CN113683966A - Silicate inorganic adhesive and preparation method and use method thereof - Google Patents

Silicate inorganic adhesive and preparation method and use method thereof Download PDF

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Publication number
CN113683966A
CN113683966A CN202111140148.1A CN202111140148A CN113683966A CN 113683966 A CN113683966 A CN 113683966A CN 202111140148 A CN202111140148 A CN 202111140148A CN 113683966 A CN113683966 A CN 113683966A
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component
parts
silicate
inorganic adhesive
preparation
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张隽华
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Zhuzhou Shilin Polymer Co ltd
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Zhuzhou Shilin Polymer Co ltd
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Priority to CN202111140148.1A priority Critical patent/CN113683966A/en
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J1/00Adhesives based on inorganic constituents
    • C09J1/02Adhesives based on inorganic constituents containing water-soluble alkali silicates
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/04Non-macromolecular additives inorganic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/06Non-macromolecular additives organic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/08Macromolecular additives

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Adhesives Or Adhesive Processes (AREA)

Abstract

The invention relates to an adhesive and a preparation method thereof, in particular to a silicate inorganic adhesive and a preparation method and a use method thereof, and provides the silicate inorganic adhesive which comprises a component A, a component B and 2-50 parts of sodium silicate; 10-200 parts of distilled water; 1-10 parts of sodium hydroxide; 0.5-5 parts of methyl cellulose; 1-10 parts of glycerol; the component B comprises the following components in parts by weight: 10-20 parts of zirconium dioxide; 20-40 parts of aluminum oxide; 5-20 parts of ceramic microspheres; 5-10 parts of bentonite. The adhesive provided by the invention has good moisturizing effect on the component A glue solution due to the addition of the glycerol and the methyl cellulose, and prevents the glue solution from volatilizing and solidifying at room temperature. And the surface gloss of the inorganic adhesive is well improved after the inorganic adhesive is cured in use. The component B has compact structure and fine powder.

