drying method is used, the cloth cannot be dried efficiently and fully, the drying time is prolonged, and the drying time is reduced. question.
附图说明Description of the drawings
通过结合以下附图所作的详细描述,本发明的上述和/或其他方面的优点将变得更清楚和更容易理解,这些附图只是示意性的,并不限制本发明,其中:The above and/or other advantages of the present invention will become clearer and easier to understand by the detailed description in conjunction with the following drawings, which are schematic only and do not limit the present invention, in which:
图1为本发明中印染布料烘干设备的结构示意图;Figure 1 is a schematic structural diagram of the drying equipment for printing and dyeing fabrics in the present invention;
图2为图1中A点的放大图;Figure 2 is an enlarged view of point A in Figure 1;
图3为本发明中印染布料烘干设备的局部结构示意图;Figure 3 is a partial structural schematic diagram of the drying equipment for printing and dyeing fabrics in the present invention;
图4为分离组件的结构示意图;Figure 4 is a schematic structural diagram of the separation component;
图5为分离箱和分离组件的分解结构示意图;Figure 5 is a schematic diagram of the exploded structure of the separation box and separation components;
图6为回流组件的结构示意图;Figure 6 is a schematic structural diagram of the return flow assembly;
图7为本发明中印染布料烘干设备的局部分解结构示意图;Figure 7 is a partially exploded structural diagram of the printing and dyeing cloth drying equipment of the present invention;
图8为抖动组件的结构示意图;Figure 8 is a schematic structural diagram of the dither component;
图9为烘干组件的结构示意图。Figure 9 is a schematic structural diagram of the drying assembly.
附图中,各标号所代表的部件列表如下:In the drawings, the parts represented by each number are listed as follows:
1、高温储纳箱,2、烘干组件,21、干燥箱,22、气体输送管,23、锥形供气罩,24、底架,25、扰流扇,3、烘干筛箱,4、抖动组件,41、驱动电机,42、内齿圈,43、驱动柱,44、抖动杆,45、驱动齿轮,46、环绕齿轮,47、环形限位肩,5、分离箱,6、分离组件,61、固定柱,62、波形板,63、集气罩,64、气体回收管,65、抽取风扇,7、回流组件,71、水箱,72、三角水槽,73、液体回流管,74、排水阀,8、支撑柱,9、管套,10、支架,11、导向辊。1. High temperature storage box, 2. Drying component, 21. Drying box, 22. Gas delivery pipe, 23. Conical air supply hood, 24. Bottom frame, 25. Spoiler fan, 3. Drying screen box, 4. Shaking component, 41. Drive motor, 42. Internal ring gear, 43. Driving column, 44. Shaking rod, 45. Driving gear, 46. Surrounding gear, 47. Annular limit shoulder, 5. Separation box, 6. Separation component, 61. Fixed column, 62. Corrugated plate, 63. Gas collecting hood, 64. Gas recovery pipe, 65. Extraction fan, 7. Return component, 71. Water tank, 72. Triangular sink, 73. Liquid return pipe, 74. Drainage valve, 8. Support column, 9. Pipe sleeve, 10. Bracket, 11. Guide roller.
具体实施方式Detailed ways
在下文中,将参照附图描述本发明的印染布料烘干设备及烘干方法的实施例。Hereinafter, embodiments of the printing and dyeing fabric drying equipment and drying method of the present invention will be described with reference to the accompanying drawings.
在此记载的实施例为本发明的特定的具体实施方式,用于说明本发明的构思,均是解释性和示例性的,不应解释为对本发明实施方式及本发明范围的限制。除在此记载的实施例外,本领域技术人员还能够基于本申请权利要求书和说明书所公开的内容采用显而易见的其它技术方案,这些技术方案包括采用对在此记载的实施例的做出任何显而易见的替换和修改的技术方案。The embodiments described here are specific implementations of the present invention and are used to illustrate the concept of the present invention. They are illustrative and illustrative and should not be construed as limiting the implementation of the present invention and the scope of the present invention. In addition to the embodiments recorded here, those skilled in the art can also adopt other obvious technical solutions based on the content disclosed in the claims and the specification of this application. These technical solutions include the use of any obvious technical solutions to the embodiments recorded here. Technical solutions for replacement and modification.