Description

Silicate inorganic adhesive and preparation method and use method thereof
The application is a divisional application with the application date of 2016, 10, 27 and the application number of 201610955112.1, and the name of the invention is 'a silicate inorganic adhesive and a preparation method thereof'.
Technical Field
The invention relates to an adhesive and a preparation method thereof, in particular to a high-temperature-resistant silicate inorganic adhesive and a preparation method and a use method thereof.
Background
The inorganic adhesive is a novel adhesive, can resist high temperature and low temperature, has low cost, is not easy to age, has simple structure and high bonding degree, is widely used for bonding materials, particularly for bonding materials in a high-temperature environment, and achieves the purposes of saving materials, saving energy, simplifying the process and the like; sealing and filling; infiltration plugging; heat resistant fire resistant or insulating coatings, and the like. The inorganic adhesive is mainly phosphate adhesive and silicate adhesive in application, wherein the silicate inorganic adhesive can be used for bonding various materials such as metal, ceramic, glass, mica, stone and the like, and is used for assembling refractory materials, heating electric appliances, petrochemical equipment flaming parts, ignition plugs and other high-temperature resistant parts. Searching for domestic patents and patents with related inorganic adhesives, for example, the following are listed:
1. the invention patent with the patent application number of CN200810032289.X and the name of 'novel wood adhesive and preparation method thereof' discloses a novel wood adhesive, which comprises the following components: water: 100 parts by weight; protein-containing feedstock: 3-45 parts by weight; acidity regulator: 0.01 to 15 parts by weight; aromatic compound (c): 0.01 to 15 parts by weight; curing agent: 0.01 to 15 parts by weight; preservative: 0.01 to 15 parts by weight; viscosity modifier: 0 to 15 parts by weight; filling: 0 to 10 parts by weight; a drier: 0 to 15 parts by weight. The curing agent is selected from sodium fluosilicate, sodium silicate and the like, the viscosity regulator is selected from rosin glyceride, hydrogenated rosin glyceride, rosin modified maleic glyceride, carboxymethyl cellulose, sodium carboxymethyl cellulose and the like, and the filler is selected from diatomite, kaolin, bentonite, talcum powder and the like. Meanwhile, a preparation method of the adhesive is disclosed, which comprises the following steps: adding 3-45 parts by weight of a protein-containing raw material, 0.01-15 parts by weight of an acidity regulator, 0.01-15 parts by weight of an aromatic compound, 0.01-15 parts by weight of a curing agent, 0.01-15 parts by weight of a preservative, 0-15 parts by weight of a viscosity regulator, 0-10 parts by weight of a filler and 0-15 parts by weight of a drier into water at room temperature while stirring to prepare the novel wood adhesive.
2. The patent application No. CN201310414408.9, entitled "sticking joint-filling waterproof three-in-one mosaic adhesive" discloses a sticking joint-filling waterproof three-in-one mosaic adhesive which is a two-component material, wherein the component A comprises cement, quartz powder, redispersible emulsion powder, cellulose ether, superplasticizer, water repellent, lignin fiber, defoamer, and pigment is added according to needs, and the component B comprises emulsion, water, defoamer and preservative. Wherein the cement is one of portland cement or ordinary portland cement or white portland cement, the strength grade requirement is 42.5 or 42.5R or 52.5, and the cellulose ether is hydroxyethyl methyl cellulose ether or hydroxypropyl methyl cellulose ether with the viscosity of 500-100000 Pa-s. The adhesive can reduce the leakage of the outer wall caused by the fact that a waterproof layer is not made or the waterproof material is not good, improve the binding power of the binding material and the compatibility of the binding material and the waterproof layer, improve the flexibility and the quality of the binding material, reduce the phenomena of hollowing and falling of mosaics, water seepage and cracking of the outer wall and the like, can be used for quick spraying by adopting an airless sprayer, realize the integrated construction of sticking, filling and waterproofing, simplify the working procedure, shorten the construction period and reduce the construction difficulty.
3. The invention patent with patent application number CN201410478272.2 and name of 'an environment-friendly adhesive silicate adhesive' discloses an environment-friendly silicate adhesive with excellent performance, which comprises the following components by weight: 100-500 g of silicate, 1-5 g of butyl acrylate, 0.5-3 g of polyacrylamide, 6-30 g of silane coupling agent, 0.1-2 g of tackifier, 0.1-1 g of plasticizer, 0.1-1 g of waterproof agent and 0.1-0.5 g of preservative, wherein the tackifier is hydroxymethyl cellulose. On the premise of not adding any inorganic filler, the invention takes a plurality of organic matters as modifiers, and the prepared silicate adhesive has the characteristics of higher bonding strength, better water resistance, excellent heat resistance, lower curing temperature, better anticorrosion protection effect and the like, does not contain harmful components such as formaldehyde and the like, has low cost, and belongs to environment-friendly adhesives.
From the above search and analysis, it can be seen that the existing AB inorganic adhesive lacks the simultaneous addition of glycerin and methylcellulose, which results in poor curing effect and surface smoothness of the binder, and meanwhile, the existing AB inorganic adhesive has a non-dense metal oxide structure, which results in poor mixing effect, poor high temperature resistance and poor heat insulation effect, and therefore needs to be further improved.
Disclosure of Invention
The invention aims to provide a silicate inorganic adhesive which is not easy to cure at room temperature, is environment-friendly, has high bonding strength and resists high temperature.
The invention provides a silicate inorganic adhesive, which comprises a component A and a component B, wherein the component A comprises the following components in parts by weight: 2-50 parts of sodium silicate; 10-200 parts of distilled water; 1-10 parts of sodium hydroxide; 0.5-5 parts of methyl cellulose; 1-10 parts of glycerol;
the component B comprises the following components in parts by weight: 10-20 parts of zirconium dioxide; 20-40 parts of aluminum oxide; 5-20 parts of ceramic microspheres; 5-10 parts of bentonite;
the invention also provides a preparation method of the silicate inorganic adhesive in the technical scheme, which comprises the steps of preparing the component A and preparing the component B;
the preparation of the component A comprises the following steps:
dissolving sodium silicate in distilled water to obtain a sodium silicate solution;
heating the sodium silicate solution to 80-90 ℃, adding sodium hydroxide under the stirring condition, and adjusting the solution into a solution with the modulus of 1.8-3.2;
under the condition of stirring, adding methyl cellulose into the solution with the modulus of 1.8-3.2 for dissolving, and then dropwise adding glycerol for mixing to obtain a component A;
the preparation of the component B comprises the following steps:
mixing zirconium dioxide, aluminum oxide and bentonite, and sequentially calcining, cooling, grinding and sieving the obtained mixed material to obtain a primary component B;
mixing the primary component B with ceramic microspheres to obtain a component B;
the calcining temperature is 1100-1200 ℃, and the calcining time is 1 h.
Preferably, the mesh number of the sieve is 325 meshes.
The invention also provides a use method of the silicate inorganic adhesive in the technical scheme, which is characterized in that the component A and the component B are mixed when in use;
the mass ratio of the component A to the component B is 1: 1;
the curing temperature is 100 ℃, and the curing time is 2 hours.
The invention has the beneficial effects that:
1. the silicate inorganic adhesive has good moisturizing and thickening effects on the component A glue solution due to the addition of the glycerol and the methyl cellulose, and prevents the glue solution from volatilizing and solidifying at room temperature. And the surface gloss of the inorganic adhesive is well improved after the inorganic adhesive is cured in use.
2. The silicate inorganic adhesive enables the structure of metal oxide to be more compact after being calcined in preparation, and metal oxide powder after being ground and sieved is more exquisite.
3. The silicate inorganic adhesive is prepared by separately preparing the component A and the component B, and is mixed when in use, so that the silicate inorganic adhesive is convenient to store, and the quality guarantee period of the silicate inorganic adhesive is prolonged.
4. The silicate inorganic adhesive has good high temperature resistance and heat insulation effects, general temperature resistance can reach 1200 ℃, and the silicate inorganic adhesive is flame-retardant and fireproof, and can play a good role in protecting metal from high-temperature oxidation. The ceramic sealing material can be used as an anti-oxidation ceramic protective layer of metal, can be used for bonding and positioning metal, ceramic and the like, and is also suitable for sealing high-temperature flanges, pipe threads and the like.
Detailed Description
Example one
Taking the following raw materials in proportion: a high-temperature-resistant silicate inorganic adhesive comprises a component A and a component B, wherein the component A comprises sodium silicate, distilled water, methyl cellulose and glycerol, and the component B comprises zirconium dioxide, aluminum oxide, ceramic microspheres and bentonite.
The component A comprises: sodium silicate: 2-50 parts of sodium hydroxide: 1-10 parts of distilled water: 10-200 parts of glycerol: 1-10 parts of methyl cellulose: 0.5-5 parts. And B component: zirconium dioxide: 10-20 parts of alumina: 20-40 parts of ceramic microspheres: 5-20 parts of bentonite: 5-10 parts.
Preparing a component A: adding sodium silicate into distilled water, stirring uniformly, preparing a sodium silicate solution, heating to 80-90 ℃, stirring, adding sodium hydroxide, adjusting to a solution with a modulus of 1.8-3.2, stirring, adding methyl cellulose to dissolve the methyl cellulose in the hot solution, and then dropwise adding glycerol to obtain the component A.
Preparing a component B: the preparation method comprises the following steps of fully mixing zirconium dioxide, aluminum oxide and bentonite, calcining for 1 hour at the high temperature of 1100-1200 ℃, cooling, grinding, sieving with a 325-mesh sieve, and adding ceramic microspheres to obtain the component B.
When in use, the component A and the component B are mixed according to the mass ratio of 1:1 proportion, after curing for 2 hours at 100 ℃, the lap joint shear strength of the steel and the steel is 3.5MPa, and the sleeving strength of the steel and the steel is 22.0 MPa.
Example two:
taking the following raw materials in proportion: a high-temperature-resistant silicate inorganic adhesive comprises a component A and a component B, wherein the component A comprises potassium silicate, distilled water, methyl cellulose and glycerol, and the component B comprises zirconium dioxide, aluminum oxide, titanium dioxide, ceramic microbeads and bentonite.
The component A comprises: potassium silicate: 2-50 parts of potassium hydroxide: 1-10 parts of distilled water: 10-200 parts of glycerol: 1-10 parts of methyl cellulose: 0.5-5 parts. And B component: zirconium dioxide: 10-20 parts of alumina: 20-40 parts of titanium dioxide: 5-20 parts of bentonite: 5-10 parts.
Preparing a component A: adding potassium silicate into distilled water, stirring uniformly, preparing a potassium silicate solution, heating to 80-90 ℃, stirring, adding potassium hydroxide, adjusting to a solution with a modulus of 1.8-3.2, stirring, adding methyl cellulose to dissolve the methyl cellulose in the hot solution, and then dropwise adding glycerol to obtain the component A. Preparing a component B: the component B is prepared by fully mixing zirconium dioxide, aluminum oxide, titanium dioxide and bentonite, calcining at the high temperature of 1100-1200 ℃ for 1 hour, cooling, grinding and sieving with a 325-mesh sieve.
When in use, the component A and the component B are mixed according to the mass ratio of 1:1 proportion, after curing for 2 hours at 100 ℃, the lap joint shear strength of the steel and the steel is 3.7MPa, and the sleeving strength of the steel and the steel is 25.5 MPa.
Example three:
taking the following raw materials in proportion: a high-temperature-resistant silicate inorganic adhesive comprises a component A and a component B, wherein the component A comprises potassium silicate, distilled water, methyl cellulose and glycerol, and the component B comprises zinc dioxide, silicon dioxide, magnesium oxide, ceramic microbeads and bentonite.
The component A comprises: potassium silicate: 2-50 parts of potassium hydroxide: 1-10 parts of distilled water: 10-200 parts of glycerol: 1-10 parts of methyl cellulose: 0.5-5 parts. And B component: zinc dioxide: 10-20 parts of silicon dioxide: 20-40 parts of magnesium oxide: 1-10 parts of bentonite: 5-10 parts.
Preparing a component A: adding potassium silicate into distilled water under stirring, preparing a potassium silicate solution, heating to 80-90 ℃, adding potassium hydroxide under stirring, adjusting the solution to a modulus of 1.8-3.2, adding methyl cellulose under stirring to dissolve the methyl cellulose in the hot solution, and then dropwise adding glycerol to obtain the component A.
Preparing a component B: the component B is prepared by fully mixing zirconium dioxide, silicon oxide, magnesium oxide and bentonite, calcining at the high temperature of 1100-1200 ℃ for 1 hour, cooling, grinding, and sieving with a 325-mesh sieve.
When in use, the component A and the component B are mixed according to the mass ratio of 1:1 proportion, after curing for 2 hours at 100 ℃, the lap joint shear strength of the steel and the steel is 3.2MPa, and the sleeving strength of the steel and the steel is 23.4 MPa.
As can be seen from the above examples, the present invention provides a high temperature resistant silicate inorganic adhesive, comprising a component A and a component B, wherein the component A comprises silicate, distilled water, methyl cellulose and glycerol, and the component B comprises metal oxide, ceramic beads and bentonite.
Further, the silicate is sodium silicate or potassium silicate, and the modulus is adjusted by sodium hydroxide or potassium hydroxide correspondingly; adding the silicate into distilled water in the using process, uniformly stirring to prepare a silicate solution, heating to 80-90 ℃, stirring and adding sodium hydroxide or potassium hydroxide, and adjusting to a solution with the modulus of 1.8-3.2; after the methyl cellulose is prepared with silicate solution, the temperature is raised to 80-90 ℃, the methyl cellulose is stirred and added, so that the methyl cellulose is dissolved in hot solution, and then glycerin is dripped.
Further, the metal oxide is one or more of magnesium oxide, copper oxide, zirconium dioxide, aluminum oxide, titanium dioxide, zinc dioxide, silicon dioxide and boron oxide, and is calcined at the high temperature of 1100-1200 ℃ for 1 hour, cooled, ground and sieved by a 325-mesh sieve.
Further, the component A comprises the following components in parts by weight: silicate salt: 2-50 parts of distilled water: 10-200 parts of sodium hydroxide or potassium hydroxide: 1-10 parts of methyl cellulose: 0.5-5 parts of glycerol: 1-10 parts.
Further, the component B comprises the following components in parts by weight: metal oxide(s): 30-80 parts of bentonite, 5-10 parts of bentonite.
Further, when the adhesive has a heat insulation requirement, ceramic beads are added into the component B, and the adding amount is 5-20 parts of the component B.
Further, when the inorganic adhesive is used, the using amount of the component A and the component B is 1:1 by mass ratio.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.