本说明书的附图为示意图,辅助说明本发明的构思,示意性地表示各部分的形状及其相互关系。请注意,为了便于清楚地表现出本发明实施例的各部件的结构,各附图之间并未按照相同的比例绘制。相同的参考标记用于表示相同的部分。The drawings in this specification are schematic diagrams to assist in explaining the concept of the present invention, schematically showing the shapes of various parts and their mutual relationships. Please note that in order to clearly show the structure of each component of the embodiment of the present invention, the drawings are not drawn to the same scale. The same reference numbers are used to refer to the same parts.
印染布料烘干设备,包括:Printing and dyeing fabric drying equipment, including:
高温储纳箱1,高温储纳箱1用于储存高温气体;High-temperature storage tank 1, which is used to store high-temperature gas;
烘干组件2,烘干组件2设置在高温储纳箱1的底部,烘干组件2用于为高温储纳箱1提供高温气体;Drying component 2, the drying component 2 is arranged at the bottom of the high-temperature storage box 1, and the drying component 2 is used to provide high-temperature gas for the high-temperature storage box 1;
烘干筛箱3,烘干筛箱3安装在高温储纳箱1的顶部,布料在烘干筛箱3内进行烘干;Drying screen box 3, the drying screen box 3 is installed on the top of the high temperature storage box 1, and the cloth is dried in the drying screen box 3;
抖动组件4,抖动组件4设置在烘干筛箱3的内腔中,抖动组件4用于使布料发生高频抖动,加快布料与空气接触面的空气流速;The shaking component 4 is arranged in the inner cavity of the drying screen box 3. The shaking component 4 is used to cause high-frequency shaking of the cloth and accelerate the air flow rate at the contact surface between the cloth and the air;
分离箱5,分离箱5设置在烘干筛箱3的上方,高温气体在分离箱5内实现气液分离;Separation box 5, the separation box 5 is arranged above the drying screen box 3, and the high-temperature gas realizes gas-liquid separation in the separation box 5;
分离组件6,分离组件6固连在分离箱5的顶部,分离组件6将分离箱5内分离出的气体输送至烘干组件2内进行重复利用;The separation component 6 is fixedly connected to the top of the separation box 5. The separation component 6 transports the gas separated in the separation box 5 to the drying component 2 for reuse;
回流组件7,回流组件7设置在高温储纳箱1背表面的左侧,回流组件7用于对分离箱5内分离出的液体进行集中收集。The return assembly 7 is provided on the left side of the back surface of the high-temperature storage box 1 . The return assembly 7 is used to centrally collect the liquid separated in the separation box 5 .
所述烘干组件2包括安装在高温储纳箱1后侧的干燥箱21,干燥箱21的出气端连通有两个气体输送管22,气体输送管22远离干燥箱21的一端连通有锥形供气罩23,高温储纳箱1的底部安装有底架24,底架24顶部的两侧均安装有扰流扇25,两锥形供气罩23分别位于两扰流扇25的底部并与扰流扇25相连通,通过扰流扇25和锥形供气罩23的配合使用,使得干燥箱21内腔中的高温气体能够快速进入高温储纳箱1的内腔,并且均匀的自烘干筛箱3内腔底部的孔隙喷射在布料的表面,对布料进行烘干。The drying assembly 2 includes a drying box 21 installed on the rear side of the high-temperature storage box 1. The air outlet end of the drying box 21 is connected with two gas delivery pipes 22. One end of the gas delivery pipe 22 away from the drying box 21 is connected with a tapered Air supply hood 23, a chassis 24 is installed at the bottom of the high temperature storage box 1, spoiler fans 25 are installed on both sides of the top of the chassis 24, two conical air supply hoods 23 are respectively located at the bottom of the two spoiler fans 25. It is connected with the spoiler fan 25, and through the cooperative use of the spoiler fan 25 and the cone-shaped air supply cover 23, the high-temperature gas in the inner cavity of the drying box 21 can quickly enter the inner cavity of the high-temperature storage box 1, and evenly and automatically The pores at the bottom of the inner cavity of the drying screen box 3 are sprayed on the surface of the cloth to dry the cloth.
所述抖动组件4包括安装在烘干筛箱3背表面的驱动电机41,烘干筛箱3内腔的前侧和后侧均焊接有内齿圈42,两个内齿圈42之间设置有驱动柱43,驱动柱43的前端通过轴承与烘干筛箱3的内壁转动连接,驱动柱43的后端贯穿至烘干筛箱3的后侧并与驱动电机41的输出轴固定连接,两个内齿圈42之间还设置有三根与驱动柱43平行的抖动杆44,三根抖动杆44相对于驱动柱43呈中心对称设置,所述抖动杆44表面的前侧和后侧均固定连接有环绕齿轮46,所述驱动柱43表面的前侧和后侧均固定连接有与环绕齿轮46相啮合的驱动齿轮45,所述环绕齿轮46与内齿圈42相啮合。两个内齿圈42的相背端分别开设有与抖动杆44的端部配合的环形限位肩47,通过环形限位肩47对抖动杆44进行导向限位。驱动电机41驱动驱动柱43转动,驱动柱43带动驱动齿轮45同步转动,驱动齿轮45带动三个环绕齿轮46同步转动,从而使三根抖动杆44绕驱动柱43转动,通过三根抖动杆44对布料进行击打,使得布料在烘干的同时高频抖动,使得布料能够快速得以烘干。The shaking assembly 4 includes a drive motor 41 installed on the back surface of the drying screen box 3. Internal ring gears 42 are welded to both the front and rear sides of the inner cavity of the drying screen box 3, and are provided between the two inner ring gears 42. There is a driving column 43. The front end of the driving column 43 is rotationally connected to the inner wall of the drying screen box 3 through a bearing. The rear end of the driving column 43 penetrates to the rear side of the drying screen box 3 and is fixedly connected to the output shaft of the driving motor 41. There are also three shaking rods 44 parallel to the driving column 43 between the two inner ring gears 42. The three shaking rods 44 are arranged centrally symmetrically with respect to the driving column 43. The front and rear sides of the surface of the shaking rod 44 are both fixed. A surrounding gear 46 is connected, and a driving gear 45 meshing with the surrounding gear 46 is fixedly connected to the front and rear sides of the surface of the driving column 43 . The surrounding gear 46 meshes with the internal ring gear 42 . The opposite ends of the two internal ring gears 42 are respectively provided with annular limiting shoulders 47 that cooperate with the ends of the shaking rods 44. The annular limiting shoulders 47 guide and limit the shaking rods 44. The driving motor 41 drives the driving column 43 to rotate, and the driving column 43 drives the driving gear 45 to rotate synchronously. The driving gear 45 drives the three surrounding gears 46 to rotate synchronously, so that the three shaking rods 44 rotate around the driving column 43, and the three shaking rods 44 pair the cloth. Beating makes the fabric shake at high frequency while drying, so that the fabric can be dried quickly.
所述分离组件6包括焊接在分离箱5内腔的四根相互平行的固定柱61,固定柱61的表面均匀排列分布有多个波形板62,相邻两波形板62之间留有间距,分离箱5的顶部卡合有集气罩63,集气罩63的顶部连通有气体回收管64,气体回收管64远离集气罩63的一端与干燥箱21相连通,集气罩63与气体回收管64的连接处安装有抽取风扇65,通过波形板62和集气罩63的配合使用,使得气体在进入分离箱5内腔后实现液气分离,对高温气体进行循环使用,对液体进行分离排出。The separation assembly 6 includes four mutually parallel fixed columns 61 welded to the inner cavity of the separation box 5. A plurality of corrugated plates 62 are evenly arranged on the surface of the fixed columns 61, with a gap between two adjacent corrugated plates 62. A gas collecting hood 63 is engaged with the top of the separation box 5. The top of the gas collecting hood 63 is connected with a gas recovery pipe 64. The end of the gas recovery pipe 64 away from the gas collecting hood 63 is connected with the drying box 21. The gas collecting hood 63 is connected with the gas. An extraction fan 65 is installed at the connection of the recovery pipe 64. Through the cooperative use of the corrugated plate 62 and the gas collecting cover 63, the gas is separated into liquid and gas after entering the inner cavity of the separation box 5, and the high-temperature gas is recycled and the liquid is processed. Separate and discharge.