Claims (3)

1. A silicate inorganic adhesive is characterized in that: the adhesive comprises a component A and a component B, wherein the component A comprises the following components in parts by weight: 2-50 parts of sodium silicate; 10-200 parts of distilled water; 1-10 parts of sodium hydroxide; 0.5-5 parts of methyl cellulose; 1-10 parts of glycerol;
the component B comprises the following components in parts by weight: 10-20 parts of zirconium dioxide; 20-40 parts of aluminum oxide; 5-20 parts of ceramic microspheres; 5-10 parts of bentonite.
2. A method for preparing the silicate inorganic adhesive according to claim 1, wherein the method comprises the following steps: the preparation method comprises the steps of preparing a component A and preparing a component B;
the preparation of the component A comprises the following steps:
dissolving sodium silicate in distilled water to obtain a sodium silicate solution;
heating the sodium silicate solution to 80-90 ℃, adding sodium hydroxide under the stirring condition, and adjusting the solution into a solution with the modulus of 1.8-3.2;
under the condition of stirring, adding methyl cellulose into the solution with the modulus of 1.8-3.2 for dissolving, and then dropwise adding glycerol for mixing to obtain a component A;
the preparation of the component B comprises the following steps:
mixing zirconium dioxide, aluminum oxide and bentonite, and sequentially calcining, cooling, grinding and sieving the obtained mixed material with a 325-mesh sieve to obtain a primary component B;
mixing the primary component B with ceramic microspheres to obtain a component B;
the calcining temperature is 1100-1200 ℃, and the calcining time is 1 h.
3. The use method of the silicate inorganic adhesive according to claim 1, characterized in that, in use, the A component and the B component are mixed and then cured; the mass ratio of the component A to the component B is 1: 1; the curing temperature is 100 ℃, and the curing time is 2 hours.
CN202111140148.1A 2016-10-27 2016-10-27 Silicate inorganic adhesive and preparation method and use method thereof Pending CN113683966A (en)

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CN112898904B (en) * 2021-01-25 2022-08-16 株洲世林聚合物有限公司 High-temperature-resistant inorganic adhesive and preparation method thereof
CN113979772A (en) * 2021-11-05 2022-01-28 广东省科学院新材料研究所 Porous ceramic, binder thereof, preparation method and application thereof
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Application publication date: 20211123

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