所述回流组件7包括安装在干燥箱21左侧的水箱71,分离箱5的底部焊接有多个三角水槽72,各个三角水槽72的后端共同连通有液体回流管73,液体回流管73远离分离箱5的一端与水箱71的顶部相连通,水箱71左侧的底部安装有排水阀74,通过三角水槽72和液体回流管73的配合使用,对液体进行回收,并将液体输送至水箱71的内腔中进行集中储存。The return assembly 7 includes a water tank 71 installed on the left side of the drying box 21. A plurality of triangular water tanks 72 are welded to the bottom of the separation box 5. The rear ends of each triangular water tank 72 are connected with a liquid return pipe 73, and the liquid return pipe 73 is away from the water tank 71. One end of the separation box 5 is connected to the top of the water tank 71. A drain valve 74 is installed at the bottom on the left side of the water tank 71. Through the combined use of the triangular water tank 72 and the liquid return pipe 73, the liquid is recovered and transported to the water tank 71. Centralized storage in the inner cavity.
所述分离箱5底部的四角均焊接有支撑柱8,烘干筛箱3正表面和背表面的两端均焊接有管套9,支撑柱8的下端贯穿焊接于管套9的内腔,通过这种结构实现分离箱5的固定。Support columns 8 are welded to the four corners of the bottom of the separation box 5. Pipe sleeves 9 are welded to both ends of the front and back surfaces of the drying screen box 3. The lower ends of the support columns 8 are welded to the inner cavity of the pipe sleeve 9. Through this structure, the separation box 5 is fixed.
所述高温储纳箱1的两侧均安装有支架10,支架10的顶部设置有两个反向转动的导向辊11,通过导向辊11对布料起到导向和平铺的作用。Brackets 10 are installed on both sides of the high-temperature storage box 1. Two counter-rotating guide rollers 11 are provided on the top of the bracket 10. The guide rollers 11 play a role in guiding and laying out the cloth.
本发明还提供了一种印染布料烘干设备的烘干方法,它包括如下步骤:The invention also provides a drying method of printing and dyeing cloth drying equipment, which includes the following steps:
S1、将需要烘干的布料铺设在烘干筛箱3的内腔,并使得布料铺在抖动杆44的表面,使得布料位于同侧两个导向辊11之间,通过两侧的导向辊11对布料起到导向和平铺的作用,在布料烘干过程中,通过外设牵引机对布料的位移速度进行调整,位移速度应当保证烘干筛箱3右侧出料后的布料达到干燥状态;S1. Lay the fabric to be dried in the inner cavity of the drying screen box 3, and lay the fabric on the surface of the shaking rod 44, so that the fabric is located between the two guide rollers 11 on the same side, and passes through the guide rollers 11 on both sides. It plays the role of guiding and flattening the cloth. During the drying process of the cloth, the displacement speed of the cloth is adjusted by the external tractor. The displacement speed should ensure that the cloth discharged from the right side of the drying screen box 3 reaches a dry state;
S2、在布料缓慢位移的过程中,由扰流扇25自气体输送管22和锥形供气罩23抽取位于干燥箱21内腔中的高温气体,向高温储纳箱1的内腔中输入,高温气体经烘干筛箱3内腔底部的孔隙自高温储纳箱1进入烘干筛箱3内,使得高温气体喷射至布料底部,对布料进行烘干;S2. During the slow displacement of the cloth, the spoiler fan 25 extracts the high-temperature gas located in the inner cavity of the drying box 21 from the gas delivery pipe 22 and the conical air supply cover 23, and inputs it into the inner cavity of the high-temperature storage box 1 , the high-temperature gas enters the drying screen box 3 from the high-temperature storage box 1 through the pores at the bottom of the inner cavity of the drying screen box 3, so that the high-temperature gas is sprayed to the bottom of the fabric to dry the fabric;
S3、在布料位移、烘干筛箱3内腔底部喷射高温气体的同时,驱动电机41驱动驱动柱43转动,使得驱动齿轮45带动环绕齿轮46转动,由于环绕齿轮46同时与内齿圈42啮合,使得环绕齿轮46在内齿圈42的内腔中做环形转动,继而使得抖动杆44在环绕齿轮46的带动下以驱动柱43为中心转动,此时位于烘干筛箱3内腔的布料在三根抖动杆44的击打下发生高频抖动,加快布料与空气接触面的空气流速;S3. While the cloth is displaced and the bottom of the inner cavity of the drying screen box 3 is sprayed with high-temperature gas, the driving motor 41 drives the driving column 43 to rotate, so that the driving gear 45 drives the surrounding gear 46 to rotate, because the surrounding gear 46 meshes with the internal ring gear 42 at the same time. , causing the surrounding gear 46 to make an annular rotation in the inner cavity of the inner ring gear 42, and then causing the shaking rod 44 to rotate centered on the driving column 43 driven by the surrounding gear 46. At this time, the cloth located in the inner cavity of the drying screen box 3 High-frequency vibration occurs under the impact of the three shaking rods 44, which accelerates the air flow speed at the contact surface between the cloth and the air;
S4、在布料进行烘干的同时,高温气体携带布料中的水汽向上升起,进入分离箱5的内腔,气体自波形板62底部向上升起,并且与波形板62的表面发生撞击,使得气体继续上升,气体中的水分滞留在波形板62的表面;S4. While the cloth is drying, the high-temperature gas carries the water vapor in the cloth and rises upward, entering the inner cavity of the separation box 5. The gas rises upward from the bottom of the corrugated plate 62 and collides with the surface of the corrugated plate 62, causing The gas continues to rise, and the moisture in the gas remains on the surface of the corrugated plate 62;
气体在抽取风扇65的抽动下,经集气罩63和气体回收管64回流至干燥箱21的内腔,经过干燥箱21再次加热后向高温储纳箱1的内腔中输送,由于回流气体热量尚未散发殆尽,进入干燥箱21内腔后,将缩短干燥箱21加热时间,减小干燥箱21的能源功耗;Under the twitching of the extraction fan 65, the gas flows back to the inner cavity of the drying box 21 through the gas collecting hood 63 and the gas recovery pipe 64. After being heated again by the drying box 21, the gas is transported to the inner cavity of the high-temperature storage box 1. Due to the backflow gas The heat has not been completely dissipated. After entering the inner cavity of the drying box 21, the heating time of the drying box 21 will be shortened and the energy consumption of the drying box 21 will be reduced;
波形板62表面附着液体随积液量增多而质量增大,随后液体下降落入三角水槽72内腔,再经过液体回流管73输送至水箱71内腔,待水箱71内腔中储水量达到上限后,通过排水阀74进行排放。The liquid attached to the surface of the corrugated plate 62 increases in mass as the amount of liquid accumulation increases, and then the liquid drops into the inner cavity of the triangular water tank 72, and is then transported to the inner cavity of the water tank 71 through the liquid return pipe 73, until the water storage volume in the inner cavity of the water tank 71 reaches the upper limit. Finally, it is discharged through the drain valve 74.
该印染布料烘干设备及烘干方法,通过烘干组件2和烘干筛箱3的配合使用,对布料进行烘干,通过抖动组件4的设置,加快布料的烘干速度,随后在分离组件6和回流组件7的配合使用,对烘干过程中产生的雾气进行液气分离,有效提高了烘干效率,节约了能耗This printing and dyeing cloth drying equipment and drying method uses the drying component 2 and the drying screen box 3 to dry the cloth. Through the setting of the shaking component 4, the drying speed of the cloth is accelerated, and then the separation component is 6 and the reflux component 7 are used together to separate the liquid and gas from the mist generated during the drying process, effectively improving the drying efficiency and saving energy consumption.
上述披露的各技术特征并不限于已披露的与其它特征的组合,本领域技术人员还可根据发明之目的进行各技术特征之间的其它组合,以实现本发明之目的为准。The technical features disclosed above are not limited to the disclosed combinations with other features. Those skilled in the art can also perform other combinations of technical features according to the purpose of the invention, so as to achieve the purpose of the invention.
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| CN108385317A (en) * | 2018-05-14 | 2018-08-10 | 苏州瑞日纺织科技有限公司 | A kind of printing and dyeing drying unit |
| CN209042967U (en) * | 2018-08-01 | 2019-06-28 | 桐乡市辉煌染整有限公司 | A kind of cloth drying machine |
| CN111715639A (en) * | 2020-06-01 | 2020-09-29 | 滁州卷烟材料厂 | Roller brush cleaning device for surface cleaning of corrugated boxes and method of using the same |
| CN212741834U (en) * | 2020-07-27 | 2021-03-19 | 南通艾爽纺织有限公司 | Cloth drying-machine |
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| CN113684635A (en) | 2021-11-23 |
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Denomination of invention: Drying equipment and methods for printing and dyeing fabrics Granted publication date: 20240202 Pledgee: Agricultural Bank of China Limited by Share Ltd. Jiaxing Xiuzhou branch Pledgor: Zhejiang richness victory reaches Science and Technology Ltd. Registration number: Y2024980051549 |
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